U.S. patent number 3,923,126 [Application Number 05/483,034] was granted by the patent office on 1975-12-02 for band type brake for a chain saw.
This patent grant is currently assigned to Textron Inc.. Invention is credited to Edward J. Bidanset.
United States Patent |
3,923,126 |
Bidanset |
December 2, 1975 |
Band type brake for a chain saw
Abstract
An inertial-manual actuating safety brake for a chain saw in
which a mechanical integrator distinguishes between relatively long
duration accelerations developed by a "kickback" producing impulse
and normal operating accelerations associated with operational and
vibratory forces. The operation of the integrator causes the
nullification of the operational and vibratory forces. Occurrences
of a "kickback" impulse, developing a force of required magnitude,
direction, and duration causes a spring-mass accelerometer to
change from a brake released to a brake applied condition, applying
a braking torque to the saw chain. The accelerometer utilizes a
pivotable hand guard as the actuating mass. The hand guard also
provides for manual operation. In manual operation the release
force is applied manually.
Inventors: |
Bidanset; Edward J. (Amawalk,
NY) |
Assignee: |
Textron Inc. (Providence,
RI)
|
Family
ID: |
23918379 |
Appl.
No.: |
05/483,034 |
Filed: |
June 25, 1974 |
Current U.S.
Class: |
188/77W; 30/381;
188/166 |
Current CPC
Class: |
B27B
17/083 (20130101); F16D 49/04 (20130101) |
Current International
Class: |
B27B
17/00 (20060101); B27B 17/08 (20060101); F16D
49/04 (20060101); F16D 49/00 (20060101); F16D
049/04 () |
Field of
Search: |
;188/77R,77W,166
;192/81C ;30/380,381,382,383 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Reger; Duane A.
Assistant Examiner: Kazenske; Edward R.
Attorney, Agent or Firm: Burns; Robert E. Lobato; Emmanuel
J. Adams; Bruce L.
Claims
What I claim is:
1. In a chain saw having a rotatable drum and a coaxial
chain-driving sprocket rotationably fixed relative to the drum; a
chain brake for stopping the cutting chain of the chain saw
quickly, comprising a brake band engageable with said drum, means
anchoring one end of said brake band, said band extending around
said drum from said anchoring means in the direction of rotation of
the drum, operating means at the other end of said brake band and
movable between a brake releasing position in which said operating
means acts on said band to release the drum for rotation and a
brake applying position in which said brake band engages the drum
and thereby applies a braking effect to the drum, and inertial
means operatively associated with said operating means and
responsive to predetermined acceleration of the chain saw to cause
movement of said operating means from brake releasing position to
brake applying position and thereby apply a braking effect to the
drum, said operating means comprising a first rotatable member
having an abutment and operable to act on said other end of said
brake band to move it in a direction opposite to the direction of
rotation of said drum to thereby disengage said brake band from
said drum when said operating means is moved to brake releasing
position, and said inertial means comprising a second rotatable
member operatively associated with said first rotatable member to
control its movement from brake releasing position to brake
applying position, said second rotatable member having an abutment
which is engageable with said abutment of said first rotatable
member to move said first rotatable member from brake applying
position to brake releasing position and to retain it in brake
releasing position until operation of said inertial means to apply
the brake, and a spring acting between said first rotatable member
and said second rotatable member to bias said members to whichever
position they are in and thereby tending to retain them in such
position.
2. In a chain saw, a chain brake according to claim 1, in which
said brake band comprises a spring band wrapped around said drum in
a helical coil which in free condition has an inside diameter
smaller than the outside diameter of the drum so that said spring
band is inherently biased toward a condition in which it grips the
drum, and in which said first rotatable member has a second
abutment portion which acts on said other end of said spring brake
band to move it in a direction opposite to the direction of
rotation of said drum and thereby expand the helical coil of said
band when said operating means is moved to brake releasing
position.
3. In a chain saw, a chain brake according to claim 1, in which
said inertial means further comprises an eccentric mass connected
to said second rotatable member and acting on said second rotatable
member to rotate it upon predetermined sudden movement of the chain
saw.
