U.S. patent number 3,851,194 [Application Number 05/362,462] was granted by the patent office on 1974-11-26 for anti resonant electrodes for a piezoelectric transformer.
This patent grant is currently assigned to Denki Onkyo Company, Ltd.. Invention is credited to Takehiko Kawada.
United States Patent |
3,851,194 |
Kawada |
November 26, 1974 |
ANTI RESONANT ELECTRODES FOR A PIEZOELECTRIC TRANSFORMER
Abstract
In a piezoelectric transformer of the class comprising a
ferroelectric piezoelectric vibrating element including a driving
region provided with driving electrodes on the opposite surfaces
thereof and an output region provided with an output electrode,
there are provided terminals for the driving electrodes, each of
the terminals comprising a relatively wide and thin metal sheet,
and connecting means for urging the terminals against the driving
electrodes into firm electrical contact at the node of the
mechanical vibration of the fundamental vibration mode of the
vibration element.
Inventors: |
Kawada; Takehiko (Yokohama,
JA) |
Assignee: |
Denki Onkyo Company, Ltd.
(Tokyo, JA)
|
Family
ID: |
26845834 |
Appl.
No.: |
05/362,462 |
Filed: |
May 21, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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148413 |
Jun 1, 1971 |
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Current U.S.
Class: |
310/345;
310/365 |
Current CPC
Class: |
B06B
1/0644 (20130101); H01L 41/107 (20130101) |
Current International
Class: |
B06B
1/06 (20060101); H01L 41/107 (20060101); H04r
017/00 () |
Field of
Search: |
;310/8.2,9.7,9.8,9.1 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Budd; Mark O.
Attorney, Agent or Firm: Dike, Bronstein, Roberts, Cushman
& Pfund
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATION
This application is a Continuation-in-Part of Ser. No. 148,413,
filed on June 1, 1971 now abandoned.
Claims
I claim:
1. A piezoelectric transformer comprising a ferroelectric
piezoelectric vibrating element including a driving region provided
with driving electrodes on the opposite surfaces thereof and an
output region provided with an output electrode; terminals for said
driving electrodes, each of said terminals comprising a relatively
wide and thin metal sheet, a portion of which contacts said driving
electrode and extending with a region which does not contact said
driving electrode or the support for said element; a vibration
absorbing resilient layer applied to at least one side of said
region and connecting means separate from said region for urging
said terminals against said driving electrodes into firm electrical
contact at the node of mechanical vibration of the fundamental
vibration mode of said vibrating element.
2. The piezoelectric transformer according to claim 1 wherein said
connecting means comprises a rectangular resilient insulator frame
having a pair of transverse legs and a pair of vertical legs
arranged to define an opening utilized to receive said vibrating
element and said thin metal sheets so as to urge said thin metal
sheets against said driving electrodes.
3. The piezoelectric transformer according to claim 1 wherein said
connecting means is also used as a holder for said piezoelectric
transformer.
4. The piezoelectric transformer according to claim 1 wherein one
end of each of said thin metal sheets is bent to form grooves for
receiving that portion of said connecting means urging said
terminals against said driving electrodes at said node.
5. The piezoelectric transformer according to claim 2 wherein the
inner surfaces of said transverse legs in contact with said thin
metal sheets are serrated.
6. A piezoelectric transformer comprising a ferroelectric
piezoelectric vibrating element including a driving region provided
with driving electrodes on the opposite surfaces thereof and an
output region provided with an output electrode; terminals for said
driving electrodes, each of said terminals comprising a relatively
side and thin metal sheet having a vibration absorbing resilient
pad applied to at least one side thereof in a region not contacting
with its driving electrode; and connecting means separate from said
region for urging said terminals against said driving electrodes
into firm electrical contact at the node of the mechanical
vibration of the fundamental vibration node of said vibrating
element.
Description
BACKGROUND OF THE INVENTION
This invention relates to a piezoelectric transducer or
transformer, and more particularly to a piezoelectric transducer
including improved driving means.
Ferroelectric ceramic materials are generally used as voltage
stepping-up or boosting vibrating elements of piezoelectric
transformers. Such piezoelectric transformers have recently been
used commercially. A boosting vibrating element comprises a piece
of rectangular piezoelectric ceramic, one half of the length of the
element being polarized in the direction of thickness to constitute
a driving side whereas the other half being polarized in the
longitudinal direction to constitute an output side. On the upper
and lower surfaces of the driving side are applied driving
electrodes which are soldered to lead wires and on the end surface
of the output side is applied an output electrode soldered to an
output lead wire. Upon application of an electric field across the
driving electrodes the boosting vibrating element undergoes a
mechanical vibration at its natural frequency of vibration to
produce a stepped-up voltage at the output electrode in a manner
well known in the art. It will thus be readily understood that in
order to cause the vibrating element of the piezoelectric
transformer to vibrate at a high efficiency at its natural
frequency, it is necessary to support the vibrating element at its
node of vibration and that the input lead wires should be soldered
to the driving electrodes also at the node. However, even when the
input lead wires are soldered to the driving electrodes at the node
of vibration it is still necessary to prevent the soldered joints
from being peeled off and the lead wires from being broken by
fatigue, because even at the nodal point the vibrating element
vibrates more or less and because the soldered joints are not true
points but actually have certain areas.
