U.S. patent number 3,782,191 [Application Number 05/313,240] was granted by the patent office on 1974-01-01 for apparatus for testing earth formations.
This patent grant is currently assigned to Schlumberger Technology Corporation. Invention is credited to Frank R. Whitten.
United States Patent |
3,782,191 |
Whitten |
January 1, 1974 |
APPARATUS FOR TESTING EARTH FORMATIONS
Abstract
In the representative embodiment of the new and improved
apparatus for testing earth formations disclosed herein,
fluid-admitting means are selectively extended into sealing
engagement with a potentially-producible earth formation and a
selectively-operable valve on the fluid-admitting means is opened
to place a filtering medium arranged on the fluid-admitting means
into communication with the isolated formation without inducing the
erosion of loose formation materials as the testing is conducted.
Then, when the testing is completed, the fluid-admitting means are
retracted and the valve is reclosed in readiness for subsequent
testing operations.
Inventors: |
Whitten; Frank R. (Houston,
TX) |
Assignee: |
Schlumberger Technology
Corporation (New York, NY)
|
Family
ID: |
23214933 |
Appl.
No.: |
05/313,240 |
Filed: |
December 8, 1972 |
Current U.S.
Class: |
73/152.25;
73/152.26; 73/152.51; 166/100 |
Current CPC
Class: |
E21B
49/10 (20130101) |
Current International
Class: |
E21B
49/10 (20060101); E21B 49/00 (20060101); E21b
049/00 () |
Field of
Search: |
;73/155,421R,151,152
;166/100 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Myracle; Jerry W.
Attorney, Agent or Firm: Ernest R. Archambeau, Jr. et
al.
Claims
What is claimed is:
1. Formation-testing apparatus adapted for suspension in a borehole
traversing earth formations and comprising:
a body having a first fluid passage adapted to receive connate
fluids;
fluid-admitting means on said body and including a fluid-sampling
member having a tubular forward portion adapted to be engaged with
a borehole wall for isolating a surface thereof from well bore
fluids;
means selectively operable for positioning said fluid-sampling
member against a borehole wall to establish communication with
earth formations therebeyond;
first means adapted for limiting the entrance of plugging materials
into said first fluid passage including a second fluid passage in
said fluid-sampling member and coupled to said first fluid passage,
and filtering means cooperatively arranged on a wall of said
fluid-sampling member between said second fluid passage and with
tubular forward portion for retaining plugging materials within
said fluid-sampling member as filtered connate fluids pass through
said filtering means and enter said second fluid passage;
second means adapted for controlling the entrance of plugging
materials and connate fluids into said fluid-sampling member and
including a valve member coaxially arranged in said fluid-sampling
member for movement between an advanced position within said
tubular forward portion blocking communication into said
fluid-sampling member and a retracted position to the rear of said
tubular forward portion for uncovering said filtering means and
defining a space for receiving plugging materials entering said
tubular forward portion; and
valve-control means cooperatively arranged for selectively moving
said valve member back and forth between its said advanced and
retracted positions.
2. The formation-testing apparatus of claim 1 wherein said second
fluid passage includes an annular chamber formed around an
intermediate interior wall portion of said fluid-sampling member
between said advanced and retracted positions of said valve member;
and said filtering means include a tubular screen coaxially mounted
in said fluid-sampling member around said annular chamber.
3. The formation-testing apparatus of claim 1 further
including:
sealing means cooperatively arranged on said fluid-admitting means
around said tubular forward portion and adapted for packing-off a
borehole wall around said tubular forward portion.
4. The formation-testing apparatus of claim 1 further
including:
means cooperatively mounting said fluid-sampling member on said
body for movement relative thereto between a laterally-extended
position and a retracted position; and
control means cooperatively arranged for selectively moving said
fluid-sampling member back and forth between its said extended and
retracted positions.
5. The formation-testing apparatus of claim 1 further
including:
sample-receiving means on said body and adapted for receiving
filtered connate fluids entering fluid passages; and
control means cooperatively arranged for selectively coupling said
sample-receiving means to said first fluid passage.
6. Formation-testing apparatus adapted for suspension in a borehole
traversing earth formations and comprising:
a body having a chamber adapted to receive connate fluids;
fluid-admitting means on said body and including a tubular
fluid-sampling member having a forward portion adapted to be
engaged with a borehole wall for isolating a surface thereof from
well bore fluids and receiving connate fluids from earth formations
therebeyond;
means selectively operable for positioning said fluid-sampling
member against a borehole wall and including first piston means
cooperatively arranged on said body for movement between a first
position to engage said fluid-sampling member with a borehole wall
and a second position to disengage said fluid-sampling member from
a borehole wall;
means coupling said fluid-sampling member to said chamber and
including fluid-passage means between said chamber and an
intermediate portion of said fluid-sampling member, and filtering
means cooperatively arranged on said intermediate portion of said
fluid-sampling member for limiting the entrance of loose materials
into said fluid-passage means;
means for controlling the admission of connate fluids and loose
materials into said fluid-sampling member and including a valve
member coaxially arranged in said fluid-sampling member for
movement between an advanced position in said forward portion for
blocking communication into said fluid-sampling member and a
retracted position to the rear of said intermediate portion for
exposing said filtering means, and second piston means
cooperatively coupled to said valve member and adapted for movement
between a first position to place said valve member in its said
advanced position and a second position to place said valve member
in its said retracted position; and
control means cooperatively coupled to said first and second piston
means for selectively moving said first and second piston means
back and forth between their respective positions.
7. The formation-testing apparatus of claim 6 further
including:
pressure-monitoring means for providing indications at the surface
indicative of the pressure of connate fluids in said chamber.
8. The formation-testing apparatus of claim 6 further
including:
valve means in said fluid-passage means and cooperatively coupled
to said control means for selectively entrapping connate fluids in
said chamber.
9. The formation-testing apparatus of claim 6 further
including:
a wall-engaging member movably mounted on said body on the opposite
side thereof from said forward portion of said fluid-sampling
member and cooperatively coupled to said first piston means for
movement thereby between an extended wall-engaging position and a
retracted position against said opposite body side.
10. The formation-testing apparatus of claim 6 further
including:
means cooperatively coupling said fluid-sampling member to said
body for movement relative to one side thereof between a
laterally-extended position and a retracted position; and
means cooperatively coupling said fluid-sampling member to said
first piston means for movement thereby between its said
laterally-extended position and its said retracted position upon
movement of said first piston means between said first and second
positions thereof.
11. The formation-testing apparatus of claim 10 further
including:
a wall-engaging member movably mounted on said body on the opposite
side thereof and cooperatively coupled to said first piston means
for movement thereby between an extended wall-engaging position and
a retracted position against said opposite body side upon movement
of said first piston means between said first and second positions
thereof.
