U.S. patent number 3,929,411 [Application Number 05/392,294] was granted by the patent office on 1975-12-30 for sample transfer device and method for analytical system.
This patent grant is currently assigned to Hitachi, Ltd.. Invention is credited to Satoshi Aoki, Kaoru Sakai, Nobuyoshi Takano, Kazuo Yasuda.
United States Patent |
3,929,411 |
Takano , et al. |
December 30, 1975 |
Sample transfer device and method for analytical system
Abstract
An apparatus for chemical treatments has an enclosed vessel
provided with lines for conveying samples and selectively openable
valves in communication with sources of gases at atmospheric,
increased, and reduced pressures. A plurality of such vessels may
be combined, instead, in which case the pressure of the atmosphere
in each vessel is made higher than that in the following vessel, so
that the sample can be transferred to the following vessels. The
vessel or vessels may be equipped with means for agitation,
fixed-quantity sampling, liquid level detection, washing,
filtration, extraction, thermostatic control, aeration, thermal
concentration and distillation. An additional vessel equipped with
pH-adjusting means and capable of maintaining an atmospheric
pressure inside may be installed.
Inventors: |
Takano; Nobuyoshi (Katsuta,
JA), Sakai; Kaoru (Hitachi, JA), Aoki;
Satoshi (Katsuta, JA), Yasuda; Kazuo (Katsuta,
JA) |
Assignee: |
Hitachi, Ltd.
(JA)
|
Family
ID: |
14034643 |
Appl.
No.: |
05/392,294 |
Filed: |
August 28, 1973 |
Foreign Application Priority Data
|
|
|
|
|
Sep 14, 1972 [JA] |
|
|
47-91731 |
|
Current U.S.
Class: |
436/180; 141/54;
436/43; 137/572; 422/81 |
Current CPC
Class: |
G01N
35/1097 (20130101); Y10T 436/11 (20150115); Y10T
436/2575 (20150115); Y10T 137/86196 (20150401); G01N
2035/1025 (20130101); G01N 2035/00534 (20130101) |
Current International
Class: |
G01N
1/00 (20060101); G01N 35/00 (20060101); G01N
35/10 (20060101); G01N 001/14 () |
Field of
Search: |
;23/259,253R,23R,260
;137/572,14,205,206,154,209 ;417/121,122 ;141/4,5,50,54,56
;134/22R,37 ;73/425.4R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Serwin; R. E.
Attorney, Agent or Firm: Craig & Antonelli
Claims
What is claimed is:
1. An apparatus for successively transferring a plurality of
different liquid samples to a plurality of different treatment
stations in an analytical system comprising:
a first treatment unit including a first enclosed vessel, a sample
inlet connected to an upper part of said first vessel and a first
valve connected to said sample inlet;
a second treatment unit including a second enclosed vessel, a
sample outlet connected to the lowermost portion of said second
vessel and a second valve connected to said sample outlet;
first conduit means fluidly communicating the lowermost portion of
said first vessel with an upper portion of said second vessel;
a third valve connected to said first conduit means;
sources of gasses at an increased pressure, reduced pressure and
atmospheric pressure fluidly communicating with upper portions of
said first and second vessesl through respective valves; and
control means for controlling the gas sources so that a pressure
differential is maintained between the interiors of said first
vessel and said second vessel for transferring a sample in said
first vessel to said second vessel, said control means maintaining
a pressure differential between the interiors of said first vessel
and said second vessel after all of the sample is transferred from
said first vessel to said second vessel so that sample deposited on
the walls of said conduit means is blown away cleanly by a jet of
gas, said control means thereafter causing another sample to be
introduced into said first treatment station.
2. The apparatus of claim 1, further comprising a third treatment
unit including a third enclosed vessel; second conduit means
fluidly communicating the lowermost portion of said first vessel
with an upper portion of said third vessel; a fourth valve
connected to said second conduit means; a sample outlet connected
to the lowermost portion of said third vessel; a fifth valve
connected to said sample outlet; said source of gas under pressure
fluidly communicating with an upper portion of said first vessel
through a valve.
3. A method for successively transferring a plurality of liquid
samples to a plurality of different treatment stations in an
analytical system, each treatment station including a hermetically
sealed vessel, inlet means located in the upper portion of the
vessel and outlet means located in the lowermost portion of the
vessel, said method comprising transferring a first liquid sample
to a first treatment station, establishing by means of a conduit a
fluid communication between the outlet means of said first
treatment station and the inlet means of a second treatment
station, establishing a pressure differential between the vessel
interiors of the first and second treatment stations so that said
first sample is transferred by means of said pressure differential
from said first treatment station to said second treatment station,
and maintaining the pressure differential between said first and
second treatment stations after all of said first sample has been
transferred to said second treatment station so that portions of
said first sample deposited on the walls of the vessel of said
first treatment station and said conduit are blown away cleanly
with a jet of gas.
4. The method of claim 3, wherein the pressure differential is
established by maintaining the pressure in said second treatment
station at substantially 1 atmosphere and increasing the pressure
in said first treatment station above 1 atmosphere.
5. The method of claim 3, wherein the pressure differential is
established by maintaining the pressure in said first treatment
station about 1 atmosphere and reducing the pressure in said second
treatment station below 1 atmosphere.
6. The method of claim 3, further comprising transferring said
first sample from said second treatment station to a third
treatment station by means of a pressure differential established
between said second treatment station and said third treatment
station.
7. The method of claim 6, wherein a second sample is transferred to
said first treatment station prior to the exiting of said first
sample from said analytical system.
8. The method of claim 3, further comprising transferring a second
sample to said first treatment station after the first sample has
been removed therefrom, and transferring said second sample from
said first treatment station to a third treatment station by
establishing a fluid communication between the outlet means of said
first treatment station and the inlet means of said third treatment
station and establishing a pressure differential between the vessel
interiors of the first and third treatment stations.
9. The method of claim 8, further comprising transferring said
first sample from said second treatment station to a fourth
treatment station arranged in series with respect to both said
second treatment station and said third treatment station, and
thereafter transferring said second sample from said third
treatment station to said fourth treatment station.
10. The method of claim 9, wherein each sample is transferred from
one of the treatment stations to a successive downstream treatment
station by establishing a fluid communication between the outlet
means of said one treatment station and the inlet means of said
successive downstream treatment station and by establishing a
pressure differential between the vessel interiors of said one
treatment station and said successive downstream treatment
station.
11. The method of claim 9, wherein the residence times of the
samples in said second treatment station and said third treatment
station are approximately twice the residence time of the samples
in said first treatment station.
12. The method of claim 11, wherein successive samples passing out
of said first treatment station are alternately transferred to said
second treatment station and said third treatment station.
13. The method of claim 3, wherein said apparatus is arranged so
that said treatment stations define at least one flow path for each
sample, each sample travelling down its respective flow path in the
forward direction only.
14. The method of claim 3, wherein said first sample is transferred
from said first treatment station to said second treatment station
by maintaining the pressure in said second treatment station
approximately 1 atmosphere and increasing the pressure in said
first treatment station to above 1 atmosphere, said process further
comprising transferring a second sample from said first treatment
station to said second treatment station by maintaining the
pressure in said first treatment station about 1 atmosphere and
decreasing the pressure in said second treatment station to below 1
atmosphere.
Description
This invention relates to an apparatus for chemical treatments, and
more specifically to a chemical equipment for pretreating a sample
of water by a chemical treating procedure, such as filtration,
distillation, extraction, or color development, and then
automatically performing a quantitive analysis of the sample's
metallic and non-metallic contents by using an analyzer (or
detector), for example, for the atomic absorption method or
absorption spectrometry.
With the environmental destruction attracting more and more serious
attraction, close monitoring of air and water pollution has been
urgently called for. For the detection of water pollution and
quantitative analysis of water quality, a number of methods are
known. Most popular among them, in Japan, are the Testing Methods
for Waste Water from Industrial Plants set forth in Japanese
Industrial Standards K0102-1971, modified to conform to the
Environmental Standards Concerning Water Pollution established by
the Government on the basis of the Basic Law against Public
Nuisances. [Other known methods include the Testing Methods for
Industrial Waste Water, JIS-K0101, the methods defined in the
Water-works Law (the Ministerial Ordinance Concerning Water
Standards), and the Federal Water Quality Administration methods of
the U.S.]
The JIS methods, all designed for manual control, are characterized
in that each sample to be handled ranges in volume from 10 ml to
200 ml (or even 500 ml in some cases). From the viewpoint of the
conveyance of samples in such volumes, the conventional methods
have not proved satisfactory for the reasons to be explained later.
Establishment of a new conveyance system has, therefore, been
urgently needed for the perfection of automatic chemical
analyses.
Characteristics features of existing features of existing automatic
analyzers will now be briefly discussed with a primary emphasis
laid on the conveyance of samples in ordinary pretreatment
equipment.
One of the method uses a continuous flow divided by air bubbles
into small-quantity portions. Wherein a reagent line merges with a
main sample line and an air line is open into the sample line
downstream of said merging point of the reagent line. All these
lines are made of elastic material and the sample line and
associated lines are squeezed by a squeeze pump having rollers to
convey the contents forward, thereby air bubbles equidistantly join
the flow of sample-reagent mixture to divide the same into equal
portions. Thenceforth the sample-reagent mixture and air bubbles
alternately form a stream and move altogether through the main
sample line. This method has the following limitations. The sample
pipe to be used must have an inner diameter small enough to avoid
the disappearance of air bubbles therein, and this places an
important limitation upon the quantity of the sample that can be
handled. The arrangement is not adapted for such chemical treatment
as extraction and dissolution of solids. The inside diameters of
the lines which may be chosen are actually limited and only a few
sizes are available. This confines the mixing ratio of the reagent
and sample within a certain range. The pipes to be used must be
elastic enough to endure squeezing and must be chemically stable to
the sample and reagent to be encountered. Because of these
limitations, some special method must be developed and adopted.
Another known method consists of retaining a sample in a container
chemically treating the sample, and then transferring the sample to
another place where it is to be subjected to another chemical
treatment, either by moving the vessel or drawing up the sample by
suction into the pipetter and discharging the same into another
vessel. This method also has some limitations. It is impossible in
this method to perform such chemical operations as extractive
filtration, and distillation. The volume that the pipetter can
handle is limited. The fact that the reaction vessels have to be
moved together makes it necessary to handle only a small quantity
of sample or even to adopt a special analytical procedure. The
moving part of the equipment tend to be complicated in structure
and increased in size. The sample is exposed to the atmosphere.
A third method known in the art is to convey a sample
gravitationally by natural dropping. This method is characterized
by the retention of the sample in a vessel during its chemical
treatment and by the dependence upon natural downflow by gravity
for the transport of the sample and the like. In this arrangement,
the transfer lines must be held as vertically as possible and
therefore the components parts that may be used are limited. Also a
variety of samples cannot be smoothly handled. Each border of each
reaction tank or the like requires a valve. To reduce the
resistance of the pipes and valves is of value in facilitating the
transport of the sample but brings a penalty of increased dead
space, which in turn may cause undesirable intermingling of
different samples when they are to be analyzed in succession.
From the standpoint of transport of samples, the existing automatic
analyzers, classified by features into three types, have so far
been briefly described.
The present invention has been perfected with the view to
eliminating the foregoing disadvantages of the prior art equipment,
and has for an object to provide a large-capacity apparatus for
chemical treatments adapted for practicing a novel method of
transporting fluids and capable of chemically analyzing many
different samples.
Another object of the invention is to provide an apparatus for
chemical treatments capable of automatizing all of the chemical
analytical procedures that can be manually performed.
Still another object of the invention is to provide an apparatus
for chemical treatments which can be increased in capacity and
easily adapted for modifications in analytical procedures.
A further object of the invention is to provide an apparatus for
chemical treatments capable of handling solid samples as well as
fluid ones, with the system hermetically sealed.
Thus, according to the present invention, an apparatus for chemical
treatments is provided which comprises closed vessels, groups of
lines and selectively openable valves provided on the upper and
bottom parts of the vessels for the conveyance of sample, an
atmospheric-pressure gas source, an increased-pressure gas source,
and a reduced-pressure gas source, said sources being communicated
with said valve groups, one for each, said valve groups being
selectively operated to control the pressure of the atmosphere in
said vessels so that the sample can be transferred from the outside
into the vessels or vice versa.
