U.S. patent application number 16/150075 was filed with the patent office on 2019-10-03 for non-rectangular electronic device components.
This patent application is currently assigned to Intel Corporation. The applicant listed for this patent is Intel Corporation. Invention is credited to Sairam Agraharam, Shawna Liff, Pramod Malatkar.
Application Number | 20190304931 16/150075 |
Document ID | / |
Family ID | 57544565 |
Filed Date | 2019-10-03 |
United States Patent
Application |
20190304931 |
Kind Code |
A1 |
Malatkar; Pramod ; et
al. |
October 3, 2019 |
NON-RECTANGULAR ELECTRONIC DEVICE COMPONENTS
Abstract
Electronic device shape configuration technology is disclosed.
In an example, an electronic device substrate is provided that can
comprise a top surface, and a bottom surface opposing the top
surface. The top surface and/or the bottom surface can have a
non-rectangular shaped perimeter. An electronic device die is also
provided that can comprise a top surface, and a bottom surface
opposing the top surface. The top surface and/or the bottom surface
can have a non-rectangular shaped perimeter. In addition, an
electronic device package is provided that can comprise a substrate
having a top surface configured to receive a die and a bottom
surface opposing the top surface. The package can also include a
die having a top surface and a bottom surface opposing the top
surface. The die can be coupled to the top surface of the
substrate. The top surface and/or the bottom surface of either the
substrate, or the die, or both can have a non-rectangular shaped
perimeter.
Inventors: |
Malatkar; Pramod; (Chandler,
AZ) ; Agraharam; Sairam; (Chandler, AZ) ;
Liff; Shawna; (Gilbert, AZ) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Intel Corporation |
Santa Clara |
CA |
US |
|
|
Assignee: |
Intel Corporation
Santa Clara
CA
|
Family ID: |
57544565 |
Appl. No.: |
16/150075 |
Filed: |
October 2, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
14757835 |
Dec 26, 2015 |
10090259 |
|
|
16150075 |
|
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H01L 23/564 20130101;
H01L 23/13 20130101; H01L 23/562 20130101; H01L 21/02002 20130101;
H05K 1/02 20130101; H01L 23/49838 20130101; H05K 2201/09027
20130101; H01L 21/78 20130101; H01L 2924/10155 20130101; H01L
2924/15158 20130101; H01L 29/0657 20130101; H01L 24/80 20130101;
H05K 1/0271 20130101 |
International
Class: |
H01L 23/00 20060101
H01L023/00; H01L 23/13 20060101 H01L023/13; H01L 21/78 20060101
H01L021/78; H01L 29/06 20060101 H01L029/06; H01L 23/498 20060101
H01L023/498; H05K 1/02 20060101 H05K001/02; H01L 21/02 20060101
H01L021/02 |
Claims
1-25. (canceled)
26. An electronic device die, comprising: a top surface; and a
bottom surface opposing the top surface, wherein at least one of
the top surface and the bottom surface has a non-rectangular shaped
perimeter.
27. The electronic device die of claim 26, wherein the
non-rectangular perimeter comprises a circular shape, a
semi-circular shape, an elliptical shape, a polygonal shape, a
curvilinear shape, a free form shape, or a combination thereof.
28. The electronic device die of claim 27, wherein the polygonal
shape comprises a triangular shape, a pentagonal shape, a hexagonal
shape, a heptagonal shape, an octagonal shape, or a combination
thereof.
29. The electronic device die of claim 28, wherein the polygonal
shape is a triangular shape.
30. The electronic device die of claim 26, wherein the shape
minimizes areas of lost electrical contact with a package substrate
or motherboard to which the die is coupled due to thermally induced
warping of the die.
31. The electronic device die of claim 30, wherein the area of lost
electrical contact is along a periphery of the die.
32. The electronic device die of claim 26, wherein the shape of the
die is selected in order to maximize a number of dies harvested
from a single wafer.
33. The electronic device die of claim 26, wherein the perimeters
of the top and bottom surfaces match in shape and size.
34. The electronic device die of claim 26, wherein the perimeters
of the top and bottom surfaces differ in shape or size.
35. The electronic device die of claim 26, wherein the perimeter
has a shape that maximizes perimeter length for a given area.
36. The electronic device die of claim 35, wherein the shape is a
polygon.
37. The electronic device die of claim 36, wherein the shape is an
ellipse.
38. The electronic device die of claim 37, wherein the shape is a
circle.
39. An electronic device package, comprising: a substrate having a
top surface configured to receive a die and a bottom surface
opposing the top surface; and a die as recited in claim 26, said
die coupled to the top surface of the substrate.
40. The electronic device package of claim 39, wherein at least one
of the top surface and the bottom surface of the substrate has a
non-rectangular shaped perimeter.
41. The electronic device package of claim 39, wherein the
substrate and die have substantially matching perimeter shapes.
42. The electronic device package of claim 39, wherein the
substrate and die have different perimeter shapes.
43. The electronic device package of claim 40, wherein the
non-rectangular perimeter of either the die or the substrate or
both comprises a circular shape, a semi-circular shape, an
elliptical shape, a polygonal shape, a curvilinear shape, a free
form shape, or a combination thereof.
44. The electronic device package of claim 43, wherein the
polygonal shape comprises a triangular shape, a pentagonal shape, a
hexagonal shape, a heptagonal shape, an octagonal shape, or a
combination thereof.