12. Formation-testing apparatus adapted for suspension in a
borehole traversing earth formations and comprising:
a body having a chamber adapted to receive connate fluids;
fluid-admitting means on said body and including a tubular
fluid-sampling member cooperatively arranged for lateral movement
in relation to said body between retracted and extended positions,
fluid-passage means between said fluid-sampling member and said
chamber, a tubular filter coaxially arranged on said fluid-sampling
member covering said fluid-passage means for limiting the entrance
of loose materials into said fluid-passage means, and first piston
means coupled to said fluid-sampling member and cooperatively
arranged for moving said fluid-sampling member back and forth
between its said retracted and extended positions;
means for controlling the admission of connate fluids and loose
materials into said fluid-sampling member and including a valve
member coaxially disposed in said fluid-sampling member and
cooperatively arranged for movement through said tubular filter
between an advanced closed position where said valve member is
substantially sealingly engaged with the forward portion of said
fluid-sampling member ahead of said tubular filter and a retracted
open position to the rear thereof where said tubular filter is in
communication with said forward portion, and second piston means
coupled to said valve member and cooperatively arranged for moving
said valve member back and forth between its said open and closed
positions; and
control means cooperatively arranged for selectively operating said
first and second piston means to move said fluid-sampling member
and said valve member between their respective said positions.
13. The formation-testing apparatus of claim 12 further
including:
a wall-engaging member movably mounted on said body on the opposite
side thereof from said fluid-admitting means and cooperatively
arranged for movement between a retracted position against said
opposite body side and an extended wall-engaging position for
urging said fluid-admitting means against a borehole wall; and
third piston means cooperatively coupled to said wall-engaging
member and said control means for selectively moving said
wall-engaging member between its said retracted and extended
positions.
14. The formation-testing apparatus of claim 12 wherein said
fluid-admitting means further include:
packoff means cooperatively mounted on said body and around said
forward portion of said fluid-sampling member for establishing
sealing engagement with a borehole wall to isolate said forward
portion of said fluid-sampling member from borehole fluids.
15. The formation-testing apparatus of claim 14 further
including:
a wall-engaging member movably mounted on said body on the opposite
side thereof from said fluid-admitting means and cooperatively
arranged for movement between a retracted position against said
opposite body side and an extended wall-engaging position for
urging said fluid-admitting means against a borehole wall; and
third piston means cooperatively coupled to said wall-engaging
member and said control means for selectively moving said
wall-engaging member between its said retracted and extended
positions.
16. The formation-testing apparatus of claim 14 further
including:
means including a movable member cooperatively coupling said
packoff means and said fluid-sampling member to said body for
movement relative to one side thereof between a laterally-extended
position and a retracted position; and
third piston means cooperatively coupled to said movable member and
said control means for selectively moving said movable member
between its said retracted and extended positions.
17. The formation-testing apparatus of claim 16 further
including:
a wall-engaging member movably mounted on said body on the opposite
side thereof from said fluid-admitting means and cooperatively
arranged for movement between a retracted position against said
opposite body side and an extended wall-engaging position for
urging said fluid-admitting means against a borehole wall; and
fourth piston means cooperatively coupled to said wall-engaging
member and said control means for selectively moving said
wall-engaging member between its said retracted and extended
positions.
18. The formation-testing apparatus of claim 17 wherein said
control means are cooperatively arranged for operating said third
and fourth piston means in unison.
19. The formation-testing apparatus of claim 16 wherein said
forward portion of said fluid-sampling member projects outwardly
beyond said packoff means in said retracted position of said
fluid-sampling member for engaging a borehole wall in advance of
said packoff means.
20. The formation-testing apparatus of claim 12 further
including:
pressure-monitoring means for providing indications at the surface
indicative of the pressure of connate fluids in said chamber.
21. The formation-testing apparatus of claim 12 further
including:
valve means in said fluid-passage means and cooperatively coupled
to said control means for selectively entrapping connate fluids in
said chamber.
Description
Heretofore, the typical wireline formation testers (such as the
tool disclosed in U.S. Pat. No. 3,011,554) which have been most
successful in commercial service have been limited to attempting
only a single test of one selected formation interval. Those
skilled in the art will appreciate that once one of these typical
tools is positioned in a well bore and a sample or testing
operation is initiated, the tool cannot be again operated without
first removing it from the well bore and reconditioning various
tool components for another run. Thus, even should it be quickly
realized that a particular sampling or testing operation already
underway will probably be unsuccessful, the operator has no choice
except to discontinue the operation and then return the tool to the
surface. This obviously results in a needless loss of time and
expense which would usually be avoided if another attempt could be
made without having to remove the tool from the well bore.
One of the most significant problems which have heretofore
prevented the production of a commercially successful
repetitively-operable formation-testing tool has been in providing
a suitable arrangement for reliably establishing fluid or pressure
communication with incompetent or unconsolidated earth formations.
Although the several new and improved testing tools respectively
shown in U.S. Pat. No. 3,352,361, U.S. Pat. No. 3,530,933, U.S.
Pat. No. 3,565,169 and U.S. Pat. No. 3,653,436 are especially
arranged for testing unconsolidated formations, for one reason or
another these tools are not adapted for performing more than one
testing operation during a single run in a given well bore. For
example, as described in these patents, each of these new and
improved testing tools employs a tubular sampling member which is
cooperatively associated with a filtering medium for preventing the
unwanted entrance of unconsolidated formation materials into the
testing tool.
Accordingly, it is an object of the present invention to provide
new and improvded formation-testing apparatus for reliably
obtaining multiple measurements of one or more fluid or formation
characteristics as well as selectively collecting one or more
samples of connate fluids, if desired, from earth formations of any
nature.
This and other objects of the present invention are attained by
providing formation-testing apparatus having selectively-extendible
fluid-admitting means adapted for movement into sealing engagement
with a potentially-producible earth formation to isolate a portion
thereof from the well bore fluids. To limit loose formation
materials which may be present in the isolated formation from
plugging the fluid-admitting means, filtering means are disposed in
the fluid-admitting means. Selectively-operable valve means are
cooperatively arranged in the fluid-admitting means for selective
movement between an open position to open communication between an
isolated earth formation and the filtering means and a normal
closed position blocking the filtering means.
The novel features of the present invention are set forth with
particularity in the appended claims. The invention, together with
further objects and advantages thereof, may be best understood by
way of the following description of exemplary apparatus employing
the principles of the invention as illustrated in the accompanying
drawings, in which:
FIG. 1 depicts the surface and downhole portions of new and
improved formation-testing apparatus including a preferred
embodiment of fluid-admitting means incorporating the principles of
the present invention;
FIGS. 2A and 2B together show a somewhat-schematic representation
of the formation-testing tool illustrated in FIG. 1 as the tool
will appear in its initial operating position; and
FIGS. 3-5 respectively depict the successive positions of various
components of the new and improved tool shown in FIGS. 2A and 2B
during the course of a typical testing sand sampling operation to
illustrate the operation of the fluid-admitting means of the
present invention.
