U.S. patent number 3,913,537 [Application Number 05/499,055] was granted by the patent office on 1975-10-21 for electromechanically controlled fuel injection valve for internal combustion engines.
This patent grant is currently assigned to Robert Bosch GmbH. Invention is credited to Gunter Kulke, Kurt Ziesche.
United States Patent |
3,913,537 |
Ziesche , et al. |
October 21, 1975 |
Electromechanically controlled fuel injection valve for internal
combustion engines
Abstract
A fuel injection valve for use with internal combustion engines,
especially Diesel engines, includes a valve needle cooperating with
a valve seat to control the flow of fuel out of the valve injection
orifice. The valve needle can be loaded in the closing direction of
the valve by a main pressure spring exerting its force via a
plunger which may be lifted by pressurized fuel. It is also loaded
in the closing direction by a valve spring. A coaxial force
equalizer piston opposes the hydraulic force tending to lift the
valve needle from its seat. An electromagnet, when energized,
exerts a valve-opening force on the force equalizer piston. The
force of the main pressure spring is so great that, when
pressurization of fuel ceases, it can overcome the force of the
electromagnet and close the valve. An electric switch, actuated by
the plunger, can control the energization of the electromagnet,
alone or in combination with an electronic controller.
Inventors: |
Ziesche; Kurt (Neckarrems,
DT), Kulke; Gunter (Esslingen, DT) |
Assignee: |
Robert Bosch GmbH (Stuttgart,
DT)
|
Family
ID: |
5890270 |
Appl.
No.: |
05/499,055 |
Filed: |
August 20, 1974 |
Foreign Application Priority Data
|
|
|
|
|
Aug 21, 1973 [DT] |
|
|
2342109 |
|
Current U.S.
Class: |
123/484; 239/96;
123/472; 239/585.5 |
Current CPC
Class: |
F02M
63/0073 (20130101); F02M 47/02 (20130101); F02M
51/005 (20130101); F02D 41/3005 (20130101); F02M
51/0685 (20130101); F02M 2200/507 (20130101); Y02T
10/12 (20130101); F02B 3/06 (20130101); F02D
2041/2055 (20130101); F02B 2275/14 (20130101) |
Current International
Class: |
F02M
47/02 (20060101); F02M 51/06 (20060101); F02M
51/00 (20060101); F02D 41/30 (20060101); F02M
63/00 (20060101); F02B 3/06 (20060101); F02B
3/00 (20060101); B05B 001/30 (); F02M 041/16 ();
F22B 001/02 () |
Field of
Search: |
;123/32AE,32V,139AT,139E
;239/585,96 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Myhre; Charles J.
Assistant Examiner: Devinsky; Paul
Attorney, Agent or Firm: Greigg; Edwin E.
Claims
What is claim is:
1. In an electromechanically controlled fuel injection valve for
internal combustion engines, especially Diesel engines, including a
valve housing, an electromechanical converter, especially an
electromagnet, mounted within said housing for controlling the
onset of fuel injection, means forming part of the housing and
defining a valve seat communicating with at least one nozzle
orifice and a fuel pressure chamber located near the valve seat, a
valve spring, a valve needle sealingly guided within the valve
housing and loaded by the valve spring for closing off the valve
seat, and a fuel accumulation system, the fuel accumulation system
including means defining an accumulation space, a displaceably
mounted accumulation plunger, elastically yielding means for
controlling the displacement of the accumulation plunger, and a
fuel supply line connected to a fuel metering pump and to the fuel
pressure chamber wherein the accumulation space communicates with
the fuel supply line and with the fuel pressure chamber, the
improvement comprising:
a force equalizer piston;
means defining a bore within the valve housing within which said
equalizer piston is sealingly and displaceably disposed coaxially
with said valve needle, and in positive operational connection
therewith; and
an actuating member responsive to the energization of the
electromagnet and in positive operational connection with said
force equalizer piston;
whereby the accumulation plunger and the elastically yielding means
are disposed with the valve housing;
whereby said valve needle and said force equalizer piston are so
dimensioned that, when said valve seat is obturated, the hydraulic
force acting on said valve needle tending to open said valve seat
is at least approximately equal to the force acting on said valve
needle tending to obturate said valve seat and
whereby the force acting on said valve needle tending to obturate
said valve may be augmented by a force exerted mediately by said
accumulation plunger on said valve needle.