45. The electronic device package of claim 44, wherein the
polygonal shape is a triangular shape.
46. The electronic device package of claim 40, wherein the shape
minimizes areas of lost electrical contact with a motherboard to
which the substrate is coupled due to thermally induced warping of
the substrate.
47. The electronic device package of claim 46, wherein the area of
lost electrical contact is along a periphery of the substrate.
48. The electronic device package of claim 43, wherein the shape is
a polygon.
49. The electronic device package of claim 43, wherein the shape is
an ellipse.
50. The electronic device package of claim 43, wherein the shape is
a circle.
Description
PRIORITY DATA
[0001] This application is a continuation of U.S. patent
application Ser. No. 14/757,835, filed on Dec. 26, 2015, now U.S.
Pat. No. 10,090,259, which is incorporated herein by reference in
its entirety.
TECHNICAL FIELD
[0002] Embodiments described herein relate generally to electronic
devices.
BACKGROUND
[0003] As personal computing devices continue to develop, new
device form factors are being introduced. For example, wearable
computing technology is providing new shapes for users to
facilitate use of the devices on or about a human body. In
addition, smartphones and tablets may take on non-traditional
shapes as these technologies develop.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Invention features and advantages will be apparent from the
detailed description which follows, taken in conjunction with the
accompanying drawings, which together illustrate, by way of
example, various invention embodiments; and, wherein:
[0005] FIG. 1 illustrates a schematic plan view representation of
an exemplary electronic device;
[0006] FIG. 2A illustrates a side view of an item or component of
an exemplary electronic device;
[0007] FIG. 2B illustrates a top view of the item or component of
an exemplary electronic device;
[0008] FIG. 3 illustrates a top view of an item or component of an
exemplary electronic device;
[0009] FIGS. 4A-4I illustrate shapes of items or components that
can be incorporated into an exemplary electronic devices;
[0010] FIG. 5 illustrates an exemplary electronic device
package;
[0011] FIG. 6 illustrates an exemplary electronic device
package;
[0012] FIG. 7 illustrates a typical square or rectangular die
experiencing warpage due to heat during the mounting or coupling
process to a substrate;
[0013] FIG. 8 illustrates an exemplary electronic device die;
[0014] FIG. 9A illustrates a non-rectangular shaped exemplary
electronic device die;
[0015] FIG. 9B illustrates a typical rectangular shaped electronic
device die;
[0016] FIG. 10A illustrates a exemplary configuration for forming
units of the non-rectangular shaped electronic device die from a
round wafer;
[0017] FIG. 10B illustrates an exemplary configuration for forming
units of the typical rectangular shaped electronic device die from
a round wafer;
[0018] FIG. 11A illustrates an exemplary configuration for forming
units of the non-rectangular shaped electronic device die from a
round wafer; and
[0019] FIG. 11B illustrates another exemplary configuration for
forming units of the typical rectangular shaped electronic device
die from a round wafer.
[0020] Reference will now be made to the exemplary embodiments
illustrated, and specific language will be used herein to describe
the same. It will nevertheless be understood that no limitation of
the scope or to specific invention embodiments is thereby
intended.
DESCRIPTION OF EMBODIMENTS
[0021] Before invention embodiments are disclosed and described, it
is to be understood that no limitation to the particular
structures, process steps, or materials disclosed herein is
intended, but also includes equivalents thereof as would be
recognized by those ordinarily skilled in the relevant arts. It
should also be understood that terminology employed herein is used
for the purpose of describing particular examples only and is not
intended to be limiting. The same reference numerals in different
drawings represent the same element. Numbers provided in flow
charts and processes are provided for clarity in illustrating steps
and operations and do not necessarily indicate a particular order
or sequence. Unless defined otherwise, all technical and scientific
terms used herein have the same meaning as commonly understood by
one of ordinary skill in the art to which this disclosure
belongs.
[0022] As used in this specification and the appended claims, the
singular forms "a," "an" and "the" include plural referents unless
the context clearly dictates otherwise. Thus, for example,
reference to "a die" includes a plurality of such dies.
[0023] In this application, "comprises," "comprising," "containing"
and "having" and the like can have the meaning ascribed to them in
U.S. Patent law and can mean "includes," "including," and the like,
and are generally interpreted to be open ended terms. The terms
"consisting of" or "consists of" are closed terms, and include only
the components, structures, steps, or the like specifically listed
in conjunction with such terms, as well as that which is in
accordance with U.S. Patent law. "Consisting essentially of" or
"consists essentially of" have the meaning generally ascribed to
them by U.S. Patent law. In particular, such terms are generally
closed terms, with the exception of allowing inclusion of
additional items, materials, components, steps, or elements, that
do not materially affect the basic and novel characteristics or
function of the item(s) used in connection therewith. For example,
trace elements present in a composition, but not affecting the
composition's nature or characteristics would be permissible if
present under the "consisting essentially of" language, even though
not expressly recited in a list of items following such
terminology. When using an open ended term, like "comprising" or
"including," in this specification it is understood that direct
support should be afforded also to "consisting essentially of"
language as well as "consisting of" language as if stated
explicitly and vice versa.