4. In a chain saw, a chain brake according to claim 3, in which
said eccentric mass comprises a handle portion for manual movement
of said second rotatable member.
5. In a chain saw, a chain brake according to claim 4, in which
said second rotatable member is movable in one direction to move
said operating means from brake applying to brake releasing
position and is movable in the opposite direction to cause movement
of said operating means from brake releasing position to brake
applying position.
6. In a chain saw, a chain brake according to claim 1, comprising
means for manually rotating said second rotatable member in one
direction to move said first mentioned rotatable member to brake
releasing position and in the opposite direction for movement of
said first mentioned rotatable member to brake applying
position.
7. In a chain saw, a chain brake according to claim 1, comprising
means for calibrating said inertial means to determine the
acceleration to which it is responsive upon sudden movement of the
chain saw.
8. In a chain saw having a rotatable drum and a chain driving
sprocket rotationally fixed relative to the drum, a chain brake for
stopping the cutting chain of the chain saw quickly, comprising a
flexible brake band wrapped more than one turn around said drum in
a helical coil, means anchoring one end of said brake band, said
brake band extending around said drum from said anhcoring means in
the direction of rotation of the drum, operating means acting on
the other end of said brake band alternatively to expand and to
contract said helical coil of said brake band, said operating means
being movable between a brake releasing condition in which the
helical coil of said brake band is expanded so that the drum is
free of said brake band and a brake applying condition in which the
helical coil of said brake band is contracted to grip and thereby
apply a braking action to said drum, inertial means operatively
associated with and controlling said operating means, said inertial
means being responsive to predetermined acceleration of the chain
saw to cause movement of said operating means from brake releasing
condition to brake applying condition and thereby apply a braking
action to the drum, spring means acting between said inertial means
and said operating means to retain said inertial means and
operating means in brake releasing condition, to restore said
inertial means and operating means to brake releasing condition in
the event of movement from brake releasing condition by an
acceleration of the chain saw less than said predetermined
acceleration, and to retain said inertial means and operating means
in brake-applying condition when moved thereto, and means for
manually actuating said inertial means to move said operating means
from brake applying condition to brake releasing condition, an
initial portion of such movement being against the bias of said
spring means and a further portion of such movement being assisted
by said spring means.
9. In a chain saw, a chain brake according to claim 8, in which
said operating means comprises a first rotatable member and said
inertial means comprises a second rotatable member and a mass fixed
relative to said rotatable member and disposed eccentrically
thereof so as to be responsive to acceleration to rotate said
second rotatable member upon said predetermined acceleration of the
chain saw, said spring means comprising a spring action between
said first and second rotatable members.
10. In a chain saw, a chain brake according to claim 9, in which
said eccentric mass comprises handle means for manually rotating
said rotatable member to move said operating means to brake
released condition.
11. In a chain saw, a chain brake according to claim 8, in which
the operative association between said inertial means and said
operating means comprises integrating means responsive to the
direction, magnitude and duration of forces acting on said inertial
means, to cause movement of said operating means from brake
releasing position to brake applying position only when said forces
are of predetermined direction, magnitude and duration.
Description
FIELD OF THE INVENTION
The present invention relates to hand held power tools utilizing a
rotating or rapidly translating cutting element and particularly to
means for bringing the cutting element to a stop in the event of
reaction forces that cause an uncontrollable hazardous condition
that might cause injury to the user or nearby co-workers. In
application to a chain saw, the invention relates to means for
sensing the occurrence of an uncontrollable kickback, or other
rapid motion directed away from the cutting surface toward the
operator and thereupon bringing the chain to a stop.