Turning now to FIG. 1, a preferred embodiment of a new and improved
sampling and measuring tool 10 incorporating the principles of the
present invention is shown as it will appear during the course of a
typical measuring and sampling operation in a well bore such as a
borehole 11 penetrating one or more earth formations as at 12 and
13. As illustrated, the tool 10 is suspended in the borehole 11
from the lower end of a typical multiconductor cable 14 that is
spooled in the usual fashion on a suitable winch (not shown) at the
surface and coupled to the surface portion of a tool-control system
15 as well as typical recording and indicating apparatus 16 and a
power supply 17. In its preferred embodiment, the tool 10 includes
an elongated body 18 which encloses the downhole portion of the
tool control system 15 and carries selectively-extendible
tool-anchoring means 19 arranged on opposite sides of the body from
new and improved fluid-admitting means 20 as well as one or more
tandemly-coupled fluid-collecting chambers 21 and 22.
As is explained in greater detail in a copending application Ser.
No. 313,235 filed Dec. 8, 1972. by Harold J. Urbanosky filed
simultaneously herewith, the new and improved formation-testing
tool 10 and the control system 15 are cooperatively arranged so
that, upon command from the surface, the tool can be selectively
placed in any one or more of five selected operating positions. As
will be subsequently described briefly, the control system 15 will
function to either successively place the tool 10 in one or more of
these positions or else cycle the tool between selected ones of
these operating positions. These five operating positions are
simply achieved by selectively moving suitable control switches, as
schematically represented at 23 and 24, included in the surface
portion of the system 15 to various switching positions, as at
25-30, so as to selectively apply power to different conductors
31-37 in the cable 14.
Turning now to FIGS. 2A and 2B, the entire downhole portion of the
control system 15 as well as the tool-anchoring means 19, the
fluid-admitting means 20 and the fluid-collecting chambers 21 and
22 are schematically illustrated with their several elements or
components depicted as they will respectively be arranged when the
new and improved tool 10 is fully retracted and the switches 23 and
24 are in their first or "off" operating positions 25. In the
preferred embodiment of the selectively-extendible tool-anchoring
means 19 schematically illustrated in FIG. 2A, an upright
wall-engaging anchor member 38 along the rear of the tool body 18
is coupled in a typical fashion to a longitudinally-spaced pair of
laterally-movable piston actuators 39 and 40 of a typical design
mounted transversely on the tool body 18. As will be subsequently
explained, the lateral extension and retraction of the
wall-engaging member 38 in relation to the rear of the tool body 18
is controlled by the control system 15 which is operatively
arranged to selectively admit and discharge a pressured hydraulic
fluid to and from the piston actuators 39 and 40.
The fluid-admitting means 20 of the present invention are
cooperatively arranged for sealing-off or isolating selected
portions of the wall of the borehole 11; and, once a selected
portion of the borehole wall is packed-off or isolated from the
well bore fluids, establishing pressure or fluid communication with
the adjacent earth formations. As depicted in FIG. 2A, in the
preferred embodiment, the fluid-admitting means 20 include an
annular elastomeric sealing pad 41 mounted on the forward face of
an upright support member or plate 42 that is coupled to a
longitudinally-spaced pair of laterally-movable piston actuators 43
and 44 respectively arranged transversely on the tool body 18 for
moving the sealing pad in relation to the forward side of the tool
body. Accordingly, as the control system 15 selectively supplies a
pressured hydraulic fluid to the piston actuators 43 and 44, the
sealing pad 41 will be moved laterally between a retracted position
adjacent to the forward side of the tool body 18 and an advanced or
forwardly-extended position.
By arranging the annular sealing member 41 on the opposite side of
the tool body 18 from the wall-engaging member 38, the lateral
extension of these two members will, of course, be effective for
urging the sealing pad into sealing engagement with the adjacent
wall of the borehole 11 and anchoring the tool 10 each time the
piston actuators 39, 40, 43 and 44 are extended. It will, however,
be appreciated that the wall-engaging member 38 as well as its
piston actuators 39 and 40 would not be needed if the effective
stroke of the piston actuators 43 and 44 would be sufficient for
assuring that the sealing member 41 can be extended into firm
sealing engagement with one wall of the borehole 11 with the rear
of the tool body 18 securely anchored against the opposite wall of
the borehole. Conversely, the piston actuators 43 and 44 could be
similarly omitted where the extension of the wall-engaging member
38 alone would be effective for moving the other side of the tool
body 18 forwardly toward one wall of the borehole 11 to place the
sealing pad 41 into firm sealing engagement therewith. However, in
the preferred embodiment of the formation-testing tool 10, both the
tool-anchoring means 19 and the fluid-admitting means 20 are made
selectively extendible to enable the tool to be operated in
boreholes of substantial diameter. This preferred design of the
tool 10, of course, results in the overall stroke of the piston
actuators 39 and 40 and the piston actuators 43 and 44 being kept
to a minimum so as to reduce the overall diameter of the tool body
18.
To conduct connate fluids into the new and improved tool 10, the
fluid-admitting means 20 of the present invention further include
an enlarged tubular member 45 having an open forward portion
coaxially disposed within the sealing pad 41 and a closed rear
portion which is slidably mounted within a larger tubular member 46
secured to the rear face of the plate 42 and extended rearwardly
therefrom. By arranging the nose of the tubular fluid-admitting
member 45 to normally protrude a short distance ahead of the
forward face of the sealing pad 41, extension of the
fluid-admitting means 20 will engage the forward end of the
fluid-admitting member with the adjacent surface of the wall of the
borehole 11 just before the annular sealing pad is also forced
thereagainst for isolating that portion of the borehole wall as
well as the nose of the fluid-admitting member from the well bore
fluids. The significance of this sequence of engagement will be
subsequently explained. To selectively move the tubular
fluid-admitting member 45 in relation to the enlarged outer member
46, the smaller tubular member is slidably disposed within the
outer tubular member and fluidly sealed in relation thereto as by
sealing members 47 and 48 on inwardly-enlarged end portions 49 and
50 of the outer member and a sealing member 51 on an
enlarged-diameter intermediate portion 52 of the inner member.
Accordingly, it will be appreciated that by virtue of the sealing
members 47, 48 and 51, enclosed piston chambers 53 and 54 are
defined within the outer tubular member 46 and on opposite sides of
the outwardly-enlarged portion 52 of the inner tubular member 45
which, of course, functions as a piston member. Thus, by increasing
the hydraulic pressure in the rearward chamber 53, the
fluid-admitting member 45 will be moved forwardly in relation to
the outer tubular member 46 as well as to the sealing pad 41.
Conversely, upon the application of an increased hydraulic pressure
to the forward piston chamber 54, the fluid-admitting member 45
will be retracted in relation to the outer member 46 and the
sealing pad 41.
Pressure or fluid communication with the fluid-admitting means 20
of the present invention is controlled by means such as a
generally-cylindrical valve member 55 which is coaxially disposed
within the fluid-admitting member 45 and cooperatively arranged for
axial movement therein between a retracted or open position and the
illustrated advanced or closed position where the enlarged forward
end 56 of the valve member is substantially, if not altogether,
sealingly engaged with the forwardmost interior portion of the
fluid-admitting member. To support the valve member 55, the
rearward portion of the valve member is axially hollowed, as at 57,
and coaxially disposed over a tubular member 58 projecting
forwardly from the transverse wall 59 closing the rear end of the
fluid-admitting member 45. The axial bore 57 is reduced and
extended forwardly along the valve member 55 to a termination with
one or more transverse fluid passages 60 in the forward portion of
the valve member just behind its enlarged head 56.