[0024] The terms "first," "second," "third," "fourth," and the like
in the description and in the claims, if any, are used for
distinguishing between similar elements and not necessarily for
describing a particular sequential or chronological order. It is to
be understood that the terms so used are interchangeable under
appropriate circumstances such that the embodiments described
herein are, for example, capable of operation in sequences other
than those illustrated or otherwise described herein. Similarly, if
a method is described herein as comprising a series of steps, the
order of such steps as presented herein is not necessarily the only
order in which such steps may be performed, and certain of the
stated steps may possibly be omitted and/or certain other steps not
described herein may possibly be added to the method.
[0025] The terms "left," "right," "front," "back," "top," "bottom,"
"over," "under," and the like in the description and in the claims,
if any, are used for descriptive purposes and not necessarily for
describing permanent relative positions. It is to be understood
that the terms so used are interchangeable under appropriate
circumstances such that the embodiments described herein are, for
example, capable of operation in other orientations than those
illustrated or otherwise described herein. The term "coupled," as
used herein, is defined as directly or indirectly connected in an
electrical or nonelectrical manner. Objects described herein as
being "adjacent to" each other may be in physical contact with each
other, in close proximity to each other, or in the same general
region or area as each other, as appropriate for the context in
which the phrase is used. Occurrences of the phrase "in one
embodiment," or "in one aspect," herein do not necessarily all
refer to the same embodiment or aspect.
[0026] As used herein, the term "substantially" refers to the
complete or nearly complete extent or degree of an action,
characteristic, property, state, structure, item, or result. For
example, an object that is "substantially" enclosed would mean that
the object is either completely enclosed or nearly completely
enclosed. The exact allowable degree of deviation from absolute
completeness may in some cases depend on the specific context.
However, generally speaking the nearness of completion will be so
as to have the same overall result as if absolute and total
completion were obtained. The use of "substantially" is equally
applicable when used in a negative connotation to refer to the
complete or near complete lack of an action, characteristic,
property, state, structure, item, or result. For example, a
composition that is "substantially free of" particles would either
completely lack particles, or so nearly completely lack particles
that the effect would be the same as if it completely lacked
particles. In other words, a composition that is "substantially
free of" an ingredient or element may still actually contain such
item as long as there is no measurable effect thereof.
[0027] As used herein, the term "about" is used to provide
flexibility to a numerical range endpoint by providing that a given
value may be "a little above" or "a little below" the endpoint.
[0028] As used herein, a plurality of items, structural elements,
compositional elements, and/or materials may be presented in a
common list for convenience. However, these lists should be
construed as though each member of the list is individually
identified as a separate and unique member. Thus, no individual
member of such list should be construed as a de facto equivalent of
any other member of the same list solely based on their
presentation in a common group without indications to the
contrary.
[0029] Concentrations, amounts, and other numerical data may be
expressed or presented herein in a range format. It is to be
understood that such a range format is used merely for convenience
and brevity and thus should be interpreted flexibly to include not
only the numerical values explicitly recited as the limits of the
range, but also to include all the individual numerical values or
sub-ranges encompassed within that range as if each numerical value
and sub-range is explicitly recited. As an illustration, a
numerical range of "about 1 to about 5" should be interpreted to
include not only the explicitly recited values of about 1 to about
5, but also include individual values and sub-ranges within the
indicated range. Thus, included in this numerical range are
individual values such as 2, 3, and 4 and sub-ranges such as from
1-3, from 2-4, and from 3-5, etc., as well as 1, 2, 3, 4, and 5,
individually.
[0030] This same principle applies to ranges reciting only one
numerical value as a minimum or a maximum. Furthermore, such an
interpretation should apply regardless of the breadth of the range
or the characteristics being described.
[0031] Reference throughout this specification to "an example"
means that a particular feature, structure, or characteristic
described in connection with the example is included in at least
one embodiment. Thus, appearances of the phrases "in an example" in
various places throughout this specification are not necessarily
all referring to the same embodiment.
Example Embodiments
[0032] An initial overview of technology embodiments is provided
below and specific technology embodiments are then described in
further detail. This initial summary is intended to aid readers in
understanding the technology more quickly but is not intended to
identify key or essential features of the technology nor is it
intended to limit the scope of the claimed subject matter.
[0033] While the external form factors of many electronic devices
have changed to accommodate new uses or to better meet user needs,
the form factors or shapes of the internal electronic components of
these devices has remained substantially the same rectangular or
square shape or form factor. Fitting rectangular shaped electronic
components within a non-rectangular device form factor on a
non-rectangular motherboard can be challenging and can result in
inefficient use of the available space.
[0034] Certain invention embodiments provide electronic components
that can facilitate better use of the space available associated
with a non-rectangular electronic device form factor. In one
aspect, an electronic device substrate is provided that can
comprise a top surface, and a bottom surface opposing the top
surface. The top surface and/or the bottom surface can have a
non-rectangular shaped perimeter. An electronic device die is also
provided that can comprise a top surface, and a bottom surface
opposing the top surface. The top surface and/or the bottom surface
can have a non-rectangular shaped perimeter. In addition, an
electronic device package is provided that can comprise a substrate
having a top surface configured to receive a die and a bottom
surface opposing the top surface. The package can also include a
die having a top surface and a bottom surface opposing the top
surface. The die can be coupled to the top surface of the
substrate. The top surface and/or the bottom surface of either the
substrate, or the die, or both can have a non-rectangular shaped
perimeter. In addition to facilitating an effective use of space,
the principles of the present disclosure can also provide other
advantages, such as improved I/O routing, improved reliability, and
lower warpage during mounting of electronic components, which are
described in more detail hereinafter.
