U.S. patent number 7,731,024 [Application Number 11/826,034] was granted by the patent office on 2010-06-08 for tongue-lid pack for rod-shaped smoking articles and a blank thereof.
This patent grant is currently assigned to Japan Tobacco Inc.. Invention is credited to Naoto Bouno, Masanori Kohama, Hiroyuki Yamashita.
United States Patent |
7,731,024 |
Bouno , et al. |
June 8, 2010 |
Tongue-lid pack for rod-shaped smoking articles and a blank
thereof
Abstract
A tongue-lid pack has an outer box (2) whose upper end is open,
an inner pack (6) contained in the outer box (2) and having filter
cigarettes, and a tongue lid (16) for opening/closing the open end
of the outer box (2). A front wall (20) of the outer box (2) has a
depression (21) that accepts a tip end portion (26) of a tongue
(22) of the tongue lid (16) when the tongue (22) is superimposed
upon the front wall (20), and the tip end portion (26) sinks in the
front wall (20).
Inventors: |
Bouno; Naoto (Tokyo,
JP), Kohama; Masanori (Hamamatsu, JP),
Yamashita; Hiroyuki (Hamamatsu, JP) |
Assignee: |
Japan Tobacco Inc. (Tokyo,
JP)
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Family
ID: |
36677649 |
Appl.
No.: |
11/826,034 |
Filed: |
July 11, 2007 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20080006544 A1 |
Jan 10, 2008 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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PCT/JP2006/300221 |
Jan 11, 2006 |
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Foreign Application Priority Data
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Jan 14, 2005 [JP] |
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2005-007840 |
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Current U.S.
Class: |
206/268;
229/160.1; 206/273 |
Current CPC
Class: |
B65D
5/6608 (20130101); B65D 5/543 (20130101); B65D
77/042 (20130101); B65D 85/1036 (20130101) |
Current International
Class: |
B65D
85/10 (20060101) |
Field of
Search: |
;206/268,259,266,271,273,265,242,247,254,264
;229/87.12,87.13,87.14,160.1 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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1054372 |
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Apr 1959 |
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DE |
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2003-507269 |
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Feb 2003 |
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JP |
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2 062 739 |
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Jun 1996 |
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RU |
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2 143 390 |
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Dec 1999 |
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RU |
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2 153 451 |
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Jul 2000 |
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RU |
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2 218 297 |
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Dec 2003 |
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RU |
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78 494 |
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Apr 2007 |
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UA |
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WO-01/12528 |
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Feb 2001 |
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WO |
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WO-2004/064550 |
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Aug 2004 |
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WO |
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Primary Examiner: Gartenberg; Ehud
Assistant Examiner: Grano; Ernesto A
Attorney, Agent or Firm: Birch, Stewart, Kolasch &
Birch, LLP.
Parent Case Text
This application is a Continuation of copending PCT International
Application No. PCT/JP2006/300221 filed on Jan. 11, 2006, which
designated the United States, and on which priority is claimed
under 35 U.S.C. .sctn.120. This application also claims priority
under 35 U.S.C. .sctn.119(a) on Patent Application No(s).
2005-007840 filed in Japan on Jan. 14, 2005. The entire contents of
each of the above documents is hereby incorporated by reference.
Claims
The invention claimed is:
1. A tongue-lid pack for rod-shaped smoking articles, comprising:
an outer box of which an upper end is open, said outer box having a
front wall and an insertion slit formed in the front wall, an inner
pack contained in said outer box, said inner pack having a bundle
of rod-shaped smoking articles and an inner wrapper wrapping the
bundle, and a tongue lid hingedly jointed to a rear edge of the
open end of said outer box, wherein: said tongue lid includes a lid
covering the open end of said outer box, and a tongue connected to
the lid through a fold line, wherein: the tongue has such a size as
to cover the insertion slit of the front wall when superimposed
upon the front wall of said outer box, and has a tip end portion
that is insertable into said outer box through the insertion slit,
and wherein: the front wall of said outer box is provided with a
depression that accepts the tip end portion of the tongue when the
tongue is superimposed upon the front wall, and said depression
makes the tip end portion of the tongue sink in the front wall,
wherein the tongue has a bend line for demarcating the tongue into
the tip end portion and a base portion. and when the tongue is
superimposed upon the front wall of said outer box, the tip end
portion of the tongue is directed toward a bottom of said
depression by being bent along the bend line, and being flush with
the front wall.