BACKGROUND OF THE INVENTION
The widespread use of portable power tools in the construction,
lumbering, and consumer markets has emphasized the need for
effective user safeguards. Lighter weight, reduced vibration, and
higher power have resulted in very efficient cutting tools that are
used in increasing applications by skilled and semi-skilled
operators, and as with any powered machine they present a potential
hazard to the user. In the case of chain saws a potential hazard is
presented by the phenomenon known as "kickback." A "kickback" can
be produced by a chain saw when the cutting elements on the chain
momentarily stop cutting and are seized by the work material. The
kinetic energy of the chain normally used to remove the material is
suddenly transferred to the chain bar imparting a force to the
chain bar that causes it to kick up toward the operator. The
magnitude of the "kickback" force is related to the speed of the
chain and the nature of engagement of the chain with the work
material.
Presently, safety devices place a manually operated hand guard
actuator in a position to be contacted by the back of the hand or
wrist of the operator in the event of a "kickback" and thereupon
actuate a chain brake device manually to apply the brake and stop
the saw chain. The clearance between the front handle and the brake
actuator necessary to allow convenient operation of the chain saw
requires a large angle of rotation of the saw about the wrist
before actuation occurs. This large angle of rotation allows the
driven chain to approach the user a considerable distance before
actuation of the brake occurs. Additionally, the operator in
attempting to protect himself may remove his hand from the hand
grip without actuating the brake. Another possibility is for the
user to firmly grip the chain saw during the "kickback," so that
the user's arms and chain saw act as a rigid body rotating about an
external point. In this case, the relative motion between the hand
guard and the users wrist necessary to actuate the brake may never
occur. During the felling of a tree, a user holds the saw by a side
portion of the usual wrap-around front handle so that his hand is
not near the hand guard. Hence the brake would not be actuated by a
kickback.
SUMMARY OF INVENTION
It is an object of the present invention to provide an improved
safety braking device for a portable power tool and in particular
for a chain saw. A braking device in accordance with the invention
comprises three basic components; a mechanical integrator, a
spring-mass accelerometer inertial sensor, and a brake. Several of
the parts serve a duality of function. Due to the multiplicity of
cutting conditions and unpredictability of operator reaction, it is
impossible to predict the motion of the saw during a "kickback." It
is reasonable though to assume that during the throw impulse, i.e.
that duration of time the saw chain and work material are in
contact during the production of a kickback, and shortly
thereafter, the motion is confined to the plane of the cutting bar.
Realizing that the "kickback" producing acceleration is confined to
a single plan during the production impulse simplifies the task of
inertially sensing the "kickback" motion. This invention utilizes
this concept inertially to sense a potentially hazardous motion
produced by the kickback production impulse directed toward the
user, and to initiate a sequence and apply a brake to the clutch
drum and sprocket driving the saw chain. Inertially sensing the
production impulse to initiate the braking sequence eliminates
human reaction from the braking function and provides the maximum
available time to stop the motion of the chain.
The mechanical integrator provides an integrating device to nullify
extraneous motion of the accelerometer mass produced by vibration
and normal cutting forces. The integrator distinguishes between
these short duration forces and the relatively long duration force
developed during the production of a "kickback" by sensing the
direction, magnitude, and duration of the sustained force. The
integrating accelerometer consists of a pivotable hand guard and
rotatable control member in cooperative operation with an operating
member and a control spring. The integrator-accelerometer obeys the
equation of motion for a single degree of freedom system expressed
by the second order differential equation of motion:
I.theta. + C.theta. + K.theta. = Q
where
Q = actuating torque
I = moment of inertia of rotatable member and hand guard about
pivot
.theta. = Angular acceleration
C.theta. = viscous damping due to integrator interface
K.theta. = actuating lever control spring restoring force. Briefly
explaining the operation of the integrator-accelerometer, vibratory
and spurious accelerations acting at the center of mass of the hand
guard produce small rotational impulses above the pivot. These
short duration impulses are incapable of exceeding the control
spring force and consequently the control member remains
stationary, or if displaced, is returned to its initial position by
the control spring. Over a period of time the net displacement of
the control member from its initial position is zero.
A torque generated by a "kickback" impulse acting on the
accelerometer with the required direction, magnitude, and duration
will be sufficient to overcome the control spring force and produce
a rotational displacement capable of initiating the braking
sequence. Once the braking sequence is initiated, the inertial
property of the hand guard-rotatable control member causes it to
remain stationary with respect to the inertial reference while the
chain saw rotates through the "kickback" arc. The relative motion
between the hand guard and the chain saw causes the brake to be
applied.
