U.S. patent number 3,830,236 [Application Number 05/336,768] was granted by the patent office on 1974-08-20 for applicator tube for inserting hygienic media.
This patent grant is currently assigned to Kimberly-Clark Corporation. Invention is credited to David E. Hanke.
United States Patent |
3,830,236 |
Hanke |
August 20, 1974 |
APPLICATOR TUBE FOR INSERTING HYGIENIC MEDIA
Abstract
A plastic applicator tube for inserting hygienic media into body
cavities in which the forward end of the tube has a substantially
closed dome-like or tapered structure comprised of juxtaposed
triangular-shaped flexible segments adapted to open radially
outward when the hygienic media is expelled therethrough. The tube
is injection-molded or thermo-formed so that at least the outwardly
facing edges of the juxtaposed sides of the segments have a rounded
contour in cross-section. When the outwardly facing edges are
formed by injection molding, the outer circumferential surface area
of the segmented tube end is also free of the flash which sometimes
forms during such molding.
Inventors: |
Hanke; David E. (Neenah,
WI) |
Assignee: |
Kimberly-Clark Corporation
(Neenah, WI)
|
Family
ID: |
23317570 |
Appl.
No.: |
05/336,768 |
Filed: |
February 28, 1973 |
Current U.S.
Class: |
604/14 |
Current CPC
Class: |
A61F
13/26 (20130101); B29C 45/261 (20130101); A61M
31/00 (20130101); B29C 45/26 (20130101); A61M
31/007 (20130101) |
Current International
Class: |
B29C
45/26 (20060101); A61F 13/20 (20060101); A61F
13/26 (20060101); A61M 31/00 (20060101); A61f
013/20 () |
Field of
Search: |
;128/263,270 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Medbery; Aldrich F.
Attorney, Agent or Firm: Hanlon, Jr.; Daniel J. Herrick;
William D. Miller; Raymond J.
Claims
What is claimed is:
1. In an applicator tube of the type adapted for inserting hygienic
media into body cavities and comprising an injection-molded
thin-walled tube of flexible plastic in which the forward end
portion of the tube is in the form of a tapered structure made of a
multiplicity of juxtaposed triangular-shaped segments having free
unattached side portions and adapted to open radially outward when
tube contents are expelled therethrough, the improvement wherein
the outwardly facing edges of the free unattached side portions of
the segments as molded have a smoothly rounded contour in
cross-section, said outwardly facing edges being completely free of
flash, and any flash formed during molding being confined to the
segment edge portions disposed at the inside walls of the tube.
2. The applicator tube of claim 1 wherein the inwardly facing edges
of the free unattached side portions of the juxtaposed segments as
molded are also smoothly rounded in cross-section.
Description
BACKGROUND OF THE INVENTION
In the evolutionary development of thin-walled applicator tubes for
inserting hygienic media such as tampons and suppositories into
body cavities, a recent advance has been the appearance in the
marketplace of tubes having a tapered front end of substantially
closed structure which is adapted to open radially when the
hygienic media disposed in the tube is ejected therethrough.
The employment of a closed, tapered, end structure has two objects
in mind. One object is to protect the contents from contamination.
The other and more important object is to provide the tube with a
reduced diameter leading end in order to facilitate penetration of
the body orifice into which it is to be inserted. In the first
stage of development, the tapered end comprised paper tubes having
dovetailed folds pressed together to form a smooth, substantially
continuous surface. In the next stage of development, the tubes
were injection-molded or thermoformed from flexible plastic, such
as medium or low density polyethylene, and the tapered ends
comprised a plurality of juxtaposed petal-like flexible segments
which opened outward when the tube contents were ejected
therethrough.
In designing the segmented tapered end for these plastic tubes, it
was considered desirable to have the juxtaposed side edges of the
segments in as close a physical proximity as could be obtained by
known production means, in order to present as smooth and
continuous an entry surface as was possible.