The foregoing and other objects and features of the invention will
appear more fully from a reading of the following description taken
in connection with the accompanying drawings, in which:
FIGS. 1 and 2 are diagrammatic views illustrating the conveyance of
sample by a prior art technique;
FIGS. 3 and 4 are schematic sectional views of an automatic
analyzer of a known type;
FIG. 5 is a schematic sectional view of an automatic analyzer of
another known type;
FIg. 6 is a schematic view explanatory of the principle of fluid
conveyance for the chemical apparatus according to this
invention;
FIG. 7 is a schematic view illustrating connections for the
apparatus of the invention;
FIG. 8 is a schematic view of a unit equipment of the apparatus
according to the invention;
FIGS. 9 through 21 are schematic views of other unit equipments
according to the invention;
FIG. 22 is a schematic view of an arrangement for chemical
treatments embodying the invention; and
FIGS. 23 and 24a are diagrammatic sectional view of other forms of
unit equipments embodying the invention and FIG. 24b is a sectional
view along the line XXIVb--XXIVb of FIG. 24a.
Before explaining the present invention with reference to
embodiments thereof shown in the drawings, the three methods
employed in the existing automatic analyzers will now be described
more definitely by referring to FIGS. 1 to 5.
FIGS. 1 and 2 schematically show the concept of the first prior
method using a continuous flow divided by air bubbles into
small-quantity portions. A reagent line 7 merges with a main sample
line 6 at a junction 9, whereas an air line 4 is open into the
sample line at a junction 10. A plurality of rollers 11, 11', are
connected with chains 12 to constitute a squeeze pump, generally
indicated at 13, which is driven in the direction indicated by an
arrow in FIG. 2, so that the sample line 1 and the associated lines
can be squeezed to convey the contents forward.
Since the pump 13 squeezes the pipes at a constant speed, the
quantities of the sample and other fluids that flow through them
depend primarily upon the inner cross sectional areas of the
respective lines. Now it is assumed that a sample 1 runs in the
sample line 6, a reagent 2 in the reagent line 7, and clean air 4
in the air line 8. The reagent 2 first merges into the sample 1 at
the junction 9 to form a sample-reagent mixture 3, and then air
bubbles 5 enter the mixture at the junction 10. The mixing ratio of
the sample 1 to the reagent 2 is governed by the ratio of the inner
cross sectional area of the sample line 6 to that of the reagent
line 7. The air bubbles 5 equidistantly join the flow of the
sample-reagent mixture 3 at the intervals dictated by the ratio of
the inner cross sectional area of the air line 8 to the sum of the
inner cross sectional areas of the sample line 6 and reagent line
7, thereby dividing the sample-reagent mixture 3 into equal
portions. Each of the air bubbles 5 serves as a barrier wall to
avoid intermixing of the adjacent sample-reagent mixture portions.
Thenceforth the sample-reagent mixture 3 and air bubbles 5
alternately form a stream and move altogether through the main
sample line 6.
In the manner described a reagent can be added at a suitably
controlled rate to a continuous flow of sample, and a desirable
period of time for a chemical reaction can be obtained through a
judicious choice of line length. These lend themselves
fundamentally to the automatization of chemical treatments. Because
it permits chemical treatments of a sample in the course of
transport through a sample line, the method renders it possible to
extremely simplify the construction and reduce the size of the
equipment for pretreatments of the sample. The reagent and sample
which run through fluidtightly sealed lines, cannot be contaminated
by any outside source. On the other hand, the method has certain
limitations. If any bubble keeping apart two sample-reagent mixture
portions of different compositions should break, the two liqud
portions would be intermingled, thus interrupting the testing
procedure. For this reason the sample pipe to be used must have an
inner diameter small enough to avoid the disappearance of air
bubbles therein. Practically the upper limit of the diameter is
about 5 mm, and this places an important limitation upon the
capacity of the sample line, or the flow rate of the sample that
can be handled. In addition, the arrangement is not adapted for
such chemical treatments as extraction and dissolution of solids.
The inside diameters of the lines which may be chosen are actually
limited and only a few sizes are available. Consequently the mixing
ratio of the reagent and sample is confined within a certain range.
The pipes to be employed must be elastic enough to endure squeezing
and must be chemically inert to the sample and reagent to be
encountered. Because of these requirements, some special method
must be developed and adopted. Thus, as compared to other
approaches, the method has major limitiations in limitations
chemical analyses involved and in the accuracy or reliability of
the results.
FIGS. 3 and 4 schematically represent the concept of the second
known method consisting the steps of retaining a sample in a
container, chemically treating the sample, and then transferring
the sample to another place where it is to be subjected to another
chemical treatment, either by moving the vessel or drawing up the
sample by suction and discharging the same into another vessel. As
shown, reaction vessels 26a, 26b, 26c are connected with chains 27
in an orderly manner and are moved stepwise by drives (not shown)
in the direction indicated by an arrow. A pipetter, designated 28,
is capable of drawing up by suction the contents of a reaction
vessel or discharging the contents into an empty vessel through a
nozzle 29 equipped with drives (not shown) for its vertical and
horizontal movements. A dispenser 24 is operatively connected to
two valves 25, so that a reagent 22 from a reagent bottle 33 can be
admitted into a reaction vessel via lines 31, 32 and through a
nozzle 30 equipped with drives (not shown) for its vertical
movement. The nozzle 30 may be independent of the nozzle 29 or may
be connected thereto with a bridging tube 34.
On an automatic analyzer of the type described, the sample can be
transferred from one place to another where another chemical
operation is to be performed, in either of two ways. One way is to
cause the pipetter 28 to draw up by suction the contents of a
reaction vessel (e.g., the vessel 26b) by way of the nozzle 29, and
then move the nozzle 29 to a point above another reaction vessel
(e.g., 26c) and allow it to discharge the liquid into the latter
vessel. The other is to take up the nozzles 29, 30 of the pipetter
29 and dispenser 24 from the reaction vessel and move the group of
reaction stepwise by drives in the direction indicated by an arrow
(that is, from the positions shown in FIG. 3 to those in FIG. 4).
In either case, the reagent 22 can be added to the sample 21 by
means of the dispenser 24 and the chemical reaction time can be
controlled by adjusting the time intervals for the horizontal
movement of the pipetter nozzle 29 or for the movement of all the
reaction vessels. These possibilities provide bases for the
automatization of operations for chemical analyses.
According to the method, a chemical treatment is carried out with
the sample retained in a reaction vessel and the transfer of the
sample is accomplished by moving the vessel containing the same.
This presents an advantage of simplicity in the analytical
operation and hence in the fundamental construction of the
apparatus, and provides an additional advantage of the containment
of different samples in independent vessels which precludes
intermingling of the samples. On the other hand, it is impossible
with this arrangement to perform such chemical operations as
extractive filtration, and distillation. The volume that the
pipetter can handle is limited. The fact that the reaction vessels
have to be moved together makes it necessary to handle only a small
quantity of sample, or even to adopt a special analytical
procedure. The moving parts of the equipment tend to be complicated
in structure and increased in size. Among the other disadvantages
is the exposure of the sample to the atmosphere.
FIg. 5 schematically represents the concept of the third method
known in the art in which a sample is conveyed gravitationally by
natural dropping. Reaction tanks 48, 49 are communicated to each
other by pipes 50, 51 open in the respective tanks, with a valve 53
for shutoff purpose installed between the two pipes. The tanks 48,
49 are formed with vents 57, 58, which are open in the atmosphere.
A sample storage tank 56 is communicated to the upper part of the
reaction tank 48 with pipes 52, 55, which are open in the
respective tanks and are separated by a valve 54 installed midway.
A dispenser 43 is operatively connected to valves 44 to enable the
reagent 41 from a reagent bottle 47 to flow into the reaction tank
48 via pipes 45, 46.
Opening the valve 54 allows the sample 40 to run down
gravitationally, at a controlled rate, into the reaction tank 48
through the pipes 52, 55. Meanwhile a given quantity of the reagent
41 is added to the sample in the reaction tank 48 by means of the
dispenser 43, the addition being followed by a certain waiting
period. These functions constitute some requisites for chemical
analyzing operations. If necessary, the sample-reagent mixture 42
is conveyed by gravity through the pipe 50, valve 53, and pipe 51
into the lower reaction tank 49.
This third method is characterized by the retention of the sample
in a vessel during its chemical treatment and by the dependence
upon natural downflow by gravity for the transport of the sample
and the like, which eliminates power requirement. This means,
however, that the transfer lines must be held as vertically as
possible and therefore the component parts that may be used are
limited. A variety of samples cannot be smoothly handled. Each
border of each reaction tank or the like requires a valve. To
reduce the resistances of the pipes and valves is of value in
facilitating the transport of the sample but brings a penalty of
increased dead space, which in turn may cause undesirable
intermingling of different samples when they are to be analyzed in
succession.
With reference specifically to FIG. 6, the fundamental principle of
the present invention will be described hereunder. The method of
transporting a sample in the apparatus for chemical treatments in
accordance with this invention is to convey the sample by
controlling the atmosphere surrounding the same, that is, by
changing it pressure to atmospheric, positive or negative one.
Here, numerals 61, 73 indicate reaction tanks wherein sample
mixtures are retained and subjected to chemical treatments. They
are equipped with auxiliary means so that they can perform
practically analogous functions. In the upper parts of the reaction
tanks 61, 73 are open sample lines 62, 74, the other ends of which
are connected to sampleline valves 63, 75 for opening and closing
the lines. Sample-drain pipes 64, 76 are open in the lower parts of
the reaction tanks 61, 73 and, on the other ends of these pipes,
sample-line valves 65, 77 and waste-liquid line valves 72, 84 are
installed as shown. The sample-line valves 65, 75 are connected via
sample pipe 741. One end of each of manifolds 66, 78 is open in the
upper parts of the reaction tanks 61, 73. Three ports in the other
parts of the manifolds are provided with atmospheric-pressure line
valves 67, 79, increased-pressure line valves 68, 80, and
reduced-pressure line valves 69, 81. Reagent inlet pipes 70, 82 are
open in the upper parts of the reaction tanks 61, 73, and reagent
inlet valves 71, 83 are installed at the other ends of pipes 70,
82.
The reaction tanks 61, 73 equipped with the groups of pipes and
valves above described constitute closed reaction tank units 501,
502, respectively.
For their operations these reaction tank units are connected to
necessary pipe groups and necessary external sources. A sample pipe
85 is connected to the sample-line valve 63 and is in communication
with a sample reservoir (not shown) at the atmospheric pressure or
an increased pressure. Atmospheric-pressure pipes 86a, 86b are
preferably open in the atmosphere through filters or are
communicated with an inert-gas reservoir (not shown) at the
atmospheric pressure, because the reaction tank units form closed
systems. Increased-pressure pipes 87a, 87b are likewise in
communication through filters to a clean-air or inert-gas source
(not shown) under pressure (positive pressure) of 0.01-1
kg/cm.sup.2 G. Reduced-pressure pipes 88a, 88b are connected to a
reduced-pressure (negative pressure) source (not shown), desirably
at a pressure between -0.01 and 0.5 kg/cm.sup.2 G. Waste-liquid
pipes 89a, 89b communicate with a suction source (not shown) at a
pressure between -0.01 and 0.5 kg/cm.sup.2 G, which constantly
draws up by suction the liquid or gas that flows through the
pipes.
The procedure for feeding samples to these reaction tank units will
now be explained. Unless otherwise specified, it should be
understood that all valves in the vavle groups are closed. In order
to introduce a sample into the reaction tank 61, it is only
necessary to open the sample-line valve 63 and atmospheric-pressure
line valve 67 if the sample reservoir is kept under pressure or, if
the pressure in the reservoir is atmospheric, the sample-line valve
63 and reduced-pressure line valve 69 have only to be opened, so
that the pressure in the reaction tank 61 is reduced to attract the
sample into the vessel. In either case, all valves are closed after
a predetermined amount of sample has been fed to the reaction tank
61 and, immediately thereafter, the atmospheric-pressure line valve
67 is temporarily opened to maintain the atmospheric pressure in
the tank. Transference of the sample from the reaction tank 61 to
the tank 73 may be accomplished in either of two ways. One is to
enable the reaction tank 73 to have a passive function (after which
the procedure is hereinafter called the "passive transference"). In
this procedure the increased-pressure line valve 68, sample-line
valves 65, 75, and atmospheric-pressure line valve 79 are opened.