To provide piston means for selectively moving the valve member 55
in relation to the fluid-admitting member 45, the rearward portion
of the valve member is enlarged, as at 61, and outer and inner
sealing members 62 and 63 are coaxially disposed thereon and
respectively sealingly engaged with the interior of the
fluid-admitting member and the exterior of the forwardly-extending
tubular member 58. A sealing member 64 mounted around the
intermediate portion of the valve member 55 and sealingly engaged
with the interior wall of the adjacent portion of the
fluid-admitting member 45 fluidly seals the valve member in
relation to the fluid-admitting member. Accordingly, it will be
appreciated that by increasing the hydraulic pressure in the
enlarged piston chamber 65 defined to the rear of the enlarged
valve portion 61 which serves as a piston member, the valve member
55 will be moved forwardly in relation to the fluid-admitting
member 45. Conversely, upon application of an increased hydraulic
pressure to the forward piston chamber 66 defined between the
sealing members 62 and 64, the valve member 55 will be moved
rearwardly along the forwardly-projecting tubular member 58 so as
to retract the valve member in relation to the fluid-admitting
member 45.
Those skilled in the art will, of course, appreciate that many
earth formations, as at 12, are relatively unconsolidated and are,
therefore, readily eroded by the withdrawal of connate fluids.
Thus, to prevent any significant erosion of such unconsolidated
formation materials, the fluid-admitting member 45 is arranged to
define an internal annular space 67 and a flow passage 68 in the
forward portion of the fluid-admitting member, and a tubular screen
69 with slits or apertures of suitable fineness is coaxially
mounted around the annular space. In this manner, when the valve
member 55 is retracted, formation fluids will be compelled to pass
through the exposed forward portion of the screen 69 ahead of the
enlarged head 56, into the annular space 67, and then through the
fluid passage 60 into the fluid passage 57 and the tubular member
58. Thus, as the valve member 55 is retracted, should loose or
unconsolidated formation materials be eroded from a formation as
connate fluids are withdrawn therefrom, the materials will be
stopped by the exposed portion of the screen 69 ahead of the
enlarged head 56 of the valve member thereby quickly forming a
permeable barrier to prevent the continued erosion of loose
formation materials once the valve member halts.
A sample or flow line 70 is cooperatively arranged in the
formation-testing tool 10 and has one end coupled, as by a flexible
conduit 71, to the fluid-admitting means 20 and its other end
terminated in a pair of branch conduits 72 and 73 respectively
coupled to the fluid-collecting chambers 21 and 22. To control the
communication between the fluid-admitting means 20 and the
fluid-collecting chambers 21 and 22, normally-closed flow-control
valves 74-76 of a similar or identical design are arranged
respectively in the flow line 70 and in the branch conduits 72 and
73 leading to the sample chambers. For reasons which will
subsequently be described in greater detail, a normally-open
control valve 77 which is similar to the normally-closed control
valves 74-76 is cooperatively arranged in a branch conduit 78 for
selectively controlling communication between the well bore fluids
exterior of the tool 10 and the upper portion of the flow line 70
extending between the flow-line control valve 74 and the new and
improved fluid-admitting means 20.
As illustrated, the control valve 77 is comprised of a valve body
79 cooperatively carrying a typical piston actuator 80 which is
normally biased to an elevated position by a spring 81 of a
predetermined strength. A valve member 82 coupled to the piston
actuator 80 is cooperatively arranged for blocking fluid
communication between the inlet and outlet fluid ports of the
control valve whenever the valve member is moved to its lower
position. The control valves 74-76 are similar to the control valve
77 except that a spring of selected strength is respectively
arranged in each for normally biasing each of these valve members
to a closed position.
As shown in FIGS. 2A-2B, a branch conduit 83 is coupled to the flow
line 70 at a convenient location between the sample chamber control
valves 75 and 76 and the flow-line control valve 74, with this
branch conduit being terminated at an expansion chamber 84 of a
predetermined volume. A reduced-diameter displacement piston 85 is
operatively mounted in the chamber 84 and arranged to be moved
between selected upper and lower positions therein by a typical
piston actuator shown generally at 86. Accordingly, it will be
appreciated that upon movement of the displacement piston 85 from
its lower position as illustrated in FIG. 2A to an elevated or
upper position, the combined volume of whatever fluids that are
then contained in the branch conduit 83 as well as in that portion
of the flow line 70 between the flow-line control valve 74 and the
sample chamber control valves 75 and 76 will be correspondingly
increased.
As best seen in FIG. 2A, the preferred embodiment of the control
system 15 further includes a pump 87 that is coupled to a driving
motor 88 and cooperatively arranged for pumping a suitable
hydraulic fluid such as oil or the like from a reservoir 89 into a
discharge or outlet line 90. Since the tool 10 is to be operated in
well bores, as at 11, which typically contain dirty and usually
corrosive fluids, the reservoir 89 is preferably arranged to
totally immerse the pump 87 and the motor 88 in the clean hydraulic
fluid. Inasmuch as the formation-testing tool 10 must operate at
extreme depths, the reservoir 89 is provided with an inlet 91 for
well bore fluids and an isolating piston 92 is movably arranged in
the reservoir for maintaining the hydraulic fluid contained therein
at a pressure about equal to the hydraostatic pressure at whatever
depth the tool is then situated. A spring 93 is arranged to act on
the piston 92 for maintaining the pressure of the hydraulic fluid
in the reservoir 89 at an increased level slightly above the well
bore hydrostatic pressure so as to at least minimize the influx of
well bore fluids into the reservoir. In addition to isolating the
hydraulic fluid in the reservoir 89, the piston 92 will also be
free to move as required to accommodate volumetric changes in the
hydraulic fluid which may occur under different well bore
conditions. One or more inlets, as at 94 and 95, are provided for
returning hydraulic fluid from the control system 15 to the
reservoir 89 during the operation of the tool 10.
The fluid outlet line 90 is divided into two major branch lines
which are respectively designated as the "set" line 96 and the
"retract" line 97. To control the admission of hydraulic fluid to
the "set" and "retract" lines 96 and 97, a pair of normally-closed
solenoid-actuated valves 98 and 99 are cooperatively arranged to
selectively admit hydraulic fluid to the two lines as the control
switch 23 at the surface is selectively positioned; and a typical
check valve 100 is arranged in the "set" line 96 downstream of the
control valve 98 for preventing the reverse flow of the hydraulic
fluid whenever the pressure in the "set" line is greater than that
then existing in the fluid outlet line 90. Typical pressure
switches 101-103 are cooperatively arranged in the "set" and
"retract" lines 96 and 97 for selectively discontinuing operation
of the pump 87 whenever the pressure of the hydraulic fluid in
either of these lines reaches a desired operating pressure and then
restarting the pump whenever the pressure drops below this value so
as to maintain the line pressure within a selected operating
range.
