U.S. patent number 3,833,948 [Application Number 05/337,036] was granted by the patent office on 1974-09-10 for box spring assembly.
This patent grant is currently assigned to Lear Siegler, Inc.. Invention is credited to Chester E. Klicki, Robert A. Nowack, Zygmunt M. Surletta.
United States Patent |
3,833,948 |
Surletta , et al. |
September 10, 1974 |
BOX SPRING ASSEMBLY
Abstract
A box spring assembly including a wooden frame with a plurality
of spring members arranged on the frame to define a load-supporting
area having side and marginal edges. Each of the spring members is
defined by an integral wire having a straight section with a
fishmouth section at each end thereof. The spring members may be of
various configurations but the spring members are isolated from one
another and a grid is disposed over and interconnects the spring
members. The grid is defined by a first plurality of parallel wires
and a second plurality of parallel wires extending transversely and
crossing the first plurality of wires. The wires of the grid are
clipped to the various spring members. The grid also includes a
border wire defining the periphery of the load-supporting area and
a plurality of auxiliary spring members are disposed about the
periphery of the load-supporting area for supporting the border
wire.
Inventors: |
Surletta; Zygmunt M. (Detroit,
MI), Klicki; Chester E. (Warren, MI), Nowack; Robert
A. (Troy, MI) |
Assignee: |
Lear Siegler, Inc. (Detroit,
MI)
|
Family
ID: |
23318825 |
Appl.
No.: |
05/337,036 |
Filed: |
March 1, 1973 |
Current U.S.
Class: |
5/247; 5/260;
5/719; 5/255 |
Current CPC
Class: |
A47C
23/32 (20130101); A47C 23/04 (20130101) |
Current International
Class: |
A47C
23/04 (20060101); A47C 23/00 (20060101); A47C
23/32 (20060101); A47c 023/02 () |
Field of
Search: |
;267/102,107,110
;5/246,247,255,260,267,351,354,259 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Nunberg; Casmir A.
Attorney, Agent or Firm: Reising, Ethington & Perry
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A spring assembly comprising; frame means, a plurality of spring
members supported on said frame to define a supporting area, at
least some of said spring members being defined by an integral wire
having a straight section and a fishmouth section at least at one
end thereof, a grid defined by a first plurality of spaced parallel
wires and a second plurality of spaced parallel wires extending
transversely of said first plurality of wires, one of said
fishmouth and straight sections of each of said spring members
including a straight portion in parallel abutting relationship with
one of said wires, and connecting means connecting said straight
portion to its abutting wire.
2. An assembly as set forth in claim 1 wherein said first plurality
of wires are welded to said second plurality of wires.
3. An assembly as set forth in claim 1 wherein said first plurality
of wires are evenly spaced from one another.
4. An assembly as set forth in claim 3 wherein said second
plurality of wires are evenly spaced from one another.
5. An assembly as set forth in claim 1 wherein said first plurality
of wires are spaced farther apart than said second plurality of
wires.
6. An assembly as set forth in claim 5 wherein said first plurality
of wires are welded to said second plurality of wires.
7. An assembly as set forth in claim 1 wherein said grid represents
the sole means interconnecting said spring members.
8. An assembly as set forth in claim 1 wherein each fishmouth
section includes a segment connected to said straight section, said
segment defining said straight portion.
9. An assembly as set forth in claim 8 wherein said straight
portion of each spring unit is parallel to the straight section
thereof.
10. An assembly as set forth in claim 9 wherein said straight
portion of each spring unit is offset from the straight portion
thereof.
11. An assembly as set forth in claim 8 wherein said straight
portion of each spring unit is transverse to the straight section
thereof.
12. An assembly as set forth in claim 1 wherein said straight
section defines said straight portion.
13. An assembly as set forth in claim 1 wherein each of said
fishmouth sections includes a generally U-shaped portion having
upper and lower legs and extending downwardly from said straight
section, and a V-shaped portion having a torsion bar and upper and
lower spacer bars extending from opposite ends thereof, said upper
spacer bar being integrally connected to said lower leg.
14. An assembly as set forth in claim 13 wherein said upper leg
comprises said straight portion.
15. An assembly as set forth in claim 13 wherein each fishmouth
section includes a segment connected to said straight section, said
segment including said upper leg and a connecting length extending
transversely of and between said upper leg and said straight
section.
16. An assembly as set forth in claim 1 wherein said grid includes
a border wire extending about the periphery of said supporting
area.
17. An assembly as set forth in claim 16 including a plurality of
auxiliary spring members disposed about said periphery and
connected to said border wire.
18. An assembly as set forth in claim 1 wherein said spring members
are disposed in isolated noncontacting relationship with all of the
remaining spring members.
Description
The instant invention relates to a box spring assembly including
spring wire members defined by a wire bent into various forms. Wire
bent into various forms to define spring members of the type
utilized in the instant invention for use in box spring assemblies
is not new. The subject invention, however, is specifically related
to the utilization of spring members which are known as formed wire
spring members.
It is an object and feature of this invention to provide an
improved box spring assembly including a plurality of such spring
members in combination with a grid defined by a first plurality of
parallel wires extending transversely to a second plurality of
parallel wires with the wires connected at various positions to the
spring members.
In correlation with the foregoing object and feature, it is another
object and feature of this invention to provide such a spring
assembly including a frame means with a plurality of spring members
supported on the frame to define a supporting area with at least
some of the spring members defined by an integral wire having a
straight section and a fishmouth section at least at one end
thereof and a grid defined by crossing wires having portions
abutting a straight portion of each spring member with connecting
means connecting that straight portion to its abutting wire.