[0035] Referring to FIG. 1, an exemplary electronic device 100 is
illustrated. The electronic device 100 can include one or more
generic items 102a-j. The items 102a-j can be directly or
indirectly coupled to a motherboard 103 or other suitable
substrate. The items 102a-j can represent any suitable device or
component that can be included in an electronic device or operably
coupled to the motherboard 103. Such items include without
limitation a processor, a memory device, a die (which can include
one or more processors and/or memory devices), an electronic device
package (which can include one or more dies), a radio, a heat sink,
a port, a slot, an input/output (I/O), a connector, a socket, an
LED, a capacitor, a resistor, a substrate (e.g., for a package or
an embedded multi-die interconnect bridge (EMIB)), etc. An
electronic device package can be a system in a package (SiP), a
package on package (PoP), and/or any other suitable package
configuration. The electronic device 100 can comprise any type of
electronic device, such as a computing system (e.g., a desktop
computer, a laptop computer, a tablet computer, a smartphone, a
smartwatch, a server, etc.).
[0036] The motherboard 103 can have any suitable shape or
configuration, such as a rectangular or non-rectangular shape. As
illustrated in FIG. 1 the motherboard 103 has a non-rectangular
perimeter shape. In this case, the perimeter shape of the
motherboard 103 is a circular shape, although the motherboard can
have any suitable non-rectangular shape, such as a semi-circular
shape, an elliptical shape, a polygonal shape (e.g., a triangular
shape, a quadrilateral shape, a pentagonal shape, a hexagonal
shape, a heptagonal shape, an octagonal shape, etc.), a curvilinear
shape, and/or a free form shape.
[0037] Similarly, the items 102a-j can have rectangular or
non-rectangular shaped perimeters of any suitable shape, such as a
circular shape (e.g., item 102b), a semi-circular shape (e.g.,
items 102a, 102c-f), an elliptical shape, a polygonal shape (e.g.,
items 102g-j), a curvilinear shape (e.g., items 102a, 102c-f),
and/or a free form shape. A polygonal shape can be a triangular
shape, a quadrilateral shape, a pentagonal shape, a hexagonal
shape, a heptagonal shape, an octagonal shape, etc. The combination
of perimeter shapes of the items 102a-j can be selected to maximize
the number of items coupleable to the motherboard 103. For example,
based on the size and shape of the motherboard 103, which may be
rectangular or non-rectangular, the size and shape configurations
of the items 102a-j can be selected to maximize the density of the
items on the motherboard 103. In one aspect, the perimeter shapes
of two or more of the items 102a-j can be complementary such that
the shapes combine to form a shape that maximizes the density of
the items on the motherboard 103 or on another item or component,
as the case may be.
[0038] Generally, the motherboard 103 and the items 102a-j can be
any suitable shape, and any combination of motherboard 103 and item
102a-j shapes can be used in order to arrive at a device with
specific properties, such as size and overall operation. For
example, any suitable item shape (e.g., a package) can be selected
for a given form factor shape of the electronic device and/or the
motherboard to make efficient use of the available area. The
ability to select or customize the shapes of the items in an
electronic device or on a motherboard can provide flexibility in
meeting the space constraints of the available area. In addition,
because the items or components of an electronic device can be more
efficiently packaged or arranged, the form factor of the electronic
device can be made smaller, which can reduce costs and provide new
or better uses for the device.
[0039] Because FIG. 1 illustrates a schematic plan view
representation of the electronic device 100, perimeter shapes of
top and bottom surfaces of the motherboard 103 and the items 102a-j
are not distinguished. Rather, the outer perimeter or boundary
shapes of the motherboard 103 and the items 102a-j are represented
in this figure. It should be recognized that top and bottom
surfaces of the motherboard 103 and the items 102a-j may have
perimeters that match in shape and/or size, or differ in shape
and/or size. For example, FIGS. 2A and 2B illustrate an item 202 or
component of an electronic device, such as a processor, a memory
device, a die, an electronic device package, a radio, a heat sink,
a port, a slot, an input/output (I/O), a connector, a socket, an
LED, a capacitor, a resistor, a substrate (e.g., of a motherboard
or a package), etc. The item 202 can have a top surface 204 and a
bottom surface 205 opposing the top surface. The top and bottom
surfaces 204, 205 can differ in size (e.g., perimeter dimension or
area), as illustrated, or the top and bottom surfaces can be the
same size. In this example, the top and bottom surfaces 204, 205
are similar in shape (i.e., circular). However, as shown in FIG. 3,
an item 302 or component can have top and bottom surfaces 304, 305
that have different shapes (e.g., a circular top surface 304 and an
elliptical bottom surface 305 as illustrated, hexagonal and
octagonal, etc.). The top and bottom surfaces 304, 305 can be the
same size or different in size, as desired.
[0040] FIGS. 4A-4I illustrate several examples of possible shapes
of items or components that can be incorporated into an electronic
device as disclosed herein. For example, FIG. 4A illustrates an
elliptical shape, FIG. 4B illustrates a circular shape, FIGS. 4C
and 4D illustrate semi-circular shapes, FIG. 4E illustrates a
triangular shape, FIG. 4F illustrates a quadrilateral shape, FIG.