During this portion of the sequence the inertial torque acting on
the hand guard-pivotable control member assembly is determined by
the equation:
Q = inertial torque = I.theta.
The spring wrap brake design is determined by the equation:
M.sub.t = (e.sup..mu..sup..alpha. - 1) M
where
M.sub.t = Total braking moment
M = moment per coil
.mu. = Coefficient of friction
.alpha. = Contact angle between brake element and brake drum.
The total braking torque developed by this configuration may be
varied to meet specific applications by varying M, .mu., or
.theta.. Braking pressures may be varied by adjusting M or A, where
A represents the contact area between the brake band and the clutch
drum. The brake band may have any suitable cross sectional
configuration but in some applications it is desirable to minimize
the contact area to control the brake pressures. In a lubricated
environment, a square or rectangular cross sectional brake band may
allow a hydrodynamic oil film to exist between the brake band and
brake drum, creating in effect a journal bearing. A round cross
sectional brake band providing an equivalent braking torque will
produce higher braking pressures due to the smaller contact area,
and effectively break through an existing oil film, thereby
increasing the occurrence of contact between the brake band and
drum surfaces. The cross sectional shape is not limited to a round
section, but may be shaped to suit the particular application.
Another brake band configuration compatible with the inertial
sensing features described above consists of an untempered
multi-turn element, firmly anchored at one end and externally
tensioned by an operating member. This design obeys the
equation:
M.sub.t = (e.sup..mu..sup..alpha. - 1) FR
where
M.sub.t = Total braking moment
.mu. = Coefficient of friction
.alpha. = Contact angle between brake element and brake drum
F = external tensioning force
R = radius of application of force, F.
In accordance with the invention as herein described by way of a
preferred example, the brake comprises a narrow spring brake band
which is wrapped in a helical coil around the drum of a centrifugal
clutch through which the chain is driven. For example the brake
band wraps 11/4 turns and preferably between 11/2 and 21/2 turns
around the clutch drum. In an unrestrained condition, the inside
diameter of the helical coil of the spring brake band is less than
the outside diameter of the clutch drum so that the brake band
tends inherently to grip the drum. The leading end of the spring
brake band is anchored while the trailing end is controlled by an
operating member which is rotatably supported for movement between
a brake releasing position in which the helical coil of the spring
brake band is expanded so as to free the clutch drum and a brake
applying position in which the helical coil of the spring brake
band contracts so that the band grips and brakes the drum to bring
it quickly to a stop. The operating member is controlled through a
mechanical integrator by a spring-mass accelerometer inertial
sensor which is responsive to predetermined acceleration of the
chain saw. During normal operation of the saw, the inertial sensor
acting through the mechanical integrator retains the operating
member in brake releasing position. However, in the event of a
kickback, the inertial sensor senses the acceleration of the saw
and initiates movement of the operating member to brake applying
position, thereby applying the brake quickly to stop the saw chain.
In a preferred embodiment of the invention the inertial device
comprises a rotatable control member carrying an eccentric mass. In
the event of kickback of the chain saw, the inertial property of
the sensor causes the rotatable member to remain stationary in
space while the chain saw experiences an acceleration. The
resulting relative motion causes an apparent relative rotation of
the control member in a direction to initiate movement of the
operating member from a brake releasing position to a brake applied
position. The eccentric mass is preferably in the form of a handle
portion which provides for manual operation, both to trip and to
reset the brake controlling mechanism.
BRIEF DESCRIPTION OF DRAWINGS
The nature, objects and advantages of the present invention will
appear more fully from the following description of preferred
embodiments shown by way of example in the accompanying drawings in
which:
FIG. 1 is a side view of a chain brake in accordance with the
present invention and associated portions of a chain saw, the chain
brake being shown in released condition;
FIG. 2 is a sectional view taken approximately on the line 2--2 in
FIG. 1;
FIG. 3 is a side view with the chain brake in applied
condition;
FIG. 4 is a side view corresponding to a portion of FIG. 1 but
showing another embodiment.
