U.S. patent number 3,722,013 [Application Number 05/106,972] was granted by the patent office on 1973-03-27 for spring assembly.
This patent grant is currently assigned to Lear Siegler, Inc.. Invention is credited to Zygmunt M. Surletta.
United States Patent |
3,722,013 |
Surletta |
March 27, 1973 |
SPRING ASSEMBLY
Abstract
A box spring assembly including a generally rectangular frame
with a first plurality of spring members extending transversely
between the sides of the frame and spaced from one another
longitudinally of the frame. Each spring member is defined by an
integral wire having a straight load section and a fishmouth
section at each end thereof. The spring members are disposed in
pairs overlapping one another transversely of the assembly. The
particular improvement is the disposition of pairs of undulations
in the straight sections of each spring member so that the spring
members may be positioned or aligned longitudinally of one another
by disposing a clip about the straight sections between adjacent
pairs of undulations.
Inventors: |
Surletta; Zygmunt M. (Detroit,
MI) |
Assignee: |
Lear Siegler, Inc. (Detroit,
MI)
|
Family
ID: |
22314200 |
Appl.
No.: |
05/106,972 |
Filed: |
January 18, 1971 |
Current U.S.
Class: |
5/247; 5/255;
267/106; 5/719; 5/260 |
Current CPC
Class: |
A47C
23/04 (20130101) |
Current International
Class: |
A47C
23/04 (20060101); A47C 23/00 (20060101); A47c
023/02 () |
Field of
Search: |
;267/111,112
;5/247,251,255,259,260,261,267 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Nunberg; Casmir A.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A box spring assembly comprising: a frame having two pair of
opposite and generally parallel extremities, a plurality of spring
members, each of said spring members including a straight load
supporting section, a plurality of said spring members disposed
between a first pair of said extremities with the straight sections
thereof generally perpendicular to said first pair of extremities,
each straight section extending a part of the distance between said
first pair of extremities and disposed in juxtaposed overlapping
relationship with the straight section of another spring member,
positioning means disposed along said straight sections and
coacting with one another between overlapping straight sections for
positioning said spring members relative to one another, said
positioning means in juxtaposed overlapping straight sections being
adjacent one another, said spring members being identical to one
another with juxtaposed overlapping spring members being disposed
opposite to one another so that said positioning means in said
juxtaposed overlapping straight sections are oppositely
disposed.
2. An assembly as set forth in claim 1 wherein said positioning
means includes at least one undulation in each straight section and
a clip coacting therewith.
3. An assembly as set forth in claim 1 wherein said positioning
means includes at least one pair of undulations in each straight
section and a clip disposed about overlapping straight sections
between the undulations of each pair.
4. An assembly as set forth in claim 3 wherein each straight
section includes three pair of said undulations with one pair being
in the middle of the straight section and the other two pair being
evenly spaced in opposite directions from the middle pair.
5. An assembly as set forth in claim 4 wherein two pair of said
undulations of each straight section have one of said clips
disposed therebetween.
6. An assembly as set forth in claim 3 wherein each of said spring
members is defined by an integral wire with a fishmouth section at
each end of said straight section thereof, and means
interconnecting said spring members.
7. An assembly as set forth in claim 6 wherein each fishmouth
section includes a generally U-shaped portion having upper and
lower legs and extending downwardly from the end of said straight
portion, a V-shaped portion having a torsion bar and upper and
lower spacer bars extending from opposite ends thereof, said upper
spacer bar being integrally connected to said lower leg, said wire
extends from said lower spacer and into means attached to said
frame, said upper leg being shorter than said lower leg.
8. An assembly as set forth in claim 7 wherein one of said
fishmouth sections of each of said overlapping spring members is
disposed adjacent one of said first pair of extremities and the
other fishmouth section thereof is disposed intermediate said first
pair of extremities, a border wire spaced from said frame and
attached to the fishmouth sections disposed adjacent said first
pair of extremities, said border wire including end sections
extending above and along said second pair of extremities of said
frame, and a second plurality of spring members including at least
one of said fishmouth sections disposed between said border wire
and said frame along said second pair of extremities of said frame,
a plurality of spaced integral straight wires terminating in bent
end portions connected to said end portions of said border
wire.