4G illustrates a hexagonal shape, FIG. 4H illustrates a curvilinear
shape, and FIG. 4I illustrates a free form shape. The shapes shown
in these figures are merely examples and are not meant to be
limiting in any way, as any suitable shape or configuration can be
utilized.
[0041] FIG. 5 illustrates an electronic device package 401 in
accordance with an example of the present disclosure. The
electronic device package 401 can include a substrate 410 and a die
420. The substrate 410 can have a top surface 411 configured to
receive the die 420 and the die 420 can be coupled to the top
surface 411 of the substrate 410. Thus, the substrate 410 can have
electronic circuitry (obscured from view by the die 420), which may
be associated with the top surface 411, to electrically couple with
the die 420. As discussed above and illustrated in FIGS. 2A-3, the
substrate 410 and the die 420 can have rectangular or
non-rectangular perimeter shapes, which can be defined by top
and/or bottom surfaces of the substrate 410 and the die 420. As
shown in FIG. 5, the substrate 410 and the die 420 can have
non-rectangular shaped perimeters. In this case, the substrate 410
and the die 420 have matching non-rectangular shapes (e.g., a
hexagonal shape). It should be recognized that either the substrate
410, the die 420, or both can have a non-rectangular shaped
perimeter. It should also be recognized, as discussed above, that
the perimeter shapes of either the substrate 410, the die 420, or
both can comprise a circular shape, a semi-circular shape, an
elliptical shape, a polygonal shape, a curvilinear shape, and/or a
free form shape.
[0042] The shape of the package 401, which can be defined by the
substrate 410 and/or the die 420, can be configured to maximize the
number of packages coupled to a substrate (e.g., a motherboard) or
other component to which the package 410 may be coupled, such as
another package. The shape of the electronic device package 410 can
therefore be selected based on a shape of a substrate or other
component to which the package 410 may be coupled. In addition, the
shape of the package 410 can be based on the shapes of other
components or items which may be coupled to the same substrate or
component in order to arrive at a device with specific properties,
such as size and overall operation.
[0043] FIG. 6 illustrates an electronic device package 501 in
accordance with another example of the present disclosure. The
electronic device package 501 can include a substrate 510 and
multiple dies 520a-f, which are illustrated with non-rectangular
shaped perimeters. The substrate 510 can have a different shape
than the dies 520a-f. In this case, the substrate 510 has a
hexagonal shape and the dies 520a-f have triangular shapes. The
geometry is such that six triangular dies 520a-f can fit on the
hexagonal substrate 510. The shape of the package 501, which can be
defined by the substrate 510 and/or the dies 520a-f, can be
configured to maximize the number of packages coupled to a
substrate (e.g., a motherboard) or other component to which the
package 501 may be coupled, such as another package. Thus, in one
aspect, the shape of the substrate 510 can be configured to
maximize the number of packages coupled to a substrate or other
component. In another aspect, the shape of each of the dies 520a-f
can be configured to maximize the number of dies coupled to the
substrate 510. As shown in FIG. 6, the shapes of the dies 520a-f
can be complementary to fit on the substrate 510. In this case, the
shapes of the dies 520a-f match one another. It should be
recognized, however, that the shapes of the dies can be different,
as discussed above with respect to FIG. 1.
[0044] In one aspect, the principles disclosed herein provide for
PoP arrangements. In the example illustrated in FIG. 6, for
instance, the substrate 510 and the dies 520a-f can represent
packages. Thus, multiple packages (triangular shaped in this case)
can be mounted on or coupled to a common package (hexagonal shaped
in this case) as part of an overall computing device. In general,
one or more packages having a non-rectangular perimeter shape can
be mounted on another package also having a rectangular or a
non-rectangular perimeter shape. Any combination of shapes (e.g.,
rectangular or non-rectangular) can be used in this regard in order
to arrive at a device with specific properties, such as size and
overall operation.
[0045] In one aspect, a die or an electronic device package can be
configured to provide lower corner solder joint stresses compared
to a rectangular die or package of the same area. As illustrated in
FIG. 7, a typical square or rectangular die is highly susceptible
to warpage due to temperature variations. For such square or
rectangular shaped dies, solder joint failures (e.g., non-contact
electrical opens or electrical disconnects) often occur in the
corner regions (indicated at 630, 631) of the die during the
mounting process (i.e., surface mounting process) or when subjected
to shock, vibration, transient bending, or other loading
conditions. These failures are due to the distance 632 from the
center of the die (e.g., increased warpage) and the presence of
fewer solder joints located at that distance that can provide
structural support for the die. The area of these failures
therefore is typically along a periphery of a die. In order to
maximize surface mount (SMT) yield and effectively minimize warpage
and solder joint failure or areas of lost electrical contact (i.e.
electrical opens), the number of corners of a die can be increased
or corners on the shape of a die can be eliminated altogether. This
can reduce the distance from the center of a die to a corner or
edge of the die (e.g., reduced warpage), which can provide an
increased number of solder joints at corner or edge regions to
distribute or share the load. Thus, for example, a hexagonal or
circular shaped die can provide lower solder joint stresses at a
corner or edge compared to a rectangular die of the same area,
which can improve production yields (e.g., fewer failures during
surface mounting processes) as well as provide increased resistance
to failure under a variety of loading conditions. In one aspect,
the perimeter of a die can have a shape that maximizes perimeter
length for a given area. This increased perimeter length can also
provide benefits for routing of traces or other electrical contacts
by providing more space or options for connections.