It was also considered necessary to make the segmented structure
flexible enough to permit the segments to flex outward and to open
easily after the tube is inserted in order to facilitate the
expulsion of hygienic media therethrough. However, in providing
this needed flexibility for ejection purposes other problems
relating to insertion were found. For example, during insertion the
forces needed to push open the sphincter muscles located at the
entrance of natural body orifices caused the flexible segments to
partially collapse and deform, both prior to penetration of the
orifice, and during insertion as the leading end passes through the
orifice. This partial collapse and deformation of the segments
caused the juxtaposed sides of the segments to slide over and under
one another whereby portions of the side edges and the tips were
exposed. Careful examination found these edges and tips to be quite
sharp and this sharpness was attributed in part to the molded
shape. Thus, when the body tissue was contacted by these exposed
edges and tips during insertion, the danger arose that the tissue
might be scratched, abraded, or lacerated.
While these disadvantages could be partially alleviated by
structurally reinforcing the segments to prevent distortion or
collapse, further extensive experimentation found that such
reinforcement either increased the force needed to open the
segments, or required such complicated structures that economical
production was difficult to obtain.
The present invention is directed to an improved structure for the
segmented entrance portion of tapered plastic tubes which is
adaptable to efficient production and which retains the desirable
flexibility of these segments, while insuring against exposing the
body tissues to the sharp side edges and tips which otherwise might
cause tissue damage when the partial collapse of the segments
occurs during insertion.
SUMMARY OF THE INVENTION
The improved applicator tube of this invention comprises a
cylindrical tube, injection-molded or thermoformed from flexible
plastic, and having a tapered, substantially closed leading end.
The tapered end is comprised of a multiplicity of juxtaposed,
flexible triangular-shaped segments with at least the free
outwardly facing edge portions of the juxtaposed sides of said
segments having a rounded contour in cross-section. By molding
rounded edges on at least the outwardly facing portion of the free
edges of the segments, the outer circumferential surface of the
tapered and segmented end of the tube is also free of the flash
which is frequently formed during injection molding.
Other features and advantages of the invention will become apparent
by referring to the following detailed description and accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a side view of a typical telescoping tube applicator with
the outer tube having a substantially closed, tapered and segmented
leading end.
FIG. 2 is a greatly enlarged face-on view of the leading end of the
tube applicator shown in FIG. 1.
FIG. 3 is a still more greatly enlarged partial section taken along
line 3--3 of FIG. 2 showing the typical cross-sectional
configuration of the side edges of the segments in a plastic tube
of the type made prior to introducing improvements of this
invention.
FIG. 4 is a greatly enlarged partial section similar to FIG. 3 and
showing a preferred embodiment of the cross-sectional edge
structure of this invention.
FIG. 5 is a greatly enlarged partial section similar to FIGS. 3 and
4 and showing another embodiment of the invention.
FIG. 6 is a partial longitudinal section thru a typical mold used
for injection molding closed end applicator tubes showing an
arrangement of the core and cavity elements.
FIG. 7 is a greatly enlarged partial cross-section through an
injection mold showing the portions of the core and cavity which
mold the edge of segments in the configuration shown in FIG. 3.
FIG. 8 is an enlarged partial cross-section similar to FIG. 7, but
showing a mold portion suitable for forming the segment edges shown
in FIG. 4.
FIG. 9 is an enlarged partial cross-section similar to FIGS. 7 and
8, but showing a mold portion suitable for forming the segment
edges shown in FIG. 5.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A typical tube applicator, in which the improvements of this
invention are embodied is shown in FIG. 1. The applicator shown
there comprises an outer tube 10 and an inner tube 12. Outer tube
10 has a forward end 14 comprised of a multiplicity of
triangular-shaped segments 15, and a raised ring 11 at the rear end
for use as a finger grip. Inner tube 12 is telescopically
positioned inside outer tube 10 and also has a raised ring 13 at
its rear end. The improvement of this invention lies in the
structure of the free edges of segments 15, and a much enlarged,
face-on view of the segments is shown in FIG. 2. In that figure,
the free unattached tips of five convex triangular segments 15
converge around a central opening 16, and the free side edges 17
are separated by narrow spaces 20. Raised ring 11 at the rear of
the tube is also visible in this view.
Before proceeding with the detailed description of the advances
provided in tube applications made in accordance with this
invention, it would appear appropriate to review in more detail
some additional background information.