2. The tongue-lid pack according to claim 1, wherein: the tip end
portion of the tongue has a tapered shape.
3. The tongue-lid pack according to claim 2, wherein: said
depression has a shape matching with the tip end portion of the
tongue.
4. The tongue-lid pack according to claim 3, wherein: said
depression has depth that gradually increases toward the tip end
portion of the tongue.
5. The tongue-lid pack according to claim 1, wherein: immediately
after the tongue-lid pack is fabricated, said tongue lid further
has an adhesion point at which the tongue is detachably bonded to
the front wall of said outer box.
6. The tongue-lid pack according to claim 1, wherein: the inner
wrapper of said inner pack has two paper layers that form outer and
inner surfaces and a shielding layer sandwiched between the paper
layers, and the shielding layer protects the rod-shaped smoking
articles contained in said inner pack from moisture and prevents
flavor and aroma of the rod-shaped smoking articles from escaping
from said inner pack.
7. The tongue-lid pack according to claim 1, wherein: the
tongue-lid pack further includes a connection piece that is exposed
outside of the tongue-lid pack and detachably connects the outer
box and the tongue lid; and when said tongue lid is first opened,
the connection piece is detached from said tongue lid.
Description
TECHNICAL FIELD
The present invention relates to a tongue-lid pack for containing
rod-shaped smoking articles such as cigarettes and filter
cigarettes, and a blank therefor.
BACKGROUND ART
A tongue-lid pack of this type is disclosed, for example, in
International Publication WO 2004/064550. This well-known pack
includes an outer box with an open upper end, an inner pack
contained in the outer box and having a bundle of rod-shaped
smoking articles and an inner wrapper for wrapping the bundle, and
a tongue lid hingedly jointed to the outer box and opens/closes the
outer box.
More specifically, the tongue lid includes a lid for opening and
closing the opening of the outer box and a tongue extending from
the lid. The lid and the tongue are demarcated by a fold line.
Right after the tongue-lid pack is fabricated, the tongue of the
tongue lid is superimposed upon the front wall of the outer
box.
The outer box further includes an insertion slit. This insertion
slit is formed in the front wall of the outer box. After being
opened for the first time, the tongue lid can close the opening of
the outer box with the tongue, and is kept in a closed position by
the tip end of the tongue being inserted into the outer box through
the insertion slit.
As mentioned above, immediately after the fabrication of the
tongue-lid pack, the tongue of the tongue lid is in the position
where it is superimposed upon the front wall of the outer box and
stands out from the front wall of the outer box. For this reason,
when the tongue-lid pack is taken out from a wrapping device after
being fabricated in the device, or when the tongue-lid pack in a
vending machine is distributed from the machine, the tip end of the
tongue lid of the tongue-lid pack catches on a transfer path in the
wrapping device or vending machine, and the pack lodges in the
transfer path in some cases.
It is an object of the present invention to provide a tongue-lid
pack that enables a stable release of the pack from a wrapping
device or a vending machine, and a blank therefor.
DISCLOSURE OF THE INVENTION
In order to achieve the above-mentioned object, a tongue-lid pack
of the present invention includes an outer box of which an upper
end is open, the outer box having a front wall and an insertion
slit formed in the front wall, an inner pack contained in the outer
box, the inner pack having a bundle of rod-shaped smoking articles
and an inner wrapper wrapping the bundle, and a tongue lid hingedly
jointed to a rear edge of the open end of the outer box. The tongue
lid includes a lid for covering the open end of the outer box and a
tongue connected to the lid through a fold line. The tongue has
such a size as to cover the insertion slit when superimposed upon
the front wall of the outer box, and has a tip end portion that is
insertable into the outer box through the insertion slit. The front
wall of the outer box is provided with a depression that can accept
the tip end portion of the tongue when the tongue is superimposed
upon the front wall. The depression makes the tip end portion of
the tongue sink in the front wall.
Immediately after the tongue-lid pack is fabricated, the tongue of
the tongue lid is superimposed upon the front wall of the outer
box, and the tip end portion of the tongue is fitted in the
depression of the front wall. Since the tip end portion of the
tongue is sunk in the front wall of the outer box, it does not
protrude from the front wall like a relief. Therefore, when the
tongue-lid pack of the present invention is transferred through a
transfer path and released from a wrapping device or a vending
machine, the tip end portion of the tongue does not catch on the
transfer path, which ensures a stable release of the tongue-lid
pack.