DESCRIPTION OF PREFERRED EMBODIMENT
In FIG. 1 of the drawings, a chain brake in accordance with the
present invention is shown by way of example installed on the drive
case cover 1 of a chain saw. The drive case cover can for example
be a suitable casting of the configuration shown in the drawings. A
guide bar (not shown) is mounted on the saw chain chassis by bolts
passing through holes 2 in the drive case cover. A cutting chain
(not shown) which runs on the guide bar is driven by a sprocket 3
on the drum 4 of a centrifugal clutch, the expansible rotor of
which is driven by the chain saw engine. The centrifugal clutch has
the characteristic that when the engine is running at idling speed,
the rotor is disengaged from the drum so that the drum, sprocket
and cutting chain are not driven. When the engine speed controlled
by the usual hand throttle trigger exceeds a selected value, for
example 3500 rpm, the centrifugal clutch engages so as to drive the
drum 4 and hence the chain. The clutch drum 4 has a cylindrical rim
portion 4a at the periphery of a radial wall portion 4b on which
the sprocket 3 is mounted. In smaller chain saws, the clutch drum
may for example have a diameter of about 21/2 to 3 inches with a
rim portion about 0.7 inches wide. For larger chain saws, the
diameter of the clutch drum and the width of the rim are
appropriately increased. A brake band 5 is wrapped around the
peripheral rim 4a of the drum 4 of the centrifugal clutch. The
brake band 5 comprises a narrow spring band or ribbon having a
cross sectional shape providing limited contact with the drum. For
example, the band may be of round or oval cross section. The band
is preformed so as to provide a lower straight portion 5a, a
central portion 5b which is wrapped helically around the brake drum
and a straight upper portion 5c. The lower straight portion 5a of
the brake band is anchored to the drive case cover 1 by means of a
screw 6 which passes through a loop 5d formed at the end of the
band. Moreover, the loop 5d is sufficiently large to be captured
between projecting flange portions 1a and 1b of the drive case
cover so as to be held even if the screw 6 should come loose. The
central portion 5b of the brake band is formed as a helical coil
which surrounds the clutch drum 4. As seen in FIG. 1, the clutch
drum turns in a counterclockwise direction so that when the brake
band engages the drum, frictional forces acting on the band tend to
provide a self-activating force to pull the band tighter on the
drum. In order to provide suitable braking action as hereinafter
described, the brake band 5 should preferably make at least 11/4
turns abound the clutch drum. On the basis of present experience
good results are obtained by using 11/2 turns to 31/2 turns. In the
construction shown by way of example in the drawings, the brake
band wraps around the clutch drum approximately 21/2 turns. The
brake band is preferably preformed so that the internal diameter of
the helically coiled portion 5b in a relaxed condition is smaller
than the external diameter of the clutch drum. Hence, unless held
in an expanded condition, the helically coiled portion of the brake
band contracts so as to grip the clutch drum. As seen in FIG. 1,
the straight end portions 5a and 5b of the brake band extend
essentially tangentially of the clutch drum.
Provision is made for expanding the helically coiled portion of the
spring brake band so as to hold it free of the clutch drum during
normal operation of the saw. In the embodiment shown in FIGS. 1 to
3 of the drawings, expansion of the brake band coil is effected by
an operating member 8 which is rotatably mounted by means of a
shouldered screw 9 which is screwed into a tapped hole provided in
the drive case cover. An arm 8a of the operating member 8 is
adapted to engage the head 10a of a button 10 provided on the end
of the upper straight portion 5c of the brake band 5. A stem
portion 10b of the button is received in an elongated slot in a
guide plate 11 and is retained by a snap ring 8e. The plate 11
guides the end of the brake band laterally while permitting
movement tangentially of the clutch drum and also movement toward
and away from the drum. The operating member 8 is angularly movable
about its axis of rotation between two positions as illustrated
respectively in FIG. 1 and in FIG. 3. In the position shown in FIG.
