U.S. patent number 10,010,343 [Application Number 15/232,144] was granted by the patent office on 2018-07-03 for vascular access device.
This patent grant is currently assigned to Access Scientific, LLC. The grantee listed for this patent is Access Scientific, LLC. Invention is credited to Steven F. Bierman, Tu Nguyen, Richard A. Pluth.
United States Patent |
10,010,343 |
Bierman , et al. |
July 3, 2018 |
Vascular access device
Abstract
An access device for placing a medical article within a body
space includes a needle, a dilator, and a sheath. The dilator can
be coaxially and slideably disposed about the needle, and the
sheath can be coaxially and slideably disposed about the dilator.
The access device can further include a inner member coaxially
disposed between the needle and dilator. The needle can include a
fenestration in fluid communication with a space between the needle
and inner member. When the needle punctures a blood vessel, the
fenestration allows blood to flow into the space between the needle
and inner member to provide a visual indicator to a physician or
healthcare professional that the needle is in a vessel.
Inventors: |
Bierman; Steven F. (Del Mar,
CA), Pluth; Richard A. (San Diego, CA), Nguyen; Tu
(Escondido, CA) |
Applicant: |
Name |
City |
State |
Country |
Type |
Access Scientific, LLC |
San Diego |
CA |
US |
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Assignee: |
Access Scientific, LLC (San
Diego, CA)
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Family
ID: |
51530713 |
Appl.
No.: |
15/232,144 |
Filed: |
August 9, 2016 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20170035459 A1 |
Feb 9, 2017 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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14207120 |
Mar 12, 2014 |
9566087 |
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61799992 |
Mar 15, 2013 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61M
25/0097 (20130101); A61M 25/0606 (20130101); A61M
25/0662 (20130101); A61M 25/0693 (20130101); A61B
17/3498 (20130101); A61M 25/0668 (20130101); A61B
17/3415 (20130101); A61M 2025/0681 (20130101); A61M
2025/0004 (20130101); A61M 2025/0006 (20130101) |
Current International
Class: |
A61M
5/178 (20060101); A61B 17/34 (20060101); A61M
25/06 (20060101); A61M 25/00 (20060101) |
References Cited
[Referenced By]
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Other References
Oct. 1, 2014, International Search Report and Written Opinion of
Application No. PCT/US14/26803 filed Mar. 13, 2014. cited by
applicant .
A photograph of various access devices. cited by applicant .
Arrow Trauma Products No. TRM-C 12/00 11M, Arrow International,
dated 2000. cited by applicant .
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dated Jan. 18, 2011. cited by applicant .
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.
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by applicant.
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Primary Examiner: Eisenberg; Rebecca E
Attorney, Agent or Firm: Knobbe Martens Olson & Bear,
LLP
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a divisional application of U.S. application
Ser. No. 14/207,120, filed Mar. 12, 2014, which claims the priority
benefit of U.S. Provisional Patent Application Ser. No. 61/799,992
(filed Mar. 15, 2013), the entirety of each is hereby expressly
incorporated by reference herein.
Claims
What is claimed is:
1. An access device for placing a medical article within a body
space, the access device comprising: a needle comprising a
fenestration near a distal end of the needle; a dilator disposed
about the needle, a distal end of the dilator positioned distal to
the fenestration; and an inner member coaxially disposed between
the needle and the dilator, a distal end of the inner member
positioned distal to the fenestration and proximal to the distal
end of the dilator; wherein a space between an outer diameter of
the needle and an inner diameter of the inner member defines a
blood flash channel in fluid communication with the fenestration to
allow blood to flow from an interior of the needle through the
fenestration to the blood flash channel when the needle punctures a
blood vessel and further comprising a sheath coaxially disposed
about the dilator.
2. The access device of claim 1, wherein the needle is 21 gauge and
the dilator is 7 French.
3. The access device of claim 1, wherein a thickness of the blood
flash channel is in the range of about 0.002 inches to about 0.005
inches.
4. The access device of claim 1, wherein at least a portion of the
inner member and dilator are configured to allow visualization of
blood in the blood flash channel.
5. An access device for placing a medical article within a body
space, the access device comprising: a needle comprising a
cylindrical body extending proximally along a needle lumen from a
distal opening to a fenestration, an outer surface of the
cylindrical body disposed at a radius r.sub.1 from the central
longitudinal axis of the needle lumen; a dilator comprising a
cylindrical body extending proximally along a dilator lumen having
an inside surface disposed at a radius r.sub.2 from the central
longitudinal axis of the dilator lumen, a portion of the
cylindrical body of the dilator configured to be disposed about the
needle distal to the fenestration; and an inner member having an
inner portion, an outer portion, and a dimension defined
therebetween, the dimension being less than r.sub.2-r.sub.1 such
that the inner member can be positioned in a flash channel between
the needle and the dilator and further comprising a sheath
coaxially disposed about the dilator.
6. The access device of claim 5, wherein the inner member comprises
a tubular body having an inner radius greater than r.sub.1.
7. The access device of claim 6, wherein the inner member has an
outer diameter less than r.sub.2.
8. The access device of claim 5, wherein the inner member comprises
a dilator.
9. The access device of claim 5, wherein the inner member is
configured to occupy more of the space between the needle and the
dilator at a first position distal the fenestration than a second
position proximal the fenestration.
10. The access device of claim 9, wherein the inner member channels
a majority of the blood exiting the fenestration proximally along
the flash channel.
11. The access device of claim 5, wherein a cylindrical projection
of a distal end opening of the inner member is disposed a distance
d.sub.2 from an inside surface of the inner member, the distance
d.sub.2 being less than one half of the distance r.sub.2-r.sub.1.
Description
BACKGROUND
Field
The present disclosure is generally directed to access devices for
introducing and/or delivering a medical article (such as, for
example, a catheter, cannula, sheath, etc.) into a body space, such
as, for example, an artery, vein, vessel, body cavity, or drainage
site, and more specifically, to a distal tip section of such
devices.
Description of the Related Art
Various medical devices, for example, catheters, cannulas, sheaths,
etc., are often introduced into a patient, for example, in an
artery, vein, body cavity, or drainage site, to deliver fluids to
or withdraw fluids from the patient. For example, a catheter or
vascular sheath can be introduced into a patient's blood vessel
using the Seldinger or a modified Seldinger technique. These
techniques involve inserting an access needle into the patient's
blood vessel and then inserting a guidewire through the needle and
into the vessel. A dilator and sheath in combination or separately
are inserted over the guidewire through tissue into the vessel. The
needle can be removed before or after inserting the dilator and
sheath. The dilator and guidewire are then removed and discarded.
The sheath can be left in the vessel, for example, to deliver
medical fluids to the patient, or a catheter or other medical
article can be inserted through the sheath into the vessel to a
desired location.
Various access devices for performing the Seldinger or a modified
Seldinger technique are known. Some access devices provide the
needle, dilator, and/or sheath coaxially disposed about one
another. Some such devices provide mechanisms for confirming
vascular access.
SUMMARY
The access devices described herein advantageously provide improved
mechanisms form confirming vascular access.