Now that the sample-line valves between the two reaction tanks are
open, the sample-line is open, too, and the sample in the reaction
tank 61 is forced down into the reaction tank 73 by the increased
pressure (positive pressure) being exerted from the above liquid
level in the tank 61. The sample admitted into the reaction tank 73
is, of course, kept at the atmospheric pressure. If it is assumed
that the flow passage between the two reaction tanks is equivalent
to a pipe 2.4 mm in inside diameter and 20 cm in length, then 100
ml of water will be transferred from the former to the latter in
about 20 seconds by simple exertion of a positive pressure of about
0.1 kg/cm.sup.2 on the increased-pressure pipe 87a.
The other procedure is to permit the reaction tank 73 to have an
active function (hereinafter called the "active transference").
This time the atmospheric-pressure line valve 67, sample-line
valves 65, 75, and reduced-pressure line valve 81 are opened.
Communication is thus established between the two reaction tanks
and, because the pressure in the tank 73 is reduced (negative)
whereas the sample in the tank 61 is at the atmospheric pressure,
the sample is conveyed from the tank 61 to 73. If the passage and
conditions for the conveyance of the sample are the same as in the
passive transference, then a negative pressure of about 0.1
kg/cm.sup.2 applied to the reduced-pressure pipe 88b will be
sufficient to effect the conveyance. Here it is appreciated that
the passive transference to the reaction tank 73 means the active
transference from the tank 61 and vice versa. Therefore, the
afore-described method of supplying the sample to the reaction tank
61 with the reduced-pressure line valve 69 opened corresponds to
the active transference to the tank 61. Whichever procedure is
followed, the pressure in the vessel after the supply of the sample
is kept positive or negative for an excess period of time, so that
any sample that may have adhered to the surrounding wall of the
passage is blown off clearly by the stream of air or inert gas.
Consequently there is no possibility of undesirable intermingling
of different samples along any relatively long passage. This is
another major advantage of the transference by this procedure. When
the sample in the reaction tank 73 is to be transferred to some
other place, the increased-pressure line valve 80 and sample-line
valve 77 have only to be opened in order that the reaction tank 73
may accomplish the active transference. If any waste material is to
be delivered out for abandonment from either the reaction tank 61
or 73, it is merely necessary to open the waste-liquid line valve
72 or 84 and atmospheric-pressure line valve 67 or 79 as the case
may be, and then drain the waste material into the waste-liquid
line 89a or 89b which is ready to draw in the waste by suction. As
an alternative to this passive transference for the either tank,
the active procedure may be resorted to by opening the waste-liquid
line valve and increased-pressure line valve of the particular
tank.
The reaction tank units 501, 502 are provided with reagent lines
(not shown) through which and the reagent inlet valves 71, 83 a
reagent or reagents can be supplied from reagent bottles. The
reagent or reagents can be added to the samples in the tanks by the
passive or active transference and with the use of the reagent
inlet valves 71, 83. This, when combined with the contollability of
the length of time for which the sample is retained in either
reaction tank or the both, will provide the basis for
automatization of treatments for chemical analyses.
It is to be noted that the sample pipe 741, if cut off midway, will
provide two identical reaction tank units 501, 502. Each of these
units comprises a reaction tank, a sample pipe (for sample feeding)
and a valve installed on the upper part of the tank, a sample pipe
(for sample discharging) and a valve on the lower part, and a group
of valves and lines provided above the vessel to make the pressure
therein positive, atmospheric, or negative for the purpose of
sample conveyance. Considering these reaction tank units as unit
equipments each combining active and passive functions, it follows
that the units can be connected both in series and parallel. Any
unit equipment may be disconnected from, or may be added to, any of
complex combinations of unit equipments, without affecting the
function of the original combination and that of the automatic
controls including the valves.
Aside from the reaction tank units taken as examples of unit
equipments in the foregoing description, such other chemical
apparatus as filters, aerators, thermal distillers, thermal
concentrators, agitators, pH-adjusters, extractors, separators, and
dissolvers may fall into the domain of units of which the present
invention is equally applicable. If the sample container of any
such units enumerated above is combined with groups of pipes and
valves for sample conveyance and groups of valves and pipes for
making the pressure in the vessel positive, atmospheric, or
negative so as to convey the sample just in the same way as with a
reaction tank unit, then such a chemical apparatus will be
interchangeable with any of the reaction tank units.
Briefly stated, combination of the automatic control of such unit
equipments with that of sample conveyance provides automatic
control of every operation for chemical treatment.
Serial connection of reaction tank units has already been described
in connection with the fundamental principle of the present
invention. Next, parallel connection of the reaction tank units in
an embodiment of the invention and the procedure for sample
transference involved will be explained with reference to FIG. 7.
For the sake of simplicity, reagent inlet pipes and valves are
omitted from all of the reaction tank units illustrated. A first
reaction tank unit 503, like the tank units already described,
comprises a reaction tank 91, sample pipe 92, sample-line valve 93,
sample-drain pipe 94, atmospheric-pressure line valve 95,
increased-pressure line valve 96, reduced-pressure line valve 97,
and waste-liquid line valve 98. It differs from the reaction tank
units 501, 502 in that the sample-drain pipe 94 is not terminated
with a sample-line valve but is connected to a tee 116. Second and
third reaction tank units 504, 505 are quite similar to the units
501, 502 shown in FIG. 6. Smaple-line valves 103a, 103b of these
reaction tank units are communicated with a tee 117, so that the
tank units 504, 505 are on equal terms with the first unit 503. A
fourth reaction tank unit 506 comprises a reaction tank 108, sample
pipe 109, sample-line valve 111, atmospheric-pressure line valve
112, increased-pressure line valve 113, reduced-pressure line valve
114, and waste-liquid line valve 115. The sample pipe 109
communicates to the tee 117 instead of a sample-line valve. The tee
117 is in communication with the sample-line valves 103a, 103b.
Stated differently, the second reaction tank unit 504 and the third
unit 505 are disposed between and in parallel to the first and
fourth units 503, 506. Description of the pipe groups and external
supply sources will be omitted hereinafter because, unless
otherwise stated, they are in essence the same as those already
described in connection with the fundamental principle of this
invention.
It is now assumed that in operations involving three-step chemical
treatment the treating time required for the first or third step is
a half of the period for the second step. In this case the reaction
tank units are desirably connected as illustrated in FIG. 7. Unless
otherwise stated, all valves are construed to remain closed. First,
the sample is introduced into the reaction tank unit 503 by the
active transference, that is, by opening the sample-line valve 93
and reduced-pressure line valve 97 and thereby reducing the
pressure in the tank 91. After the introduction, the
atmospheric-pressure line valve 95 is once opened to increase the
pressure of the sample to the atmospheric level, and then the
first-step chemical treatment is carried out. Next, the sample is
transferred to the second reaction tank unit 504. As noted already,
the transference may be accomplished in either of two ways. One
method is, in this case, the passive transference to the reaction
tank unit 504, whereby the increased-pressure line valve 96,
sample-line valve 101a, and atmospheric-pressure line valve 104a
are opened to place the sample inside the reaction tank 91 under an
increased pressure. The other is the active transference to the
same unit 504 whereby the atmospheric-pressure line valve 95,
sampleline valve 101a, and reduced-pressure line valve 106a are
opened. In the subsequent increased-pressure or reduced-pressure
operations with the other reaction tanks or sample containers to be
mentioned later, it is to be noted that, unless otherwise
specified, the atmospheric-pressure line valve is once opened to
maintain the pressure in the vessels at the atmospheric level. Here
the second-step chemical treatment is effected. Since the time
required for the second step treatment is twice as much as for the
first step, the first reaction tank unit 503 is allowed to repeat
the first-step treatment with another sample while, at the same
time, the second step is in progress. The first sample is then
transferred to the third reaction tank unit 505 in the same manner
as when it was conveyed from the first unit 503 to the second 504,
except that the sample-line valve 101b is employed this time.
During this, the second-step treatment is repeated. As will be
explained later, the method of sample transference is limited to
one, passive or active, depending upon the type of unit equipment
to be employed for a particular chemical treatment or upon the type
of sample or reagent to be handled. The sample is then transferred
from the second reaction tank unit 504 to the fourth unit 506.
Again, two alternatives are open. One is the passive transference
to the unit 506, whereby the increased-pressure line valve 105a,
sample-line valve 103a, and atmospheric-pressure line valve 112 are
opened to convey the sample. The other is the active transference
whereby the atmospheric-pressure line valve 104a, sample-line valve
103a, and reduced-pressure line valve 114 are opened for the
conveyance purpose. In this stage the third-step chemical treatment
is performed. The increased-pressure line valve 113 and sample-line
valve 111 are opened and, by this active transference from the unit
506, the sample is transferred elsewhere. In order to transfer the
sample from the reaction tank 99b to the tank 108, it is simply
necessary to use the sample-line valve 103b and resort to the
passive or active transference from the reaction tank unit 506 in
the manner above described. If any undesired residue (such as the
washings to be described later) is found in any reaction tank unit,
it may be discharged into the waste-liquid line by opening the
waste-liquid line valve and following the procedure for passive or
active transference from the particular tank unit.
Although the example given above uses a pair of reaction tank units
for parallel connection, it should be obvious from the description
of the principle of this invention that more reaction tank units
may be connected in parallel or, as a further alternative, groups
of serially connected units may be connected altogether in
parallel.
In the foregoing description the reaction tank units have been
regarded as components of a unit equipment. Now that equipments
having separate functions of chemical treatments will be
considered.
One of such unit equipments is a unit for the addition of a
reagent, as schematically illustrated in FIG. 8. A sample pipe 132
is open in the upper part of a reaction tank 131 and is connected
at the other end to a sample-line valve 133. A sample-drain pipe
134 which is open in the lower part of the reaction tank 131 is
communicated with a sample-line valve 135 and a waste-liquid line
valve 141. A manifold 136 which is open in the upper part of the
tank communicates to an atmospheric-pressure line valve 137, an
increased-pressure line valve 138, and a reduced-pressure line
valve 139. A reagent line that extends from a reagent bottle (not
shown) through valves 142, which are operatively connected to a
dispenser 143, terminates in the form of a reagent pipe 140, which
in turn is open in the upper part of the reaction tank 131. If
agitation is required, an agitator consisting, for example, of an
agitation blade 144 inside the tank and an external magnetic
stirrer 145, may be installed. In this way a reagent-addition unit
507 is constructed.
The operation, function, and performance of this unit 507 will be
described later hereunder. Here again the description of the lines
and external supply sources required for the operation will be
omitted because they are essentially the same as those which have
already been described. Also, unless otherwise stated, it should be
appreciated that all valves are normally closed and the reaction
tank or other vessel to be described later is hermetically sealed.
The same applies to all of the equipments to be described later
and, therefore, these provisos will be omitted for brevity from the
the following description.
First, the sample-line valve 133 and atmospheric-pressure line
valve 137 or reduced-pressure line valve 139 are opened to admit
the sample into the reaction tank 131 by the passive or active
transference to the reaction tank unit 507. After the transference,
the atmospheric-pressure line valve 137 is opened for some time to
maintain the sample at the prevailing atmospheric pressure. Next,
while the valve 137 is kept open, the valves 142 operatively
connected to the dispenser 143 are manipulated, so that a given
amount of the reagent can be added to the sample by way of the
reagent pipe 140. This may be effected, if necessary, while the
magnetic stirrer 145 is being driven and the sample-reagent mixture
is being agitated by the blade 144.
For the addition of the reagent, a valve such as indicated at 71 in
FIG. 6 may be employed provided that the given amount of the
reagent can be measured into the tank by some suitable means.
Importantly, the valve to be used must be capable of hermetically
closing the reagent-addition unit, even on a temporary basis. Also
it should be clear that, while one type of reagent is handled in
the unit being described, many different reagents may be added,
instead, in a similar way.