[0046] In some cases, the overall perimeter shape of a die may be
constrained by shape considerations as disclosed herein, such as to
fit on a given substrate alone or with other components. In this
case, corners of the die can be reduced or eliminated by rounding
or chamfering in order to reduce the distance from the center of
the die to the corner or an edge of the die. An example of this is
illustrated in FIG. 8, where corners 733a-c of a triangular shaped
die 720 are rounded. Rounding of the corners of the die 720 can
reduce stress concentrations and prevent corner chipping or
cracking during the assembly process. In one aspect, by eliminating
the "point" of the corners 733a-c, distances 732a-c from a center
of the die 720 to the corner 733a-c, respectively, can be reduced,
thereby improving solder joint reliability and performance under
shock, vibration, and transient bending loading conditions, as
discussed above. It should be recognized that these principles also
apply to substrates and packages or any other component coupled to
another component via a solder coupling.
[0047] In one aspect, invention embodiments can maximize use of a
round wafer in producing dies. Once one or more non-rectangular
perimeter shapes and sizes for a die have been selected as
described above, a maximum number of the die units can be
identified that will fit on a surface of the round wafer. This can
involve orienting units of the selected shape(s) and size(s) in
relation to the wafer surface. The dies can then be formed from the
wafer. Similarly, in the case of substrates, which are typically
made from rectangular panels, once one or more non-rectangular
perimeter shapes and sizes for a substrate have been selected as
described above, the maximum number of the substrate units can be
identified that will fit on a surface of the rectangular panel.
This can involve orienting units of the selected shape(s) and
size(s) in relation to the panel surface. The substrates can then
be formed from the panel.
[0048] These principles are illustrated in FIGS. 9A-11B in which a
non-rectangular shaped die is compared to a typical rectangular
shaped die. For example, FIG. 9A illustrates a non-rectangular
shaped die 820 in the form of a triangle and FIG. 9B illustrates a
rectangular shaped die 920 in the form of a square. The triangle
shaped die 820 and the square shaped die 920 have the same area.
FIGS. 10A and 10B show six of the triangle shaped dies 820 of the
same shape and size, and four of the square shaped dies 920 of the
same shape and size per wafer 840, 940, respectively. FIGS. 11A and
11B show 42 of the triangle shaped dies 820 and 37 of the square
shaped dies 920 per wafer 840', 940', respectively. Thus, certain
non-rectangular shaped geometries can be utilized to improve the
yield of dies from a single wafer over traditional die shapes for a
given die area. In one aspect, different sized and/or shaped dies
can be combined to utilize even more of the wafer 840. Groups of
six triangles as shown in FIGS. 10A and 11A can represent a hexagon
shaped die as an illustration of how hexagon shaped dies may fit on
a wafer. As mentioned above, non-rectangular geometries such as
triangles and hexagons with large perimeters for a given area can
be utilized as bridge stitching elements in EMIB or other die
embedding technologies where a small area is utilized and a high
I/O count is desired.
Examples
[0049] The following examples pertain to further embodiments.
[0050] In one example there is provided, an electronic device
substrate comprising a top surface, and a bottom surface opposing
the top surface, wherein at least one of the top surface and the
bottom surface has a non-rectangular shaped perimeter.
[0051] In one example of an electronic device, the electronic
device substrate can further comprise electronic circuitry.
[0052] In one example of an electronic device, the non-rectangular
perimeter comprises a circular shape, a semi-circular shape, an
elliptical shape, a polygonal shape, a curvilinear shape, a free
form shape, or a combination thereof.
[0053] In one example of an electronic device, the polygonal shape
comprises a triangular shape, a pentagonal shape, a hexagonal
shape, a heptagonal shape, an octagonal shape, or a combination
thereof.
[0054] In one example of an electronic device, the polygonal shape
is a triangular shape.
[0055] In one example of an electronic device, the shape minimizes
areas of lost electrical contact with a motherboard to which the
substrate is coupled due to thermally induced warping of the
substrate.
[0056] In one example of an electronic device, the area of lost
electrical contact is along a periphery of the substrate.
[0057] In one example of an electronic device, the shape of the
substrate is selected in order to maximize a number of substrates
harvested from a single wafer or panel.
[0058] In one example of an electronic device, the perimeters of
the top and bottom surfaces match in shape and size.
[0059] In one example of an electronic device, the perimeters of
the top and bottom surfaces differ in shape or size.
[0060] In one example of an electronic device, the perimeter has a
shape that maximizes perimeter length for a given area.
[0061] In one example of an electronic device, the shape is a
polygon.
[0062] In one example of an electronic device, the shape is an
ellipse.
[0063] In one example of an electronic device, the shape is a
circle.
[0064] In one example there is provided, an electronic device die
comprising a top surface, and a bottom surface opposing the top
surface, wherein at least one of the top surface and the bottom
surface has a non-rectangular shaped perimeter.
[0065] In one example of an electronic device die, the
non-rectangular perimeter comprises a circular shape, a
semi-circular shape, an elliptical shape, a polygonal shape, a
curvilinear shape, a free form shape, or a combination thereof.