In some embodiments, an access device for placing a medical article
within a body space includes a needle, a dilator coaxially disposed
about the needle, and a inner member coaxially disposed between the
needle and the dilator. The needle includes a fenestration near a
distal end of the needle. A distal end of the dilator is positioned
distal to the fenestration of the needle. A distal end of the inner
member is positioned distal to the fenestration and proximal to the
distal end of the dilator. A space between an outer diameter of the
needle and an inner diameter of the inner member defines a blood
flash channel in fluid communication with the fenestration to allow
blood to flow from an interior of the needle through the
fenestration to the blood flash channel when the needle punctures a
blood vessel.
In some embodiments, an access device for placing a medical article
within a body space includes a needle, a dilator, and a inner
member. The needle includes a cylindrical body extending proximally
along a needle lumen from a distal opening to a fenestration. An
outer surface of the cylindrical body is disposed at a radius
r.sub.1 from the central longitudinal axis of the needle lumen. The
dilator includes a cylindrical body extending proximally along a
dilator lumen. An inside surface of the dilator is disposed at a
radius r.sub.2 from the central longitudinal axis of the dilator
lumen, and a portion of the cylindrical body of the dilator is
configured to be disposed about the needle distal to the
fenestration. The inner member includes an inner portion, an outer
portion, and a dimension defined therebetween. The dimension is
less than r.sub.2-r.sub.1 such that the inner member can be
positioned in a flash channel between the needle and the
dilator.
In some embodiments, a sheath assembly includes a sheath body, a
hub, and a valve including an annular member and a sealing member.
The sheath body includes a generally flexible tubular structure, a
proximal end, and a distal end and defines a longitudinal axis. The
hub is coupled with the proximal end of the sheath body, and the
sheath body and hub have aligned openings forming a passage
therethrough. The annular member of the valve is disposed against a
surface of the hub facing the sheath body and includes an opening
therethrough. The sealing member of the valve has an engagement
portion coupled with a structure of the sheath assembly disposed
generally between the surface of the hub and the distal end of the
sheath body. The sealing member also has a seal portion projecting
into sealing engagement with the opening in the annular member in a
sealing position and disposed away from the opening in the annular
member in an open position.
In some embodiments, a sheath assembly includes a sheath body and
hub. The sheath body includes a generally flexible tubular
structure, a proximal end, and a distal end, and defines a lumen
along a longitudinal axis. The hub is coupled with the proximal end
of the sheath body and has a passage therethrough. The sheath
assembly further includes a soft polymeric diaphragm coupled with a
distal face of the hub. The diaphragm provides fluid communication
between the lumen and the passage when open and has a proximal face
configured to seal against a device disposed in the passage,
diaphragm and lumen of the sheath assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and other features, aspects, and advantages of the
embodiments of the invention are described in detail below with
reference to the drawings of various embodiments, which are
intended to illustrate and not to limit the embodiments of the
invention. The drawings comprise the following figures in
which:
FIG. 1A is a perspective view of an embodiment of an access device
having a pre-loaded guidewire coaxially aligned with a needle, a
dilator, and a medical article such as a sheath.
FIG. 1B is a plan view of the embodiment depicted in FIG. 1A.
FIG. 2A is a plan view of the needle from FIG. 1A.
FIG. 2B is a side view of the needle from FIG. 1A.
FIG. 2C is a cross-sectional view taken along the lines 2C-2C in
FIG. 2A.
FIG. 2D is an enlarged plan view of a portion of the needle of FIG.
2A.
FIG. 3A is a plan view of the dilator from FIG. 1A.
FIG. 3B is a cross-sectional view taken along the lines 3B-3B in
FIG. 3A.
FIG. 4A is a plan view of the sheath from FIG. 1A and shows a
sheath hub connected to a proximal end of a sheath.
FIG. 4B is a cross-sectional view of the sheath from FIG. 4A taken
along the lines 4B-4B in FIG. 4A.
FIG. 4C is a proximal end view of another embodiment of a
sheath.
FIG. 4D is a plan view of the sheath of FIG. 4C.
FIGS. 4E and 4F are a side isometric view and an exploded side
isometric view, respectively, of an embodiment of a sheath.
FIG. 4G is a side cross-sectional view of the sheath of FIG. 4E
taken at 4G-4G.
FIGS. 4H-4I are enlarged views of a section of the sheath of FIG.
4G showing a valve element in a closed and opened position,
respectively.
FIGS. 4J-4L are enlarged views of a section of an embodiment of a
valve element.
FIG. 5A is a perspective view of the guidewire section from FIG. 1A
and shows a guidewire hub connected to a proximal end of a
guidewire.
FIG. 5B is a plan view of the guidewire section of the embodiment
depicted in FIG. 5A.
FIG. 6A is a perspective view of a track from FIG. 1A.
FIG. 6B is a plan view of the track in FIG. 6A and shows a locking
mechanism for locking the needle relative to the dilator.
FIG. 6C is a side view of the track in FIG. 6B.
FIG. 6D an enlarged perspective view of the locking mechanism from
FIG. 6B.
FIG. 7A is a plan view of the embodiment depicted in FIG. 1A
illustrating the insertion of the distal end of the access device
into a patient.
FIG. 7B is an enlarged view of the embodiment depicted in FIG. 8A
focusing on the area of the access device adjacent to the
patient.
FIG. 7C is an enlarged view of a portion of the embodiment depicted
in FIG. 8B and illustrates a needle opening in hidden lines.
FIG. 7D is an enlarged cross-sectional view of a portion of the
embodiment depicted in FIG. 7C and shows the needle opening or
fenestration so as to allow fluid to flow from inside the needle to
a channel formed between the needle and dilator.
FIG. 7E is an enlarged cross-sectional view of the embodiment
depicted in FIG. 7C proximal to the needle opening along line
7E-7E.
FIG. 7F is a plan view of a distal portion of another embodiment of
a needle, with interior features in phantom.
FIG. 7G is a side view of the needle of FIG. 7F.
FIG. 7H is an enlarged cross-sectional view of the embodiment
depicted in FIG. 7C distal to the needle opening along line
7H-7H.
FIG. 7I is an enlarged cross-sectional view of another embodiment
of an access device showing portions of a needle hub, a dilator
hub, and an insert.
FIG. 7J is an enlarged cross-section view of the access device of
FIG. 7I, wherein an insert is not fully inserted.
FIG. 7K is an enlarged view of an insert of the access device of
FIG. 7I.
FIG. 8A is a side view of the embodiment depicted in FIG. 1A
illustrating the guidewire advanced from the needle tip in a distal
direction.
FIG. 8B is an enlarged view of the embodiment depicted in FIG. 8A
focusing on the area where the guidewire hub is locked to the
needle hub when the needle hub is in the first position.
FIG. 9A is a side view of the embodiment depicted in FIG. 1A
illustrating the dilator and sheath being advanced distally
relative to the needle body from the position illustrated in FIG.
8A.
FIG. 9B is an enlarged bottom view of the embodiment depicted in
FIG. 9A focusing on the area where the needle hub is locked to the
track when the needle hub is in the second position.