After the reagent and sample have thoroughly reacted with each
other (usually with the atmospheric-pressure line valve 137 closed,
although the valve must be kept open for certain reaction systems),
the atmospheric-pressure line valve is closed and agitation is
discontinued. In order to transfer the reaction product to some
other place, either the passive or active transference from the
reaction tank unit 507 is effected by opening the sample-line valve
135 and atmospheric-pressure line valve 137 or increased-pressure
line valve 138. If useless sample is to be discarded, the
waste-liquid line valve 141 is used in lieu of the sample-line
valve 135.
Another example of unit equipment is a fixed-quantity sampling unit
508, as schematically shown in FIG. 9. A sample-line valve 153 is
installed in communication with a sample pipe 152, which in turn is
open in the upper part of a container 151. A sample-drain pipe 154
open at one end in the lower part of the container 151 is
communicated at the other end with a sample-line valve 155 and a
waste-liquid line valve 159. In communication with a manifold 156
which is open in the upper part of the container 151, there are
installed an atmospheric-pressure line valve 157 and an
increased-pressure line valve 158. A nozzle 160 is open in a
suitable position inside the container via a gastight seal (not
shown) capable of moving up and down in the upper part of the
vessel. The other end of the nozzle communicates to a line 162
through a valve 161. Such is the construction of a fixed-quantity
sampling unit 508. The line 162, inside of which is kept at a
reduced pressure by some suitable means, attracts fluid, either
liquid or gas.
The operation of this fixed-quantity sampling unit 508 will now be
explained. The sample-line valve 153 and valve 161 are opened
first. This results in a reduced pressure inside the container 151,
and the sample begins to be conveyed through the pipe 152 into the
vessel. Once the sample level has reached the opening of the nozzle
160, any excess of the sample is drawn up by suction into the line
162 through the nozzle 160 and valve 161, with the consequence that
the liquid level of the sample 163 is kept constant. Even if the
sample level has temporarily exceeded the opening of the nozzle
160, the excess sample will be taken up by the nozzle 160 when the
sample-line valve 153 is closed while, at the same time, the
atmospheric-pressure line valve 157 is opened. As a result, the
liquid level of the sample 163 will be maintained constant. The
opening position of the nozzle 160 may be preset so that a
predetermined amount of the sample 163 can be held within the
container. When considering this sampling method with the valve 161
replaced by a reduced-pressure line valve, it is appreciated that
the method is tantamount to the active transference to the sampling
unit 508. The measured amount of the sample 163 is either
transferred to some other place or abandoned by the active
transference from the unit by opening the increased-pressure line
valve 158 and sample-line valve 155 or waste-liquid line valve
159.
This fixed-quantity sampling unit may be utilized to collect the
supernatant fluid from a solution containing sediments, in which
case the opening position of the nozzle 160 has only to be chosen
so that the portion of the liquid which tends to be relatively
easily clarified can be collected.
The third example of unit equipment is a dilution unit, either of a
photoelectric type or an electric conductivity type, as
schematically represented in FIG. 10 or 11, respectively. The unit
shown in FIG. 10 will be described first. In the upper part of a
reaction tank 171 is open a sample pipe 172 which is equipped with
a sample-line valve 173. In the lower part of the tank 171 is open
a sample-drain pipe 174, which in turn communicates to a
sample-line valve 175 and a waste-liquid line valve 182. A manifold
176 open at one end in the upper part of the tank 171 is also in
communication with an atmospheric-pressure line valve 177, an
increased-pressure line valve 178, and a reduced-pressure line
valve 179. From the bottom of a reagent bottle 186, a reagent pipe
180 extends downward through a valve 181 and opens in the reaction
tank 171. Further, along both sides of the tank there are located a
light source 183 and a light-beam detector 184, in positions
opposite to each other and in such a way that they can be moved up
and down by some suitable means (not shown) with respect to the
tank 171. Signals from the light-beam detector 184 are sent to a
controller 185, so that the sample-line valve 181 can be opened or
closed depending upon the presence or absence of the detection
signals. Such is the construction of a dilution unit 509.
The unit is operated in the following manner. It is assumed that
the reaction tank 171 is filled with a given quantity of sample by
the procedure already described in connection with the
reagent-addition unit, and that the sample is to be diluted, for
example, with water. The light source 183 and light-beam detector
184 are located on a level equal to that of the liquid after
dilution. The optical instrument of this type detects the
deflection of the path of a light beam from the source 183 due to
the difference between air and the sample (liquid), in terms of
ON-OFF signals on the detector 184. The controller 185 is so
adjusted that, when there is a predetermined amount of the sample
in the reaction tank 171, the valve 181 is kept open and the
reagent (mere water in this case) is allowed to drop from the
bottle 186 into the reaction tank 171 until the liquid level of the
sample in the tank comes up to the light path. In this manner the
reagent (or water) is added only when there is a predetermined
amount of the sample in the reaction tank or, in other words,
dilution to a predetermined level is accomplished. In exemplary
operations, the errors in dilution were in the range of plus or
minus 0.2% per 100 ml of the diluted solution.
The arrangement shown in FIG. 11, or the electric conductivity
type, differs from the type of FIG. 10 in the method of detecting
the liquid level after the dilution as specified. The type of FIG.
10 detects the level optically, whereas that of FIG. 11 detects it
by means of an electrode that forms a part of an electric circuit.
The electrode, indicated at 203, consists of a glass tube or the
like and two wires of platinum or the like insulated and enclosed
in the glass. It is vertically movable in the upper part of a
reaction tank 191 while hermetically sealing the tank. A controller
204 comprises the electric circuit including the electrode 203 as
one of its components, and functions so that, when there is the
sample to be diluted in the reaction tank 191, the controller
cooperates with the electric circuit to open a reagent inlet valve
201 and admit the reagent (e.g., water) into the reaction tank and,
when the liquid level of the diluted sample has reached the
electrode 203, it closes the reagent inlet valve 201. The electric
circuit is used to detect the difference between the electric
conductivities of the air and the sample between the element wires
of the electrode 203. In other words, the circuit is of the
electric conductivity type. The components described above are
assembled to form a dilution unit 510.
The electric conductivity system of the dilution unit 510 works in
the manner now to be described. It is assumed that the reaction
tank 191 is prefilled with a given amount of the sample and that
the sample is to be diluted to a certain volume with the addition,
for example, of water. The electrode 203 is installed at the height
corresponding to the liquid level after the dilution. The
controller 204 opens the reagent inlet valve 201 in response to a
signal from the outside, so that the reagent (or water in this
case) is admitted into the reaction tank 191. If necessary, the
sample may be agitated by an agitator (not shown). Initially the
electric conductivity between the electrode wires is zero (because
air is an insulator) but, as the liquid surface of the sample
having a certain specific conductivity comes into contact with the
electrode wires, the controller 204 closes the sample inlet valve
201, thus completing the dilution. In exemplary experiments, the
accuracy of dilution with this unit 510, as well as with a dilution
unit of a high-frequency transmission type, was less than plus or
minus 0.2% for the sample volume of 100 ml, where a reagent inlet
pipe 200 having an inside diameter of 2.4 mm was employed.
Dropwise introduction of the reagent into the reaction tank 171 may
be effected in two ways; either by opening only the
atmospheric-pressure line valve 177 and allowing the reagent to
flow down by gravity, or by opening only the reduced-pressure line
valve 179 and thereby reducing the pressure in the reaction tank
171.
The fourth example of unit equipment is a washing unit, as
schematically shown in FIG. 12. It is more practical to employ this
washing unit as a washer for a reaction tank or container of
another unit equipment than to consider it as a unit equipment.
However, for the simplicity of explanation, it is taken here as an
independent unit equipment. It will be seen from the foregoing
description about the three different unit equipment that those
units have many parts in common. The illustration and description
of the common parts do not appear essential for the explanation of
the functional principles of the unit equipments and, therefore,
will be omitted hereinafter.
Reference numeral 211 indicates a reaction tank, and a waste-liquid
line valve 213 communicates to a sample-drain pipe 212, which in
turn opens in the lower part of the tank. A manifold 214, open in
the upper part of the reaction tank 211, is communicated also with
an atmospheric-pressure line valve 215 and an increased-pressure
line valve 216. Close to the upper end of the chamber inside the
tank there is installed a washing nozzle 217, which has at its
lower end a sprinkler 218 and is connected at the other end with a
change-over valve 219. This valve is so designed that when it
remains closed as well as other valves, the reaction tank 211 is
hermetically sealed. Alternatively, another valve (not shown) may
be installed midway the washing nozzle 217 instead of using the
change-over valve 219 of the construction just described above. In
the arrangement shown, changing over the valve 219 can establish
communication between the washing nozzle 217 and either a
washing-solution A line 220 or a washing-solution B line 221. Those
lines 220, 221 are connected to respective washing-solution
reservoirs (not shown) with or without an additional pressure
applied to the liquids therein. These components make up a washing
unit 511.
The function of this washing unit 511 and the washing method
adopted will be described below. By way of explanation the inner
wall of the reaction tank 211 is assumed to be contaminated. From
the viewpoint of introduction of the washing solution, the washing
operation can be carried out in a number of ways. In one procedure,
the waste-liquid line valve 213 and atmospheric-pressure line valve
215 are opened to allow the contaminant to drain from the reaction
tank 211 into the waste-liquid line (not shown) wherein the partial
vacuum continues to provide suction as well as in the reaction
tank. Next, the change-over valve 219 is manipulated (to the
position in FIG. 12) where it communicates the washing nozzle 217
to the washing-solution A line 220 at an increased pressure or at
the prevailing atmospheric pressure. The washing solution A
introduced through the washing nozzle 217 is then scattered by the
sprinkler 218 to wash the inner wall surface of the reaction tank
and flow down into the waste-liquid line (when, if necessary, the
atmospheric-pressure line valve 215 may be closed.) Instead of this
washing with running liquid, it is also possible to use the washing
solution in a retained state. For this purpose the waste-liquid
line valve 213 is closed and the atmospheric-pressure line valve
215 is opened so that the washing solution A under pressure or at
the atmospheric pressure can be led through the change-over valve
219 and collected in the reaction tank 211. Following the washing,
with agitation where necessary, the washings are allowed to drain
in either of two ways. The waste-liquid line valve 213 and
atmospheric-pressure line valve 215 are opened and the washing are
caused to flow down into the waste-liquid line wherein the suction
still prevails. Or, the atmospheric-pressure line valve 215 is
closed and the increased-pressure line valve 216 and waste-liquid
line valve 213 are opened to flow down the washings. If the washing
solution A alone cannot wash well, the change-over valve 219 may be
manipulated to use the washing solution B, too. Of course, three or
more different washing solutions may be used in this manner. For
example, in the case of the hydroxides in river water that
precipitate on the alkaline side of pH 10 in a reaction tank
capable of treating 100 ml of the sample, mere distilled water
cannot thoroughly wash the deposits away. It is customary in such
occasion to dissolve the deposits with a dilute acid and then wash
away the acidic solution with distilled water. In this manner
thorough washing is accomplished.
Still another example, the fifth, of unit equipments is
hydrogen-ion-concentration (pH)-adjusting unit. FIG. 13 illustrates
the unit schematically. For the pH adjustment, usually a
commercially available pH meter equipped with an automatic titrator
is used. In order to simplify the construction of the reaction tank
a composite glass electrode is advantageously employed. In general,
such a glass electrode must not be used in an atmosphere at a
positive or negative pressure, because the non-atmospheric pressure
can cause undesirable intermixing or mutual contamination of the
sample and the aqueous solution of a salt which is a constituent of
the glass electrode. For this reason the pH-adjusting unit, as a
principle, requires, in addition to the reaction tank in which the
glass electrode for pH measurement is inserted, two other reaction
tanks, one in front and the other behind. In order that the sample
be conveyed into the center tank, the two extra tanks must have
active functions whereas the center tank equipped with the glass
electrode must function passively.