Since it is preferred that the pump 87 be a positive-displacement
type to achieve a rapid predictable rise in the operating pressures
in the "set" and "retract" lines 96 and 97 in a minimum length of
time, the control system 15 also provides for temporarily opening
the outlet line 90 until the motor 88 has reached its rated
operating speed. Accordingly, the control system 15 is
cooperatively arranged so that each time the pump 87 is to be
started, the control valve 99 (if it is not already open) as well
as a third normally-closed solenoid-actuated valve 104 will be
temporarily opened to bypass hydraulic fluid directly from the
output line 90 to the reservoir 89 by way of the return line 94.
Once the motor 88 has reached operating speed, the bypass valve 104
will, of course, be reclosed and either the "set" line control
valve 98 or the "retract" line control valve 99 will be selectively
opened as required for that particular operational phase of the
tool 10. It should be noted that during times that the "retract"
line control valve 99 and the fluid-bypass valve 104 are opened to
allow the motor 88 to reach its operating speed, the check valve
100 will function to prevent the reverse flow of hydraulic fluid
from the "set" line 96 when the "set" line control valve 98 is
open.
Accordingly, it will be appreciated that the control system 15
cooperates for selectively supplying pressured hydraulic fluid to
the "set" and "retract" lines 96 and 97. Since the pressure
switches 101 and 102 respectively function only to limit the
pressures in the "set" and "retract" lines to a selected maximum
pressure range commensurate with the rating of the pump 87, the new
and improved control system 15 is further arranged to cooperatively
regulate the pressure of the hydraulic fluid which is being
supplied at various times to selected portions of the system.
Although this regulation can be accomplished in different manners,
it is preferred to employ a number of pressure-actuated control
valves such as shown schematically at 105-108 in FIGS. 2A and 2B.
As shown in FIG. 2A, the control valve 105, for example, includes a
valve body 109 having a valve seat 110 coaxially arranged therein
between inlet and outlet fluid ports. The upper portion of the
valve body 109 is enlarged to provide a piston cylinder 111
carrying an actuating piston 112 in coincidental alignment with the
valve seat 110. A spring 113 of a predetermined strength is
arranged for normally urging the actuating piston 112 toward the
valve seat 110 and a control port 114 is provided for admitting
hydraulic fluid into the cylinder 111 at a sufficient pressure to
overcome the force of this spring whenever the piston is to be
selectively moved away from the valve seat. Since the control
system 15 operates at pressures no less than the hydrostatic
pressure of the well bore fluids, a relief port 115 is provided in
the valve body 109 for communicating the space in the cylinder 111
above the actuating piston 112 with the reservoir 89. A valve
member 116 complementally shaped for seating engagement with the
valve seat 110 is cooperatively coupled to the actuating piston 112
as by an upright stem 117 which is slidably disposed in an axial
bore 118 in the piston. A spring 119 of selected strength is
disposed in the axial bore 118 for normally urging the valve member
116 into seating engagement with the valve seat 110.
Accordingly, in its operating position depicted in FIG. 2A, the
control valve 105 (as well as the valve 106) will simply function
as a normally-closed check valve. That is to say, in this operating
position, hydraulic fluid can flow only in a reverse direction
whenever the pressure at the valve outlet is sufficiently greater
than the inlet pressure to elevate the valve member 116 from the
valve seat 110 against the predetermined closing force imposed by
the spring 119. On the other hand, when sufficient fluid pressure
is applied to the control port 114 for elevating the actuating
piston, opposed shoulders, as at 120, on the stem 117 and the
piston 112 will engage for elevating the valve member 116 from the
valve seat 110.
As shown in FIGS. 2A and 2B, it will be appreciated that the
control valve 107 (as well as the valve 108) is similar to the
control valve 105 except that in the first-mentioned control valve,
the valve member 121 is preferably rigidly coupled to its
associated actuating piston 122. Thus, the control valve 107 (as
well as the valve 108) has no alternate checking action allowing
reverse flow and is simply a normally-closed pressure-actuated
valve for selectively controlling fluid communication between its
inlet and outlet ports. Hereagain, the hydraulic pressure at which
the control valve 107 (as well as the valve 108) is to selectively
open is governed by the predetermined strength of the spring 123
normally biasing the valve member 121 to its closed position.
The "set" line 96 downstream of the check valve 100 is comprised of
a low-pressure section 124 having one branch 125 coupled to the
fluid inlet of the control valve 107 and another branch 126 which
is coupled to the fluid inlet of the control valve 105 to
selectively supply hydraulic fluid to a high-pressure section 127
of the "set" line which is itself terminated at the fluid inlet of
the control valve 108. To regulate the supply of hydraulic fluid
from the low-pressure section 124 to the high-pressure section 127
of the "set" line 96, a pressure-communicating line 128 is coupled
between the low-pressure section and the control port of the
control valve 105. Accordingly, so long as the pressure of the
hydraulic fluid in the low-pressure section of the "set" line 96
remains below the predetermined actuating pressure required to open
the control valve 105, the high-pressure section 127 will be
isolated from the low-pressure section 124. Conversely, once the
hydraulic pressure in the low-pressure line 124 reaches the
predetermined actuating pressure of the valve 105, the control
valve will open to admit the hydraulic fluid into the high-pressure
line 127.
The control valves 107 and 108 are respectively arranged to
selectively communicate the low-pressure and high-pressure sections
124 and 127 of the "set" line 96 with the fluid reservoir 89. To
accomplish this, the control ports of the two control valves 107
and 108 are each connected to the "retract" line 97 by suitable
pressure-communicating lines 129 and 130. Thus, whenever the
pressure in the "retract" line 97 reaches their respective
predetermined actuating levels, the control valves 107 and 108 will
be respectively opened to selectively communicate the two sections
124 and 127 of the "set" line 96 with the reservoir 89 by way of
the return line 94 coupled to the respective outlets of the two
control valves.
As previously mentioned, in FIGS. 2A-2B the tool 10 and the
sub-surface portion of the control system 15 are depicted as their
several components will appear when the tool is retracted. At this
point, the wall-engaging member 38 and the sealing pad 41 are
respectively retracted against the tool body 18 to facilitate
passage of the tool 10 into the borehole 11. To prepare the tool 10
for lowering into the borehole 11, the switches 23 and 24 are moved
to their second or "initialization" positions 26. At this point,
the hydraulic pump 87 is started to raise the pressure in the
"retract" line 97 to a selected maximum to be certain that the pad
41 and the wall-engaging member 38 are fully retracted. As
previously mentioned, the control valves 99 and 104 will be
momentarily opened when the pump 87 is started until the pump motor
88 has reached its operating speed. At this time also, the control
valve 77 is open and that portion of the flow line 70 between the
closed flow-line control valve 74 and the fluid-admitting means 20
will be filled with well bore fluids at the hydrostatic pressure at
the depths at which the tool 10 is then situated.