FIG. 10A is a side view of the embodiment depicted in FIG. 1A
illustrating the removal of the guidewire, needle body, and dilator
from the sheath.
FIG. 10B is an enlarged view of the portion of the embodiment
illustrated in FIG. 10A showing the needle tip covered by the
dilator during removal of the guidewire, needle body, and dilator
from the sheath.
FIG. 11A is a partial side view of an embodiment of an access
device including an inner member.
FIG. 11B is a partial section view of the access device of FIG.
11A.
FIG. 12 is a perspective view of an embodiment of an access device
including an inner member.
DETAILED DESCRIPTION
In various circumstances a physician may wish to introduce a
catheter or sheath into a space within a patient's body, for
example, a blood vessel or drainage site, to introduce fluids to
the space or remove fluids from the space. Various access devices
are known in the art. Examples of an improved access device are
described in International Application No. PCT/US2012/051495,
entitled "ACCESS DEVICE WITH VALVE," filed Aug. 17, 2012, the
entire contents of which is incorporated by reference herein and
forms part of this specification. FIGS. 1A and 1B illustrate an
access device 20 that can be used, for example, in performing the
Seldinger or a modified Seldinger technique to introduce a catheter
or sheath to a patient's blood vessel. While the access device is
described herein in the context of vascular access, the access
device also can be used to access and place a medical article
(e.g., catheter or sheath) into other locations within a patient's
body (e.g., a drainage site) and for other purposes (e.g., for
draining an abscess).
The present embodiment of the access device is disclosed in the
context of placing an exemplary single-piece, tubular medical
article into a body space within a patient. Once placed, the
tubular article can then be used to receive other medical articles
(e.g., catheters, guidewires, etc.) to provide access into the body
space and/or be used to provide a passage way for introducing
fluids into the body space or removing (e.g., draining) fluids from
the body space. In the illustrated embodiment, the tubular medical
article is a sheath or catheter that is configured primarily to
provide a fluid passage into a vein. The principles of the present
invention, however, are not limited to the placement of single
piece sheaths or catheters, or to the subsequent insertion of a
medical article via the sheath or catheter. Instead, it will be
understood in light of the present disclosure that the access
device disclosed herein also can be successfully utilized in
connection with placing one or more other types of medical
articles, including other types of sheaths, fluid drainage and
delivery tubes, and single or multi-lumen catheters directly in the
patient or indirectly via another medical article.
For example, but without limitation, the access devices disclosed
herein can also be configured to directly or indirectly place
central venous catheters, peripherally inserted central catheters,
hemodialysis catheters, surgical drainage tubes, tear-away sheaths,
multi-piece sheaths, PICC lines, IV lines, scopes, as well as
electrical conduit for wires or cables connected to external or
implanted electronic devices or sensors. As explained above, the
medical articles listed above may be directly placed in the patient
via the dilator, needle, and guidewire of the access device or
subsequently placed within the patient via a medical article that
was placed within the patient via the dilator, needle, and
guidewire of the access device.
Further, the embodiments disclosed herein are not limited to
co-axial insertion of a single medical article. For example, two
catheters may be inserted in the patient via an inserted sheath or
a second catheter may be inserted in the patient via an inserted
first catheter. Further, in addition to providing a conduit into
the vessel or other body space, the medical article inserted via
the dilator, needle, and guidewire can form a lumen that is in
addition to the lumen(s) of the subsequently inserted medical
article. One skilled in the art can also find additional
applications for the devices and systems disclosed herein. Thus,
the illustration and description of the access device in connection
with a sheath (e.g., for micro puncture applications) is merely
exemplary of one possible application of the access device.
With reference to FIGS. 1A and 1B, an example embodiment of an
access device 20 includes a needle 22, a dilator 24, and a tubular
sheath 26. In the illustrated embodiment, the access device 20 also
includes a guidewire 28 and guidewire track 30. The dilator 24 can
be coaxially disposed about the needle 22, and the sheath 26 can be
coaxially disposed about the dilator 24. The access device 20 can
be configured to allow for telescoping movement among the needle
22, dilator 24, and sheath 26.
With reference to FIGS. 2A-2D, the needle 22 includes a needle body
32 and needle hub 34. The needle hub 34 is disposed on a proximal
end of the needle body 32 at a proximal portion 52 of the needle
22. The needle hub 34 can include a locking structure 66 at a
distal portion 61 of the needle hub 34 to allow the physician or
healthcare provider to lock the needle hub 34 to a medical article
such as a dilator hub 38 as described in greater detail herein. The
needle hub 34 can also include a locking structure at a proximal
portion 60 of the needle hub 34 to allow the physician or
healthcare provide to secure (e.g., releasably secure) another
medical article to the needle hub 34. The needle body 32 terminates
at a distal end near a distal portion 50 of the needle 22. The
distal end of the needle body 32 can have a bevel tip 54.
The needle body 32 has a sufficiently long length to access a
targeted subcutaneous body space and has a sufficient gauge size to
withstand the insertion forces when accessing the body space
without causing undue trauma. For many applications, the needle
body can have a length between 3-20 cm, and more preferably between
3-10 cm. For example, to access a body space (e.g., a vessel) in
the thorax of an adult human, the needle body 32 preferably has a
length of 7 cm or greater, and more preferably has a length of 9 cm
or greater, and most preferably has a length of 9 to 10 cm. The
size of the needle preferably is 18 gauge or smaller, and more
preferably between 18-28 gauge, and most preferably between 18-26
gauge for micro-puncture applications (e.g., peripheral IVs). For
applications with a neonate, the length and gauge of the needle
body 32 should be significantly shorter and smaller, for example
preferably between 3-4 cm and between 26-28 gauge. In some
embodiments, the needle 22 includes an echogenic portion that can
be used in combination with ultrasound to help position the needle
in the desired location.
In some embodiments, the needle body 32 includes at least one
fenestration or opening 56 near a distal end of the needle body 32.
The fenestration 56 extends, or provides a path, through the wall
or side of the needle body 32. The fenestration 56 can allow for a
fluid, such as blood, to flow into a space between a portion of the
needle body 32 and a portion of the dilator 24 during use of the
access device 20, creating a "blood flash." During blood flash,
blood is observed flowing between the needle 22 and dilator 24 to
indicate to the physician or healthcare provider that the tip 54 of
the needle body 32 has punctured a blood vessel. The fenestration
56 can have a variety of shapes and orientations on the needle body
32. For example, the fenestration 56 illustrated in FIG. 2D has an
oblong shape. However, the shape of the side opening 56 is not
limited to the illustrated embodiment and may be round, oblong,
square, or another shape.
With reference to FIGS. 3A-3B, the dilator 24 can include a dilator
body 36 and dilator hub 38. The dilator hub 38 can include a first
locking structure 78 to engage the needle hub 34 and a second
locking structure 80 to engage with a sheath hub 42, described in
greater detail herein. For embodiments of the access device 20
having a fenestration 56 in the needle 22 to allow for blood flash,
optical properties, such as the color, of the needle 22 and/or the
dilator 24 can be selected to enhance the contrast between the
blood or other fluid and the needle 22 and/or dilator 24. To
increase the visibility of the fluid as the fluid flows between the
needle 22 and the dilator 24, the dilator 24 can be manufactured
from a clear or at least somewhat transparent material with the
needle 22 having a color that contrasts with the color of the
fluid. For example, the needle 22 can have a white or silver color
to enhance its contrast with red blood.