9. An assembly as set forth in claim 1 including a border wire
spaced from said frame and extending along said extremities
thereof, said border wire having arcuate corners, a corner spring
disposed between said border wire and said frame at each corner,
each corner spring being arcuate as viewed in plan to conform to
the adjacent arcuate corner of said border wire, each corner spring
as viewed in elevation including horizontally extending portions
connected to said frame and said border wire respectively with a
U-shaped portion connected to said horizontally extending portions
by a pair of vertical portions.
10. A box spring assembly comprising: a generally rectangular
frame; a first plurality of spring members extending transversely
between the sides of said frame and spaced from one another
longitudinally of said frame; each of said spring members defined
by an integral wire having a straight load section and a fishmouth
section at each end thereof; each of said fishmouth sections
including a generally U-shaped portion having upper and lower legs
and extending downwardly from the end of said straight portion,
said upper leg being shorter than said lower leg, a V-shaped
portion having a torsion bar and upper and lower spacer bars
extending from opposite ends thereof, said upper spacer bar being
connected to said lower leg, said wire extends from said lower
spacer bar and is formed into means attached to said frame; a pair
of said spring members being juxtaposed in overlapping relationship
transversely of said frame and including at least one pair of
undulations disposed adjacent a pair in the adjacent overlapping
spring member with clips disposed thereabout between each pair so
that a fishmouth section of each spring member is disposed adjacent
one side of said frame with the other fishmouth section disposed
intermediate said sides of said frame with the fishmouths generally
aligned along said sides of said frame, said upper legs of
juxtaposed overlapping spring members extending from the respective
straight sections in opposite directions from one another so that
juxtaposed overlapping spring members and the undulations therein
are oppositely disposed; a generally rectangular border wire spaced
from said frame and connected to said upper legs of said fishmouth
sections disposed adjacent said sides of said frame; a second
plurality of spring members including at least one of said
fishmouth sections disposed between said frame and said border wire
along the ends of said frame; at least one integral straight wire
extending longitudinally of said assembly and terminating in bent
end portions connected to said border wire, said straight wire
being woven through said load sections of said transversely
extending members; said border wire including arcuate corners; and
a corner spring disposed between said border wire and said frame of
each corner, each corner spring being arcuate as viewed in plan to
conform to an arcuate corner of said border wire.
Description
This invention relates to a box spring assembly of the type
incorporating spring members defined by formed wire. Formed wire
box spring assemblies of the type to which the instant invention
pertains are shown in U. S. Pat. Nos. 3,286,281 and 3,487,480.
These assemblies utilize a plurality of spring wire elements which
have a straight load bearing section with a fishmouth at each end
with the fishmouths disposed at the sides of the assembly. As is
well known, beds are made with varying different widths such as
twin beds, three-quarter size beds, double beds, etc. In order to
fabricate box springs in accordance with the teachings of the
above-mentioned patents, the spring members which extend
transversely across the assembly must be made of various different
lengths in order to fabricate box spring assemblies of the various
different widths. In order to overcome this problem, a box spring
has been developed wherein the spring members extending
transversely of the assembly are disposed in overlapping pairs.
Such an assembly is disclosed and claimed in copending U. S.
application Ser. No. 837,685 filed June 30, 1969, now U.S. Pat. No.
3,596,299. This assembly has proven very satisfactory, but has
presented problems in assembly in that it is difficult to align all
of the fishmouths along the sides of the assembly so as to provide
straight edges along each side.
Accordingly, it is an object and feature of this invention to
provide an improved box spring assembly utilizing individual spring
wire members which are uniform in configuration but which may be
associated together in different combinations and relationships in
overlapping pairs and including positioning means along the
straight portions thereof for coacting with one another to position
the overlapping spring members relative to one another.