When the tool 10 is at a selected operating depth, the switches 23
and 24 are advanced to their third positions 27. Then, once the
pump 87 has reached its rated operating speed, the hydraulic
pressure in the output line 90 will rapidly rise to its selected
maximum operating pressure as determined by the maximum or "off"
setting of the pressure switch 101. As the pressure progressively
rises, the control system 15 will successively function at selected
intermediate pressure levels for sequentially operating the several
control valves 105-108 as described fully in the aforementioned
copending application Ser. No. 313,235 filed Dec. 8, 1972.
Turning now to FIG. 3, selected portions of the control system 15
and various components of the tool 10 are schematically represented
to illustrate the operation of the tool at about the time that the
pressure in the hydraulic output line 90 reaches its lowermost
intermediate pressure level. To facilitate an understanding of the
operation of the tool 10 and the control system 15 at this point in
its operating cycle, only those components which are then operating
are shown in FIG. 3.
At this time, since the control switch 23 (FIG. 1) is in its third
position 27, the solenoid valves 98 and 104 will be open; and,
since the hydraulic pressure in the "set" line 96 has not yet
reached the upper pressure limit as determined by the pressure
switch 101, the pump motor 88 will be operating. Since the control
valve 105 (not shown in FIG. 3) is closed, the high-pressure
section 127 of the "set" line 96 will still be isolated from the
low-pressure section 124. Simultaneously, the hydraulic fluid
contained in the forward pressure chambers of the piston actuators
39, 40, 43 and 44 will be displaced (as shown by the arrows as at
131) to the "retract" line 97 and returned to the reservoir 89 by
way of the open solenoid valve 104. These actions will, of course,
cause the wall-engaging member 38 as well as the sealing pad 41 to
be respectively extended in opposite lateral directions until each
has moved into firm engagement with the opposite sides of the
borehole 11.
It will be noticed in FIG. 3 that hydraulic fluid will be admitted
by way of branch hydraulic lines 132 and 133 to the enclosed
annular chamber 53 to the rear of the enlarged-diameter portion 52
of the fluid-admitting member 45. At the same time, hydraulic fluid
from the piston chamber 54 ahead of the enlarged-diameter portion
52 will be discharged by way of branch hydraulic lines 134 and 135
to the "retract" line 97 for progressively moving the
fluid-admitting member 45 forwardly in relation to the sealing
member 41 until the nose of the fluid-admitting member 45 engages
the wall of the borehole 11 and then halts. The sealing pad 41 is
then urged forwardly in relation the now-halted tubular member 45
until the pad sealingly engages the borehole wall for packing-off
or isolating the isolated wall portion from the well bore fluids.
In this manner, mudcake immediately ahead of the fluid-admitting
member 45 will be displaced radially away from the nose of the
fluid-admitting member so as to minimize the quantity of unwanted
mudcake which will subsequently be admitted into the
fluid-admitting means 20. Those skilled in the art will appreciate
the significance of this unique arrangement.
It should also be noted that although the pressured hydraulic fluid
is also admitted at this time into the forward piston chamber 66
between the sealing members 62 and 64 on the valve member 55, the
valve member is temporarily prevented from moving rearwardly in
relation to the inner and outer tubular members 45 and 46 inasmuch
as the control valve 106 (not shown in FIG. 3) is still closed
thereby temporarily trapping the hydraulic fluid in the rearward
piston chamber 65 to the rear of the valve member. The significance
of this delay in the retraction of the valve member 55 will be
subsequently explained.
As also illustrated in FIG. 3, the hydraulic fluid in the
low-pressure section 124 of the "set" line 96 will also be directed
by way of a branch hydraulic line 136 to the piston actuator 86.
This will, of course, result in the displacement piston 85 being
elevated as the hydraulic fluid from the piston actuator is
returned to the "retract" line 97 by way of a branch hydraulic
conduit 137. As will be appreciated, elevation of the displacement
piston 85 in the expansion chamber 84 will be effective for
significantly decreasing the pressure initially existing in the
isolated portions of the branch line 83 and the flow line 70
between the still-closed flow-line control valve 74 and the
still-closed chamber control valves 75 and 76 (not shown in FIG.
3). The purpose of this pressure reduction will be subsequently
explained.
Once the wall-engaging member 38, the sealing pad 41 and the
fluid-admitting member 45 have respectively reached their extended
positions as illustrated in FIG. 3, it will be appreciated that the
hydraulic pressure delivered by the pump 87 will again rise. Then,
once the pressure in the output line 90 has reached its second
intermediate level of operating pressure, the control valve 106
will open in response to this pressure level to now discharge the
hydraulic fluid previously trapped in the piston chamber 65 to the
rear of the valve member 55 back to the reservoir 89.
As illustrated in FIG. 4, once the control valve 106 opens, the
hydraulic fluid will be displaced from the rearward piston chamber
65 by way of branch hydraulic lines 138, 139 and 135 to the
"retract" line 97 as pressured hydraulic fluid from the "set" line
96 surges into the piston chamber 66 ahead of the enlarged-diameter
portion 61 of the valve member 55. This will, of course, cooperate
to rapidly drive the valve member 55 rearwardly in relation to the
now-halted fluid-admitting member 45 for establishing fluid or
pressure communication between the isolated portion of the earth
formation 12 and the flow passages 57 and 60 in the valve member by
way of the filter screen 69. This unique flexibility of operation
provided by the fluid-admitting means 20 of the present invention
is, of course, highly significant.
Although this is not fully illustrated in FIG. 4, it will be
recalled from FIGS. 2A and 2B that the control valves 74-76 are
initially closed to isolate the lower portion of the flow line 70
between these valves as well as the branch line 83 leading to the
pressure-reduction chamber 84. However, the flow-line
pressure-equalizing control valve 77 will still be open at the time
the control valve 106 opens to retract the valve member 55 as
depicted in FIG. 4. Thus, as the valve member 55 progressively
uncovers the filtering screen 69, well bore fluids at a pressure
greater than that of any connate fluids which may be present in the
isolated earth formation 12 will be introduced into the upper
portion of the flow line 70 and, by way of the flexible conduit
member 71, into the rearward end of the tubular member 58. As these
high-pressure well bore fluids pass into the annular space 67
around the filtering screen 69, they will be forcibly discharged
(as shown by the arrows 140) from the forward end of the
fluid-admitting member 45 for washing away any plugging materials
such as mudcake or the like which may have become deposited on the
internal surface of the filtering screen when the valve member 55
first uncovers the screen. Thus, the control system 15 is operative
for providing a momentary outward surge or reverse flow of well
bore fluids for cleansing the filtering screen 69 of unwanted
debris or the like before a sampling or testing operation is
commenced.