As shown in FIGS. 4A-4B, the sheath 26 can include a sheath body 40
and sheath hub 42. The sheath hub 42 can include a locking
structure 94 configured to engage, for example, the second locking
structure 80 of the dilator hub 38. The sheath body 40 may be a
single piece sheath through which a catheter or other medical
article (e.g., a guidewire) is inserted into the vessel. In such an
embodiment, the sheath body 40 forms a conduit for insertion of the
catheter or other medical article (e.g., a guidewire). In addition
to providing a conduit, the sheath or a portion of the sheath can
form a lumen that is in addition to the lumen(s) of the catheter.
For example, an equivalent to a triple lumen catheter can be formed
by inserting a dual lumen catheter through the sheath body 40 with
the sheath body 40 itself forming a third lumen. The sheath body 40
can be manufactured from a clear or at least somewhat transparent
material to allow the physician or healthcare provider to see blood
flowing between the needle body 32 and dilator 24 through the
sheath body 40.
In some embodiments, for example as shown in FIGS. 4C and 4D, the
sheath can be a splittable sheath 26A. For example, it may be
advantageous to remove a portion of or the entire sheath body 40A
depending on the type of catheter or medical article that is to be
inserted into the vessel after employing the access device 20. For
example, after the catheter or other medical article is inserted
into the vessel, a portion of the sheath body 40A can be separated
or peeled-away and removed to reduce clutter at the access site. A
peel-away sheath can include perforations, serrations, skives, or
other structures, or include other materials (e.g., PTFE with
bismuth) to allow the physician or healthcare provider to remove
easily a portion or the entire sheath body 40A.
In some such embodiments, the sheath hub 42A may comprise radially
extending wings, handle structures, or tabs 43 to allow for easy
release and removal of the sheath body 40 from other parts of the
access device 20. Tabs 43 can have any of a number of different
shapes and/or surface features to facilitate them being gripped,
and are not limited to the substantially T-shape shown. Tabs 43 are
separable, to allow the splittable sheath 40A to separate along one
or more split lines, such as a predetermined split or separation
line 45. The split line 45 can extend through either or both the
sheath hub 42A and the sheath body 40A. The split line(s) can
extend generally parallel to one or more longitudinal axes defined
by the sheath body 40A and/or sheath hub 42A, but in some
embodiments, the split line(s) can extend substantially
non-parallel. As illustrated, splitting the sheath 26A along the
split line 45 can separate the sheath 26A into two or more
symmetrical or asymmetrical portions (e.g., halves). The sheath 26A
can include similar additional features described herein for sheath
26. In some embodiments, sheath 26A can include similar features
that are also configured to be separable into one or more portions
along split line 45. For example, sheath 26A can have a separable
lip 95A, allowing engagement of sheath 26A with other elements
described above, such as the dilator 24, while allowing separation
along split line 45. Additional embodiments of a splittable sheath
body and/or hub that can be employed with sheath 26A are shown and
described, for example, in FIGS. 23A-23B, and the corresponding
supporting text (e.g., paragraphs [0223]-[0227]), of PCT
International Patent Application No. PCT/US2010/034609, filed May
12, 2010, hereby incorporated by reference in its entirety herein.
In some applications, the wings are sized to provide the healthcare
provider with leverage for breaking apart the sheath hub 42. The
sheath hub 42 and/or the sheath body 40 may comprise two or more
portions (e.g. halves) connected by a thin (e.g., frangible)
membrane. The membrane can be sized to hold the two or more
portions of the sheath hub 42 and/or sheath body 40 together until
the healthcare provider decides to remove the sheath hub 42 and/or
sheath body 40 from the access device. The healthcare provider
manipulates the wings to break the membrane and sever one or more
portions of the sheath hub 42 into separate or partially separated
pieces.
FIGS. 4E-4I illustrate another embodiment of a sheath that can be
used with the dilators, needles, guidewires, and other elements
described herein in a similar manner to the previously described
sheaths is sheath 26B. Sheath 26B can include a sheath body 40B and
a sheath hub 42B, with an inner cavity 241 extending through or
along a portion of sheath body 40B and/or sheath hub 42B (e.g.,
along one or more longitudinal axes thereof). Sheath hub 42B can
extend from a proximal end of sheath body 40B. Sheath body 40B
and/or sheath hub 42B can be optionally splittable along one or
more split lines 45. In some embodiments, sheath body 40B and/or
sheath hub 42B can be splittable along two or more split lines 45,
to form two or more separable sections or halves, such as sheath
hub sections 261 and 271. The embodiments of sheath 26B, including
body 40B and hub 42B, can be generally similar to the embodiments
of sheaths, sheath bodies, and/or sheath hubs discussed elsewhere
herein.
With reference to FIGS. 4F-4I, sheath 26B can include a valve
element 240 configured to substantially seal a portion of inner
cavity 241. Valve element 240 can include a resilient plate 242
supporting a sealing element 243. The resilient plate 242 can be
supported by a portion of the sheath body 40B and/or hub 26B such
that a portion (e.g., a sealing portion 264) of the resilient plate
242 can extend (e.g., radially inwardly) into and substantially
seal the inner cavity 241. Valve element 240 can be positioned
between a proximal portion 244 of inner cavity 241 and a distal
portion 245 of inner cavity 241, such that proximal portion 244 and
distal portion 245 can be substantially sealed with respect to each
other. Portions 244, 245 can comprise any of a variety of sizes and
shapes, and are shown with an approximately circular
cross-sectional shape for illustrative purposes only. In the
depicted embodiment, proximal portion 244 of inner cavity 241
comprises at least a region having a cross-sectional area that is
less than distal portion 245, to facilitate sealing of valve 240
against portion 244, while allowing valve 240 to flex and move
distally into distal portion 241, as described further herein. In
this arrangement, the valve 240 can be configured to substantially
inhibit flow through the inner cavity 241 in a proximal direction,
while not substantially inhibiting the passage of articles such as
a dilator or needle through the cavity.
Valve element 240 can be adapted to flex or move between a closed,
or substantially sealed position (for example, as shown in FIGS. 4G
and 4H), and an open, or substantially unsealed position (for
example, as shown in FIG. 4I), through flexation or flexing of
resilient plate 242. Valve element 240 can move between an open and
closed position through passage of a fluid (or gas), a device, or
through an operation by a user (for example, using an external
lever or other device attached to resilient plate 242). In the
closed position, a sealing surface 266 on a proximal surface of the
sealing element 243 can contact or otherwise engage with a
corresponding sealing surface 267 on a distal surface of at least
one of the splittable sheath body and hub 40B, 42B. The interaction
of the sealing surfaces 266 and 267 can inhibit passage through the
cavity 241 in the proximal direction. Notably, pressure against the
valve element 240 in a proximal direction can press the sealing
surfaces 266 and 267 further together. In some embodiments, this
mechanism can be sufficiently resilient to withstand pressures
associated with human blood vessels to prevent a loss of blood
through the valve. In some embodiments, the sealing element 243
includes a raised portion, such as substantially dome-shaped
portion 278. The dome-shaped portion 278 can prevent or reduce the
likelihood of contact between the sealing surface 266 and a device
263, when the device 263 is extended through cavity 241. For
example, if sheath 26B is stored with a device extended through the
cavity 241, for example, a dilator 24 as described herein, if the
device sets or sticks to another portion of the sheath 26B, it will
do so to the raised portion 278, and not to a portion of the
sealing surface 266. As such, the raised portion 278 can prevent
damage to the sealing surface 266 of the sealing element 243 by
extended forceful contact with the device 263, and thus extend the
sealing capability and life of the valve element 240.