In correlation with the foregoing object and feature, it is another
object and feature of this invention to provide a box spring
assembly including a frame having two pair of opposite and
generally parallel extremities with a plurality of spring members
each including a straight load supporting section and disposed
between a first pair of the extremities of the frame with the
straight sections thereof generally perpendicular to the first pair
of extremities and with the spring members disposed in overlapping
pairs and including pairs of undulations in the straight portions
for coacting with one another by having a clip disposed thereabout
so as to position and align the spring members.
Other objects and attendant advantages of the present invention
will be readily appreciated as the same becomes better understood
by reference to the following detailed description when considered
in connection with the accompanying drawings wherein:
FIG. 1 is a plan view of a preferred embodiment of the instant
invention;
FIG. 2 is a fragmentary cross sectional view taken substantially
along line 2--2 of FIG. 1;
FIG. 3 is a view taken substantially along line 3--3 of FIG. 1;
and
FIG. 4 is a perspective view of the fishmouth section embodied in
each spring member utilized in the bed assembly of the instant
invention.
Referring now to the drawings wherein like numerals indicate like
or corresponding parts throughout the several views, a box spring
assembly constructed in accordance with the instant invention is
generally shown at 10.
The box spring assembly 10 includes a generally rectangular frame
indicated at 12, the frame 12 has two pair of opposite and
generally parallel extremities as defined by the side members 14
and the end members 16. The frame also includes the transversely
extending members 18 and the longitudinally extending member 20.
All of the members of the frame are preferably made of wood as is
well known in the art.
The assembly also includes a first plurality of spring members,
each of which is indicated at 22. Each of the spring members 22 is
defined by an integral wire having a straight load bearing section
24 and a fishmouth section disposed at each end thereof and
generally indicated at 26.
Each fishmouth section includes a generally U-shaped portion 28
having upper and lower legs 30 and 32 and extending downwardly from
the end of the straight portion 24. The upper leg 30 is shorter
than the lower leg 32. Actually the lower leg 32 is a torsion bar
and the upper leg 30 is a connecting link connecting the fishmouth
with the straight load bearing section 24. The torsion bar 32 is
disposed transversely or generally perpendicular to the
longitudinal axis of the straight load bearing section 24 as is
connecting link or upper leg 30. Thus, each straight load bearing
section 24 is disposed between the sides of the fishmouth section
as viewed in plan in FIG. 1. The above-mentioned U. S. Pat.
3,596,299 is directed to the feature of utilizing a plurality of
spring members disposed in overlapping relationship to span the
distance between the sides or extremities of the box spring
assembly and the instant application is directed to utilizing
positioning means between such overlapping spring members.
Each fishmouth section 26 also includes a V-shaped portion having a
torsion bar 34 and upper and lower spacer bars 36 and 38
respectively extending from opposite ends of the torsion bar 34.
The spacer bars 36 and 38 define the sides or opposite extremities
of each spring member between which the straight load bearing
sections 24 are disposed. Preferably the straight load bearing
sections 24 are disposed midway between the spacer bars 36 and 38.
The upper spacer bar 36 is connected to the lower leg 32 of the
U-shaped portion 28. The wire extends from the lower spacer bar 38
and is formed into means comprising the links 40, 42 and 44 which
are stapled or otherwise secured to the frame.
A plurality of the spring members 22 are disposed between the first
pair of extremities or sides 14 with the straight sections 24
thereof extending a part of the distance between the sides 14 and
in juxtaposed overlapping relationship with the straight section of
another spring member. The straight sections 24 are therefore
generally perpendicular to the first pair of extremities or sides
14. The spring members 22 are spaced from one another in both the
direction perpendicular to and the direction parallel to the first
pair of extremities or sides 14 so that each straight section 24
extends part of the distance from or between the side extremities
or members 14. The spring members 22 are disposed in overlapping
pairs so that one fishmouth section 26 of each spring member 22 is
disposed adjacent one side or extremity of the frame with the other
fishmouth section thereof disposed intermediate or between the
sides 14 of the frame. In other words, the spring member or frame
22 includes a fishmouth section 26 at each extremity thereof but
only one such fishmouth section of each spring member is disposed
along or above the extremity or side members 14 of the frame.