2. An improved fuel injection valve as defined in claim 1, wherein
said accumulation plunger is disposed so that its axis is an
extension of and parallel with the axes of said valve needle, said
force equalizer piston, said actuating member, and is so disposed
that it can establish a positive operational connection with said
valve needle to urge said valve needle onto said valve seat.
3. An improved fuel injection valve as defined in claim 2, further
comprising a throttle, located between said accumulation space and
said fuel pressure chamber, whereby the force acting on the valve
needle tending to open said valve seat when said valve seat is
obturated is rendered approximately equal to the force acting on
the valve needle tending to open said valve seat when said valve
seat is open.
4. An improved fuel injection valve as defined in claim 1, further
comprising a throttle, located between said accumulation space and
said fuel pressure chamber, whereby the force acting on the valve
needle tending to open said valve seat when said valve seat is
obturated is rendered approximately equal to the force acting on
the valve needle tending to open said valve seat when said valve
seat is open.
5. An improved fuel injection valve as defined in claim 1, further
comprising an electric switch, disposed within the valve housing,
whereby said accumulation plunger actuates said electrical switch
and interrupts the current to said electromechanical converter.
6. An improved fuel injection valve as defined in claim 5, further
comprising, in combination, a controller containing at least one
switching transistor for controlling the timing of the energization
of said electromagnet, wherein said electric switch is connected to
the base of said at least one switching transistor in said
controller.
7. An improved fuel injection valve as defined in claim 5, further
comprising, in combination, a controller containing at least one
power transistor connected in series with said energizing winding
of said electromagnet, wherein said electric switch is connected to
the base of said at least one power transistor.
Description
BACKGROUND OF THE INVENTION
The invention relates to an electro-mechanically controlled fuel
injection valve for internal combustion engines, especially for
Diesel engines, of the type including an electro-mechanical
converter, especially an electromagnet, controlling the onset of
injection and further including a valve needle influenced by a
valve spring and sealingly guided in a bore of a housing for the
fuel injection valve. The closure element of the valve needle
obturates a valve seat which controls the fluid flow through at
least one nozzle orifice. The fuel injection valve further includes
a fuel accumulation system whose accumulation space is connected
through a pressure line to a pressure chamber located adjacent to
the valve seat and it is also connected, through a check valve, to
a fuel supply line through which a metering pump delivers the
correct amount of fuel required for each operating cycle into the
accumulation space.
The electromechanical converter used and described in the present
invention for the control of the onset of injection is an
electromagnet (solenoid), although other electromechanical
converters may be used, e.g. piezoelectric or magnetostrictive
converters.
Fuel injection valves of the type of construction described above
are especially suitable for fuel injection processes employing very
high injection pressures because they permit the control of the
onset of injection within a wide rpm domain without necessitating
expensive and mechanically highly stressed parts. In these known
fuel injection valves, the electromagnet which controls the onset
of injection operates a valve slide disposed in the pressure line
between the fuel accumulation system and the pressure chamber of
the injection nozzle. The fuel pressure acts on the shoulder of the
valve needle against the force of the valve spring to open the
nozzle orifice but the opening is delayed with respect to the
opening control pulse because of the response delay of the
electromagnet, the time taken by the valve slide to traverse its
control path and because of the throttling effect at the control
apertures. In addition, this delay is very dependent on
manufacturing tolerances, so that the simultaneous adjustment of
all the injection valves in a multicylinder, fuel-injected engine
to the same setting is very difficult.
The disadvantages of indirect, i.e. hydraulic actuation of the
valve needle could be obviated by direct actuation of the valve
needle by the electromagnet. Such injection valves have already
found use in very large numbers in gasoline injection systems. But
they are not suitable for fuel injection at very high injection
pressures (up to 1000 bars), because, in these known valves,
actuation of the valve needle requires the electromagnet to
overcome a closing force which depends both on the area of the
valve seat and on the fuel pressure and may necessitate very
powerful electromagnets. Such magnets would require a large space
and lead to difficulties of assembly and their current consumption
would be excessively high when used, for example, in motor
vehicles. Furthermore, the known apparatus creates difficulties due
to the time behavior of the injection process. Research conducted
with a view to improving the exhaust gas characteristics in Diesel
engines has shown that the characteristic time behavior of the
injection process, i.e. the time of occurrence of the onset and the
termination of fuel injection, greatly influences the combustion
process and hence also the formation of toxic components in the
exhaust gases.