In some embodiments, the resilient plate 242 is configured such
that the sealing surface 266 of the sealing element 243 is biased
or preloaded against sealing surface 267 of the splittable sheath
body and/or hub such that valve 240 is preloaded in the closed
position. This biasing can enhance the above-described inhibition
of passage of matter in the proximal direction. Additionally, the
biasing can help the valve element 240 inhibit passage of matter
such as the flow of fluid or gas (e.g., blood flash, or air) or
passage of a device in a distal direction (e.g., longitudinally)
within cavity 241. For example, the bias towards the closed
position can be strong enough to resist a force (or cracking
pressure) in the distal direction to open the valve element 240. In
some embodiments, the preload or bias of valve element 240 can be
sufficient to prevent gas from being drawn distally through cavity
241, and into a patient due to, for example, negative pressure
created by a human during a normal pulse. Notably, drawing gas into
a blood vessel can cause serious health effects such as an
embolism.
Resilient plate 242 can comprise any of a variety of materials with
sufficient rigidity to support sealing element 243 and
substantially seal inner cavity 241, and with sufficient
flexibility to allow valve element 240 to flex or move between the
open and closed positions described herein. Resilient plate 242 can
comprise a bio-compatible metal or plastic, or various composites
or combinations thereof. Preferably, resilient plate 242 can
comprise a material with reduced susceptibility to cold-setting,
such that a needle, dilator, catheter, or other medical article can
be extended through cavity 241, with valve element 240 in an open
position, as described above, and packaged together for a period of
time within the sheath 26B, without compromising the valve features
(e.g., its flexibility and ability to seal cavity 241 when in a
closed position). In some embodiments, resilient plate 242 can
comprise, Nickel, Titanium, and/or steel (e.g., stainless steel,
spring steel, etc.), or various alloys or combinations thereof. In
some embodiments, resilient plate 242 comprises NiTi (Nitinol), or
NiTi SE. In some embodiments, the resilient plate 242 can comprise
a shape-memory alloy to facilitate its movement between an opened
and closed position and to prevent cold-setting for extended
periods of time such as 2 years.
Sealing element 243 can comprise any of a variety of materials that
can substantially seal inner cavity 241 when in contact with or
biased against sealing surface 267. In some embodiments, sealing
element 243 can comprise metal, plastic, rubber, or other suitable
biocompatible materials such as polyisoprene, silicone,
polyurethane, or other elastic polymers. In some embodiments, the
Shore A hardness of sealing element 243 can be within a range of
approximately 5 to 90, or in some embodiments, 10 to 70, or in some
embodiments, approximately 15 to 50, or in some embodiments,
approximately 30. In some embodiments, the sealing element 243 can
be coated or include other surface treatments, such as a
siliconized surface to facilitate low-friction sliding of various
elements along its surface (such as device 263). Even further, in
some embodiments the resilient plate 242 and the sealing element
243 can be formed of the same material, such that the valve element
240 can optionally be a single unitary piece.
Resilient plate 242 and/or element 243 can be formed in a number of
different ways, such as molding (e.g., injection), stamping and the
like, and can be formed separately or integrally. Resilient plate
242 and sealing element 243 can be attached to each other in a
variety of ways, such as with adhesive, bonding (e.g., ultrasonic,
thermal, etc.), fasteners, overmolding, and the like. A primer or
non-stick coating or surface treatment can be applied to plate 242
and/or sealing element 243 to facilitate their attachment to each
other during the manufacturing thereof. In some embodiments, a
plurality of plates 242 and/or elements 243 can be formed in a
single molding or stamping step, with severable tabs to allow the
plates 242 and/or elements 243 to be used individually. With
respect to the bending properties of the resilient plate 242,
described above, in some embodiments the resilient plate 242 can be
pretreated to have certain mechanical characteristics prior to its
combination with the sealing element 243.
The valve element 240, as depicted by way of the resilient plate
242, can attach to the sheath 26B by a variety of means. In some
embodiments it can be glued or bonded to the sheath 26B. In other
embodiments, the resilient plate 242 can attach to the sheath 26B
by molding or overmoulding. In further embodiments, the resilient
plate 242 can be molded integrally with the sheath 26B (or a
portion thereof such as the sheath hub half). When formed
integrally, it may be desirable to give the hub 42B or body 40B a
substantially greater thickness than the resilient plate 242, such
that the hub or body maintains a higher rigidity. In other
embodiments the resilient plate 242 can attach to the sheath 26B by
a mechanical compression, such as where the sheath hub 42B or body
40B includes a groove that receives the plate, and allows it to be
press-fit into position.
Resilient plate 242 can be attached to various portions of sheath
hub 42B and/or body 40B. In some embodiments, the sheath hub 42B
and/or body 40B can comprise two or more separate pieces that are
positioned and attached with respect to each other such that a
portion of resilient plate 242 is clamped between a portion of
sheath hub 42B and/or body 40B. As best shown in FIGS. 4F, 4H, and
4I, sheath hub 42B can comprise a proximal portion 48 and a distal
portion 49, configured to engage with each other such that the
valve element 240, by way of a mounting portion 265 of the
resilient plate 242, can be supported or clamped therebetween
within a groove or gap 274 (as shown in FIG. 4I). Portions 48, 49
can comprise any of the materials described herein generally for
sheath 26B and other components thereof, such as sheath hub 42B and
sheath body 40B. In one embodiment, portion 48 comprises ABS
plastic. In one embodiment, portion 49 comprises a K resin.
Portions 48, 49 can engage with each other using any of a variety
of attachment means and methods known or described herein, such as
bonding, adhesive (e.g., solvents), and the like.
The valve element 240, and resilient plate 242, can be attached to
one or more sections of sheath hub 42B and/or body 40B that
separate along line(s) 45. Preferably, resilient plate 242 is
attached to only one separable section of sheath 26B, such as
sheath hub section 261, to facilitate the separation of valve 240
from sheath hub section 271 during the splitting of sheath 26B.
Additionally, plate 242 can be attached to only one separable
section of sheath 26B to facilitate the flexing and movement of
resilient plate 242 and sealing element 243 within inner cavity
241. In other embodiments, where the valve element 240 is attached
to multiple separable portions of the sheath hub 42B and/or body
40B, the valve element 240 can also be separable by similar
structures.