More specifically, the tongue has a bend line for demarcating the
tongue into the tip end portion and a base portion. When the tongue
is superimposed upon the front wall of the outer box, the tip end
portion of the tongue is directed toward a bottom of the depression
by being bent along the bend line.
In this case, since the tip end portion of the lid is directed
toward the bottom of the depression when the lid of the tongue lid
is superimposed upon the front wall of the outer box, even if the
tongue interferes with the transfer path at the time of
transferring and releasing the tongue-lid pack, the tip end portion
of the tongue is pressed into the depression. This prevents the
tongue from catching on the transfer path.
Preferably, the tip end portion of the tongue has a tapered shape,
and the depression has a shape matching with the tip end portion of
the tongue. Further preferably, the depression has depth that
gradually increases toward the tip end portion of the tongue.
Immediately after the tongue-lid pack is fabricated, the tongue lid
may further have an adhesion point at which the tongue is
detachably bonded to the front wall of the outer box. In this case,
after the fabrication of the tongue-lid pack, the tongue is bonded
to the front wall of the outer box until the tongue lid is opened
for the first time. Therefore, even if moisture of the tongue lid
is changed, the tip end portion of the tongue does not protrude
from the depression of the front wall to rise from the front
wall.
The inner wrapper of the inner pack has two paper layers that form
outer and inner surfaces and a shielding layer sandwiched between
the paper layers. The shielding layer protects the rod-shaped
smoking articles contained in the inner pack from moisture and
prevents flavor and aroma of the rod-shaped smoking articles from
escaping from the inner pack. The shielding layer of the inner
wrapper exerts a function of film packaging for a conventional
hinge-lid pack, so that the tongue-lid pack of the present
invention does not require film packaging. This simplifies a
process for fabricating the pack of the invention and makes it
possible to offer the pack at a low price.
The tongue-lid pack of the invention may further include a
connection piece exposed outside of the tongue-lid pack and
detachably connects the outer box and the tongue lid. When the
tongue lid is first opened, the connection piece is detached from
the tongue lid, which leaves braking traces both in the connection
piece and the tongue lid. Therefore, the connection piece
effectively functions as tamper prevention on the tongue-lid
pack.
The present invention provides a blank for the above-mentioned
tongue-lid pack. The blank includes a front panel for forming the
front wall of the outer box and a depression formed in the front
panel, for accepting the tip end portion of the tongue to make the
tip end portion sink in the front wall of the outer box. The blank
of the invention can be easily obtained by forming the depression
in the front panel.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view showing a tongue-lid pack according to
one embodiment immediately after fabrication of the pack;
FIG. 2 is a perspective view showing a state in which a tongue lid
of the pack of FIG. 1 is opened;
FIG. 3 is a side view showing the pack of FIG. 1, partially broken
away;
FIG. 4 is a perspective view showing an inner pack contained in the
pack of FIG. 1;
FIG. 5 is a developed view of an inner wrapper used for the inner
pack of FIG. 4;
FIG. 6 is a sectional view of the inner wrapper of FIG. 5;
FIG. 7 is a view showing a blank for fabricating the pack of FIG.
1;
FIG. 8 is a view showing an initial stage of a process of folding
the blank of FIG. 7;
FIG. 9 is a view showing a state in which the folding of the blank
is further advanced from the state shown in FIG. 8;
FIG. 10 is a view showing a state in which the folding of the blank
is further advanced from the state shown in FIG. 9; and
FIG. 11 is a perspective view showing a tongue-lid pack as a
modification example in an unfolded state.
BEST MODE OF CARRYING OUT THE INVENTION
FIGS. 1 and 2 show a tongue-lid pack for filter cigarettes.
The tongue-lid pack includes an outer box 2. An upper end of the
outer box 2 is formed as a rectangular open end 4. Contained in the
outer box 2 is an inner pack 6, which includes a cigarette bundle
CB and an inner wrapper wrapping the cigarette bundle CB therein.
The cigarette bundle CB has twenty filter cigarettes.
The tongue-lid pack further includes a tongue lid 16. The tongue
lid 16 is hingedly jointed to a rear edge of the open end 4, and
opens and closes the open end 4. When in a closed position, the
tongue lid 16 has a lid 18 covering the open end 4 and a tongue 22
extending from the lid 18. The tongue 22 and the lid 18 are
demarcated from each other by a fold line 19.