Referring to FIG. 13, numeral 241 indicates a reaction tank. A
sample pipe 242 is open, via a sample-line valve 243, in the upper
part of the tank. In the lower part of the tank 241 is open a
sample-drain pipe 244, which in turn is communicated with a
sample-line valve 245. Further, a manifold 246 is open in the upper
part of the reaction tank 241 and is also communicated with an
increased-pressure line valve 247. The unit constructed in this way
is a sample-pressurizing unit 512a for transferring a sample to a
pH-adjusting tank 512b now to be described. The latter unit
comprises a reaction tank 248, having a sample pipe 249 which is
open in the upper part of the tank and is communicated at the other
end with a sample-line valve 245. A sample-drain pipe 250 open in
the lower part of the reaction tank 248 communicates to a
sample-line valve 251. A manifold 252 open in the upper part of the
tank 245 communicates to an atmospheric-pressure line valve 253. In
addition, a composite glass electrode 256 of commerce is inserted
into the reaction tank 248 through a vertically movable sealer (not
shown) which establishes a gastight seal in the upper part of the
tank 245. This composite electrode communicates to the front end of
an automatic titrator of a pH meter (both not shown) equipped with
the titrator of which the electrode forms a part. Via a reagent
inlet valve 255 a reagent pipe 254 is open in the upper part of the
reaction tank 248. These components constitute the pH-adjusting
tank 512b. In this tank 512b is placed an agitator blade 257, which
is driven by external means, such as a magnetic stirrer (not shown)
installed outside, for the agitation of the sample. Another
reaction tank 258 has a sample pipe 259 which is open in the upper
part of the tank while in communication with the sample-line valve
251. A sample-line valve 261 is installed in communication with a
sample-drain pipe 260, which in turn opens in the lower part of the
reaction tank 258. A manifold 262 which opens in the upper part of
the tank communicates to a reduced-pressure line valve 263. The
unit so constructed is a sample-pressure reducing unit 512c for
removing the sample from the pH-adjusting tank 512b. The
sample-pressurizing unit 512a, pH-adjusting tank 512b, and
sample-pressure reducing unit 512c are combined to form the
pH-adjusting unit. In many cases the sample-pressurizing unit and
sample-pressure reducing unit are employed in common with another
unit equipment.
The operation of this pH-adjusting unit will now be explained. By
way of illustration, it is assumed that the sample-pressurizing
unit 512a is filled with the sample whose pH is to be adjusted.
First, the increased-pressure line valve 247, sample-line valve
245, and atmospheric-pressure line valve 253 are opened, so that
the pressure on the liquid surface of the sample in the reaction
tank 241 is increased and the sample is forced out through the
sample-drain pipe 244, sample-line valve 245, and sample pipe 249.
By this active transference from the reaction tank 241, the sample
is transferred to the reaction tank 248. The latter tank, in which
the pH-adjusting glass electrode 256 is inserted, does not permit
either an increase or decrease in pressure (to positive or negative
pressure) as has already been noted. Since the atmospheric-pressure
line valve 253 is open, normal atmospheric pressure is maintained
in the reaction tank 248. After the sample has been completely
transferred from the reaction tank 241 to 248, the sample pipe 249
is cleaned with a jet of air (or, if necessary, with a jet of an
inert gas). At this time all valves are closed and, if necessary,
the atmospheric-pressure line valve 253 is opened to keep the
pressure inside the reaction tank 248 atmospheric. Following this,
the pH meter is actuated by a signal indicating, for example, that
the increased-pressure line valve 247 has been closed. If the pH
value of the sample is yet to reach a predetermined level, the
titrator automatically works and controls the reagent inlet valve
255, thus allowing a pH-adjusting reagent to drop from the reagent
inlet pipe 254. During this period the atmospheric-pressure line
valve 253 is kept open. If necessary, the agitator blade 257 may be
operated by drives located outside so as to agitate the sample.
Upon arrival of the pH of the sample at the predetermined value,
the titrator stops automatically and the reagent inlet valve 255
closes, thus completing the pH adjustment. In order to transfer the
sample whose pH has been adjusted from the reaction tank 248 to
258, the active transference to the latter tank is resorted to by
opening the atmospheric-pressure line valve 253, sample-line valve
251, and reduced-pressure line valve 263. Subsequently the sample
pipe 259 is cleaned by a jet of air. As described above, the
sample-pressurizing unit 512a and sample-pressure reducing unit
512c having active functions for the conveyance of the sample are
located at the front and rear of the pH-adjusting tank 512b,
whereby the pressure inside the pH-adjusting tank 512b can be kept
at the atmospheric level.
A filtration unit is the sixth of the unit equipments that may
embody the present invention. Schematically shown in FIG. 14 is a
unit of a filter paper type and shown in FIG. 15 is a filter board
type. The former type will be detailed first. In principle the
filter paper type is so constructed that a sheet of commercially
available filter paper, cut to a suitable shape, is kept in close
contact with a seat of a suitable shape and, after the filtration
of a sample, the paper is abandoned. Reference numeral 271
indicates a container for the sample to be filtered. The container
is open at the top and receives the lower end of a sample pipe 272,
which in turn is equipped with a sample-line valve 273. A drain
pipe 274 open in the lower part of the container 271 is equipped
with a waste-liquid line valve 275. A funnel 281 has at its lower
end a filter seat 276 of a suitable shape, for example in the form
of a cone. One end of a sample pipe 277 is open in this seat 276.
The upper end of the funnel 281 has an annular space wherein a
washing sprinkler nozzle 279 formed with a multiplicity of tiny
holes along its periphery is provided. Into this annular space is
open a washing duct 280. The filter seat 276 and sprinkler nozzle
279 are connected with the funnel cylinder in such a manner that
they can be superposed as intimately as possible. The funnel can be
moved into and out of the container 271 by drives not shown which
can move vertically and horizontally. The afore-described
components constitute a filtration tank unit 513a. Another
container is indicated at 282. One end of a sample pipe 277 is open
in the upper part of the container, while a sample-drain pipe 283
is open in the bottom of the vessel and is also in communication
with a sample-line valve 184. In addition, a manifold 285 is open
in the upper part of the container 282 and is also communicated
with an increased-pressure line valve 287 and a reduced-pressure
line valve 286. In this way a filtrate-collecting unit 513b is
constructed. The filtration unit of the filter paper type thus
consists of the filtration tank unit 513a and filtratecollecting
unit 513b. The filtrate-collecting unit may also serve as such for
any other unit equipment.
The operation of this filtration unit will now be described. A
predetermined amount of the sample is fed to the container 271
through the sample pipe 272 either under pressure through the
sample-line valve 273 opened or by gravity. A sheet of commercially
available filter paper having a suitable shape is attached closely
to the underside of the filter seat 276 of the funnel 281 that was
taken out of the container 271 prior to the filtration. The close
attachment is attained, for example, by opening the
reduced-pressure line valve 287 of the sampling unit 513b and
maintaining a reduced (negative) pressure in the container 282 as
well as in the sample pipe 277 in communication therewith. The
funnel loaded with the filter paper is then slowly introduced into
the container 271 and kept in a position where a necessary amount
of the sample can be filtered out. The sample filtered through the
filter paper is drawn up into the adjacent container 282 wherein a
reduced pressure is maintained. Conveyance of this sample is
effected by the active transference from the filtrate-collecting
unit 513b. The used filter paper is abandoned by taking the funnel
281 out of the container and opening the increased-pressure line
valve 286 thereby blowing off the filter paper from the seat. The
residues of the sample deposited on the outer cylinder wall of the
funnel 281 and on the inner wall of the container 271 are washed
away by placing the funnel 281 into the container 271 and spraying
a washing solution under pressure through the washing duct 280 and
sprinkler nozzle 279. Where two or more washing solutions are used,
the afore-described procedure of washing with the washing unit 511
may be adopted. In that event, the waste-liquid line valve 275 may
be opened to drain off the waste liquid and washings into the waste
liquid line (not shown) which is ready for suction at all
times.
Next, a filtration unit of the filter board type will be explained
with reference to FIG. 15. The principle of its operation is that
the filtration is carried out using a stationary filter board, for
example, of glass, and, after each cycle of filtration, the filter
board is washed by a washing solution capable of dissolving the
filtration residues, which are mostly solids, while, for example,
the filtrate is flown contrariwise over the board. In the upper
part of a container 291 a sample pipe 292 is open via a sample-line
valve 293. A drain pipe 294, open in the lower part of the
container, is also communicated with a waste-liquid line valve 295.
A manifold 296, open in the upper part of the container 291, is
provided with an atmospheric-pressure line valve 297, an
increased-pressure line valve 298, and a reduced-pressure line
valve 299. Moreover, a nozzle 300 extends downwardly from the top
of the container 291 and is open at a suitable point just clear of
the bottom of the container. The nozzle 300 communicates to a
sample line 301, filter 303, and a tee 304 that leads to a
change-over valve 305 and also to a sample-line valve 308. These
components combinedly form a filtration tank unit 514a. The filter
303 has a filter board, e.g., of glass, in the center. The
change-over valve 305, like the one described in relation to the
washing unit, is designed to establish alternative communication
between the tee 304 and either a washing-solution A line 306 or a
washing-solution B line 307, or some other line. In the upper part
of another container 310 is open a sample pipe 309 which also
communicates to the sample-line valve 308. A sample-drain pipe 311,
open in the lower part of the container, is also communicated with
a sample-line valve 312. A manifold 313, open in the upper part of
the container 310, communicates to an increased-pressure line valve
314 and a reduced-pressure line valve 315. Such is the construction
of a filtrate-collecting unit 514b. The filtration unit of the
filter board type thus comprises the filtration tank unit 514a and
filtrate-collecting unit 514b.
This filtration unit operates in the manner now to be described. A
predetermined amount of the sample is admitted into the container
291 through the sample pipe 292 either under pressure via the
sample-line valve 293 or gravitationally. Next, the
atmospheric-pressure line valve 297, sample-line valve 308, and
reduced-pressure line valve 315 are opened. This establishes
communication between the containers 291, 310 through the sample
line and the associated fittings, thus enabling a reduced
(negative) pressure to prevail in the container 310. Consequently,
the sample from the container 291 is drawn up by suction through
the nozzle 300 and sample line 301 into the filter 303, where the
solid contents are removed and the filtrate alone is admitted into
the container 310 by way of the tee 304, sample-line valve 308, and
sample pipe 309. After a necessary amount of the sample has been
filtered, all the valves are closed. When the filtrate in the
container 310 is to be transferred to some other place, the
increased-pressure line valve 314 and sample-line valve 312 are
opened to effect the transference. Solids and other residues
deposited on the walls of the filter 303 and filter board 302 are
washed away with the washing solution A under pressure that can
dissolve those residues, through communication between the
washing-solution A line 306 and tee 304. At this time it is only
necessary in the filtration tank unit to open the
atmospheric-pressure line valve 297 or, alternatively, the
waste-liquid line valve is opened to drain off the washings into
the waste-liquid line wherein suction is provided at all times. If
the washing solution of one type alone is found inadequate for the
washing purpose, the change-over valve 305 may be manipulated for
communication with the line 307 for supplying the washing solution
B under pressure. Desirably, after the necessary amounts of such
washing solutions have flowed down, the change-over valve 305 is
turned to introduce a jet of air (or other inert gas) under
pressure through the tee 304, filter 303, sample line 301, and
nozzle 300, thereby to clean the inner walls of those lines. In
order to wash the containers 291, 310, it is generally desirable to
apply the method of washing with the washing unit that has already
been described.
It should be obvious to one skilled in the art that the filter
incorporated in this filtration unit may use, if necessary, a
dialyzing membrane in place of the ordinary filter board so that it
can serve as an ultrafilter.
The seventh example is an extraction unit as schematically
illustrated in FIGS. 16 and 17. The technical concept of the
extraction resides in mixing with agitation a sample and an
extracting solvent in an agitation tank, thereby extracting the
objective (extractive) ingredients from the sample, transferring
the extracts into a settler (stationary separation tank) and
keeping them stationary for a certain period of time to separate
them gravitationally into light and heavy layers, and then taking
out the light or heavy layer under an increased or reduced
pressure. FIG. 16 is a schematic arrangement for taking out a light
layer, and FIG. 17 for taking out a heavy layer. The former
arrangement will now be detailed first. In the upper part of a
container 321 is open a sample pipe 322 that extends via a
sample-line valve 323. A sample-drain pipe 324, open in the bottom
of the container, is in turn communicated with a sample-line valve
325 and a waste-liquid line valve 330. A manifold 326, open in the
upper part of the container, is equipped at the other part with an
atmospheric-pressure line valve 327, an increased-pressure line
valve 328, and a reduced-pressure line valve 329. A reagent inlet
pipe 331 opens in the upper part of the container and is connected,
at the other end, with a change-over valve 332 that can
alternatively communicate the pipe 331 with a washing-solution A
line 333 or a washing-solution B line 334 for selective supply of
the washing solutions under pressure. Inside the container 321
there is placed an agitator blade 335 for agitating the sample
therein, and, outside the vessel there is a drive, e.g., a magnetic
stirrer 336, for driving the blade 335. These components constitute
an agitation unit 515. It should be construed possible, though not
shown, that the change-over valve 332 can be stopped in a position
where it does not establish any connection between the pipe 331 and
either washing-solution line, or where the valve itself is closed.