FIGS. 4J-4L show further embodiments that include an annular member
268 and a resilient plate 242A and sealing element 243A. The plate
242A and sealing element 243A can be similar to the resilient plate
242 and sealing element 243 shown in FIGS. 4F-4I and described
herein. The annular member 268 can function like an O-ring in some
respects. As shown, the annular member 268 includes a central bore
269 configured to receive the domed-shaped portion 278A of the
sealing element 243A when the valve is in a closed position. A top
surface of the annular member 268 tapers so that the annular member
is thinner proximate the bore 269 than at a location outward of the
bore 269, e.g., at the outer edge. The taper can be downwardly from
an upper surface in some embodiments. A bottom surface of the
annular member 268 can be substantially straight or flat. The
annular member 268 is placed against the sealing surface 267 so
that in a closed position, the sealing element 243A seals against
the annular member 268 rather than the sealing surface 267. The
annular member 268 can be made of a relatively soft material, and
can be thin enough to tear during splitting of the sheath 26B. The
annular member 268 can advantageously compensate for possible
molding imperfections and/or misalignment in the manufacture and
assembly of the sheath hub, for example, due to being constructed
from a relatively soft and compliant material. The annular member
268 also advantageously reduces the size of the aperture to be
sealed by the sealing element 243A compared to the sealing surface
267, which can produce a greater vacuum hold to bias the sealing
element 243A in a closed position with the same spring pre-loading
force of the resilient plate 242A. Additionally, the annular member
268 can act as a seal around a device introduced into the patient
through the sheath 26B to maintain a seal when the valve 240 is in
an open position to accommodate the device. The annular member 268
can therefore act as a seal independent of the sealing element
243A. In some embodiments, the annular member 268 can stretch to
accommodate and/or conform to various devices that can be
introduced through the sheath 26B.
In some embodiments, the sealing element 243A can be made of a
relatively hard material, for example, polyurethane or
polycarbonate. Inclusion of a relatively soft annular member 268
can advantageously allow the sealing element 243A to be made of a
relatively hard material because the more compliant annular member
268 can compensate for molding imperfections, misalignment, and the
like for which a relatively hard sealing element 243A may not be
able to compensate as effectively. The relatively hard material can
advantageously reduce possible damage to the resilient plate 242A.
Additionally, with a sealing element 243A made of a relatively
softer material, for example, silicone, the resilient plate 242A
may bend to some extent anywhere along its length when the valve is
opened. With a sealing element 243A made of a relatively harder
material, bending of the resilient plate 242A may be relatively
more limited to a pivot axis 270, which can reduce possible damage
and/or wear to the resilient plate 242A. The relatively hard
material can also better resist tearing and/or other wear. Such
tearing or wear can adversely affect the effectiveness of the seal
or expose sharp portions of the resilient plate 242A, which can cut
or otherwise damage other instruments, for example a dilator 24 as
described herein, inserted into and/or removed from the sheath 26B
through the valve 240.
As shown in FIGS. 5A-5B, the guidewire 28 can include a guidewire
body 44 and guidewire hub 46. The guidewire hub 46 can have a
structure corresponding to a coupling section 290 on the guidewire
track 30, shown in FIGS. 6A-6D, to releasably connect the hub 46 to
the track 30. The guidewire track 30 can also include a distal
locking member 124 to connect the track 30 to the dilator hub 38,
and a locking mechanism 128 for the needle hub 34.
The access device 20 can be packaged pre-assembled as shown in
FIGS. 1A and 1B, with the guidewire 28 coaxially disposed within
the needle 20, the guide wire hub 46 secured to the track 30, the
needle coaxially disposed within the dilator 24, the needle hub 34
locked to the dilator hub 38, the guidewire track 30 attached to
the dilator hub 38, the dilator 24 coaxially disposed within the
sheath 26, and the dilator hub 38 locked to the sheath hub 42. In
some alternative embodiments, the splittable sheath 26A is packaged
uncoupled from the remainder of the access device 20. Prior to use,
the physician or healthcare provider can insert the needle body 32
and dilator body 36 into the sheath 36A, and advance the needle and
dilator distally or the sheath proximally relative to one another
until the sheath hub 42 locks to the dilator hub 38.
In use, the needle body 32 is inserted into a blood vessel 148 or
other body site as shown in FIGS. 7A-7B. FIGS. 7C-7E illustrate an
embodiment of the access device at this stage of use, wherein a
channel is formed between the needle and the dilator, to allow, for
example, blood to flow during a blood flash. Referring to FIGS.
7C-7G, the needle body 32 includes one or more fenestrations 56
that allow blood to flow through the sidewall of the needle body 32
and into a space between the needle body 32 and the dilator shaft
36. One or more optional ridges 176 (e.g., two ridges 176 extending
from the dilator shaft 36 are shown in the illustrated embodiment)
can extend between the needle body 32 and the dilator shaft 36. The
ridges 176 can define the sides of at least one channel 256
extending along a length of the needle body 32. In some embodiments
additional channels 256 can be formed with additional ridges or
other features. In some embodiments, the ridges 176 can include
longitudinal gaps, to allow circumferential or transverse flow
between adjacent channels formed by the ridges 176. In other
embodiments channels 256 can be formed with a protruding ridge, or
without a protruding ridge such as with a depression(s) or with a
concentric gap. Channel 256 can be formed with protruding ridges
(as shown) or non-protruding recessed grooves or flowpaths on the
inner surface of the dilator shaft 36 and/or the outer surface of
the needle body 32. Channel 256 can be formed without protruding
ridges and/or grooves, and can simply comprise the annular space
formed between needle body 32 and dilator shaft 36. Although the
channel 256 is depicted as straight, it can also form other
patterns such as a helix or another shape wrapping about the access
device. Further, where multiple channels are present they can form
intersecting helices, parallel helices, or other patterns. In other
embodiments, a distance between the needle body 32 and a dilator
shaft 36 (e.g. where the inner diameter of the dilator shaft
exceeds the outer diameter of the needle body) can generally define
a space, or a generally annular space, similar to the space created
by the channels 256.
In some embodiments, the access device 20 includes features to vent
the flash channel 256. Examples of various vents can be found in
PCT International Patent Application No. PCT/US2012/051495, filed
Aug. 17, 2012, which is incorporated by reference in its entirety
herein. In some embodiments, venting can be provided at least
partially through an insert 51 between the dilator hub 38 and
needle hub 34, as shown in FIGS. 7I-7K. In some embodiments, an
additional piece such as the insert 51 can facilitate the provision
of certain desirable dimensions, materials, and other design
features that might not be otherwise possible or economical. For
example, it may be desirable for a middle portion of the dilator
shaft 36 to have an inner diameter substantially larger than the
outer diameter of the needle body 32 near a needle fenestration.
This difference in diameters can create a space that allows a body
fluid to flow between the two (such as in the channel 256) from the
fenestration. However, in some embodiments it may also be desirable
to provide the dilator shaft 36 with a smaller inner diameter near
the dilator's distal tip. In further embodiments it may be
desirable to provide a proximal portion of the dilator 424 that
also has a smaller diameter to hinder the flow of a body fluid such
as blood proximally while still allowing the venting of gases. This
venting can facilitate the drawing of a body fluid into the space,
cavity, or channel. However, it may be difficult to manufacture a
dilator 24 with small inner diameters at its proximal and distal
ends, and a large inner diameter in a middle portion.