When the tongue-lid pack is fabricated, the tongue 22 is
superimposed upon a front wall 20 of the outer box as illustrated
in FIG. 1. The tongue 22 has an insertion flap 26 in a tip end
portion thereof. The insertion flap 26 and a base portion of the
tongue 22 are demarcated by a bend line 24. According to the
present embodiment, the base portion of the tongue 22 has width
that gradually decreases toward the insertion flap 26. The
insertion flap 26 is also tapered toward the tip end thereof.
A depression 21 is formed in the front wall 20 of the outer box 2
by press work. The depression 21 has a shape identical to the shape
of the tip end portion of the tongue 22 and is capable of accepting
the insertion flap 26 of the tongue 22. The depression 21 has depth
that gradually increases toward a bottom wall of the outer box 2.
Therefore, when the tongue 22 is fitted into the depression 21 of
the front wall 20, the depression 21 causes the tip end of the
insertion flap 26 to sink in the front wall 20.
According to the present embodiment, as is clear from FIG. 3, the
insertion flap 26 is folded along the bend line 24 into a position
directed toward a bottom of the depression 21. For this reason, the
tip end of the insertion flap 26 is in contact with the bottom of
the depression 21.
As is apparent from the foregoing description, when the tongue 22
is superimposed upon the front wall 20 of the outer box 2, the tip
end portion of the tongue 22, namely the tip end of the insertion
flap 26, is received in the depression 21. Therefore, the tip end
of the insertion flap 26 does not protrude from the front wall 20
like a relief. When the tongue-lid pack is transferred through a
transfer path of a wrapping device or vending machine, the
insertion tip 26 of the tongue 22 does not get caught in the
transfer path. This reliably prevents the tongue-lid pack from
getting caught in the transfer path. Consequently, a stable
transfer of the tongue-lid pack in the wrapping device or a stable
release of the tongue-lid pack from the vending machine can be
accomplished.
The depression 21 does not have to be large enough to accept the
whole insertion flap 26. The depression 21 is sufficiently large as
long as it has a size capable of accepting at least the tip end of
the insertion flap 26. The shape of the depression 21 is not
limited to one illustrated in the drawing, and the bend line 24 of
the tongue 22 is less than necessary.
According to the present embodiment, as illustrated in FIGS. 2 and
3, the tongue 22 has a pair of adhesion points N on an inner
surface thereof. The adhesion points N are positioned in respective
side edge portions of the tongue 22. When the tongue-lid pack is
fabricated, the adhesion points N detachably attach the tongue 22
to the front wall 20 of the outer box. When the tongue 22 is later
detached from the front wall 20, there leaves in the front wall 20
traces n shown in a broken-line circle as illustrated in FIG. 2.
The traces n indicate that the tongue 22 has been bonded to the
front wall 20.
Lugs 30 are jointed to respective side edges of the tongue 22
through cut-off lines 28. The cut-off lines 28 are shown by broken
lines in FIGS. 1 and 3. When the tongue-lid pack is fabricated, the
lugs 30 are bonded to respective side walls of the outer box 2.
When the tongue lid 16 is first opened, however, the tongue 22 is
detached from the lugs 30 along the cut-off lines 28. Accordingly,
as illustrated in FIG. 2, there leaves traces 31 and 33 both in the
tongue 22 and the lugs 30. The traces 31 and 33 indicate that the
tongue lid 16 has already been opened.
When the tongue lid 16 is opened, as is obvious from FIG. 2, a
U-shaped cut area 32 is formed in the front wall 20 of the outer
box 2. The cut area 32 extends from an open end 4 of the outer box
2. Simultaneously with the formation of the cut area 32, a part of
an inner wrapper 9 of the inner pack 6 which corresponds to the cut
area 32 is cut away. As a result, a part of the cigarette bundle CB
contained in the inner pack 6 is exposed through the cut area 32.
This makes it possible to take the filter cigarettes in the inner
pack 6 out of the outer box 2 through the cut area 32 without
difficulty.
When the tongue lid 16 is opened, an insertion slit 34 is exposed
in the front wall 20 of the outer box 2 as illustrated in FIG. 2.
The insertion slit 34 is previously formed in the front wall 20.