OBJECT AND SUMMARY OF THE INVENTION
It is an object of the invention to provide an electromechanically
controlled fuel injection valve which does not suffer from the
above described disadvantages and which opens the nozzle orifices
with the least possible delay and permits a rapid termination of
the closing stroke. It is a further object of the invention to
provide for external influence on the time behavior of the
injection process.
This object is achieved, according to the invention, by equipping
the fuel injection valve with a force equalizer piston, disposed
coaxially with the valve needle within the valve housing and in
sealing connection with a coaxial bore thereof. The
electromechanical converter is provided with an actuating member
which is in operative connection with the valve needle via the
force equalizer piston.
One end of the force equalizer piston is pressure-relieved and the
other end is acted upon by the fuel pressure prevailing in the
accumulation space of the fuel accumulation system. The effective
cross-sectional area of the force equalizer piston is so
dimensioned that, when the valve seat is closed, the hydraulic
forces acting on the valve needle in the opening and closing
directions, respectively, are equal or at least approximately
equal.
Finally, the forces acting on the valve needle in the closing
direction can be increased by a supplemental force which is at
least mediately exerted by a control plunger when it arrives in its
starting position at the termination of the injection cycle.
Due to the above described combination of characteristics, the
electromechanical converter requires only a very simple control
circuit for the opening actuation of the valve needle. When the
injection valve is closed, the hydraulic pressure acting on the
valve needle is fully, or at least partially, compensated by the
force equalizing piston and the termination of injection is
triggered, independently of the opening control pulse, by the
arrival of the control plunger in its starting position. This
results in a very reliable and rapid operation even at very high
injection pressures such as are required for the direct injection
of fuel into Diesel engines. A particularly advantageous
characteristic of the invention provides that the control plunger
is coaxial with the valve needle, the force equalizing piston and
the actuating member of the electro-mechanical converter, and that
it is operatively coupled to the valve needle, at the very latest
when it reaches its starting position, and presses the valve needle
onto its valve seat. This disposition insures rapid closure of the
valve because the elements of the fuel accumulation system are in
mechanical contact with the valve needle at the termination of
injection and since, due to the high injection pressures, they are
loaded by a very great spring force.
A particularly advantageous further development of the invention
provides a throttle, located in the pressure line, between the
accumulation space and the pressure chamber. The restrictive effect
of this throttle can change the pressure in the pressure chamber
when the valve seat is open and this effect is exploited to make
the force then acting on the valve needle in the opening direction
at least approximately equal to the force acting on the valve from
within the same pressure chamber when the valve seat is closed.
Fuel flowing through this throttle during the injection process
results in a pressure drop which opposes a supplementary hydraulic
force that is present when the valve is open and that acts in the
opening direction of the valve. This supplementary force is due to
a larger effective cross-section of the valve needle when the valve
seat is open. Thus, the effective forces are compensated both
dynamically as well as statically.
A still further advantageous development of the object of the
invention provides that, when the control plunger reaches its
starting position at the termination of the injection cycle, it
actuates an electrical switch which, directly or indirectly,
interrupts the current to an electromagnet serving as an
electromechanical converter. Thus, no electromagnetic force opposes
the closure motion of the valve needle, i.e., the closure motion is
enhanced and the current requirement of the electromagnet is
reduced without necessitating a complicated electrical circuit for
controlling the timed switching of the electromagnet as a function
of the injected fuel quantity. The invention will be better
understood, as well as further objects and advantages will become
more apparent, from the ensuing detailed specification of two
exemplary embodiments taken in conjunction with the drawing.
BRIEF DESCRIPTION OF THE DRAWING
The drawing consists of four figures of which FIG. 1 is an axial
cross-section of a first exemplary embodiment of the
electromechanically controlled fuel injection valve according to
the invention.
FIG. 2 is a section through the upper portion of a second exemplary
embodiment of the fuel injection valve according to the invention,
showing the region of the fuel accumulation system.
FIG. 3 is a schematic block diagram of a fuel injection system
equipped with the fuel injection valve according to the
invention.
