U.S. patent number 3,823,309 [Application Number 05/372,394] was granted by the patent office on 1974-07-09 for multiple key assembly for calculators and the like.
Invention is credited to Jerome C. Caruso.
United States Patent |
3,823,309 |
Caruso |
July 9, 1974 |
MULTIPLE KEY ASSEMBLY FOR CALCULATORS AND THE LIKE
Abstract
The keyboard for a small electronic calculator comprises a
matrix of bosses connected by flexible webs. The bosses have the
indicia printed on the top thereof. Projections extend from the
underside of the bosses to the electric switches arranged on a
separate circuit board. Each boss is covered with a transparent
plastic cap, which caps are connected by integral webs.
Inventors: |
Caruso; Jerome C. (Lake Forest,
IL) |
Family
ID: |
23467924 |
Appl.
No.: |
05/372,394 |
Filed: |
June 21, 1973 |
Current U.S.
Class: |
235/145R; 200/5A;
400/479 |
Current CPC
Class: |
H01H
13/705 (20130101); G06C 7/02 (20130101); H01H
2221/03 (20130101); H01H 2221/056 (20130101); H01H
2223/024 (20130101); H01H 2233/004 (20130101); H01H
2229/046 (20130101); H01H 2229/034 (20130101); H01H
2221/054 (20130101); H01H 2231/002 (20130101); H01H
2229/042 (20130101); H01H 2209/014 (20130101); H01H
2229/04 (20130101) |
Current International
Class: |
H01H
13/70 (20060101); H01H 13/705 (20060101); G06C
7/02 (20060101); G06C 7/00 (20060101); G06c
007/02 (); B41j 005/08 () |
Field of
Search: |
;235/145R,146
;200/5A,5R,1R,168B ;197/98 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Tomsky; Stephen J.
Attorney, Agent or Firm: Darbo, Robertson &
Vandenburgh
Claims
I claim:
1. In a keyboard assembly for an electronic calculator or the like,
which assembly includes a plurality of actuating elements arranged
in a predetermined pattern, a corresponding number of key devices
with each device being associated with a respective element so that
when the device is pushed by an operator's finger the respective
element will be actuated, each device having an identifying indicia
thereon, the improvement wherein said devices comprise:
a matrix formed of a plurality of bosses interconnected by flexible
membrane means, there being a boss for each of said elements with
the boss being centered over the respective element, each boss
having an underside adjacent the respective element and an outer
side, said indicia being on the outer side of the bosses, said
membrane means positioning said bosses in an orientation
corresponding to said pattern of the elements while permitting each
individual boss to move in the direction of its respective element
for actuating the respective element; and
a corresponding number of caps with each cap covering and
protecting the outer side of a respective boss, said caps being
transparent so that said indicia on said outer side can be
seen.
2. In an assembly as set forth in claim 1, wherein said matrix is
molded of plastic and said membrane means comprises a plurality of
individual webs.
3. In an assembly as set forth in claim 2, wherein said calculator
includes a case within which is said elements and has openings
through which the devices respectively project, the improvement
comprising:
said membrane means includes an integral border to which some of
said webs connect, each boss having a projection extending from its
underside toward the respective element, said caps being molded of
plastic separate from said matrix, each cap having a projection
adjacent its lower side to prevent it from coming out through the
respective opening.
4. In an assembly as set forth in claim 3, wherein said caps are
part of a unit molded of plastic, said unit including webs
interconnecting the caps.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
It is conventional with small electronic calculators to use a
printed circuit board having the desired number of electrical
switches as an integral part thereof. As a matter of fact, some
calculator manufacturers purchase these boards as a finished unit
from a common manufacturer. Plastic keys are positioned within the
case and aligned over respective switches. Depending upon the
functions that the calculator is to have, the keys will bear
identifying indicia to tell the user what action takes place if a
particular key is pressed. Different manufacturers build different
functions into their calculators and therefore, while some of the
keys of various calculators will have the same indicia, there are
likely to be some keys which have a different indicia.
Another reason that various manufacturers will have keys made to
their specific specifications is that each manufacturer wants his
machine to look distinctive and not have the same appearance as all
the competitive machines. One area in which this can be
accomplished is the appearance of the keyboard.
Another factor that enters into the manufacture of the keys of the
keyboard is the requirement that the indicia should not wear away
as a result of extended use. The present practice to prevent this
from occurring is to mold the indicia into the key. That is, a
two-color injection molding process is employed to form the keys,
one color being the overall appearance of the key and the other
color being that of the indicia. This means that there must be a
separate injection mold for the key for each indicia. These molds
are expensive. Unless a manufacturer is willing to use "stock" keys
for his keyboard (which he is usually not for the reasons discussed
above) he has quite an investment in molds.
One of the principal objects of the present invention is to avoid
this investment problem, to permit different manufacturers to have
distinctive keyboards at a relatively low cost and to increase the
ease of coming out with a different model.