Another container 337 is so shaped as to comprise an upper part or
a light-layer compartment E that has a suitable contour and a
suitable capacity, a lower part or a heavy-layer compartment G also
having a suitable contour and a suitable capacity, and an
intermediate compartment F having the same or smaller diameter than
those of the other compartments. The expression "suitable contour"
as used herein means a contour suited for the transference of the
sample or the like to be described later and also suited for
washing of the container to be described later. In the upper part
of the container 337 enters one end of a sample pipe 338 that
communicates at the other end to the above-mentioned sample-line
valve 325. A sample-drain pipe 339, open in the lower part of the
container, is associated at the other end with a sample-line valve
340 and a waste-liquid line valve 352. A manifold 341 that opens in
the top of the container 337 is in communication with an
atmospheric-pressure line valve 342, an increased-pressure line
valve 343, and a reduced-pressure line valve 344. A
light-layer-conveying valve 346 is installed on a nozzle 345 which,
in turn, extends into the upper part of the container 337. Also
open in the upper part of the vessel is a pipe 348 equipped with a
change-over valve 349 for its selective communication with
washing-solution lines 350, 351 in the same manner as has been
described with the agitation unit 515. In the manner described a
settler unit 516 is built. The lower end of the sample pipe 338 is
preferably open in the center of the intermediate compartment F of
the container 337, while the nozzle 345 is preferably open in the
lower part of the light-layer compartment E. Thus, the agitation
unit 515 and settler unit 516 are combined to form an extraction
unit for the removal of the light layer.
The operation of this extraction unit will now be explained. It is
assumed that the sample to be handled amounts to 100 ml and the
extractive ingredients contained therein are to be extracted with
10 ml of an extracting solvent lighter in specific gravity than the
sample. Here a "suitable capacity" for the heavy-layer compartment
G is such that the sum of the capacity of the compartment G and one
half of the capacity of the intermediate compartment F amounts to
100 ml. Stated differently, 100 ml of the sample to constitute the
heavy layer, when placed in the container 337, forms a liquid level
in the vicinity of the open end of the sample pipe 338. A "suitable
capacity" for the light-layer compartment E is such that when a
light layer overlies the heavy layer its liquid level reaches
approximately the center height of the light-layer compartment E
(the volume being about 20 cm.sup.3 in this embodiment).
First, the sample-line valve 323 and reduced-pressure line valve
329 are opened to convey the sample into the container 321 through
the sample pipe 322. The extracting solvent may be premixed with
the sample or may be separately introduced into the container by
means not shown but already explained in relation to the
reagent-addition unit. After the sample and extracting solvent have
been fed to the container 321, all of the valves may be closed or,
if necessary, the atmospheric-pressure line valve 327 is opened and
the charge is mixed with agitation by the agitator blade 335
driven, for example, by the magnetic stirrer 336. The container 327
and agitator blade 335 are, of course, so shaped as to suit
extraction. Following the agitation for a sufficient period for
extraction, the agitation is discontinued, the atmospheric-pressure
line valve 327 is closed, and the increased-pressure line valve
328, sample-line valve 327, and atmospheric-pressure line valve 342
are opened. By this procedure of active transference from the
agitation unit 515 the sample-solvent mixture is conveyed to the
container 337. Because an extracting solvent is often volatile, the
passive transference from the agitation unit 515 is not advisable.
Following the transference of the sample-solvent mixture to the
settler unit 516, all valves are reclosed and quiescense is
maintained for a sufficient period to effect the separation of the
liquid into heavy and light layers. The light layer so separated is
taken out by opening the light-layer-conveying valve 346 and
increased-pressure line valve 343 and forcing the layer out through
the nozzle 345 open in the lower part of the light-layer
compartment E. At this time, care must be exerted to use a pressure
(positive pressure) source that will not disturb the boundary
between the light and heavy layers. If the heavy layer of the
sample-solvent mixture left behind is to be examined by a
subsequent chemical analysis, only the increased-pressure line
valve 343 and sample-line valve 340 are opened to take out the
heavy layer from the container 337. The portion of the residual
sample-solvent mixture close to the inter-layer boundary must be
left intact for subsequent abandonment through the waste-liquid
line valve 352. Washing of the interior of the container 321 is
carried out in the same manner as described in connection with the
washing unit 511. It may be accompanied by agitation by the blade
335. The inside of the container 337 may be washed again by the
same procedure as with the washing unit 511.
As regards the extraction unit for selectively taking out a heavy
layer, it is noted that the agitation unit to be employed is the
same as the one for the removal of the light layer and, therefore,
the settler unit alone will now be explained in detail by reference
to FIG. 17. A container is indicated at 361. A nozzle 362 is sealed
in the lower part of the container and is open at a point therein
to be described later. At its lower end the nozzle is connected to
a sample-line valve 363 and a sample line not shown (corresponding
to the sample line 338 of FIG. 16 if this settler unit is to be
communicated to the agitation unit). A sample-drain pipe 364 is
open in the lower part of the container 361 and has, at the other
end, a sample-line valve 365 and a waste-liquid line valve 370. In
communication with a manifold 366 which opens in the upper part of
the container, there are installed an atmospheric-pressure line
valve 367, an increased-pressure line valve 368, and a
reduced-pressure line valve 369. Also provided are a
washing-solution C line 373, a washing-solution D line 374, a
change-over valve 372 for the respective lines, and a reagent inlet
pipe 371 communicated with those lines and change-over valve and is
open in the upper part of the container. These components are
assembled to form a settler unit 517 for taking out a heavy layer.
The shape of the container 361 is suited for washing. It is
desirable that, when the volume of the sample to be treated is 100
ml and that of the extracting solvent is 20 ml, the capacity of the
heavy-layer compartment J in the lower part of the container 361 is
slightly less than 20 cm.sup.3, say 18 cm.sup.3, while the capacity
of the upper light-layer compartment H of the container 361 is
about 120 cm.sup.3. The open end of the nozzle preferably is held
near the boundary between the heavy and light layers, or, in this
embodiment, at a point corresponding to the surface level of the
liquid in an amount of 20 cm.sup.3 filled in the lower part of the
container 361.
The settler unit 517 is operated for selective removal of a heavy
layer therefrom in the following way.
The sample-solvent mixture agitated by the agitation unit 515 is
conveyed to the container 361 through the nozzle 362 by the active
transference from the unit 515. The sample mixture separated into
heavy and light layers before the transference is taken out from
the lower part of the container of the agitation unit, and
initially the heavy layer is conveyed and, immediately after the
liquid level of the layer has reached the open end of the nozzle
362, the conveyance of the light layer is started. Consequently
there is no possibility of the layers being disturbed by the flow
of the sample mixture in the settler. The liquid is allowed to
stand for a period of time enough to effect its thorough separation
into the heavy and light layers. Then, if the heavy layer alone is
to be taken out, the sample-line valve 365 and increased-pressure
line valve 368 are opened. Care must be used to discontinue the
transference leaving a part of the heavy layer behind. If,
immediately after this, the light layer is to be taken out for
chemical analysis, it is possible to open the waste-liquid line
valve 370 and increased-pressure line valve 368 to abondon the
residual heavy layer and a lower portion of the light layer, and
thereafter open the sample-line valve 365 and increased-pressure
line valve 368 to take out the rest. Washing of the interior of the
container 361 may be performed generally in conformity with the
procedure described in connection with the washing unit 511.
The eighth example of unit equipments is an incubator unit as
schematically illustrated in FIG. 18. Since the rate of a chemical
reaction generally depends upon the temperature, it is required to
maintain a constant ambient temperature for the reaction vessel.
The method employed in this embodiment is, for example, to
circulate a thermal medium such as water at a constant temperature
around the reaction vessel. A container is indicated at 381. A
sample pipe 382 provided with a sample-line valve 383 is open in
the upper part of the container. A sample-drain pipe 384 which
opens in the lower part of the vessel is equipped with a
sample-line valve 385 and waste-liquid line valve 390. A manifold
386 also connected to the upper part of the container is
communicated with an atmospheric-pressure line valve 387, an
increased-pressure line valve 388, and a reduced-pressure line
valve 389. All around the container except for its top wall, a
jacket 391 is provided in the form of an enclosed vessel open only
at a constant-temperature water inlet K and a constant-temperature
water outlet L, and through which the sample-drain pipe 384 extends
from the container downward. These components form an incubator
unit 518.
The function of this incubator unit will now be explained. First, a
thermal medium such as, for example, water at a given temperature
is led into the jacket through the constant-temperature water inlet
K and is overflown out of the outlet L, so that the temperature of
the container 381 can be kept constant at a preset level. A sample
is fed into the container 381 by the active transference into the
incubator unit by use of the sample-line valve 383 and
reduced-pressure line valve 389. After the sampling, the
atmospheric-pressure line valve 387 is opened to maintain the
sample at the atmospheric pressure. If necessary, the sample is
agitated while the atmospheric-pressure line valve is kept open
and, where necessary, by means of an agitator such as a magnetic
stirrer. In the manner described, the sample will attain the preset
temperature. It is then retained in the container for a period of
time necessary for the chemical reaction desired. Thereafter, the
sample-line valve 385 and increased-pressure line valve 388 are
opened, and the sample is transfererd to some other place by the
active transference from the incubator unit 518. While water is
used in this embodiment as a thermal medium for keeping the
temperature constant, it is possible, of course, to replace the
thermal medium by an electric heater.
The ninth exemplary unit equipment is an aeration unit
schematically shown in FIG. 19. There is shown a container 401, in
the upper part of which is open a sample pipe 402 equipped with a
sample-line valve 403. A sample-drain pipe 404 is open in the
bottom of the container 401 and is equipped with a sample-line
valve 405. A manifold 406 opens in the upper part of the container
and is communicated with an increased-pressure line valve 407 and a
reduced-pressure line valve 408. Also open in the upper part of the
container is a gas-collecting pipe 409 which, in turn, communicates
to a trap 410 and a gas-collecting valve 411. From above the
container 401 comes down an aerating pipe 413, which terminates
with a nozzle 414 at the lower end. The other end of the aerating
pipe 413 is provided with an aerating valve 412. Constructed in
this way is an aeration unit 519.
The operation of this aeration unit 519 will be described in detail
below. Because the sample to be handled often contains volatile
matter, it is desirable that the sample be kept under pressure and
that it be transferred by the passive function of the aeration unit
519 with both the sample-line valve 403 and atmospheric-pressure
line valve 407 opened. Next, the gas-collecting valve 411 connected
to a gas-collecting container not shown is opened, while the
aerating valve 412 is opened to admit an aerating gas under
pressure into the sample. The nozzle 414 has a shape suited for the
aeration purpose; for example, it may take the form of a perforated
disc, ball or tube, or a finely perforated pipe directed against
the inner wall of the container 401. Since the gas after the
aeration (which has taken over the volatile matter from the sample)
contains fine particles of the liquid, the trap 410 for gas-liquid
separation is provided on the gas-collecting pipe 409, preferably
close to the container 401. The aerated sample is conveyed
elsewhere by the active transference from the aeration unit 519,
with the sample-line valve 405 and increased pressure line valve
408 opened.