Until the tongue lid 16 is opened for the first time, the insertion
slit 34 is in a position covered with the tongue 22 of the tongue
lid 16. More specifically, the insertion slit 34 is positioned in a
base portion of the depression 21, that is, a portion where the
depression 21 starts appearing (a portion in which the depth of the
depression 21 is shallow).
As is clear from FIG. 2, the insertion slit 34 is formed in a shape
of the letter V splayed toward the cut area 32. Accordingly, when
the tongue lid 16 is opened and then closed again, the insertion
flap 26 of the tongue lid 16 can be easily inserted into the outer
box 2 through the insertion slit 34. When the insertion flap 26 is
inserted into the insertion slit 34, the insertion flap 26 is
sandwiched between the front wall 20 and the inner pack 6, and the
tongue lid 16 is maintained in a closed position.
Since the depression 21 is formed in the front wall 20, a gap
between a portion of an inner surface of the front wall 20 which
corresponds to the depression 21 and the inner pack 6 is reduced.
In a case that the number of the filter cigarettes taken out from
the outer box 2 is small after the tongue-lid pack is opened, the
front wall 20 and the inner pack 6 are capable of holding the
insertion flap 26 with a great pinching force in cooperation with
each other. The insertion slit 34 is not limited to the V-like
shape, and may be formed in a shape of a circular arc which is
concave with respect to the cut area 32.
FIG. 4 shows the inner pack 6 in detail.
As stated above, the inner pack 6 has an upper face 10 and a bottom
face 12. The upper face 10 and the bottom face 12 are formed by
folding the inner wrapper 9. One lateral face 14 of the inner pack
6 is formed by superimposing both ends of the inner wrapper 9.
In order to enable the detachment of the inner wrapper 9, the inner
wrapper 9 has a U-shaped cut line 36 corresponding to the cut area
32 as illustrated in FIG. 4. The cut line 36 is positioned on the
side of the upper face 10 of the inner pack 6. The cut line 36
demarcates a to-be-detached portion 38 in the inner wrapper 9. The
to-be-detached portion 38 includes a part of the inner wrapper 9
that forms the upper face 10 of the inner pack 6. More
specifically, as illustrated in FIG. 4, a portion of the inner
wrapper 9 which forms the upper face 10 has right and left end
flaps 40, and an inner flap 42 and an outer flap 44 that are
superimposed upon in the end flaps 40 in the order named. The
to-be-detached portion 38 includes the outer flap 44.
FIG. 5 is a developed view of the inner wrapper 9. As is apparent
from the developed view of FIG. 5, a portion forming the outer flap
44 is not jointed to a portion forming the end flap 40. These
portions are separated from each other by a pair of slits 45. The
slits 45 may be cut lines similar to the cut line 36.
Broken lines in FIG. 5 show fold marks that are formed in the inner
wrapper 9 when the inner wrapper 9 is folded around the cigarette
batch CB.
FIG. 6 is a sectional view of the inner wrapper 9.
The inner wrapper 9 has a triple-layer structure, which includes
two paper layers 11 forming outer and inner surfaces and a
shielding layer 13 sandwiched between the paper layers 11. Each of
the paper layers 11 is made of glassine paper, and the shielding
layer 13 paraffin wax. The shielding layer 13 not only protects the
cigarette bundle CB contained in the inner pack 6 from outside
moisture but also prevents flavor or aroma from escaping from the
cigarette bundle CB. Therefore, the tongue-lid pack of the present
embodiment does not need film packaging with tear tape for covering
the outer box 2 and the tongue lid 16.
When the tongue lid 16 is first opened, the traces 31 and 33 are
left in both the tongue 22 and the lugs 30. The traces 31 and 33
are visible from outside the tongue-lid pack, so that they
effectively function as tamper prevention on the cigarette bundle
CB of the inner pack 6 as with the tear tape of the film packaging
mentioned before.
FIG. 7 shows a blank 46 for forming the outer box 2 and the tongue
lid 16, that is, an inner surface of the blank 46.
The blank 46 includes a main section 46m for forming the outer box
2 and a subsection 46s for forming the tongue lid 16. The sections
46m and 46s are arranged side by side in a longitudinal direction
of the blank 46 and are jointed to each other through a fold line
48 shown by a broken line. The fold line 48 forms the
above-mentioned hinge. In descriptions below, other fold lines are
all shown by broken lines in FIG. 7.