[0066] In one example of an electronic device die, the polygonal
shape comprises a triangular shape, a pentagonal shape, a hexagonal
shape, a heptagonal shape, an octagonal shape, or a combination
thereof.
[0067] In one example of an electronic device die, the polygonal
shape is a triangular shape.
[0068] In one example of an electronic device die, the shape
minimizes areas of lost electrical contact with a package substrate
or motherboard to which the die is coupled due to thermally induced
warping of the die.
[0069] In one example of an electronic device die, the area of lost
electrical contact is along a periphery of the die.
[0070] In one example of an electronic device die, the shape of the
die is selected in order to maximize a number of dies harvested
from a single wafer.
[0071] In one example of an electronic device die, the perimeters
of the top and bottom surfaces match in shape and size.
[0072] In one example of an electronic device die, the perimeters
of the top and bottom surfaces differ in shape or size.
[0073] In one example of an electronic device die, the perimeter
has a shape that maximizes perimeter length for a given area.
[0074] In one example of an electronic device die, the shape is a
polygon.
[0075] In one example of an electronic device die, the shape is an
ellipse.
[0076] In one example of an electronic device die, the shape is a
circle.
[0077] In one example, there is provided, an electronic device
package comprising a substrate having a top surface configured to
receive a die and a bottom surface opposing the top surface, a die
having a top surface and a bottom surface opposing the top surface,
said die coupled to the top surface of the substrate, wherein at
least one of the top surface and the bottom surface of either the
substrate, or the die, or both has a non-rectangular shaped
perimeter.
[0078] In one example of an electronic device package, the
substrate further comprises electronic circuitry.
[0079] In one example of an electronic device package, the
non-rectangular perimeter of either the substrate, the die, or both
comprises a circular shape, a semi-circular shape, an elliptical
shape, a polygonal shape, a curvilinear shape, a free form shape,
or a combination thereof.
[0080] In one example of an electronic device package, the
polygonal shape comprises a triangular shape, a pentagonal shape, a
hexagonal shape, a heptagonal shape, an octagonal shape, or a
combination thereof.
[0081] In one example of an electronic device package, the
polygonal shape is a triangular shape.
[0082] In one example of an electronic device package, the shape
minimizes areas of lost electrical contact between the die and the
substrate, or between the substrate and a motherboard to which the
substrate is coupled due to thermally induced warping of the die or
the substrate.
[0083] In one example of an electronic device package, the area of
lost electrical contact is along a periphery of the die or the
substrate.
[0084] In one example of an electronic device package, the shape of
the die or the substrate is selected in order to maximize a number
of dies or substrates harvested from a single wafer or panel.
[0085] In one example of an electronic device package, the
perimeters of the top and bottom surfaces of the substrate or of
the die match in shape and size.
[0086] In one example of an electronic device package, the
perimeters of the top and bottom surfaces of the substrate or of
the die differ in shape or size.
[0087] In one example of an electronic device package, the
substrate and die have substantially matching perimeter shapes.
[0088] In one example of an electronic device package, the
substrate and die have different perimeter shapes.
[0089] In one example of an electronic device package, the die
comprises a plurality of dies.
[0090] In one example of an electronic device package, the
non-rectangular perimeter of each die has a shape configured to
maximize the number of dies coupled to the substrate or to a
motherboard.
[0091] In one example of an electronic device package, the shapes
of the dies are complementary.
[0092] In one example of an electronic device package, the shapes
of the dies substantially match.
[0093] In one example of an electronic device package, the shapes
of the dies are different.
[0094] In one example of an electronic device package, the
perimeter of the substrate, or the die, or both is a shape that
maximizes perimeter length for a given area.
[0095] In one example of an electronic device package, the shape is
a polygon.
[0096] In one example of an electronic device package, the shape is
an ellipse.
[0097] In one example of an electronic device package, the shape is
a circle.
[0098] In one there is provided, an electronic device comprising an
electronic device package as disclosed herein coupled to a
motherboard.
[0099] In one example of an electronic device, the motherboard has
a non-rectangular perimeter shape.
[0100] In one example of an electronic device, the non-rectangular
perimeter of the motherboard comprises a circular shape, a
semi-circular shape, an elliptical shape, a polygonal shape, a
curvilinear shape, a free form shape, or a combination thereof.
[0101] In one example of an electronic device, the polygonal shape
of the motherboard comprises a triangular shape, a pentagonal
shape, a hexagonal shape, a heptagonal shape, an octagonal shape,
or a combination thereof.
[0102] In one example of an electronic device, the electronic
device package comprises a plurality of electronic device
packages.
[0103] In one example of an electronic device, the non-rectangular
perimeter of the substrate of each electronic device package has a
shape configured to maximize the number of electronic device
packages coupleable to the motherboard.
[0104] In one example of an electronic device, the perimeter shapes
of the substrates are complementary.
[0105] In one example of an electronic device, the perimeters of
the top and bottom surfaces match in shape and size.
[0106] In one example of an electronic device, the perimeters of
the top and bottom surfaces differ in shape or size.
[0107] In one example of an electronic device, the electronic
device can further comprise a processor, a memory, an input/output
(I/O), a connector, a socket, or a combination thereof.
[0108] In one example of an electronic device, the electronic
device comprises a desktop computer, a laptop computer, a tablet
computer, a smartphone, a smartwatch, a server, or a combination
thereof.