FIG. 4 is a circuit diagram of an electronic control system for the
electromagnet of the second exemplary embodiment of the fuel
injection valve according to the invention and shown in FIG. 2.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Turning now to FIG. 1 relating to the first preferred embodiment of
the object of the invention, the fuel injection valve 10
illustrated therein has a housing 11 which contains a fuel
accumulation system 15 consisting substantially of an accumulation
space 12, a control plunger 13 (henceforth called plunger 13), and
a compressed pressure spring 14. The accumulation space 12
communicates, through a pressure line 16, consisting substantially
of regions 16a and 16b, with a pressure chamber 18, located
adjacent to a valve seat 17. The accumulation space 12 also
communicates, through a fuel supply line 21 and a check valve 19,
with a fuel metering pump (see also below in reference to FIG. 3)
which delivers the quantity of fuel required for each injection
cycle to the accumulation space 12.
The term accumulation space 12 is used to refer specifically to the
space formed by a graduated bore 22 in the center of a multipartite
housing 23 of an electromagnet 24, because this space changes its
volume, depending on the fuel quantity admitted and to the degree
that the plunger 13 moves upwardly against the force of spring 14.
Precisely state, the accumulation space is formed by the entire
interior volume of the fuel injection valve 10 lying between the
check valve 19 and the valve seat 17. In both exemplary
embodiments, the electromagnet 24 serves as an electromechanical
converter and, without going beyond the essential characteristics
of the invention, the electromechanical converter could be replaced
by a piezoelectric or magnetostrictive actuating mechanism.
The check valve 19 is inserted in a threaded boss 25 which is
screwed into the housing 11. The part of the fuel supply line
contained within the threaded boss 25 is designated 21a and the
part of the fuel supply line located within the housing 11 is
designated 21b.
The housing 23 of the electromagnet 24 is inserted into a bore 26
within the housing 11 and is made pressure-tight therewith by means
of a threaded bushing 27. The threaded bushing 27 also serves to
fasten an intermediate plate 28, a guide block 29, an intermediate
ring 31 and a nozzle body 32 to the housing 11 in a pressure-tight
manner. The winding 33 of the electromagnet 24 is electrically
connected through plug connections 34 with two connector vanes 35
cast in the housing 11 to which a connector cable, suggested by the
line 36, may be electrically coupled. The nozzle body 32, which
includes the valve seat 17 and the pressure chamber 18 has a nozzle
orifice 37, located beneath the valve seat 17 and facing the
combustion chamber (not further shown) of the internal combustion
engine. The nozzle body has a guide bore 38 above the pressure
chamber 18 in which a lapped-in valve needle 39 slides in
fluid-tight manner. The valve needle 39 is hollow to reduce its
mass and has a conical tip 41 serving as the closure member when
cooperating with the valve seat 17. The effective diameter of the
valve needle in the region of the guide bore 38 is designated by
Dv. The end 39a of valve needle 39 remote from valve seat 17
extends beyond the guide bore 38 and forms an abutment shoulder for
a spring support ring 42, supporting a valve spring 43 whose other
end rests on the guide block 29. Thus, the closure member 41 of the
valve needle 39 is pressed against the valve seat 17 and closes it.
A main spring chamber 44 which surrounds the valve spring 43 and
the spring support ring 42 is pressure-relieved and communicates
with a space 51 containing the pressure spring 14. This
communication is established by a bore 45 within the guide block
29, a connecting bore 46 in the intermediate plate 28, a bore 47
within the housing 23 of the electromagnet 24, an annular groove 48
and an axial bore 49 (shown in broken lines within the housing 11.
The space 51 containing the pressure spring 14 is closed by a
threaded plug 52 which also serves as a counter bearing for the
pressure spring 14. The wall of the housing 11 is penetrated by a
fuel return bore 53 to which a fuel return line 54 may be
connected. The mechanical connection between the plunger 13 and the
pressure spring 14 is established by a spring support plate 55.
The plunger 13 has an edge 56 which so cooperates with an overflow
bore 50 that fuel in excess of a maximum permissible quantity can
escape through the bore 50 into the space 51 and thence through the
fuel return line 54 back to the fuel tank (see also FIG. 3). For
example, an excess fuel quantity, exceeding the maximum permissible
amount, might be delivered into the accumulation space 12 when the
predelivered fuel quantity is not actually injected because of
malfunctions in the electrical circuits or at the valve needle. The
end of the plunger 13 remote from the pressure spring 14 is a
cylindrical stud 57. Adjacent thereto, a force equalizer piston 59,
henceforth called equalizer piston 59, is disposed within the bore
58 of the guide block 29 which is part of the valve housing 11.