Other objects and attendant advantages of the present invention
will be readily appreciated as the same becomes better understood
by reference to the following detailed description when considered
in connection with the accompanying drawings wherein:
FIG. 1 is a fragmentary plan view of the first preferred embodiment
of the instant invention;
FIG. 2 is a fragmentary plan view of a second preferred embodiment
of the instant invention;
FIG. 3 is a cross-sectional view taken substantially along line
3--3 of FIG. 2;
FIG. 4 is a fragmentary view taken substantially along line 4--4 of
FIG. 2; and
FIG. 5 is a prospective view of a fishmouth section incorporated in
each of the spring members utilized in the instant invention.
Referring to the embodiment of FIG. 1, there is generally shown at
10 a box spring assembly constructed in accordance with the instant
invention.
The assembly 10 includes a frame means generally indicated at 12.
The frame means 12 includes the wooden members 14, 16, and 18.
The assembly 10 also includes a plurality of spring members, each
of which is generally indicated 20. Each spring member 20 is
defined by an integral wire having a straight section 22 and a
fishmouth section, generally shown at 24, at each end thereof.
The fishmouth sections are identical in all spring elements
illustrated. Each fishmouth section 24, as indicated in FIGS. 3
through 5, includes a generally U-shaped portion having upper and
lower legs 26 and 28 respectively interconnected by a base 30 and
extending downwardly from the straight section 22. The upper leg 26
defines a torsion bar which is shorter than the torsion bar defined
by the lower leg 28. Each fishmouth section 24 also includes a
V-shaped portion having a torsion bar 32 and upper and lower spacer
bars 34 and 36 respectively extending from opposite ends of the
torsion bar 32. The upper spacer bar 34 is integrally connected to
the lower leg 28. Integrally attached to the spacer bar 36 is a
U-shaped portion including a torsion bar 38, a connecting link 40,
and a terminal portion 42 which is utilized to support the
fishmouth section 24. More specifically, the fishmouth sections 24
are supported on the frame 12 as the torsion bar 38, connecting
link 40, and terminal 42 are all disposed on a member of the wooden
frame with at least the torsion bar 38 stapled or otherwise secured
to the wooden frame.
The assembly 10 also includes a grid defined by a first plurality
of spaced parallel wires 44 and a second plurality of spaced
parallel wires 46. The second plurality of spaced parallel wires 46
extend transversely and cross the first plurality of wires 44.
Preferably the crossing wires 44 and 46 are welded to one another
at the points where they cross. It will be understood, however,
that the wires may be woven together. The first plurality of wires
44 are evenly spaced from one another as are the second plurality
of wires 46. The first plurality of wires 44 are, however, spaced
farther apart from one another than the second plurality of wires
46 whereby rectangular spaces are defined between adjacent
wires.
The grid also includes a border wire 48 extending about the
periphery of the supporting area. As illustrated, the wires 44 and
46 are clipped by clips to the border wire 48. It should be
understood, however, that the wires 44 and 46 may be welded to the
border wire 48 or wound about the border wire 48.
There is also included a plurality of auxiliary spring members 20'
which are identical to the spring members 20 but are disposed about
the periphery of the supporting area and are clipped to the border
wire 48 for supporting the border wire 48.
The individual spring members 20 and 20' are disposed in isolated
noncontacting relationship with all of the remaining spring members
and the grid comprising the wires 44 and 46 and the border wire 48
represents the sole means of interconnecting the spring members.
Thus, the individual spring members 20 and 20' gain their stability
by being connected to the grid. Disposed over the grid is a pad 50
which is normally made of cotton but can be made of various other
fabrics. One of the advantages of the grid is that it provides a
stable foundation for the pad 50.
As alluded to previously, the embodiment of FIG. 2 is the same as
the embodiment of FIG. 1 except for the configuration of the spring
members which are generally indicated at 120. Otherwise, the
components bear the same numerical designations as the
corresponding components of the embodiment of FIG. 1.
The spring members 120 have straight portions thereof 122 which
extend between the fishmouths 24 thereof in different directions
than the straight sections 22 of the spring members 20 of
embodiment 1. Generically, however, one of the fishmouth and
straight sections of each of the spring members 20 and 120 includes
a straight portion in parallel abutting relationship with one of
the wires 44 or 46 and connecting means connect that straight
portion to the abutting wire. Specifically and referring to the
embodiment of FIG. 1, each fishmouth section 24 of the spring
members 20 includes a segment connected to the straight section 22
thereof and that segment includes the upper leg 26 and a connecting
length 52. The connecting length 52 extends transversely of and
between the upper leg 26 and the straight section 22. Thus, that
segment defines a straight portion abutting and connected to one of
the wire members 44 and 46. That straight portion may be the upper
leg or torsion bar 26 or the connecting length 52. If the straight
portion of each spring unit which is connected to the wires of the
grid is parallel to the straight section 22 thereof, then it is the
upper leg 26 and is clipped thereto by clips 54. If, however, the
straight portion connected to the wires of the grid is transverse
to the straight section 22 of each spring member, then it is the
connecting length 52 which is clipped to the wires 46 by the clips
56.
It will be noted that the upper leg 26 is offset from the straight
section 22 of each spring member 20.
In the case of the spring members 120 of the assembly of FIG. 2,
either the upper leg or torsion bar 26 may be clipped to the wires
44 or the straight portion clipped to the wires may be defined by
the straight sections 122 which may be clipped to the wires 46 as
indicated by the clips 58.
The invention has been described in an illustrative manner, and it
is to be understood that the terminology which has been used is
intended to be in the nature of words of description rather than of
limitation.
Obviously, many modifications and variations of the present
invention are possible in light of the above teachings. It is,
therefore, to be understood that within the scope of the appended
claims, the invention may be practiced otherwise than as
specifically described.
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