The embodiment depicted in FIGS. 7I-7K provides venting with the
assistance of an insert 51. The insert 51 can be disposed within a
proximal opening 107 of the dilator hub 38. The proximal opening
107 can be configured to also receive a distally protruding portion
109 of the needle hub 34. In some embodiments the insert 51 can be
press-fit into the dilator hub 38, while in other embodiments it
can be loosely slid onto the needle body 32 (e.g., prior to
combination with the dilator).
As best depicted in FIG. 7K, the insert 51 defines a through-hole
101 that can slidingly receive the needle 22 (or another needle
described herein), e.g. along the needle body 32. Further, as
depicted, the insert 51 can be substantially circular, or
donut-shaped, allowing flexibility in its rotational position
within the dilator hub 38. However, in other embodiments the insert
51 can be rotationally fixed within the dilator hub 38, i.e., with
a non-circular insert and a corresponding non-circular receiving
portion in the dilator hub 38.
Even further, the insert 51 can have particular dimensions to
facilitate the release of gases while hindering the release of body
fluids. For example, the diameter of the insert's through-hole 101
can be only slightly greater than the outer diameter of the needle
body 32, creating a space or gap (not shown) between insert 51 and
needle body 32, the gap sized to allow the release of gases but
hinder the release of a body fluid. As best shown in FIGS. 7I and
7J, the gases can then flow proximally within the gap between
insert 51 and needle body 32 and enter a space 107, 108 between the
needle hub 34 and the insert 51 within the receiving portion or
opening 107 of the dilator hub 38. From this space, the gases can
then proceed to the ambient atmosphere in a passage 111 defined
between the needle hub 34 and the dilator hub 38. Notably, although
in some embodiments the needle hub 34 and the dilator hub 38 can
connect via a luer connection that may prevent the passage of
gases, additional mechanisms known in the art or described herein
can also attach the two hubs. For example, in the depicted
embodiment the needle hub 34 can include latch element 66 that can
releasably hook to a ledge portion or lip 77 of the dilator hub 38.
Thus, components that might otherwise form a luer connection
between the two hubs can also be sufficiently separated to allow
the escape of gases without compromising a connection between the
hubs.
Further, the outer edge of the insert 51 can be shaped to
substantially match the receiving portion of the receiving portion
of the dilator hub 38 to form a seal between the two that at least
hinders the escape of a body fluid therethrough. In some
embodiments, a taper 105 within the dilator hub 38 (also used for a
luer connection with a needle, as discussed above) can facilitate a
seal between the insert 51 and the dilator hub. In some
embodiments, the seal between the outer edge of the insert 51 and
the receiving portion 107 of the dilator hub 38 can also be
impermeable to gases, forcing their passage through the
through-hole 101, as described above.
The insert 51 can also include a proximally projecting portion
depicted as a ridge 103 along its proximal face, which can be of
particular relevance as shown in FIG. 7J. For example, if the
insert 51 is askew, it may not completely insert into the dilator
hub 38, leaving a gap 106 between the insert 51 and a distal
portion of dilator hub 38 within opening 107, as depicted in FIG.
7J. Gap 106 could allow the insert 51 to come into contact with the
needle hub 34, potentially forming a seal, preventing the escape of
gases through the insert's through-hole 101. Thus, in some
embodiments, the insert can also include a ridge 103 with one or
more grooves 104. The needle hub 34 can contact the ridge 103
before contacting the rest of the proximal end of the insert 51,
preserving a space therebetween. The one or more grooves 104
provide an opening or channel in the ridge 103 for gases to pass
through, to the passage 111 between the hubs 34, 38. In the
depicted embodiment, more than one groove can be provided to
advantageously allow gases to pass through in multiple directions.
Thus, if sealing contact between the insert 51 and the needle hub
34 is made on one side, gases can still escape on the other
side.
The blood flash channel 256 can have various thicknesses and span
angles. The thickness of the channel 256 can vary depending on the
dimensions of the needle 22 and dilator 24. The channel 256 can
have a span angle .PHI. about the axis of the dilator 24 of about
30 degrees to about 210 degrees or more, but preferably less than
360 degrees. More preferably, the channel 256 can have a span angle
.PHI. of about 60 to 150. In the illustrated embodiment, the
channel 256 spans 120 degrees. The thickness and span angle .PHI.
can be chosen so as to optimize the capillary action that occurs
within the channel 256 as fluid (e.g., whole blood) enters the
channel 256 as may further be selected based on the expected
pressure in the body cavity and viscosity of the liquid. Various
graphs of test data illustrating how quickly a fluid is drawn up
the surfaces of a channel within an access device are disclosed in
PCT International Patent Application No. PCT/US2011/024097, filed
Feb. 8, 2011, which is incorporated by reference in its entirety
herein.
The shape of the channel 256 described above and the resulting
capillary action were optimized for use with whole blood as opposed
to other fluids having a different viscosity than whole blood (e.g.
leukocytes, pus, urine, plasma). However, the shape of the channel
256 is not limited to the disclosed shape and may be optimized for
draining other liquids, such as pus. Further, the shape of the
channel 256 described above was optimized for peripherally located
vessels where the pressure in the vessel enhances the capillary
action and resulting blood flash as well as for vessels located in
the regions where the pressure may be low. For example, in the
thorax region of the body, the expected pressure in the veins may
be lower than in a peripherally located vein when the patient
breathes. A different size of the channel for use of the access
device 20 in other regions of the body may be employed taking into
account the expected pressure within the vessel or body cavity.
With reference to FIG. 7H, in a region of the access device 20
distal of fenestration 56, the dilator shaft 36 is coaxially
positioned to minimize an annular space 157 between the needle body
32 and the dilator shaft 36 while still allowing relative movement
of the needle body 32 and the dilator shaft 36. The inner surface
152 of the dilator shaft 36 need not, though it can, lie directly
against the outer-surface 154 of the needle body 32. The annular
interface 157 between the outer-surface 154 of the needle body 32
and the inner surface 152 of the sheath dilator shaft 36 may be
reduced in this region to inhibit the distal flow of blood or its
constituents (or other fluids) from the opening 56 in the needle
body 32.
With reference to FIGS. 8A-8B, once the physician or healthcare
provider has located the needle 22 within the target blood vessel,
the guidewire 44 is inserted into the vessel 148 by advancing the
guidewire hub 46 distally until the guidewire hub 46 locks to the
needle hub 34. Next, the dilator body 36 and sheath body 40 are
inserted into the vessel 148 by releasing the dilator hub 38 from
the needle hub 34 and advancing the dilator 24 and sheath 26
distally relative to the needle hub 34 along the guidewire and
needle as shown in FIGS. 9A-9B. The guidewire track 30 also
advances distally with the dilator hub 38, and the needle hub 34
locks to the locking mechanism 128 of the track 30, preventing
further movement of the needle hub 34. With reference to FIGS.
10A-10B, the guidewire 44 and dilator body 36 are removed from the
vessel 148 leaving the sheath body 40 properly inserted within the
vessel 148.