FIG. 1 shows the plunger 13, the equalizer piston 59 and the valve
needle 39 in a position in which the force of the pressure spring
14 holds them in positive operational contact. When fuel is
predelivered to the accumulation space 12, the plunger 13 is lifted
off from the end face of the equalizer piston 59, against the force
of the pressure spring 14 to an extent which corresponds to the
volume of the predelivered fuel quantity. However, during this
motion, the equalizer piston 59 and the valve needle 39 are still
held in mutually positive operational contact due to the fuel
pressure acting upon them. A downward force acts on the equalizer
piston 59, i.e., a force directed toward the valve seat 17 and an
opposite force acts on the valve needle 39, i.e., a force directed
away from the valve seat 17. These forces keep both elements in
positive operational contact because the spring chamber 44 is
pressure-relieved, as has already been described. The effective
cross-sectional area of the equalizer piston 59, corresponding to
its diameter DK, is made equal to the effective annular area of the
valve needle which is acted upon by fuel pressure in the direction
of opening. This annular area is equal to the difference between
the cross-sectional area of valve needle 39, corresponding to the
diameter DV and the cross-sectional area of the valve seat 17.
Thus, the hydraulic forces acting upon the valve needle 39 in the
opening and in the closing direction are equal and, after the
predelivery of fuel, when the plunger 13 no longer makes contact
with the equalizer 59, the only force urging the valve needle 39
with its valve cone 41 onto the valve seat 17 is the force exerted
by the valve spring 43. Thus, an armature 61, acting as the
operating member of the electromagnet 24, is able to attract the
equalizer piston 59 and hence also the valve needle 39 when the
electromagnet 24 is energized, opening the valve seat 17 and
creating a communication between the pressure chamber 18 and the
nozzle orifice 37. The end 59a of the equalizer piston 59 adjacent
to the valve needle 39 is pressure-relieved since it extends into
the spring chamber 44 which, as has already been described,
communicates with the fuel return line 54. The other end 59b of the
equalizer piston 59 is acted upon by the fuel pressure prevailing
in the accumulation space 12 of the fuel accumulation system 15.
This end 59b carries the armature 61 of the electromagnet 24.
A throttle 62 is disposed between the two sections 16a and 16b of
the fuel pressure channel 16. The throttle reduces the pressure in
pressure chamber 18 when the valve seat 17 is open so that the
force then acting within pressure chamber 18 on the valve needle 39
in the direction of opening is made at least approximately equal to
the force acting in the same direction and in the same location
when the valve seat 17 is closed. The throttle 62 is a restricted
bore within the intermediate ring 31 and forms the only
communication between the accumulation space 12 and the pressure
chamber 18.
As previously described, the throttle 62 is so dimensioned that the
pressure drop at the throttle 62 compensates for the additional
force acting on the valve needle 39 in the opening direction of the
valve when the valve seat 17 is open, so that the same hydraulic
forces act on the valve needle 39 whether the valve is open or
closed. In order to achieve a more rapid opening or closing of the
valve needle 39, it may be desirable to provide a small excess
force either in the direction of opening or closing. Thus, the
disposition of throttle location 62 has made possible a so-called
dynamic force equalization in addition to the static force
equalization performed by the equalizer piston 59.
This dynamic force equalization is not always necessary in the
present construction because the plunger 13, loaded by the very
great closing force of pressure spring 14, mechanically presses the
valve needle 39 onto its valve seat 17 via the equalizer piston 59
when the predelivered fuel quantity has been injected, so that the
throttle 62 could be dispensed with. However, the throttle is
necessary in a different embodiment of the invention (not shown) in
which the plunger 13 does not have a mechanical connection with the
valve needle 39. Such a design would have the advantage, among
others, that the fuel accumulation system 15 would not have to be
disposed coaxially with the valve needle 39 and the equalizer
piston 59, but, instead, could be installed in any suitable manner.