The main section 46m has three panels, which are arranged in the
order in a longitudinal direction of the main section 46m. The
panels are demarcated by fold lines. Specifically, the panels
include a rear panel 50, an outer bottom panel 52 and a front panel
54 in the order named from the side of the subsection 46s. The rear
panel 50 and the front panel 54 form a rear wall and the front wall
20 of the outer box 2, respectively. When the tongue-lid pack is
fabricated, the outer bottom panel 52 forms a part of the bottom
wall of the outer box 2.
Inner side flaps 56 are jointed to respective side edges of the
rear panel 50 through fold lines. Inner bottom flaps 58 are jointed
to lower edges of the inner side flaps 56 through fold lines. The
inner bottom flaps 58 are disposed respective sides of the outer
bottom panel 52. When the tongue-lid pack is fabricated, the inner
bottom flaps 58 form the bottom wall of the outer box 2 together
with the outer bottom panel 52.
Outer side flaps 60 are jointed to respective side edges of the
front panel 54 through fold lines. When the tongue-lid pack is
fabricated, the outer side flaps 60 form side walls of the outer
box 2 together with the respective inner side flaps 56.
The subsection 46s includes a lid panel 62 and a tongue panel 64.
The panels 62 and 64 are arranged in the order named from the side
of the rear panel 50. The lid panel 62 is connected to the rear
panel 50 through a fold line, and the tongue panel 64 to the lid
panel 62 through a fold line. The tongue panel 64 has a bend line
24. When the tongue-lid pack is fabricated, the bend line 24 forms
a tip end portion of the tongue panel 64 as the insertion flap 26.
Lug flaps 66 are jointed to respective side edges of the tongue
panel 64 through cut lines 28. The lug flaps 66 form the lugs 30
when the tongue-lid pack is fabricated.
Inner top flaps 68 are arranged on respective sides of the lid
panel 62. The inner top flaps 68 are jointed to upper edges of the
respective inner side flaps 56 through cut lines 69. When the
tongue-lid pack is fabricated, the inner top flaps 68 form the lid
18 together with the lid panel 62.
The front panel 54 has a cut line 70 in addition to the insertion
slit 34. The cut line 70 is substantially U-shaped and demarcates a
to-be-cut-off portion 72 in a lower edge portion of the front panel
54.
The front panel 54 has the depression 21. The depression 21 is
protruding on an inner side of the front panel 54 like a relief as
viewed in the thick direction of the front panel 54 as is apparent
from the foregoing descriptions.
The back side of the blank 46 is applied with glue in given places.
Glue-applied areas 74 are shown by hatched patterns in FIG. 7. When
the tongue-lid pack is fabricated, that is, when the blank 46 is
folded around the inner pack 6, the glue-applied areas are used for
connection between the panels and the flaps, connection between the
flaps or connection of the panels and the flaps with respect to the
inner pack 6.
The glue-applied areas 74 are provided to a blank for a
conventional pack. The blank 46 for the tongue-lid pack of the
present invention further has glue-applied areas 76 other than the
glue-applied areas 74. The glue-applied areas 76 are shown by
cross-hatched patterns in FIG. 7. Concretely, the glue-applied
areas 76 are formed in the to-be-cut-off portion 72, both side
portions of the outer bottom panel 52, one of the inner side flaps
56, both side portions of the lid panel 62, the inner top flaps 68
and the lug flaps 66.
The tongue panel 64 has the adhesion points N in right and left
parts thereof. The adhesion points N are formed by applying the
tongue panel 64 with glue that is low in adhesivity.
A function of the glue-applied areas 76 and the adhesion points N
will become clear from a process of fabricating the tongue-lid pack
which will be described with reference to FIGS. 8 to 10.
As illustrated in FIG. 8, the inner pack 6 is placed on the inner
side of the blank 46, that is, the rear panel 50. The inner pack 6
is bonded to the rear panel 50 through the glue-applied area 74.
The inner side flaps 56 are subsequently folded against respective
lateral faces of the inner pack 6. The inner side flaps 56 are
bonded to the inner pack 6 through the glue-applied areas 74 and
76. The folding of the inner side flaps 56 brings the inner bottom
flaps 58 and the inner top flaps 68, which are jointed to both ends
of the inner side flaps 56, into a position parallel to the
respective lateral faces of the inner pack 6.