It will be appreciated that once the several components of the
formation-testing tool 10 and the control system 15 have reached
their respective positions as depicted in FIG. 4, the hydraulic
pressure in the output line 90 will again quickly increase to its
next intermediate pressure level. Once the pump 87 has increased
the hydraulic pressure in the output line 90 to this next
predetermined intermediate pressure level, the control valve 105
will selectively open as depicted in FIG. 5A. As seen there,
opening of the control valve 105 will be effective for now
supplying hydraulic fluid to the high-pressure section 127 of the
"set" line 96 and two branch conduits 141 and 142 connected thereto
for successively closing the control valve 77 and then opening the
control valve 74.
In this manner, as depicted by the several arrows at 143 and 144,
hydraulic fluid at a pressure representative of the intermediate
operating level will be supplied by way of a typical check valve
145 to the upper portion of the piston cylinder 146 of the
normally-open control valve 77 as fluid is exhausted from the lower
portion thereof by way of a conduit 147 coupled to the "retract"
line 97. This will, of course, be effective for closing the valve
member 82 so as to now block further communication between the flow
line 70 and the well bore fluids exterior of the tool 10.
Simultaneously, the hydraulic fluid will also be admitted into the
lower portion of the piston cylinder 148 of the control valve 74.
By arranging the biasing spring 81 for the normally-open control
valve 77 to be somewhat weaker than the biasing spring 149 for the
normally-closed control valve 74, the second valve will be
momentarily retained in its closed position until the first valve
has had time to close. Thus, once the valve 77 closes, as the
hydraulic fluid enters the lower portion of the piston chamber 148
of the control valve 74, the valve member 150 will be opened as
hydraulic fluid is exhausted from the upper portion of the chamber
through a typical check valve 151 and a branch return line 152
coupled to the "retract" line 97.
It will be appreciated, therefore, that with the tool 10 in the
position depicted in FIG. 5, the flow line 70 is now isolated from
the well bore fluids and is in communication with the isolated
portion of the earth formation 12 by way of the flexible conduit
71. It will also be recalled from the preceding discussion of FIG.
3 that the branch flow line 83 as well as the portion of the main
flow line 70 between the flow-line control valve 74 and the sample
chamber control valves 75 and 76 were previously expanded by the
upward movement of the displacement piston 85 in the reduced-volume
chamber 84. Thus, upon opening of the flow-line control valve 74,
the isolated portion of the earth formation 12 will be communicated
with the reduced-pressure space represented by the
previously-isolated portions of the flow line 70 and the branch
conduit 83.
Of particular interest to the present invention, it should be
further noted that should the formation 12 be relatively
unconsolidated, the rearward movement of the valve member 55 in
cooperation with the forward movement of the fluid-admitting member
45 will allow only those loose formation materials displaced by the
advancement of the fluid-admitting member into the formation to
enter the fluid-admitting member. This is to say, the
fluid-admitting member 45 can advance into the formation 12 only by
displacing loose formation materials; and, since the space opened
within the forward end of the fluid-admitting member by the
rearward displacement of the valve member 55 is the only place into
which the loose formation materials can enter, further erosion of
the formation materials will be halted once the fluid-admitting
member has been filled with loose materials as shown in FIG. 5B. On
the other hand, should a formation interval which is being tested
be relatively well-compacted, the advancement of the
fluid-admitting member 45 will be relatively slight with its nose
making little or no penetration into the isolated earth formation.
It will, of course, be appreciated that the nose of the
fluid-admitting member 45 will be urged outwardly with sufficient
force to at least penetrate the mudcake which typically lines the
borehole walls adjacent to permeable earth formations. In this
situation, however, the forward movement of the fluid-admitting
member 45 will be unrelated to the rearward movement of the valve
member 55 as it progressively uncovers the filtering screen 69. In
either case, the sudden opening of the valve 74 will cause mudcake
to be pulled to the rear of the screen 69 to leave it clear for the
subsequent passage of connate fluids.
As best seen in FIGS. 5A and 5B, therefore, should there by any
producible connate fluids in the isolated earth formation 12, the
formation pressure will be effective for displacing these connate
fluids by way of the fluid-admitting means 20 into the flow line
until such time that the lower portion of the flow line 70 and the
branch conduit 83 are filled and pressure equilibrium is
established in the entire flow line. By arranging a typical
pressure-measuring transducer, as at 153 (or, if desired, one or
more other suitable transducers) in the flow line 70, one or more
measurements representative of the characteristics of the connate
fluids and the formation 12 may be transmitted to the surface by a
conductor 154 and, if desired, recorded on the recording apparatus
16 (FIG. 1). The pressure measurements provided by the transducer
153 will, of course, permit the operator at the surface to readily
determine the formation pressure as well as to obtain one or more
indications representative of the potential producing ability of
the formation 12. The various techniques for analyzing formation
pressures as well known in the art and are, therefore, of no
significance to understanding the present invention.
The measurements provided by the pressure transducer 153 at this
time will indicate whether the sealing pad 41 has, in fact,
established complete sealing engagement with the earth formation 12
inasmuch as the expected formation pressures will be recognizably
lower than the hydrostatic pressure of the well bore fluids at the
particular depth which the tool 10 is then situated. This ability
to determine the effectiveness of the sealing engagement will, of
course, allow the operator to retract the wall-engaging member 38
and the sealing pad 41 without having to unwittingly or needlessly
continue the remainder of the complete operating sequence.
Assuming, however, that the pressure measurements provided by the
pressure transducer 153 show that the sealing pad 41 is firmly
seated, the operator may leave the formation-testing tool 10 in the
position shown in FIGS. 5A and 5B as long as it is desired to
observe as well as record the pressure measurements. As a result,
the operator can determine such things as the time required for the
formation pressure to reach equilibrium as well as the rate of
increase and thereby obtain valuable information indicative of
various characteristics of the earth formation 12 such as
permeability and porosity. Moreover, with the new and improved tool
10, the operator can readily determine if collection of a fluid
sample is warranted.
Once the several components of the tool 10 and the control system
15 have moved to their respective positions shown in FIGS. 5A and
5B, the hydraulic pressure will again rise until such time that the
"set" line pressure switch 101 operates to halt the hydraulic pump
87. Inasmuch as the pressure switch 101 has a selected operating
range, in the typical situation the pump 87 will be halted shortly
after the control valve 77 closes and the control valve 74 opens.
At this point in the operating cycle of the tool 10, once a
sufficient number of pressure measurements have been obtained, a
decision can be made whether it is advisable to obtain one or more
samples of the producible connate fluids present in the earth
formation 12. If such samples are not desired, the operator can
simply operate the control switches 23 and 24 for retracting the
wall-engaging member 38 as well as the sealing pad 41 without
further ado. This freedom of action is, of course, possible by
virtue of the flexibility of operation of the new and improved
fluid-admitting means 20.