The great supplementary force exerted by the plunger 13 after it
has returned to its starting position at the termination of the
injection cycle as shown in FIG. 1, is capable of pressing the
valve nnedle 39 and its closure member 41 onto the valve seat 17
even when the electromagnet 24 is energized. The special advantage
of this design is that the electromagnet 24 may be controlled by a
controller which produces control pulses of fixed duration. Such a
controller is substantially simpler and cheaper to manufacture than
one which produces pulses of a particular, precisely determined
duration which are required for Diesel fuel injection due to the
very short injection times of the order of 1 millisecond.
FIG. 2 is an illustration of a second exemplary embodiment of the
fuel injection valve according to the invention in a partial
section showing those parts which are different from those shown in
FIG. 1. Identical parts retain the same reference numerals and the
sectional plane of the right half of the Figure is rotated by
120.degree. with respect to that shown in FIG. 1. The plunger 13 is
shown here also in its starting position which it occupies at the
termination of the injection cycle. A spring support plate 55'
touches a contact pin 71 belonging to an electrical switch 72
located in the valve housing 11' of the fuel injection valve 10'.
The contact pin 71 is guided in an insulating sleeve 73 and is in
electrical connection with a contact vane 74 to which a line 75 is
connected. The contact pin 71 is spring-loaded and its length
determines when the spring support plate 55' touches it. The spring
support plate 55' is connected to ground through the pressure
spring 14 and, when the spring support 55' makes contact with pin
71, the current supply to the electromagnet 24 is indirectly
interrupted. The mechanism for current interruption will be
described below with reference to FIG. 4. The winding 33 of the
electromagnet 24, shown in FIG. 1 but not further shown in FIG. 2,
is connected via contact vances 35' with connecting lines 36', of
which only one is shown here. Thw switch 72 shown in FIG. 2
represents only one of many possible types.
The block diagram of FIG. 3 shows the fuel injection valve 10' and
a fuel injection pump 81 serving as a fuel metering pump. The fuel
injection pump 81 is a known four-cylinder serial injection pump
having a mechanical centrifugal rpm governor 82 whose operating
lever 83 predetermines the fuel quantity to be delivered by the
injection pump 81 if it is a feed governor or whose operating lever
83 presets an rpm to be maintained. The fuel supply line 21 leading
to the fuel injection valve 10' is at the same time the so-called
pressure line of the injection pump 81. The excess leakage fuel is
returned from the fuel injection valve 10' through the fuel return
line 54 to a fuel reservoir 84. The fuel required by the fuel
injection pump 81 is delivered in a known manner by a predelivery
pump 85 and a delivery line 86 to the suction chamber of the fuel
injection pump 81 and excess fuel is returned through a line 87 and
the fuel return line 54 to the fuel reservoir 84. An electronic
controller 88 is coupled to the fuel injection valve 10' by the
connector line 36' and is further described with reference to FIG.
4. The electronic controller 88 is also connected to the fuel
injection valve 10' through the control line 75. The controller 88
generates control pulses 89 which, in the case of controlling the
fuel injection valve 10 according to FIG. 1, have a constant
duration ti.
In the embodiment represented in FIG. 3, the pulse duration is
adapted to the injected fuel quantity by the switching pulse
triggered by switch 72 (see FIG. 2) which is fed through line 75 to
the controller 88. The onset of fuel injection is initiated by an
angle-of-rotation sensor 91 which is preferably mounted on the
shaft of the fuel injection pump 81 and which connects through line
92 with the electronic controller 88. In order to permit an
rpm-dependent shift of the onset of injection, it is advantageous
if the angle-of-rotation sensor 91 is combined with an rpm-sensor
and if both respective signals are fed to the electronic controller
88.
FIG. 4 is a schematic diagram of the electronic controller 88 which
obtains its operating voltage from a starter battery 101 through a
positive conductor 102 and a negative conductor 103. The controller
88 is triggered by a signal generator embodied as an
angle-of-rotation sensor 91 and coupled to the cam shaft of the
injection pump 81 (see FIG. 3). The sensor 91 is represented in
FIG. 4 by a switch contact 104 and a switching element 105. The
switching element 105 is connected through a resistor 106 to the
negative conductor 103 and is also connected with one of the
electrodes of a differentiating capacitor 107.