1, the arm 8a of the operating member 8 presses on the button 10
provided on the trailing end of the spring brake band so as to
expand the helically coiled portion 5b of the brake band and
thereby disengage the brake band from the clutch drum. The drive
case cover is provided with suitable abutment portions 1c which
engage the brake band when in expanded condition and assist in
positioning it so that the helically coiled portion of the brake
band is concentric with and spaced from the periphery of the clutch
drum. The brake is thus released and the clutch drum is free to
turn. In the position shown in FIG. 3, the operating member 8 has
turned in a clockwise direction so as to relieve the pressure on
the button 10 on the trailing end of the spring brake band. Hence,
the brake band by its inherent resilience contracts and grips the
clutch drum. Assuming that the drum is rotating in a
counterclockwise direction, frictional forces which are generated
when the brake band engages the clutch drum produce a
self-activating force that pulls the helically coiled portion of
the brake band still tighter on the clutch drum so as to provide a
strong and effective braking action which quickly stops rotation of
the drum.
Operation of the operating member 8 to release or to apply the
brake is controlled by an inertial sensor device which is
responsive to predetermined acceleration of the chain saw. During
normal operation of the saw, the inertial device retains the
operating member 8 in brake releasing position so that the clutch
drum 4 is free to turn. However, upon predetermined acceleration of
the saw, as for example when the cutting chain at the end of the
guide bar snags on a branch or limb to produce a kickback impulse,
the inertial device releases the operating member 8 so as to move
to the position shown in FIG. 3 thereby applying the brake and
quickly stopping the clutch drum.
In the embodiment illustrated in FIGS. 1 to 3 of the drawings, the
inertial sensor comprises a control member 12 rotatably mounted on
the drive case cover for rotation about an axis which is parallel
to and spaced from the axis of rotation of the operating member 8.
As illustrated by way of example in FIGS. 1 and 2 the control
member 12 is rotatably mounted by means of an antifriction bearing
13 on a shouldered screw 14 which is screwed into a tapped hole in
the drive case cover. The control member 12 is rotatable relative
to the drive case cover by inertia responsive means comprising a
mass or weight disposed eccentrically of the axis of rotation of
the control member and a control spring. In the drawings the
eccentric mass or weight is shown by way of example as comprising a
handle or guard member 15 in the form of a tube bent in loop
configuration. Ends of the tube are received in sockets provided in
an upwardly extending portion of the control member 12 and are
secured by a pin 16. As the center of gravity of the mass
comprising the member 15 and its connections to the control member
12 is eccentric of the axis of the control member, sudden
acceleration of the saw results in movement of the saw relative to
the control member and eccentric mass which tend to remain
stationary by reason of their inertia. The result is an apparent
rotation of the control member 12 and guard member 15 with respect
to the saw. For example, in the event of a kickback whereupon the
saw is moved angularly in a clockwise direction as viewed in FIG.
1, inertial force acting on the eccentric mass result in relative
rotation of the control member 12 in a counterclockwise
direction.
Moreover, the guard member 15 provides a handle by means of which
the control member 12 can be rotated manually. The member 15
extends across the front upper portion of the power head of the saw
and is located in front of and somewhat higher than the front
handle by which the saw is held. In FIG. 1, the location of the
front handle is indicated by the circuit H. By reason of this
location, the guard member 15 is engageable by the hand or wrist of
the operator when the saw kicks up, thereby resulting in rotation
of the control member 12 in a counterclockwise direction relative
to the saw. The guard member 15 also provides convenient handle
means for manually rotating the control member 12 in a clockwise
direction to reset it to its normal position as shown in FIG.
1.