On the other hand, should a fluid sample be desired, the control
switches 23 and 24 (FIG. 1) are advanced to their next or so-called
"sample" positions 28 to open, for example, a solenoid valve 155
for coupling pressured hydraulic fluid from the high-pressure
section 127 of the "set" line 96 to the piston actuator 156 of the
sample chamber control valve 75. This will, of course, be effective
for opening the control valve 75 to admit connate fluids through
the flow line 70 and the branch conduit 72 into the sample chamber
21. If desired, a "chamber selection" switch 157 in the surface
portion of the system 15 could also be moved from its "first
sample" position 158 to its so-called "second sample" position 159
(FIG. 1) to energize the solenoid valve 160 for opening the control
valve 76 to also admit connate fluids into the other sample chamber
22. In either case, one or more samples of the connate fluids which
are present in the isolated earth formation 12 can be selectively
obtained by the new and improved tool 10.
Upon moving the control switches 23 and 24 to their so-called
"sample-trapping" positions 29, the pump 87 will again be
restarted. Once the pump 87 has reached operating speed, it will
commence to operate much in the same manner as previously described
and the hydraulic pressure in the output line 90 will again begin
rising with momentary halts at various intermediate pressure
levels.
Accordingly, when the control switches 23 and 24 have been placed
in their "sample trapping" positions 29, the solenoid valve 99 will
open to admit hydraulic fluid into the "retract" line 97. By means
of the electrical conductor 103a, however, the pressure switch 103
is enabled and the pressure switch 102 is disabled so that in this
position of the control switches 23 and 24 the maximum operating
pressure which the pump 87 can initially reach is limited to the
pressure at the operating pressure level determined by the pressure
switch 103. Thus, by arranging the control valve 108 to open in
response to a hydraulic pressure corresponding to this
predetermined pressure level, hydraulic fluid in the high-pressure
section 127 of the "set" line 96 will be returned to the reservoir
89 by means of the return line 94. As the hydraulic fluid in the
high-pressure section 127 returns to the reservoir 89, the pressure
in this portion of the "set" line 96 will be rapidly decreased to
close the control valve 105 once the pressure in the line is
sufficient to hold the valve open. Once the control valve 105
closes, the pressure remaining in the low-pressure section 124 of
the "set" line 96 will remain at a reduced pressure which is
nevertheless effective for retaining the wall-engaging member 38
and the sealing pad 41 fully extended.
As the hydraulic fluid is discharged from the lower portion of the
piston actuator 156 by way of the still-open solenoid valve 155 and
fluid from the "retract" line 97 enters the upper portion of the
actuator by way of the branch line 161, the chamber control valve
75 will close to trap the sample of connate fluids which is then
present in the sample chamber 21. Similarly, should there also be a
fluid sample in the other sample chamber 22, the control valve 76
can also be readily closed by operating the switch 157 to reopen
the solenoid valve 160. Closure of the control valve 75 (as well as
the valve 76) will, of course, be effective for trapping any fluid
samples collected in one or the other or both of the sample
chambers 21 and 22.
Once the control valve 75 (and, if necessary, the control valve 76)
has been reclosed, the control switches 23 and 24 are moved to
their next or so-called "retract" switching positions 30 for
initiating the simultaneous retraction of the wall-engaging member
38 and the sealing pad 14. In this final position of the control
switch 24, the pressure switch 103 is again rendered inoperative
and the pressure switch 102 is enabled so as to now permit the
hydraulic pump 87 to be operated at full rated capacity for
attaining hydraulic pressures greater than the first intermediate
operating level in the "retract" cycle. Once the pressure switch
103 has again been disabled, the pressure switch 102 will now
function to operate the pump 87 so that the pressure will now
quickly rise until it reaches the next operating level.
At this point, hydraulic fluid will be supplied through the
"retract" line 97 and the branch hydraulic line 147 for reopening
the pressure-equalizing control valve 77 to admit well bore fluids
into the flow line 70. Opening of the pressure-equalizing valve 77
will admit well bore fluids into the isolated space defined by the
sealing pad 41 so as to equalize the pressure differential existing
across the pad. Hydraulic fluid displaced from the upper portion of
the piston chamber 146 of the control valve 77 will be discharged
through a typical relief valve 161 which is arranged to open only
in response to pressures equal or greater than that of this present
operating level. The hydraulic fluid displaced from the piston
chamber 146 through the relief valve 161 will be returned to the
reservoir 89 by way of the branch hydraulic line 141, the
high-pressure section 127 of the "set" line 96, the still-open
control valve 108, and the return line 94.
When the hydraulic pressure in the output line 90 has either
reached the next operating level or, if desired, a still-higher
level, pressured hydraulic fluid in the "retract" line 97 will
reopen the control valve 107 to communicate the low-pressure
section 124 of the "set" line 96 with the reservoir 89. When this
occurs, hydraulic fluid in the "retract" line will be admitted to
the "retract" side of the several piston actuators 39, 40, 43 and
44. Similarly, the pressured hydraulic fluid will also be admitted
into the annular space 54 in front of the enlarged-diameter piston
portion 52 for retracting the fluid-admitting member 45 as well as
into the annular space 66 for returning the valve member 55 to its
forward position. hydraulic fluid exhausted from the several piston
actuators 39, 40, 43 and 44 as well as the piston chambers 54 and
66 will be returned directly to the reservoir 89 by way of the
high-pressure section 124 of the "set" line 96 and the contron
valve 107. This action will, of course, retract the wall-engaging
member 38 as well as the sealing pad 41 against the tool body 18 to
permit the tool 10 to be either repositioned in the well bore 11 or
returned to the surface if no further testing is desired.
It should be noted that although there is an operating pressure
applied to the upper portion of the piston cylinder 148 for the
flow-line control valve 74 at the time that the control valve 77 is
reopened, a normally-closed relief valve 162 which is paralleled
with the check valve 151 is held in a closed position until the
increasing hydraulic pressure developed by the pump 87 exceeds the
operating level used to retract the wall-engaging member 38 and the
sealing pad 41. At this point in the operating sequence of the new
and improved tool 10, the flow-line control valve 74 will be
reclosed.
The pump 87 will, of course, continue to operate until such time
that the hydraulic pressure in the output line 90 reaches the upper
limit determined by the setting of the pressure switch 102. At some
convenient time thereafter, the control switches 23 and 24 are
again returned to their initial or "off" positions 25 for halting
further operation of the pump motor 88 as well as reopening the
solenoid valve 104 to again communicate the "retract" line 97 with
the fluid reservoir 89. This completes the operating cycle of the
new and improved tool 10.
Accordingly, it will be appreciated that the fluid-admitting means
20 of the present invention enable the new and improved tool 10 to
be selectively operated as required for meeting any situation which
may be reasonably expected to occur during a formation-testing
operation. For example, with the formation-sampling apparatus
disclosed in U.S. Pat. No. 3,653,436, once operation of the tool
shown there is initiated, further sampling operations cannot be
conducted with removing the tool and reconditioning various
components thereof. This is, of course in clear contrast to the
versatility permitted by the selectively-operable fluid-admitting
means 20 of the present invention and the new and improved tool
10.
While only a particular embodiment of the present invention has
been shown and described, it is apparent that changes and
modifications may be made without departing from this invention in
its broader aspects; and, therefore, the aim in the appended claims
is to cover all such changes and modifications as fall within the
true spirit and scope of this invention.
* * * * *