For a physician or healthcare provider relying on blood flash to
confirm that the needle 22 has punctured a blood vessel, it is
important for the blood flash to be visible and noticeable as soon
as possible upon entry into the blood vessel. Due to the relatively
small diameter of peripheral blood vessels, even a small delay in
the appearance of the blood flash can result in the physician
continuing to advance the needle 22, possibly completely through
the blood vessel. In some cases, a larger flash channel 256 (e.g.,
one associated with a larger French dilator) can result in a slower
blood flash because blood entering the channel 256 has a larger
volume to fill before traveling proximally along the outer surface
of the needle. Various parameters, including the dimensions of the
various components of the access device 20, can affect the size of
the flash channel 256 and speed of the blood flash. A physician or
healthcare professional may want to place a relatively large sheath
26 in the vessel 148 in certain circumstances, for example, to
deliver a large volume of fluid rapidly, to introduce other devices
or instruments into the vessel 148 via the sheath 26 (e.g.,
introduce a Central Vascular Catheter (CVC)), to remove fluid or
specimens from the vessel 148, or various other reasons. Therefore,
some access devices 20 include a relatively larger sheath 26 and
therefore a relatively larger dilator 24, which can result in a
larger flash channel 256 for a given size of needle. For example,
in an access device 20 having a 21 gauge needle body 32 and a 7
French dilator 24, a distance d.sub.1 between an outer diameter of
the needle body 32 and an inner diameter of the dilator 24 can be
about 0.025 inches (in.). The dimension d.sub.1 of this magnitude
corresponds to a larger than conventional cross-sectional surface
area which can result in a blood flash that is slower than
desired.
To reduce the size of the flash channel 256 and produce a faster
blood flash, the access device 20 can include an inner member 90,
that is coaxially disposed between the needle body 32 and dilator
shaft 36, for example as shown in FIGS. 11A and 11B, and that
displaces blood or other body fluids between the needle body 32 and
the dilator shaft 36. A distal end of the inner member 90 is
proximal to a distal end of the dilator shaft 36, but distal to the
fenestration 56 in the needle body 32. The inner member 90 can be
positioned coaxially with the dilator shaft 36. In particular, the
inner member 90 can occupy some of the volume defined between the
inner surface of the dilator 36 and the outer surface of the needle
body 32. The inner member 90 reduces the free volume between these
components to expedite the flash and, in some embodiments, defines
a smaller flash volume between the needle body 32 and the inner
member 90. In a region of the access device distal of fenestration
56, the inner member 90 can reduce and in some cases minimize an
annular space between the needle body 32 and the inner member 90.
An inner surface of a distal end portion of the inner member 90
need not, though it can, lie directly against the outer surface of
the needle body 32. In a preferred form, the distal end of the
inner member 90 defines an orifice through which the needle body 32
passes in a manner of slip fit or slight interference fit. An
annular interface between the outer surface of the needle body 32
and the inner surface of the inner member 90 may be reduced in this
region to inhibit the distal flow of blood or its constituents (or
other fluids) from the opening 56 in the needle body 32.
In embodiments of the access device including the inner member 90,
the flash channel 256 is formed between the needle body 32 and the
inner member 90 rather than between the needle body 32 and an inner
surface of the dilator shaft 36, thereby reducing the
cross-sectional area of, e.g., the dimension of, the flash channel
256 from d.sub.1 to d.sub.2 as indicated in FIG. 11B. In some
embodiments, the inner member 90 can reduce the thickness of the
flash channel 256 to about one half or less than about one half,
for example, about one fifth, about one tenth, or less than one
tenth, of the thickness of the flash channel 256 without the inner
member 90. In some embodiments of the access device having a 21
gauge needle body 32 and a 7 French dilator 24, the presence of the
inner member 90 can reduce the thickness of the flash channel 256
from about 0.025 in. to between about 0.003 in. and about 0.005
in.
In some alternative embodiments, the distal end of the inner member
90 is proximal to both the distal end of the dilator shaft 36 and
to the fenestration 56 in the needle body 32 so that the
fenestration 56 is between the distal end of the inner member 90
and the distal end of the dilator shaft 36, for example as shown in
FIG. 12. In such embodiments, the flash channel 256 is formed
between the inner member 90 and the dilator 24.
In some embodiments, an access device including the inner member 90
can also include an insert 51 as described herein. The insert 51
can allow for easier assembly of the access device, help keep the
inner member 90 in place, provide venting of the space between the
needle body 32 and the inner member 90 and/or the space between the
inner member 90 and the dilator shaft 36, and/or help prevent blood
from passing proximally out of the flash channel 256.
The space between the inner member 90 and the dilator shaft 36 can
be, but need not be, in communication with the space between the
inner member 90 and the needle body 32. Communication between these
spaces can be accomplished in a number of ways. In some
embodiments, a proximal end of the inner member 90 can have a bias
cut edge 92, and the long point of the bias cut edge can abut the
insert 51 when the insert 51 is fully seated in the dilator hub 38,
as shown in FIG. 7I. The bias cut leaves a gap 96 between the
remainder of the proximal edge of the inner member 90 and the
insert 51 to advantageously allow venting of the flash channel 256
between the needle body 32 and inner member 90. In some
embodiments, one or more spacer or standoff members can be disposed
between portions of the proximal end of the inner member 90 and the
insert 51 to maintain one or more gaps to allow for venting. The
spacer or standoff member(s) can be separate from or integrally
formed with one or both of the inner member 90 and insert 51. In
some embodiments, the proximal edge of the inner member 90 fully
abuts and/or is integral with the insert 51. In some such
embodiments, the inner member 90 includes one or more fenestrations
and/or reliefs to provide fluid communication.
In some embodiments, the access device can be assembled by sliding
the insert 51 onto the needle body 32, inserting the needle body 32
into the inner member 90, and inserting the combination of the
needle body 32 and the inner member 90 into the dilator 24. A
proximal portion of the inner member 90 can extend into the dilator
hub 38 when assembled as shown in FIGS. 7I and 7J. When assembled,
the inner member lies within the dilator shaft 36 with its distal
end fit onto the needle body 32. The distal end of the dilator body
36 prevents distal movement of the inner member 90 beyond the
dilator 24. And the insert 51 prevents proximal movement of the
inner member 90 beyond the dilator 24.
Although this disclosure has been described in the context of
certain embodiments and examples, it will be understood by those
skilled in the art that the disclosure extends beyond the
specifically disclosed embodiments to other alternative embodiments
and/or uses and obvious modifications and equivalents thereof. In
addition, while several variations of the embodiments of the
disclosure have been shown and described in detail, other
modifications, which are within the scope of this disclosure, will
be readily apparent to those of skill in the art. It is also
contemplated that various combinations or sub-combinations of the
specific features and aspects of the embodiments may be made and
still fall within the scope of the disclosure. It should be
understood that various features and aspects of the disclosed
embodiments can be combined with, or substituted for, one another
in order to form varying modes of the embodiments of the
disclosure. Thus, it is intended that the scope of the disclosure
herein should not be limited by the particular embodiments
described above.
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