Operative connections are provided between the control member 12
and the operating member 8 so as to provide for control of the
braking action by the inertial sensor. The operating member is
retained in a brake releasing position by the control member 12
during normal operation of the chain saw. In the event of
predetermined acceleration of the saw, an inertial force acting
through the inertial sensor comprising the guard member 15 and
control member 12, cause the operating member to rotate to brake
applying position. The operative connections between the control
member 12 and the operating member 8 are shown in the drawings as
comprising an abutment 12a on the control member engageable with an
abutment 8b on the operating member 8 to move the operating member
in a counterclockwise direction when the control member is moved in
a clockwise direction. Moreover, a tension spring 18 extends
between a pin 19 on the operating member 8 and a pin 20 on the
control member 12. The location of the pins 19 and 20 is such that
when the operating member 8 and the control member 12 are in "set"
position as illustrated in FIG. 1, the spring holds the abutment
12a of the control member and the abutment 8b of the operating
member in engagement with one another and also holds a peripheral
surface 8c of the operating member against a peripheral surface 12b
of the control member 12. The surface 12b is of constant radius
concentric with the axis of rotation of the control member 12. With
the control member 12 in the positions shown in FIG. 1, the
operating member 8 is retained in brake releasing position. In this
position the brake band 5 is disengaged from the drum 4 as
explained above. In the event that torque in a counterclockwise
direction applied to the control member 12 by an inertial force or
manually or both is sufficient to overcome the force of the spring
18, the control member is rotated in a counterclockwise direction
relative to the drive case cover to the position shown in FIG. 3.
By reason of the forces exerted by the spring band 5 and the spring
18, the operating member 8 follows the control member and rotates
in a clockwise direction to the position shown in FIG. 3. The brake
band 5 thereupon contracts so as to grip and stop the drum 4 as
explained above. The control member 12 and operating member 8
remain in the position shown in FIG. 3 until reset. Resetting is
effected by rotating the control member in a clockwise direction by
means of the handle 15. Abutment 12a of the control member
thereupon engages the abutment 8b of the operating member 8 to
rotate the operating member in a counterclockwise direction to the
set position shown in FIG. 1.
The operating member 8, control member 12 and spring 18 comprises a
mechanical integrator by means of which the braking action is
controlled so as to apply the brake only when movement of the saw
as sensed by the inertial sensor is of a predetermined direction,
rate of acceleration and duration. The mechanical integrator
discriminates between short duration sinusoidal accelerations
generated by the engine and long duration accelerations caused by a
kickback producing impulse. In the event of a short duration
acceleration sufficient to produce minor displacement of the
control member 12 and operating member 8 but insufficient to trip
the mechanism, the spring 18 acts between the members 8 and 12 to
restore them to brake releasing condition. The brake applying
mechanism is hence not tripped by vibration occurring during
operation of the saw or by normal manipulation of the saw such as
occurs in use. Moreover, movement of the guide bar in a direction
away from the operator does not actuate the brake. However, in the
event of a kickback or other substantial sudden movement of the saw
in a direction to move the guide bar toward the operator, the
sustained acceleration as sensed by the inertial sensor results in
quick and effective application of the brake. With other parameters
remaining the same, the value of the inertial force required to
trip the mechanism and apply the brake can be selected by adjusting
or selecting the force exerted by the control spring 18.
In the construction illustrated in FIGS. 1 to 3 of the drawings, a
leaf spring 21 bears on the end portion 5c of the brake band 5 to
bias it toward the drum 4. The force applied by the spring 21
assists in overcoming the inertia of the brake band 5 and the
button 10 when the latter is disengaged by the operating member 8,
thereby increasing the speed of application of the brake. It will
be seen that the slot in the guide plate 11 is long enough to avoid
restricting inward movement of the end portion of the brake band.
Moreover, when the operating member 8 in in brake applying
position, the arm 8a is spaced from the button 10 to assure
complete freedom of movement of the button 10.
The system comprising the operating member 8, control member 12 and
spring 18 is bistable. When the members are in the position shown
in FIG. 1, the line of action between the engaging surfaces of
members 8 and 12 is to the left of the axis of member 12 so that
the members stay in this position until a force is applied to move
them. When the members are in the position shown in FIG. 3, the
line of action is to the right of the axis of the member 12 and
hence the members likewise remain in this position until a force is
applied to return them to the position shown in FIG. 1.