The tenth example of unit equipments is a thermal concentration
unit as schematically shown in FIG. 20, which will now be described
in detail. In the upper part of reaction tank 421 is open a sample
pipe 422, which in turn communicates to a sample-line valve 423. In
the lower part of the tank is open a sample-drain pipe 424 which is
connected to a sample-line valve 425 and a waste-liquid line valve
430. A manifold 426, also open in the upper part of the tank, is
provided with an atmospheric-pressure line valve 427,
increased-pressure line valve 428, and a reduced-pressure line
valve 429. A vapor pipe 431 in communication with the upper center
of the reaction tank 421 is partially covered with a cooling jacket
432, which in turn has a cooling-water inlet 433 and a
cooling-water outlet 434. Near the upper end of the jacket, a vapor
valve 435 is installed. A capillary tube 436 extends from above the
reaction tank 421 downward and is open in the lower part of the
vessel, whereas the upper end of the tube 436 is connected to a
line 438 via a valve 437. An oil bath 444 to be described later
surrounds the reaction tank 421 except for its top portion, the
sample-drain pipe 424 extending downward through the bath. In this
way a thermal concentration unit 520 is constructed. A jacket 439
containing the oil bath is provided with a reflux tube 441 in the
upper part which is integrally formed with an air condenser 442 and
an open port 443. An electric heater 440 is liquidtightly sealed in
the lower part of the bath. The jacket 439 is filled with a type of
oil (not shown) having a high boiling point and a low vapor
pressure.
The operational function of this unit is as follows. The oil in the
jacket 439 is heated by the electric heater 440 and is partly
evaporated. The oil vapor is cooled by the air condenser 442 (which
may be replaced by a water condenser, if necessary), and is
returned to the bath through the reflux tube 441. The open port 443
permits the jacket 439 to maintain the prevailing atmospheric
pressure inside. The oil temperature can be kept at a predetermined
level by controlling the power supply to the electric heater
440.
Now it is assumed that the sample-line valve 423 has been turned
open, the sample fed to the reaction tank 421, and the vapor valve
425 opened. The oil bath 444 preheated to a suitable temperature is
further heated to a predetermined temperature by the electric
heater 440. If the sample is to be heated up to its boiling point,
it is a desirable practice to introduce clean air or inert gas
under slight pressure into the line 438 and open the valve 437, so
that the gas is gradually blown out of the capillary tube at a rate
low enough to avoid bumping. The cooling jacket 432 provided on the
intermediate part of the vapor pipe 431 is designed to condense
high-boiling-point ingredients of the sample and return the
condensate to the container. For this purpose cooling water is
admitted into the jacket through the inlet 433 and is overflown
through the outlet 434. If low-boiling-point ingredients are to be
recovered, a recovery tank (not shown) may be located on the other
end of the vapor valve 435. If the unit is intended for mere
heating, a cooling jacket having a suitably chosen length may be
used to reflux every drop of the condensate. After the thermal
concentration to a predetermined value, the heating is
discontinued. The valve 437 and vapor valve 435 are closed, while
the sample-line valve 425 and atmospheric-pressure line valve 427
or increased-pressure line valve 428 are manipulated to effect
transference, either passively or actively, of the concentrated
matter elsewhere from the thermal concentration unit 520.
The eleventh example is a distillation unit. FIG. 21 is a schematic
view of the arrangement. This unit consists of three major
components, i.e., a heating tank, a cooling jacket, and a
distillate tank. The heating tank is analogous to the thermal
concentration unit just described above. The tank 451 is connected
at its upper part to a sample pipe 452 for the supply of the sample
through a sample-line valve 453. In the lower part of the tank is
open a sample-drain pipe 454, which in turn is connected to a
waste-liquid-line valve 459. A manifold 455 opens, too, in the
upper part of the heating tank and is provided, on the other hand,
with an atmospheric-pressure line valve 456, an increased-pressure
line valve 457, and a reduced-pressure line valve 458. The heating
tank 451 is further connected to a vapor pipe 466 through its top
wall. An oil bath 465 to be described later surrounds the heating
tank 451 except for its top portion, the sample-drain pipe 454
extending downward through the bath. These components form a
heating tank unit 467. The oil bath 465 comprises: a jacket 460
which surrounds the heating tank 451 except for the top portion and
allows the sample-drain pipe 454 to penetrate therethrough; a
reflux tube 461 which opens in the upper part of the jacket and is
formed with an air condenser 462 and terminates at its upper end
with a port 463 open in the atmosphere; an electric heater 464
sealed in the bath on the bottom of the jacket 460; and a
chemically stable oil or heat medium having a high boiling point
and a low vapor pressure filled in the jacket 460. The cooler 471
comprises a cooling jacket 468 having a cooling water inlet 469 and
an outlet 470, which jacket is connected at one end to the vapor
pipe 466 and at the other end to a check valve 472 that contains a
float 473. The distillate tank unit 483 comprises: a receiving tank
474 in which a nozzle 482 connected to the check valve 472 extends
downward; a sample-drain pipe 477 which opens in the lower part of
the receiving tank 474 and is connected to a sample-line valve 478;
a manifold 479 which opens in the upper part of the tank and is
provided with an atmospheric-pressure line valve 480 and an
increased-pressure line valve 481; and a reagent inlet pipe 475
which opens in the upper part of the tank 474 and is communicated
with a reagent inlet valve 476. The heating tank unit 467, cooler
471, and distillate tank unit 483 are combined to form the
distillation unit.
The operational function of this distillation unit will now be
explained. The oil in the jacket is heated by the electric heater
464 and is partly evaporated. The oil vapor is cooled by the air
condenser 462 (or, if necessary, by a water condenser) and is
returned to the jacket through the reflux tube 461. The open port
463 permits the maintenance of atmospheric pressure in the jacket
460, and control of the power supply to the electric heater 464
makes it possible to keep the oil temperature at a predetermined
level. The check valve 472 works in such a manner that, if there is
no liquid therein, it does not function as a valve, but if there
is, the float 473 rises to close the path for an upward flow but
provide no obstruction to a downward flow. It follows that, when
the check valve 472 is not filled with a liquid (or when all other
valves of the distillation unit are closed), the heating tank 451
and receiving tank 474 are in communication with each other through
the cooler 471, thus forming a closed system independent of the
outside. The sample to be distilled may be fed to the heating tank
451 in four different ways. One (A) is by passive transference to
the distillation unit with both the sample-line valve 453 and the
atmospheric-pressure line valve 456 opened. Another (B) is by
passive transference to the distillation unit with the sample-line
valve 453 and atmospheric-pressure line valve 480 opened. The third
procedure (C) is to open the sample-line valve 453 and
reduced-pressure line valve 458 and effect active transference to
the distillation unit. The fourth (D) is by opening the sample-line
valve 453 and a reduced-pressure line valve not shown which is
communicated with the manifold 479 and thereby effecting active
transference to the distillation unit. One of these procedures may
be chosen in consideration of the unit's combination with another
unit or units intended.
With power supply to the electric heater 464, the oil bath
preheated to a suitable temperature is further heated to a desired
temperature, and distillation is started. At this time the
atmospheric-pressure line valve 480 must be kept open. If bumping
of the sample is to be prevented, the method as used with the
thermal concentration unit should be adopted, too. The vapor of the
sample is condensed by the cooler 471, dropped through the nozzle
482, and is collected in the receiving tank 474. If it is desired
to stabilize the distilled sample by having the same absorbed by an
absorbent, the absorbent is supplied beforehand to the tank 474
through the reagent inlet valve 476. Judicious choice of the open
end position of the nozzle relative to the reagent level is an
important consideration. This may necessitate a modification to the
bottom contour of the receiving tank. Should the open nozzle end be
immersed in the distilled sample during the distillation, the
heating container would form a closed system. In such case a
pressure change may lead to a backward flow of the distilled sample
from the nozzle 482 up to the cooler 471. When this happens, the
float 473 rises up and forms a check valve that keeps the distilled
sample from flowing back to the cooler 471, in the manner already
explained. After distillation for a predetermined period of time,
or after a predetermined amount of distillate has been obtained (as
determined by the liquid level detection methods with the dilution
unit, although no such means is shown here), the electric heater
464 is switched off, the atmospheric-pressure line valve 456 (or,
if necessary, the increased-pressure line valve 457) is opened and,
after the pressure inside the system has returned to the
atmospheric level, all valves are closed. The atmospheric-pressure
line valve 456 may have to be kept open depending on the condition
of the oil bath 465. Residues from the heating tank are drained off
by opening the waste-liquid line valve 459, and the sample in the
distillate tank unit 483 is transferred elsewhere by opening the
sample-line valve 478. Washing of the heating tank 451 and
receiving tank 474 may be carried out in the manner already
described in connection with the washing unit. If the cooler has to
be cleaned, it may be either washed with the washing solution
distilled in the way above described or cleaned with a jet of air
or inert gas.
So far a total of eleven typical unit equipments having separate
functions for chemical operations have been described in detail. As
noted in the early paragraphs dealing with the fundamental
principle of the invention, these units may be freely combined to
meet the particular requirements for various chemical analyses and,
in that way, fully automatized analytical operations will be made
possible.
As a preferred embodiment of the present invention, an automatic
analyzer built in conformity with the invention for conducting
Testing Method B (indophenol test) for the analysis of ammonium
ions according to JIS K-102 will now be described.
The indophenol test will be briefly explained first. One hundred
milliliters of test water (usually adjusted to about pH 2 by the
addition of hydrochloric acid for the preservation purpose) is
neutralized to about pH 7 by dropping a sodium hydroxide solution.
With the addition of one milliliter of a zinc sulfate solution, the
mixed solution is thoroughly mixed with stirring. The pH is
adjusted to about 10.5 by the addition of a mixed solution of
sodium hydroxide and sodium carbonate (usually in an amount of 0.3
to 0.5 ml). The mixture is again throughly mixed with stirring,
allowed to stand for some time, and the supernatant fluid is
separated or filtered out to obtain a clear solution. A suitable
amount of this test water is neutralized to about pH 7 with
hydrochloric acid, and water is added to give a total amount of
about 10 ml. One milliliter of an EDTA (disodium ethylene diamine
tetraacetate) solution and 4 ml of a sodium phenolate solution are
added and the mixture is shaken well. Finally 3 ml of a sodium
hypochlorite solution and water are added to obtain a total amount
of 25 ml, and the mixture is mixed with shaking. The mixture is
allowed to stand at 20.degree.-25.degree.C for about 20 minutes.
After the standing, it is transferred to a 10 mm absorption cell of
a spectrophotometer, and the absorbance is determined in the
vicinity of the wave-length of 625 nm, and the amount of ammonium
ions is found from a calibration curve prepared beforehand.
FIG. 22 is a schematic diagram of this automatic ammonium ion
analyzer embodying the present invention. The component units will
now be detailed. Reference numeral 601 indicates a fixed-quantity
sampling unit, the construction and function of which have already
been described separately. The unit is equipped with a metering
nozzle 602 and outgoing and incoming sample-line valves 603 and
671. A reagent-addition unit 611 is associated with a pH-adjusting
unit. The structures and operational functions of these units have
already been clarified. A sample line 612 extends between the
sample-line valve 603 and the upper part of the container for the
reagent-addition unit 611. A pH electrode 613 is operatively
connected to an automatic titrator located outside but not shown,
so that the reagent can be dropped from a sodium hydroxide solution
line for the pH adjustment of the sample. The reagent-addition unit
is also equipped with a magnetic stirrer 614 and a sample line 615.