SUMMARY OF THE INVENTION
It is an object of this invention to provide an improved
piezoelectric transformer which can obviate the difficulties
mentioned above.
According to this invention, instead of soldering the input lead
wires directly to the driving electrodes, the input lead wires are
soldered to the outer ends of relatively wide and thin metal sheets
and the inner ends of the thin metal sheets are urged against the
driving electrodes into intimate electrical contact therewith at
the node of the mechanical vibration of the vibrating element of
the piezoelectric transducer by connecting or clamping means of
resilient insulator material. Advantageously, the thin metal sheets
are provided with a vibration absorbing pad on one or both sides.
The thin metal sheets effectively prevent the vibration of the
vibrating element from being transmitted to the input lead, thus
preventing their breakage due to fatigue and peeling off of the
soldered joints between the terminal leads and the thin metal
sheets. The thin metal sheets also dissipate the heat generated in
the vibrating element. The connecting means can also be used to
hold the piezoelectric transformer.
BRIEF DESCRIPTION OF THE DRAWINGS
Further object and advantages of the invention can be better
understood from the following detailed description taken in
conjunction with the accompanying drawings in which:
FIG. 1 shows a longitudinal sectional view of a piezoelectric
transformer constructed according to the teaching of the
invention;
FIG. 2 shows a perspective view of means for connecting driving
electrodes and electrode terminals utilized in this invention;
FIG. 3 shows a perspective view of the connecting means and the
electrode terminals connected thereto;
FIGS. 4 and 5 show front elevations of modified connecting means
utilized in this invention;
FIG. 6 is a longitudinal sectional view of further modified
embodiment of this invention;
FIG. 7 shows an exploded perspective view showing the relationship
between the connecting means and the electrode terminals utilized
in the embodiment shown in FIG. 7;
FIG. 8 is a view like FIG. 6 of a further modification; and
FIG. 9 is a perspective view of a modification shown in FIG. 8.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The piezoelectric transformer shown in FIG. 1 comprises a vibrating
element 1 of a ferroelectric ceramic, lead titanatezirconate, for
example, and is polarized as above described. The left hand half
which is polarized in the direction of thickness of the element is
used as a driving region 2 whereas the right hand half which is
polarized in the longitudinal direction is used as an output region
3. A pair of driving electrodes 4 and 5 are applied on the upper
and lower surfaces of the driving region 2 and an output electrode
6 is applied on the end surface of the output region 3. The output
electrode 6 is connected to an output lead wire 8 via an electro
conductive rubber cap 7. Thin metal foils 9 and 10 of copper and
aluminum are electrically connected to driving electrodes 4 and 5,
respectively in the following manner. As shown in FIG. 2, the
connecting means 11 for electrically connecting metal foils to
driving electrodes takes the form of a rectangular frame of
resilient insulator material such as insulating rubber, for
example, having a rectangular opening 12 equal to or a little
larger than the cross-section of the vibrating element 1. The inner
ends of metal foils 9 and 10, each having substantially equal width
as that of the vibrating element 1, are wrapped about transverse
legs 13 and 14 of connecting means 11 as shown in FIG. 3. Under
these conditions, the vibrating element is forced into opening 12
against the resiliency of the connecting means. Then, the metal
foils will be firmly urged against driving electrodes by the
resiliency of the connecting means thus improving the electrical
connection therebetween. The metal foils secured in this manner
serve as the terminals for the driving electrodes and lead wires 15
and 16 are soldered to the outer ends of these foils for supplying
the driving power having a frequency equal to the natural frequency
of vibration of the vibrating element. The position of connection
between the metal foils and the driving electrodes is selected to
coincide with the node of the mechanical vibration of the vibrating
element so that the connection or joint will not add any lead to
the mechanical vibration thus improving the efficiency of
vibration. Assuming that .lambda. represents the fundamental
oscillation mode of the vibrating element, the joints between the
metal foils and the electrodes may be located at a point 1/4 l to
the left end of the vibrating element as viewed in FIG. 1 where l
represents the longitudinal length of the element. On the other
hand, where the fundamental mode of the vibrating element equals
.lambda./2 such joints may be located at the center along the
length of the vibrating element.