The preferred and most efficient method for forming hollow
closed-end cylindrical objects from thermoplastic material is by
injection molding, although thermoforming of precut cylinders is
also feasible. In injection molding, the molds designed for this
purpose, and as illustrated in FIG. 6 with respect to applicator
tubes, are usually comprised of a central core section 30 and a
mating cavity section 32. For making the closed end tubes of this
invention, core section 30 has a number of spaced ribs 39 at its
rounded end to form the individual segments described in this
invention. In this view only one rib 39 is shown. Core 30 has an
indentation 40 at its tip to mate with a positioning pin 33 in
cavity 32 to properly index and seat core 30 in cavity 32 in order
to provide suitably spaced circumferential areas 34 in which the
cylindrical walls of the tube are shaped. Molten thermoplastic is
fed into the mold through hot runner 42 in the direction of arrow
35 through pinpoint gate 41 into circumferential area 34 to form
the tube. Gases which must be expelled from mold areas 34 as they
are filled with plastic are vented through suitable apertures 37
which are kept clean when core 30 is removed after each injection.
In this particular embodiment five pin point gates 41 are used; one
for each segment. When grooves, indentation, gaps, or spaces are
required features in the wall structure of the object being molded,
it is customary to have the forming elements or raised areas needed
to mold such configurations located on the outer surface of the
core 30 rather than on the inner walls of the cavity 32. Such
location is preferred because it is much easier to machine and
shape the core section of the mold than it is to provide such
structures on the cavity section. Accordingly, in designing the
mold for forming tapered segmented ends on closed applicator tubes
of the type defined herein raised rib areas 39 were machined in the
aforementioned traditional way onto the surface of core 30 to
provide suitably spaced segments 15 (FIGS. 1 and 2) on the tapered
or domed tip 14 of the applicator tube. An enlarged sectional view
of such a rib 39 is shown in FIG. 7. Five circumferentially spaced
ribs of this type were used on the core to provide the segments 15
with closely spaced free edges 17 as more clearly shown in FIG. 2.
The positioning core pin 33 also serves to form a central aperture
16 defined by the tips of segments 15 in the leading end of the
tube. When polyethylene is used in forming the tube, and when molds
of the type described above are employed in molding tubes, the
resulting product has a very smooth domed tip. When this tip is
touched to the skin with light pressure it relays the tactile
impression of having a soft smooth and substantially continuous
surface.
The free tips and edges 17 of the segments molded in this manner
have relatively thin sides as shown in FIG. 3 and these thin sides
remain juxtaposed and are not exposed to the touch when only slight
pressures are exerted on the tube end. However, when the tube is
pressed more firmly against a resisting surface or small-sized
orifice with the amount of pressure normally needed to carry out
the insertion process, it is found that the walls of the segments
15 are distorted to such an extent that the thin free edges 17
slipped over one another causing portions of the side edges and
especially the tips of some of the segments to protrude out of
their unstressed smooth configuration sufficiently to directly
contact the surface against which they are pressed. Due to the very
thin nature of these side edges 17 it became apparent that when
they rub against the skin they may occasionally snag and in so
doing cause surface damage as insertion takes place.
The tactile effect which these sharp displaced side edges conveyed,
even in sight and handling tests, was one of undesirable roughness,
and as indicated above the fact that these sharp edges might
occasionally abrade or cut the tissue with which they come into
contact dictated against the suitability of such tube structures
for their intended use. A remedy was deemed essential. It was
noticed further that in this construction, some small amounts of
flash 18 are present adjacent the top side of the free edges 17.
This flash 18 clearly gave those initially thin edges a still
thinner and still sharper contour than such edges 17 would be if
they were free of flash. Flash, of course consists of minor amounts
of the excess plastic which forms in mold crevices or joints when
the plastic material is forced into these crevices under the
pressure of molding.
From the above observations it was concluded that the presence of
such flash should be minimized as much as possible if the described
undesirable situation were to be cured. However, the elimination of
flash which arises from injection molding was not possible, because
no matter how closely the tolerances are machined in matching core
and cavity molds, some flash inevitably will form in the molded
product. In addition, the amount of flash increases as the molds
gradually wear in use. The best solution therefore, with respect to
the flash problem, seemed to lie in relocating areas where flash
would develop so that the presence of flash would be as innocuous
as possible.