The operation of the mechanism in accordance with the present
invention will be readily understood from the foregoing
description. During normal operation of the chain saw the operating
member 8 is retained in set position as shown in FIG. 1 by the
control member 12. In this position, the arm 8a of the operating
member engages the button 10 on the trailing end portion 5c of the
spring brake band 5 to expand the helically coiled portion 5b of
the brake band so as to disengage the clutch drum 4. The clutch
drum is thereby free to turn. In the event of predetermined
acceleration of the chain saw, for example if the guide bar
kicksback toward the operator, an inertial force acting on the
control member 12 by reason of the eccentric mass comprising the
guard member 15 causes an apparent rotation of the control member
in a counterclockwise direction relative to the saw. This releases
the operating member 8 to rotate in a clockwise direction to the
position shown in FIG. 3. The spring brake band 5 is thereby
permitted to contract so as to grip the brake drum 4. The
frictional forces generated between the clutch drum and the brake
band tend to pull the brake band still tighter so that the clutch
drum and hence the cutting chain are brought quickly to a step. If,
in the event of a mishap other than a kickback, the inertial force
acting on the control member 12 is not sufficient to rotate the
control member relative to the saw from set position before the
guard member 15 engages the hand or wrist of the operator, the
additional force resulting from such engagement assures rotation of
the control member. Thus, a double safety factor is provided by
inertial and manual operation.
When it is desired to reset the chain saw for normal operation, the
control member 12 is rotated in a clockwise direction by means of
the guard member 15 from the position shown in FIG. 3 to that shown
in FIG. 1. The operating member 8 is thereby reset so as to release
the brake.
A modified construction is illustrated on FIG. 4 in which
corresponding parts are designated by the same reference numerals.
In this embodiment a sleeve 25 pivotally connected to the operating
member 8 by a pin 26 is provided with a blind bore 25a receiving
the trailing end portion 5c of the brake band 5. The bore 25a is of
such depth that when the operating member 8 is in brake releasing
position as shown in solid lines in FIG. 4, the sleeve 25 pushes on
the end of the brake band 5 to expand the brake band and thereby
free the clutch drum. When the operating member is in brake
applying position as shown in broken lines in FIG. 4, the bottom of
the bore 25a of the sleeve 25 is spaced from the end of the brake
band so that the brake band is free to contract to grip the
drum.
A control spring acting between the operating member 8 and the
control member 12 is shown as a torsion spring 28 having a
helically wound portion 28a coaxial with the operating member 8.
One arm 28b of the control spring has an angularly bent portion
received in a hole 8d of the operating member 8 while a second arm
28c has an angularly bent portion bearing on an edge 12c of the
control member 12. The arm 28b of the control spring thus biases
the operating member 8 in a clockwise direction while the arm 28c
biases the control member 12 in a clockwise direction. The line of
action of the force exerted by the control spring is such that when
the operating member 8 and the control member 12 are in "set "
position as illustrated in solid lines in FIG. 4, the spring tends
to hold them in set position. The force exerted by the control
spring is such that the operating member 8 and control member 12
are retained in set position despite vibration and normal movements
occurring in the operation of the saw. However, in the event of
predetermined acceleration of the saw produced by a kickback, the
inertial force acting through the inertial sensor comprising the
guard member 15, control member 12 and the control spring 28 causes
the operating member to rotate to the brake applying position
illustrated in broken lines in FIG. 4. When the operating member 8
and control member 12 are in brake applying position, as
illustrated in broken lines in FIG. 4, the line of action of the
force of the control spring 28 is such as to retain the members in
this position. Hence, the system comprising the operating member 8,
control member 12 and control spring 28 is bistable. As described
above, the system can be reset to brake releasing position by means
of the guard member 15.
While preferred embodiments of the invention have been shown by way
of example in the drawings, it will be understood that
modifications in the various parts may be made while retaining the
principles of operation. Thus, for example the brake band 5 instead
of being of round or oval cross sectional shape can be of other
cross section which provides an area of engagement with the drum
that will produce a braking pressure capable of penetrating any
film of oil or other lubricant and provide a dry contact surface
during braking. Still other modifications will occur to those
skilled in the art.
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