Where an AC driving power is supplied across lead wires 15 and 16,
the vibrating element of the piezoelectric transformer vibrates
with a large amplitude at the fundamental vibration mode but since
metal foils 9 and 10 are firmly clamped by the transverse legs 13
and 14 of the connecting means their position will never be
displaced by the vibration. Small mechanical vibrations that may be
transmitted to the metal foils from the vibrating element at the
node are efficiently absorbed by the resiliency of the connecting
means and the metal foils so that lead wires will not be subjected
to such vibrations. In the prior art construction, the lead wires
are soldered directly to the driving electrodes so that a tendency
of peeling-off of the solder or breakage of the lead wires exists.
With the invention, these problems can be greatly reduced. In
addition, since the width of the metal foils is relatively wide,
the heat generated by the mechanical vibration of the vibrating
element can be efficiently dissipated through the metal foils.
FIG. 4 shows a modified connecting means 17 having a gap 18 in one
vertical leg. In another modification of the connecting means 11
shown in FIG. 5, the upper and lower edges of the opening 12 are
serrated as at 19 to improve electrical contact.
In still another modification shown in FIGS. 6 and 7, instead of
metal foils utilized in the foregoing embodiments, relatively thick
metal sheets 20 and 21 are used. These sheets may be copper or
aluminum sheets having a thickness of about 10 to 100 microns. One
end of these metal sheets is grooved to receive resilient
connecting member 11 so as to be urged against driving electrodes 4
and 5 to form low resistance contacts, Input lead wires 15 and 16
are soldered to the opposite ends of the metal sheets 20 and 21. As
shown in FIG. 7, one end of each metal sheet 20 and 21 is bent to
form grooves 22 and 23, each having a width equal to that of the
connecting means 11, so as to receive transverse legs thereof thus
defining opening 12 to receive the driving region of the vibrating
element. Again, the contact positions of the metal sheets and the
driving electrodes coincide with the node of vibration of the
vibrating element. In this embodiment, since terminals for the
driving electrodes comprise thin metal sheets thicker than the
foils, the metal sheets tend to resonate with the vibrating
element. This tendency can be avoided by applying vibration
absorbing resilient pads 22 and 23 of rubber and the like on one or
both sides of metal sheets 20 and 21 in areas not contacting with
the driving electrodes, as shown in FIGS. 6 and 7.
Similarly, in the embodiment shown in FIG. 1, the vibration
absorbing characteristic of the electrode terminals can be improved
by forming vibration absorbing layers on one or both sides of the
metal foils, such layers being conveniently formed by the
appplication of a solution of silicone rubber.
As above described, in this invention, it is essential to cause the
thin metal terminals to engage the driving electrodes at the node
of the vibration of the vibrating element, and this nodal point
should coincide with the mounting position of the holder supporting
the vibrating element of the piezoelectric transducer. Accordingly,
by combining the connecting means of the electrode terminals with
the holder for the vibrating means, the construction of the
piezoelectric transducer can be greatly simplified.
FIG. 8 is a view similar to FIG. 6 for a modification which
provides improved electrical and physical operating
characteristics. All elements having the same reference characters
are constructed and performed in a manner similar to that
previously described, but in this embodiment the metal sheets 20
and 21 make contact with the driving electrodes 4 and 5
respectively by means of an interposed pad of conductive rubber 100
and 101. The view of FIG. 8 shows the components in expanded
position for clarity of illustration, but in actuality and as shown
in FIG. 9, the resilient rectangular frame 11 urges the metal
plates 20 and 21 into contact with the conductive rubber sheets 100
and 101 which in turn are urged into contact with the drive
electrodes 4 and 5, respectively. In this manner, electrical
contact is established to the driving electrodes 4 and 5 and the
resiliency of the conductive rubber sheets 100 and 101 provides
mechanical damping to eliminate the vibration and noise attendant
upon operation when the motion of the piezoelectric element 3 is
coupled to the metal sheets 20 and 21. The resiliency of the
conductive rubber inserts 100 and 101 minimizes this coupling and
hence eliminates the objectionable noise. At the same time improved
electrical contact is made with the electrodes 4 and 5. Generally,
the electrical resistance of the electroconductive rubber should be
less than ten per cent of the input impedance of the piezoelectric
transformer element at the drive electrodes 4 and 5 which is
generally in the order of 1,000 ohms and a resistance value for the
conductive rubber in the range from 20 to 60 ohms is preferable.
The corresponding thickness of the conductive rubber could be
approximately 0.2-1.0mm. A suitable thickness for the metal plates
20 and 21 would be in the range of 10-400 microns. The construction
shown in FIGS. 8 and 9 accordingly provides a compact and efficient
piezoelectric transformer element providing good electrical contact
which introduces a minimum of interference with the vibratory
motion of the piezoelectric element while making good electrical
contact thereto and at the same time providing damping for the
connections to the driving electrodes for minimizing vibration and
noise which result when such elements are in contact with the
vibrating element.
While the invention has been shown and described in terms of
certain preferred embodiments thereof it should be understood that
many changes and modifications will occur to one skilled in the art
within the true spirit and scope of the invention as defined in the
appended claims.
* * * * *