One of the inner side flaps 56 which has the glue-applied area 76
is bonded to the one lateral face 14 of the inner pack 6 (see FIG.
4), and thereby seals the one lateral face 14 of the inner pack 6.
In other words, both the ends of the inner wrapper 9 which are
superimposed upon each other to form the one lateral face 14 are
bonded to the inner side flap 56 through the glue-applied area 76
over the entire longitudinal area of the inner pack 6. Therefore,
the inner pack 6 is enhanced in sealability.
Thereafter, as illustrated in FIG. 9, the inner bottom flaps 58 are
folded against the bottom face of the inner pack 6. At the same
time as the folding, the inner top flaps 68 are folded along the
cut lines 69 (see FIG. 7) against the upper face 10 of the inner
pack 6 (see FIG. 4). Since the inner top flaps 68 have the
glue-applied areas 76, the inner top flaps 68 are bonded to the
upper face 10 of the inner pack 6, namely both the end portions of
the outer flap 44 forming the upper face 10, through the
glue-applied areas 76. Bonding positions of the inner top flaps 68
and the outer flap 44 are shown by mark M in FIG. 4.
Simultaneously with the folding of the flaps 58 and 68, the
insertion flap 26 of the tongue panel 64 is bent along the bend
line 24 and is slightly raised toward the inner pack 6.
Subsequently, as illustrated in FIG. 10, the outer bottom panel 52
is folded against the bottom face of the inner pack 6 along with
the front panel 54. The outer bottom panel 52 is bonded to the
inner bottom flaps 58, which have already been folded, through the
glue-applied areas 76. At this point of time, the bottom wall of
the outer box 2 is formed.
The inner bottom flaps 58 and the outer bottom panel 52 which form
the bottom wall of the outer box 2 are bonded to each other through
the glue-applied areas 76. This improves sealability of the outer
box 2 with respect to the inner pack 6.
Thereafter, the front panel 54 is folded toward the inner pack 6
along with the outer side flaps 60 and bonded to a front face of
the inner pack 6 through the glue-applied area 74. At the same time
as this adhesion, the to-be-cut-off portion 72 of the front panel
54 is bonded to the to-be-detached portion 38 of the inner wrapper
9 of the inner pack 6 through the glue-applied area 76. A bonding
position of the to-be-cut-off portion 72 and the to-be-detached
portion 38 is shown by a mark M in FIG. 4.
Upon completion of the folding of the front panel 54, the lid panel
62 is folded toward the inner pack 6 along with the tongue panel 64
and bonded to the inner top flaps 68, which have already been
folded, through the glue-applied areas 76. At this point of time,
the inner top flaps 68 and the lid panel 62 form the lid 18 of the
tongue lid 16.
It should be noted that the lid panel 62 is bonded to the
to-be-detached portion 38 of the inner pack 6 (outer flap 44)
through the inner top flaps 68, and that the inner top flaps 68 are
detachable from the respective inner side flaps 56 along the cut
lines 69.
In the next place, as illustrated in FIG. 10, the tongue panel 64
is folded-toward the front panel 54 that has already been folded,
and is superimposed upon the front panel 54. At this point, the
tongue panel 64 covers the insertion slit 34 of the front panel 54,
and the insertion flap 26 of the tongue lid 74 is fitted into the
depression 21 so as to coincide with the depression 21. Since the
insertion flap 26 is already in a bent position as described, the
tip end of the insertion flap 26 is brought into contact with the
bottom of the depression 21 (see FIG. 3). The tongue panel 64 is
detachably bonded to the front panel 54 at the right and left
adhesion points N.
The tongue panel 64 is bonded to the to-be-cut-off portion 72 of
the front panel 54 through the glue-attached area 76. The lug flaps
66 of the tongue panel 64 are superimposed upon the respective
outer side flaps 60 of the front panel 54.
Since the to-be-cut-off portion 72 is already bonded to the
to-be-detached portion 38 of the inner pack 6 as described, the
tongue panel 64 is bonded to the to-be-detached portion 38 with the
to-be-cut-off portion 72 interposed therebetween.
Subsequently, from the state shown in FIG. 10, the outer side flaps
60 of the front panel 54 are folded toward the respective lateral
faces of the inner pack 6 along with the lug flaps 68. The outer
side flaps 60 are superimposed upon the respective inner side flaps
56 that have already been folded, and are bonded to the inner side
flaps 56 through the glue--applied areas 74. Upon the formation of
both the side walls of the outer box 2, the tongue-lid pack (see
FIG. 1) is completed. The tongue-lid pack has the lugs 30 in both
the side walls of the outer box.