Settler tank units 621, 621' are constructed and designed for
functioning as have been explained in the early paragraphs dealing
with the fixed-quantity sampling unit. In the upper parts of these
settler tanks are open, respectively, sample lines 623, 623' which
in turn communicates to the sample line 615 via sample-line valves
622, 622'. Nozzles 624, 624' which extend through the top walls of
the settler tanks and open near the bottoms of those tanks are
provided with sample-line valves 625, 625' above the tanks. The
settler tanks 621, 621' are arranged in parallel with the
reagent-addition unit 611 and a filtration unit 631 now to be
described. The filtration unit, the construction and function of
which have already been detailed separately, has a sample line 632
open in the vessel and also in communication with the
above-mentioned sample-line valves 625, 625'. The unit is equipped,
moreover, with a vertically and horizontally movable funnel 633 and
a sample line 634 communicated with the funnel. A fixed-quantity
collecting unit 641, which in effect serves as a
filtrate-collecting unit for the filtration unit 631, has the
structure and function of the fixed-quantity sampling unit already
described as a unit equipment. A sample line 634 provided with a
sample-line valve 635 is open in the upper part of the vessel of
this unit. In addition, a nozzle 643 and a sample-line valve 642
are installed. A reagent-addition unit 651 is associated with a
pH-adjusting unit. In this unit 651 is open a sample line 652 in
communication with the sample-line valve 642. The unit is also
equipped with a pH electrode 653, a magnetic stirrer 654, etc. An
incubator unit 661 is built and functions in the manner described
separately as a unit equipment. It is communicated to the
reagent-addition unit 651 with a sample line 663 open in the bottom
of that unit and extended to this unit 661 via a sample-line valve
662. On the other hand, the unit 661 is communicated to a sample
line 672 through a sample-line valve 664. Although two such
incubator units are shown, actually five units are connected in
parallel with the reagent-addition unit 651 and sample line 672. An
atmospheric-pressure line 681, an increased-pressure line 682, a
reduced-pressure line 683, and a waste-liquid line 686 in which
suction is provided at all times are all connected to the
above-mentioned units through valves, as illustrated. The functions
of those valves have already been explained in connection with the
individual unit equipments. The atmospheric-pressure and
increased-pressure lines are in communication with reservoirs of
clean air or inert gas free of impurities such as carbonic acid
gas. Also provided are a zinc sulfate solution line 692, an
alkaline mixed solution line 693, a hydrochloric acid line 694, an
EDTA solution line 695, a sodium phenolate solution line 696, and a
sodium hypochlorite solution line 697, through which predetermined
amounts of a zinc sulfate solution, mixed solution of sodium
hydroxide and sodium carbonate, aqueous solution of hydrochloric
acid, EDTA solution, sodium phenolate solution, and sodium
hypochlorite solution can be forced into the system. The forced
introduction of these solutions may be accomplished, for example,
by a combination of an injector and a valve motion which can be
automatically operated, or a commercially available
reagent-pipetting device.
The operation of this ammonium ion analyzer will be described below
in the order of the procedural steps involved. It is to be
understood that all of the surface to contact the sample and other
liquids to be handled are made of chemically resistant material,
e.g., glass, fluorocarbon resin, polyvinyl chloride or the like,
and that, unless otherwise specified, all valves are normally
closed. The sample line (not shown) in communication with the
sample-line valve 671 is immersed in water to be tested, and the
sample-line valve 671 and a suction valve communicated to the
nozzle 602 is opened, so that the test water is sampled by the
active transference to the fixed-quantity sampling unit 601. At
this time the open end position of the nozzle 602 should be equal
to the liquid level of 100 ml of the sample in the vessel. After
the sampling, the sample line immersed in the test water is taken
out and the sample deposited on the inner wall of the sample line
and the associated parts is blown away cleanly with a jet of air.
The sample portion overflown from the nozzle is drained into the
waste-liquid line wherein the suction prevails. The
atmospheric-pressure line valve is opened and the pressure inside
the tank is made atmospheric. Next, the increased-pressure line
valve and sample-line valve 603 of the fixed-quantity sampling unit
601, and the atmospheric-pressure line valve of the
reagent-addition unit 611 are opened to convey the sample by active
transference from the fixed-quantity sampling unit 601 to the
reagent-addition unit 611. After the transference the interior of
the sample line 612 is cleaned with a jet of air. As already noted
in connection with the pH-adjusting unit, a reaction unit equipped
with a pH electrode must at all times be kept at the atmospheric
pressure. The 100 ml portion of the test water fed to the
reagent-addition unit is adjusted to pH 7 by the addition of a
sodium hydroxide solution supplied from the line 691 by means of an
automatic titrator cooperative with the pH electrode 613, while the
sample is being agitated, for example, by the magnetic stirrer 614.
Next, one milliliter of a zinc sulfate solution and 0.5 ml of a
sodium hydroxide-sodium carbonate solution are added, respectively,
from the zinc sulfate solution line 692 and alkaline mixed solution
line 693. Desirably the sample is continuously agitated during this
course of addition. Then, a white precipitate will result.
Manipulation for the opening and closing of the solenoid valves for
the above operation is performed by a programmer that produces a
working program of the control sequence with the aid of electric
pulse generators which give 3-, 8- and 16-second pulses at
intervals of 30 seconds or thereabouts. All of the foregoing steps
of chemical operation and the washing to be described later are
carried out in a period of five minutes. The sample that has
yielded the white precipitate is conveyed to the settler tank unit
621 by the active transference with the sample-line valve 622 and
reduced-pressure line valve opened. In about 7 minutes the
precipitate aggregates to form sufficiently coarse particles to
settle down on the bottom of the tank, and the liquid portion
becomes almost clear in the portion of the settler tank unit where
the lower end of the nozzle 624 opens. In the meantime, the
fixed-quantity sampling unit 601 and reagent-addition unit 611 are
thoroughly washed by the method of the washing in the washing unit
511 already described and by means of a washing nozzle or the like
not shown, using a dilute acid and pure water. Following the
washing, untreated test water is again sampled and chemically
treated in the manner above described. Then, the sample-line valve
622' and reduced-pressure line valve are opened and the treated
sample is transferred to the settler tank unit 621'. After the
lapse of a predetermined period of time, the increased-pressure
line valve and sample-line valve 625 are opened and only the
supernatant fluid of the sample in the settler tank unit 621 is
forced by the active transference therefrom to the adjacent
filtration unit 631 through the nozzle 624. The sample residues
containing the white precipitate are abandoned into the
waste-liquid line 686 through the waste-liquid line valve and
atmospheric-pressure line valves both opened for the draining
purpose. The emptied vessel is washed with a solution from a
washing nozzle not shown. Since this step requires about 10
minutes, the pair of settler tank units 621, 621' are connected in
parallel. The sample fed to the filtration unit 631 still contains
fine particles of the precipitate. A sheet of filter paper cut to a
suitable size and shape is applied to the funnel 633 taken out in
advance from the vessel, and the valve communicated to the nozzle
643 of the fixed-quantity collecting unit and the sample-line valve
635 are opened so that the filter paper can be sucked up by the
funnel, and then the funnel is lowered and immersed into the sample
to admit the sample into the fixed-quantity collecting unit 641
through the funnel and the sample line 634. The open end of the
nozzle 643 is preadjusted to the position equivalent to the liquid
level that 10 ml of the sample produces. Next, the sample-line
valve 642 and the increased-pressure line valve of the
fixed-quantity collecting unit are opened to force the sample into
the adjacent tank of the reagent-addition unit. The used filter
paper of the filtration unit is abandoned, and the unit is washed,
together with the fixed-quantity collecting unit, by means of
washing nozzles not shown. The combined period of time required for
these two steps is about 5 minutes. Inside the reagent-addition
unit 651, the sample is adjusted to pH 7 by the addition of an
aqueous solution of hydrochloric acid from the line 694 and with
the use of the pH electrode 653, while being agitated by the
magnetic stirrer 654 in the manner described in relation to the
reagent-addition unit 611. Next, 1 ml of an EDTA solution, 4 ml of
sodium phenolate solution, and 3 ml of sodium hypochlorite are
added, respectively, from the lines 695, 696, 697. The mixture is
thoroughly agitated and is diluted with pure water to a total
volume of 25 ml in a dilution unit of the electric conductivity
type, which is not shown but has already been described as a unit
equipment. The sample is transferred actively to the incubator unit
661 by use of the sample-line valve 662 and reduced-pressure line
valve. The reagent-addition unit 651 is subsequently washed. The
above step requires about 5 minutes. The sample in the incubator
unit 661 is kept at 25.degree.C by water at that temperature
circulated through the jacket. Because the time required for this
step of color development and stabilization is about 20 minutes,
and also because the ensuing samples arrive at this station at
intervals of 5 minutes, five such incubator units are connected in
parallel and the samples are temporarily stored in succession in
these units. This means that, when the fifth incubator unit is
supplied with a sample, the sample in the first unit 661 has been
kept at 25.degree.C for about 20 minutes and the color developed
has stabilized. Therefore, the increased-pressure line valve and
sample-line valve 664 are opened, and the sample is conveyed
through the sample line 672 to the flow cell in the visible range
of a spectrophotometer not shown, so that its absorbance is
determined. After each sample has been transferred in this way, the
sample line 672 and flow cell are cleaned with a jet of air. The
time required for the above-described step is 5 minutes. From the
foregoing it follows that the results of analysis of the first
water sample by this automatic analyzer are made known about 45
minutes after its introduction into the apparatus, and thenceforth
the results of the following samples are revealed at intervals of 5
minutes. The results are subjected to data processing by an
electronic apparatus on the basis of calibration curves obtained in
advance from tests on controls, and are converted into ratios by
weight of ammonia contents or the like, and then are recorded
together with the sample numbers and other information. In a
typical test with this analyzer, the following results were
obtained. The calibration curve attained linearity with 0-3 ppm,
the reproducibility was three percent in terms of the Cv value, the
sensitivity was one percent of the full scale, and the degree of
contamination was three percent. These values indicate that the
apparatus is of great value as a fully automatic analyzer.
While the programmer for the sequential procedure of opening and
closing solenoid valves is of the electronic type in this
embodiment, genuine fluid elements may be employed instead. In the
latter case pneumatically driven valves are advantageously used in
place of the solenoid valves.
In addition to those embodiments of the invention so far described,
a few other embodiments as unit equipments will now be illustrated.
One of them concerns the method of agitation with an agitation unit
for an extracting operation. The agitation is accomplished not
merely by the use of remote force as by the magnetic stirrer shown
in FIG. 16, but equally by mechanical means as in FIG. 23. The
latter comprises a glass vessel 701 having a neck 702 on its top, a
shaft 703 of glass, fluorine-contained resin or other chemically
stable material which fits in the neck to form a labyrinth seal, a
bladed rotor 704 of glass or other chemically stable member
supported at the lower end of the shaft 703 and located in a
suitable part of the vessel, and a motor 705 for driving the shaft
and rotor at a suitable speed. Although not shown, valves for the
transport of samples are, of course, installed on the vessel. Of
those valves, an increased-pressure line valve 706 may be partly
opened to supply at all times a very small amount of gas under
pressure to the vessel in order to avoid seizing of the labyrinth
seal.
Another method pertains to heating, and an arrangement for heating
in accordance with the present invention is shown in FIGS. 24a and
24b which are, respectively, a vertical sectional view and a
transverse sectional view as seen in the direction of arrows in the
former figure. As compared with the heating means in the embodiment
described earlier which use an oil bath, this arrangement is
designed to hold an electric heater in the vessel. A vessel 711,
equipped with sample lines and valves not shown, is formed with a
ring 713 having a circular cross section and supported near the
bottom of the vessel by a connecting part 714 for integral
connection with the surrounding wall of the vessel. An electric
heating wire is inserted into the ring through holes 713
communicating the circular space and the outside.
With regard to valves, those to be used for contact with liquids
(corresponding to the sample-line valves already described) are
pinch valves, small switching valves, and change-over valves. In
addition, check valves may be employed for other embodiments. With
the sample-conveying system using check valves, it is not always
possible to adopt both the active and passive transference
procedures as with the units so far described. Nevertheless, the
limitation that only one of the two procedures have to be resorted
to is offset by the advantage of simplified construction of the
valves.
Among possible combinations of unit equipments according to this
invention are, in addition to the ammonia analyzer described above,
metal analyzers equipped with extractors, cyanide monitors
incorporating heating and distilling means, and various other
automatic analyzers perfected by automatizing analytical operations
which have hitherto been done manually.
As has been described hereinbefore, the present invention offers
the following advantages:
1. Where a number of samples are to be chemically analyzed in the
usual manner, the volume of each sample that can be handled is
limited to at most about 10 milliliters. Under the invention, by
contrast, many samples can be handled in much larger unit volumes,
say between 25 and 200 ml.
2. Means for various operations involved in chemical analyses,
e.g., filtration, aeration, thermal distillation, thermal
concentration, addition of reagent, agitation, pH adjustment,
extraction, centrifugal separation, and dissolution, can be
selectively incorporated in any part of a series of analytical
means of an automatic analyzer. Moreover, sampling, pretreatment of
samples, analysis and recording on instruments can be automatically
controlled.
3. Of the chemical operations, those which usually take long
periods of time, e.g., thermal distillation and thermostatic
control, are performed efficiently with increased capacities
because a plurality of treating units may be arranged in parallel
with the rest of unit equipments.
4. Since mutual interference of analytical steps is eliminated and
the units for the chemical analysis are designed for independent
operations, the overall analytical procedure may be readily
modified with ease.
* * * * *