[0109] In one example there is provided, a method of maximizing use
of a rectangular panel or a round wafer in producing electronic
device substrates or dies comprising selecting at least one
non-rectangular perimeter shape and size for the substrates or dies
that is sufficient for use in an electronic device package into
which the substrate or die is to be incorporated, identifying a
maximum number of the substrate units that fit on a surface of the
rectangular panel or a maximum number of the die units that fit on
a surface of the round wafer, and forming the substrates from the
panel or the dies from the wafer.
[0110] In one example of a method for maximizing use of a wafer,
the non-rectangular perimeter shape comprises a circular shape, a
semi-circular shape, an elliptical shape, a polygonal shape, a
curvilinear shape, a free form shape, or a combination thereof.
[0111] In one example of a method for maximizing use of a wafer,
the polygonal shape comprises a triangular shape, a pentagonal
shape, a hexagonal shape, a heptagonal shape, an octagonal shape,
or a combination thereof.
[0112] In one example of a method for maximizing use of a wafer,
the polygonal shape is a triangle.
[0113] In one example of a method for maximizing use of a wafer,
the substrate or die units have a substantially same shape or size,
or both shape and size.
[0114] In one example of a method for maximizing use of a wafer,
the substrate or die units have substantially different shapes, or
sizes, or both shapes and sizes.
[0115] In one example of a method for maximizing use of a wafer,
identifying a maximum number of substrate units that fit on a
surface of the rectangular panel or a maximum number of die units
that fit on a surface of the round wafer comprises orienting units
of the selected shape(s) and size(s) in relation to the panel or
wafer surface.
[0116] In one example of a method for maximizing use of a wafer, at
least one substrate unit is suitable for use as an embedded
multi-die interconnect bridge (EMIB).
[0117] In one example there is provided, a method of making an
electronic device package can comprise providing a die, providing a
substrate, and coupling the die to the substrate, wherein either
the die, the substrate, or both have a non-rectangular shaped
perimeter.
[0118] In one example of a method of making an electronic device
package, the non-rectangular shaped perimeter comprises a circular
shape, a semi-circular shape, an elliptical shape, a polygonal
shape, a curvilinear shape, a free form shape, or a combination
thereof.
[0119] In one example of a method of making an electronic device
package, the polygonal shape comprises a triangular shape, a
pentagonal shape, a hexagonal shape, a heptagonal shape, an
octagonal shape, or a combination thereof.
[0120] In one example of a method of making an electronic device
package, the polygonal shape is a triangle.
[0121] In one example of a method of making an electronic device
package, the die has a non-rectangular perimeter shape.
[0122] In one example of a method of making an electronic device
package, the substrate has a non-rectangular perimeter shape.
[0123] In one example of a method of making an electronic device
package, both the die and the substrate have a non-rectangular
perimeter shape.
[0124] In one example of a method of making an electronic device
package, the die comprises a plurality of dies and the
non-rectangular shaped perimeter of each die is configured to
maximize the number of dies coupled to the substrate.
[0125] In one example there is provided, a method of maximizing a
number of electronic device packages on a motherboard comprising
selecting a size and shape for the motherboard, selecting
electronic device package configurations with non-rectangular
shaped perimeters having complementary shapes that combine to form
a shape that maximizes a density of the electronic device packages
on the motherboard, and mounting the electronic device packages on
the motherboard.
[0126] In one example of a method of making an electronic device
package, the non-rectangular perimeter of the electronic device
package configurations can comprise a circular shape, a
semi-circular shape, an elliptical shape, a polygonal shape, a
curvilinear shape, a free form shape, or a combination thereof.
[0127] In one example of a method of making an electronic device
package, the polygonal shape comprises a triangular shape, a
pentagonal shape, a hexagonal shape, a heptagonal shape, an
octagonal shape, or a combination thereof.
[0128] In one example of a method of making an electronic device
package, the motherboard has a rectangular perimeter shape.
[0129] In one example of a method of making an electronic device
package, the motherboard has a non-rectangular perimeter shape.
[0130] Circuitry used in electronic components or devices (e.g. a
die) of an electronic device package can include hardware,
firmware, program code, executable code, computer instructions,
and/or software. Electronic components and devices can include a
non-transitory computer readable storage medium which can be a
computer readable storage medium that does not include signal. In
the case of program code execution on programmable computers, the
computing devices recited herein may include a processor, a storage
medium readable by the processor (including volatile and
non-volatile memory and/or storage elements), at least one input
device, and at least one output device. Volatile and non-volatile
memory and/or storage elements may be a RAM, EPROM, flash drive,
optical drive, magnetic hard drive, solid state drive, or other
medium for storing electronic data. Node and wireless devices may
also include a transceiver module, a counter module, a processing
module, and/or a clock module or timer module. One or more programs
that may implement or utilize any techniques described herein may
use an application programming interface (API), reusable controls,
and the like. Such programs may be implemented in a high level
procedural or object oriented programming language to communicate
with a computer system. However, the program(s) may be implemented
in assembly or machine language, if desired. In any case, the
language may be a compiled or interpreted language, and combined
with hardware implementations.
[0131] While the forgoing examples are illustrative of the specific
embodiments in one or more particular applications, it will be
apparent to those of ordinary skill in the art that numerous
modifications in form, usage and details of implementation can be
made without departing from the principles and concepts articulated
herein.
* * * * *