The control pulses 89 are generated in the controller 88, here
embodied as a transistorized switching system, by a monostable
control multivibrator 108, which includes a normally conducting
input transistor 109 whose collector 109 is connected through a
resistor 110 to the base of a normally non-conducting output
transistor 111, and further includes a timing circuit which
determines the appropriate pulse duration ti. In the multivibrator
108, which is to be regarded merely as an exemplary embodiment,
this timing circuit consists of a resistor 112 and a capacitor 113
which are connected in series between the base of transistor 109
and the collector of transistor 111. In addition to being coupled
to the capacitor 113, the collector of the output transistor 111 is
connected through a resistor 114 with the negative conductor 103
and also, through a control line 115, to the base of a power
transistor 116 which is the essential element of a power stage 117.
The power stage 117 is preceded in a known manner, not further
described, by an intermediate amplifier inserted in the control
circuit 115. One side of the winding 33 of the electromagnet 24 is
connected through a resistor 118 and a diode 119 to the common
positive conductor 102 and the other side of the winding is
connected to the collector of the power transistor 116. The emitter
of the power transistor 116 is connected to the negative conductor
103 although other conducting elements connected to ground could
replace the negative conductor.
The timing capacitor 113, the resistor 112, which is preferably
adjustable for setting the pulse duration ti and the base of the
input transistor 109 of the multivibrator 108 are all connected to
the junction P of two resistors 121 and 122 which are disposed as
voltage dividers between the negative conductor 103, connected to
ground, and the common positive conductor 102. Both transistors 109
and 11 are of the pnp type and their emitters are connected to the
positive conductor 102. Whenever the angle-of-rotation sensor 91
generates a switching pulse, which, in the present example,
corresponds to closing the switch 104, 105, the multivibrator 88 is
switched into its unstable state whose duration corresponds to the
pulse width ti which, in turn, depends on the timing elements 112,
113. In order to permit blocking the input transistor 109 at
triggering time, the capacitor 107 is connected through a diode 123
to the base of the input transistor 109 and also, through a load
resistor 124, to the positive conductor 102. As long as the switch
104, 105 is open, the differentiating capacitor 107 can charge up,
and when switch 104, 105 closes, it can deliver its charge for the
purpose of blocking the input transistor 109. As soon as the input
transistor 109 blocks, the output transistor 111 goes over into its
conducting state. The exponentially increasing collector current
within transistor 111 produces a feedback voltage in the timing
elements 112, 113, which keeps the input transistor 109 blocked
beyond the closing time of switch 104, 105 until the feedback
voltage falls below a value determined by the potential at point P
of the voltage divider 121, 122. When this voltage is reached, the
input transistor 109 returns to its initial, conducting state. The
pulse ti for opening the injection valves is indicated by the
numeral 89 and is generated during the conducting state of the
output transistor 111.
The electromagnetically controlled fuel injection valve shown in
FIG. 1 requires only a fixed pulse duration ti to determine the
energization time of the electromagnet 24 and this time is always
larger than or at least as large as the longest possible injection
time. The second exemplary embodiment of the invention, shown in
FIG. 2, contains the switch 72 which, when closed, as indicated by
broken lines in FIG. 4, connects point P of the voltage divider
circuit and, hence, the base of the input transistor 109 through
control line 75 to the negative conductor 103. This shortens the
pulse duration ti and adapts it to the duration of injection which
not only reduces the current consumption, but it also reduces the
force required to close the injection valve 10'.
Another possible circuit for the switch 72 is indicated in broken
lines by the numeral 72', where it is shown connected, through a
control line 75', to the control circuit 115 and to the base of the
power transistor 116 and thus, when closed, it connects the base of
this transistor to the negative conductor 103.
The method of operation of the fuel injection pump according to the
invention will now be described with the aid of the drawing. The
block diagram of FIG. 3, which is intended to be used with the
secondary exemplary embodiment can also be used with the first
exemplary embodiment according to FIG. 1 if the injection valve 10'
is replaced by the injection valve 10 according to FIG. 1, and the
connecting line 36' is replaced by the connecting line 36. The
first exemplary embodiment according to FIG. 1 contains no control
line 75.
The fuel injection valve according to FIG. 1 is supplied with fuel
by the fuel injection pump 81 which delivers a quantity of fuel
that is precisely adapted to the operational state of the engine
and is set by the centrifugal rpm-governor 82 (see FIG. 3). The
fuel is predelivered to the accumulation space 12 below the plunger
13. During this predelivery, the plunger 13 is displaced upwardly
and compresses the pressure spring 14 serving as a storage spring.