The above-described folding procedure of the blank 46 is virtually
the same as that of a conventional blank. Therefore, the tongue-lid
pack of the present invention can be fabricated simply by adding a
glue applicator, not shown, for forming the glue-applied areas 76
and the adhesion points N to a conventional packing machine.
When the tongue-lid pack of FIG. 1 is first opened, the tongue 22
of the tongue lid 16 is raised from the insertion flap 26 side. As
the tongue 22 is raised, the adhesion between the front wall 20 of
the outer box 2 and the tongue 22 in the right and left adhesion
points N is broken off. At the same time, the to-be-cut-off portion
72 is cut away from the front wall 20 of the outer box 2 along the
cut line 70, and the to-be-detached portion 38 of the inner wrapper
9 is cut off along the cut line 36.
When the tongue 22 is further raised, the tongue 22 is detached
from the lugs 30 along the cut lines 28. The inner top flaps 68
forming the lid 18 are then cut away from the respective inner side
flaps 56 along the cut lines 69 (see FIG. 1).
Since the lugs 30 are exposed outside of the outer box 2 as stated,
after the tongue 22 is cut off from the lugs 30, this leaves the
traces 31 and 33 in both the outer box 2 and the lid 22. The traces
31 and 33 serve as marks indicating that the tongue-lid pack has
already been opened. Therefore, the lugs 30 effectively function as
tamper prevention.
After the tongue 22 is detached from the lugs 30, it is possible to
widely turn the tongue lid 16 around the hinge (fold line 48). When
the tongue lid 16 is widely turned in this manner, the
to-be-cut-off portion 72 is cut off from the front wall 10 of the
outer box 2, to thereby form the cut area 32 in the front wall 10.
The to-be-detached portion 38 is then cut away from the inner
wrapper 9 in the inner pack 6. Therefore, as illustrated in FIG. 2,
a part of the cigarette bundle CB contained in the inner pack 6 is
exposed through the cut area 32. Furthermore, a part of an upper
end of the cigarette bundle CB is also exposed from the upper face
10 of the inner pack 6. This makes it easy to access the filter
cigarettes in the inner pack 6.
After being cut off, the to-be-cut-off portion 72 and the
to-be-detached portion 38 form a cut piece 72a and a detached piece
38a, respectively. The cut piece 72a and the detached piece 38a are
bonded together through the glue-applied area 76, and moreover the
cut piece 72a is bonded to the inner side of the tongue 22 through
the glue-applied area 76. Therefore, the cut piece 72a and the
detached piece 38a are maintained in a position bonded to the inner
side of the tongue 22 as illustrated in FIG. 2. The cut piece 72a
and the detached piece 38a never stick out from the tongue lid 16.
As a result, it is not required to dispose of the cut piece 72a and
the detached piece 38a when the tongue-lid pack is first opened. In
later time, the cut piece 72a and the detached piece 38a are
discarded with the tongue-lid pack.
The outer flap 44 of the to-be-detached portion 38 is bonded to the
inner top flaps 68 through the glue-applied portions 76 as
described. Accordingly, the cutout of the to-be-detached portion 38
which involves the turning operation of the tongue lid 16 can be
smoothly carried out.
The present invention is not limited to the above embodiment and
may be modified in various ways.
According to the embodiment, when the tongue lid 16 is first
opened, the cut area 32 is formed in the front wall 20 of the outer
box 2. However, the cut area 32 may be previously formed in the
front panel 54 of the blank 46. In this case, when the tongue lid
16 is opened as illustrated in FIG. 11, only the to-be-detached
portion 38 of the inner wrapper 9 is cut away, and only the
detached piece 38a is maintained in a position bonded to the back
side of the tongue lid 16.
The tongue 22 further includes a circular to-be-cut-off portion
instead of or in addition to the lugs 30. The to-be-cut-off portion
is detachably bonded to the front wall 20 of the outer box 2. When
the tongue lid 16 is first opened, the to-be-cut-off portion is cut
away from the tongue 22, to thereby form a circular opening in the
tongue 22. The opening forms a trace as tamper prevention like the
traces 30 and 31.
* * * * *