There is also included positioning means generally indicated at 45
disposed along the straight sections 24 and coacting with one
another between coacting straight sections 24 for positioning the
spring members relative to one another, i.e., aligning the spring
members.
The spring members are identical to one another and the positioning
means includes three pair of undulations 46 in each straight
section 24 and a clip 47 disposed about overlapping straight
sections 24 between the undulations 46 of each pair, as best
illustrated in FIG. 1. Each spring member includes three pair of
undulations so that the spring members may be made identically to
one another and disposed in back-to-back or oppositely disposed
relationship with the short lengths 30 or upper legs 30 thereof
extending in opposite directions. Thus, one pair of undulations are
in the middle of the straight sections whereas the other two pair
are evenly spaced in opposite directions from the middle pair. As
best illustrated in FIG. 1, two pair of undulations in each
straight section have a clip disposed therebetween so as to secure
each pair of overlapping spring members together and to align the
spring members longitudinally of the assembly. Each clip 47
comprises a piece of metal wrapped about the straight portions
between the undulations so that the spring members cannot move
longitudinally relative to one another and to establish a total
combined length which is consistent from one pair of spring members
to the next.
Each assembly also includes a border wire generally indicated at 50
and spaced from the frame 12 and connected to the upper legs 30 of
the fishmouth sections 26 disposed adjacent the extremities of the
frame 12. The border wire 50 is generally rectangular and has
arcuate corners and includes side and end sections with the end
sections extending above and along the second pair of extremities
or end 16 of the frame 12.
The assembly also includes a second plurality of spring members
generally indicated at 52 having at least one fishmouth section
disposed between the end sections of the border wire and the frame
above the second pair of extremities or sides 16 of the frame. In
other words, the second plurality of spring members 52 are disposed
along the ends of the frame. The fishmouth formation of the second
plurality of spring members 52 are the same as that shown in FIG.
4. It will be noted that the second spring members have a central
straight wire portion which extends along and in parallel
relationship to the end portions of the border wire 50 and
interconnect the two fishmouth sections.
A plurality of spaced integral straight wires 54 terminate in bent
end portions 56 which are connected to the end sections of the
border wire by clips. The integral straight wires 54 extend
longitudinally of the assembly and are woven through the load
bearing straight sections 24 of the transversely extending wire
members 22. In other words, the straight wire members 54 extend
over the load bearing straight sections of one wire member 22 and
then under the straight load bearing section of the next wire
member 22 and/or over and under adjacent overlapping pairs, and so
on. The straight wire members 54 are clipped by clips 57 to the
wire members 22.
As alluded to above, the border wire has arcuate corners and a
corner spring, as generally indicated at 60 in FIG. 3, is disposed
between the border wire and the frame at each corner. Each corner
member 60 is arcuate as viewed in plan in FIG. 1 to conform to the
adjacent arcuate corner of the border wire. Each corner spring, as
viewed in elevation, includes horizontally extending portions 62
and 64 which are connected to the border frame 50 and to the frame
members respectively. A U-shaped portion 66 is connected to the
horizontally extending portions by a pair of vertical portions 68.
The legs of the U-shaped portions 66 are parallel to the
horizontally extending portions 62 and 64 and the base of the
U-shaped portion 66 is parallel to the vertical extending portion
68. The upper horizontally extending portion 62 is clipped to the
border frame by the clips 69 and the lower horizontally extending
portion 64 is stapled to the wood frame members 14 and 16.
The longitudinally extending straight wire members 54 and the
various clips comprise means interconnecting the transversely
extending spring members 22.
The invention has been described in an illustrative manner, and it
is to be understood that the terminology which has been used is
intended to be in the nature of words of description rather than of
limitation.
Obviously, many modifications and variations of the present
invention are possible in light of the above teachings. It is,
therefore, to be understood that within the scope of the appended
claims, the invention may be practiced otherwise than as
specifically described.
* * * * *