Another problem which is greatly ameliorated by the present
invention is that of cost of assembly along with the elimination of
assembly error. Under the present practice the assembly of each
keyboard is performed by an individual worker. While there are
several different procedures that may be followed, each essentially
involves the worker selecting, for example, twenty individual keys
from twenty different containers, each of which holds a respective
key, and then positioning those keys in the required arrangement on
a particular part of the calculator (e.g. inserting them into the
openings in the outer case). It is readily apparent that this is a
tiresome, time consuming operation and one in which there is great
possibility of error. When the error is later discovered it may be
cheaper to throw away an assembly than to attempt to take it apart
and correct the error.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view, partially broken away, of a small
calculator embodying the present invention;
FIG. 2 is a plan view, partially broken away, of the front of the
keyboard embodiment employed in FIG. 1;
FIG. 3 is a section taken at line 3--3 of FIG. 2; and
FIG. 4 is a fragmentary rear view of the keyboard of FIGS. 2 and
3.
DESCRIPTION OF SPECIFIC EMBODIMENT
The following disclosure is offered for public dissemination in
return for the grant of a patent. Although it is detailed to ensure
adequacy and aid understanding, this is not intended to prejudice
that purpose of a patent which is to cover each new inventive
concept therein no matter how others may later disguise it by
variations in form or additions or further improvements.
The embodiment described herein is employed in a small electronic
calculator, generally 10; however, it will be readily apparent to
those skilled in the art that it could be used in other devices
having a keyboard with a plurality of keys to operate electric
switches or the like. The calculator has a case 11 which contains
the electronic components. The case has a window 12 at which is
displayed the results of the calculations. The remainder of the top
face of the case is occupied by a keyboard comprising a plurality
of individual keys positioned in a particular pattern. To this end
the case has such a pattern of openings 13 through each of which a
respective key projects. In the illustrated embodiment the top
right hand key has been removed to facilitate the illustration of
the key opening 13. The keys are employed to operate a
corresponding number of electric switches positioned in the same
pattern. These switches are a part of a printed circuit board 14.
Each switch has its own actuator 15. As thus far described, the
structure is conventional.
In the present invention there is a matrix, generally 18,
comprising a plurality of bosses 19 which are within a frame 20 and
are secured to the frame and to each other by a plurality of webs
21 which function as a membrane means. Extending downwardly from
the underside of each boss is a projection 22. The bosses and their
projections are arranged in a pattern such that each is centered
over a respective switch actuator 15. This matrix 18 is injection
molded of a suitable plastic such as polypropylene. The webs 21 are
flexible so that the individual bosses can be moved vertically to
actuate the respective switch without disturbing any of the
remaining bosses. However, the webs and frame hold the entire
matrix in the predetermined pattern in which it is molded
(primarily for the purpose of assembly as hereinafter described).
The indicia 23 for identifying the respective keys is printed or
painted on the tops of the respective bosses after the matrix is
molded.
Over and frictionally engaging each boss is a respective cap 26.
These caps are of molded plastic and are transparent so that the
indicia 23 therebelow can be viewed by the user of the calculator.
The top of the cap has a depression 27 (see particularly FIG. 3).
The cap has a flange 28 at the bottom edge thereof. The main part
of the cap is of a diameter just slightly smaller than the diameter
of opening 13 so that it will enter the opening and move freely up
and down with respect to the case 11. The flange 28 projects beyond
the diameter of opening 13 so that the cap is securely retained
within the case. While these caps can be individual pieces, in the
illustrated embodiment they are a part of an overall unit,
generally 31, which additionally includes a frame 29 and a
plurality of webs 30. Thus, this whole unit is injection molded at
one time as a complete assembly.
A manufacturer of a calculator would, for example, have one
department that made the circuit boards 14, or these might be
purchased from a manufacturer of such items. In the assembly
department there would be a supply of these circuit boards along
with the molded matrix 18 and the molded cap units 31, together
with such other parts as are required to complete the calculator.
The bosses 19 of the matrixes 18 would have the required indicia 23
printed thereon. An assembler would position the circuit board 14
on the bottom half of the case 11. Over this would be placed the
matrix 18 and the caps 26 of the unit 31 would be slipped over the
top of the bosses 19. Screws, not shown, would then be inserted
through openings 34 in unit 31, openings 35 in matrix 18 and
openings 36 in circuit board 14. The screws would be threaded into
suitable mountings in the case. In some embodiments these openings
might be irregularly positioned so that the parts could be
assembled in only one orientation with respect to each other
thereby preventing any possibility of mispositioning the switches
and keyboard in the case 11. After the keyboard and switch
assembly, thus formed, was mounted in the bottom half of the case
11 (and other required components put in the case) the top half of
the case would be dropped over the keyboard and suitably fastened
to the bottom half of the case.
Because of the indicia being printed on the bosses of the matrix 18
in a single operation there is no possibility of a key having a
particular indicia marking being mispositioned with respect to the
remaining keys. The caps 26 protect the indicia and prevent its
being worn away as a result of the continued manipulation of the
keys by a person's finger 38 during the use of the calculator. The
assembly of the keyboard as a unit rather than putting the keys in
place individually greatly speeds the operation and thereby reduces
its cost. As a matter of fact, the operation becomes ideally suited
for automatic assembly by machine as distinguished from a manual
assembly operation. If a manufacturer desires to change the
functions incorporated into the calculator, it is not necessary to
employ a new set of expensive molds for the revised keys. The same
plastic molds can be employed, but the printing operation changed
to apply the new indicia where required. This is a relatively
inexpensive and quickly achievable change.
* * * * *