The fuel pressure prevailing in the accumulation space 12, and
hence also in the pressure chamber 18, is determined by the degree
of compression of the pressure spring 14 and this pressure acts on
the valve needle 39, in both the opening and the closing
directions. Now, the diameter DK of the force equalizer piston 59
is so dimensioned that the effective cross section of that piston
59 is equal to the annular cross section of the valve needle 39
which is subjected to the fuel pressure in the pressure chamber 18.
This annular cross section is defined, on the one hand, by the
diameter Dv of the valve needle 39 and, on the other hand, by the
diameter of the valve seat 17. Thus, a complete equalization of
forces is achieved, i.e., the forces, due to the fuel pressure,
which act on the valve needle 39 in the opening and closing
directions, respectively, are equal. Intentional, small deviations
from these fixed diameters can serve to produce a supplementary
force for acceleration the opening or closing motion of the valve
member. The electromagnet 24 needs to overcome only the force of
the valve spring 43 and, since the hydraulic forces are equalized,
the force of this spring 43 is relatively small. Thus, the
electromagnet 24 may also be relatively small and still able to
effect a rapid opening of the valve. When the controller 88 (see
FIG. 4) produces a control pulse 89, the electromagnet 24 acts via
its armature 61 and the force equalizer piston 59 to attract the
valve needle 39 which is held in operative connection with the
force equalizer piston 59 by fuel pressure. This motion opens the
valve seat 17 and the fuel which was predelivered to the
accumulation space 12 and the pressure chamber 18 can be injected
through the nozzle orifice 37 into the compression chamber of the
engine which is not further shown. At the termination of the
injection cycle, the plunger 13 returns to its starting position as
drawn in FIG. 1, and its end 57, under the influence of the
pressure spring, again presses down on the force equalizer piston
59 and hence also on the valve needle 39, forcing it back onto the
valve seat 17, which is thereby closed. This closure process
prevents a slow closing of valve needle 39 which might result in
dribbling of fuel into the combustion chamber of the engine. Since
the pressure spring 14 determines the injection pressure, it is
very highly precompressed and its closing force is so great that
the closing motion is very rapid and is not impeded by the
still-energized electromagnet 24. This results advantageously in a
very rapid closure process and makes a precise, timed control of
the energization time of the electromagnet unnecessary. This latter
advantage is especially significant because it is extremely
difficult to produce the required switching times which, for Diesel
engine injection, lie in the region from 1 to 3 milliseconds, by
means of electronic control. Furthermore, the predelivery of fuel
by the injection pump guarantees that, even during malfunctions of
the control electronics, the injected fuel quantity will never be
greater than that which has been predelivered. The force of the
pressure spring 14 is so great that it is able to return the valve
onto its seat 17 in spite of the additional hydraulic force acting
in the opening direction which occurs due to the additional
effective surface of the valve needle 39 which is subjected to fuel
pressure when the valve is open.
This above-mentioned additional force acting in the opening
direction is not effective, however, in the exemplary embodiment of
the fuel injection valve according to FIG. 1, because a throttle 62
is inserted between the sections 16a and 16b of the pressure line
16, i.e. between the accumulation space 12 and the pressure chamber
18. When the injection valve is open, this throttle reduces the
fuel pressure in the pressure chamber 18 with respect to the
pressure prevailing in storage space 12 so that the hydraulic force
which now acts upon the entire cross-sectional area of the valve
needle 39, corresponding to the diameter Dv, is equal to the force
which had acted on the previously described annular cross section
which is effective when the valve is closed. This results in a
dynamic equalization of forces so that the closure of the valve
needle 39 does not require additional force. In the second
exemplary embodiment of FIG. 2, the injection process is changed
only in that, at the termination of the injection cycle, the
plunger 13, when returning to its starting position shown in FIG.
2, actuates the switch 72 via the spring support plate 55'. The
switch 72 then delivers a control pulse through line 75 to the
electronic controller 88, shortening the pulse duration ti of the
control pulse 89, i.e., more exactly, it terminates the
energization time of the electromagent 24. The interaction of the
control pulse with the electronic controller can occur in many
different ways and two examples thereof have already been described
with reference to FIG. 4.
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