While it was found that when the applicator is used for tampon
insertion the collapse and distortion problem could be alleviated
to a degree by forming the leading end of the tampon itself to
match more closely with the internal contour of the applicator
tube, and by assuring that the tampon tip is pressed firmly against
the inside of the segments to keep the tampon and segments in this
close contact at all times before insertion, such niceties were
found to be impossible in mass production and in use. In examining
representative samples of the mass produced product as packaged, it
was found that in most cases there was little or no contact between
tampon surface and tube interior in the finished product. Tampon
shapes as formed, varied under even the best conditions, and upon
storage some of the tampons were displaced while others expanded
enough to force the segments open and expose both the free side
edges and the tips even before use. Accordingly some other solution
appeared necessary.
It was found that an unexpected and surprisingly simple solution to
the problem could be obtained by modifying the cross-sectional
contour of the side edge structure of the segments. It was also
found that this modification could be readily adapted to injection
molding by departing from traditional techniques in the forming
mold design.
The latter solution consisted in remodeling the mold by moving the
ribs which form the spaces between segments from their normal
position on the outside surface of the mold core 30 to what
ordinarily would be a less desirable position on the inside wall of
mold cavity 32.
A typical example of this modification is shown in FIG. 8. In the
portion of the mold shown in FIG. 8, core section 30a does not have
a forming rib. Instead a forming rib 38a is positioned on the wall
of cavity section 32b. This style of mold was then used to form
segments 15a with rounded side edges 17a on their outwardly
disposed face as shown in FIG. 4. Further, any flash which formed
during molding was now located along the inside wall of the
segments, as shown at 18a. The circumferential surface of the tube
was therefore free of flash.
When the free edges 17a of the segments were formed in this manner,
it was found that while the thus formed segments still would deform
under pressure, as earlier described, the free edges did not tend
to slide over each other as readily as they did in the FIG. 3
configuration when insertion pressures were applied to the tube
tip. In addition, it was found that when pressure and resultant
deformation were such that the segments did slide over each other,
the thicker free edges thus exposed no longer were sharp enough to
cause tissue damage. Subjective tactile, and use tests confirmed
this. No rough feel to the touch as with the predecessor tubes was
reported, and no instances of tissue abrasion were reported.
While the FIG. 4 configuration of the free segment edges is
preferred, other variations are possible. The important
consideration appears to be that the outwardly facing free edges of
the juxtaposed flexible segments should be rounded in cross-section
contour, and that the edges should be as thick as possible
commensurate with molding techniques.
By referring to FIGS. 9 and 5 another form of improved edge
structure may be found. In this modification, as shown in FIG. 9,
core 30b of the mold has a small rib 39b which is matched with a
similar rib 38b on cavity section 32b. The product formed from use
of this arrangement, as shown in FIG. 5, is provided with segments
in which the free sides 15b have a rounded cross-section contour
17b on the outward edges of the segments as well as having a
rounded cross-section contour 19b on the internal edges of the
segments. Any flash which results is located at the approximate
center of the segment sides. While this configuration is not
believed to be as good an edge structure in performance as that
shown in FIG. 4 it is still considered an improvement over the FIG.
3 structure.
It will be noted that the above description and drawings refer to
and show only a telescoping tube applicator. Nevertheless, it will
readily be seen that the invention is equally applicable to any
flexible plastic applicator in which the leading end of the
inserter tube itself is tapered and comprised of a multiplicity of
flexible juxtaposed segments.
While the embodiment shown in the drawing has five segments, it is
apparent that the number of segments may be varied and still enjoy
the advantages of the improved edge structure of this
invention.
The material from which the tube is made can comprise any of the
large number of flexible plastics capable of being injection molded
or thermoformed such as high and low density polyethylene,
polypropylene, nylon, polyester, and the like.
The improved tube is especially suitable for use in inserting
absorbent tampons for catamenial purpose, but is equally useful for
inserting medicated tampons, suppositories, various medicaments and
the like into body cavities.
* * * * *