U.S. patent application number 16/032191 was filed with the patent office on 2018-11-15 for anti-fog film for an endoscope.
The applicant listed for this patent is Matthew R. OTTEN. Invention is credited to Matthew R. OTTEN.
Application Number | 20180325368 16/032191 |
Document ID | / |
Family ID | 53773868 |
Filed Date | 2018-11-15 |
United States Patent
Application |
20180325368 |
Kind Code |
A1 |
OTTEN; Matthew R. |
November 15, 2018 |
ANTI-FOG FILM FOR AN ENDOSCOPE
Abstract
An endoscope comprising a lens, and an anti-fog film, wherein an
optically clear adhesive bonds the anti-fog film to the lens or
lens section.
Inventors: |
OTTEN; Matthew R.;
(Cincinnati, OH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
OTTEN; Matthew R. |
Cincinnati |
OH |
US |
|
|
Family ID: |
53773868 |
Appl. No.: |
16/032191 |
Filed: |
July 11, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14592292 |
Jan 8, 2015 |
10039442 |
|
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16032191 |
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61937407 |
Feb 7, 2014 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 1/253 20130101;
Y10T 29/4998 20150115 |
International
Class: |
A61B 1/253 20060101
A61B001/253 |
Claims
1.-20. (canceled)
21. A lens for use with an endoscope, the lens comprising an
anti-fog film having a first side applied to the lens, and a second
side, the anti-fog film comprising an anti-fog coating applied to
the second side, and a detectable element applied to the anti-fog
film that allows the anti-fog film to be detected in the event the
anti-fog film is dislodged from the lens during use.
22. The lens according to claim 21, wherein an optically clear
adhesive bonds the anti-fog film to the lens.
23. The lens according to claim 22, wherein the optically clear
adhesive is a temporary adhesive providing a temporary bond between
the anti-fog film and the lens.
24. The lens according to claim 23, wherein the anti-fog film is
preformed to fit the lens.
25. The lens according to claim 22, wherein the optically clear
adhesive is pre-applied to the anti-fog film.
26. The lens according to claim 21, wherein the lens is
silicone.
27. The lens according to claim 26, wherein the anti-fog coating is
a hydrophilic coating.
28. The lens according to claim 21, wherein the anti-fog coating is
a hydrophilic coating.
29. The lens according to claim 21, wherein the detectable element
is applied on the first side of the anti-fog film that is applied
to the lens.
30. The lens according to claim 29, wherein the detectable element
is applied on an outer edge of the first side of the anti-fog
film.
31. The lens according to claim 29, wherein the detectable element
is applied on an outer perimeter of the first side of the anti-fog
film.
32. The lens according to claim 21, wherein the detectable element
is an opaque material and is visible by the naked eye.
33. The lens according to claim 21, wherein the detectable element
is a material that fluoresces under a UV light.
34. The lens according to claim 21, wherein the detectable element
is a radio-opaque material that can be detected using x-rays.
35. The lens according to claim 34, wherein the radio-opaque
material is selected from the group consisting of a metal, barium
sulfate, ceramic, graphite, and bismuth.
36. The lens according to claim 21, wherein detectable element is
applied onto the anti-fog film using a method selected from the
group consisting of printing, plating, and painting.
37. The lens according to claim 21, wherein detectable element is
applied by molding or forming into or onto the anti-fog film.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a divisional of U.S. application Ser.
No. 14/592,292, filed Jan. 8, 2015, which claims the benefit of
U.S. Provisional Application No. 61/937,407, filed Feb. 7, 2014,
the disclosures of which are incorporated herein by reference.
FIELD OF THE INVENTION
[0002] This invention relates generally to an anti-fog lens for an
endoscope. The invention also relates to methods of making an
anti-fog lens for an endoscope.
BACKGROUND OF THE INVENTION
[0003] Foggy or blurry images on a video monitor or an eyepiece are
a common cause of impaired vision during endoscopic surgery. One
cause of a blurry image is fogging due to condensation on the lens.
The condensation forms on the lens because the temperature of the
lens is usually lower than body temperature. This causes dew point
to be reached on the front surface of the lens, resulting in
condensation on the lens. One procedure that may create fog is
electrocauterization. Electrocauterization generates heat and water
vapor, and the water vapor condensates on the typically cooler
endoscope lens. What is needed is a device and method to reduce
fogging of the lens due to condensation.
SUMMARY OF THE INVENTION
[0004] This invention relates to an endoscope comprising a lens,
and anti-fog film, wherein an optically clear adhesive bonds the
anti-fog film to the lens or lens section.
[0005] This invention also relates to an endoscope comprising a
lens, and an anti-fog coating applied to the lens.
[0006] This invention further relates to a method of applying an
anti-fog film to a lens of an endoscope comprising the steps of
providing an anti-fog film, providing an optically clear adhesive,
and adhering the anti-fog film to a lens with the optically clear
adhesive.
[0007] This invention also relates to a method of fabricating a
lens comprising the steps of providing a mold with a cavity for
molding a lens, placing a film in the mold, the film having a first
side, a second side, and an anti-fog coating applied to the second
side, wherein the first side of the film faces the cavity of the
mold, and injecting a material into the mold to mold a lens to the
first side of the film.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIG. 1 shows an embodiment of an endoscope with an anti-fog
film of the invention.
[0009] FIG. 2 shows an enlarged view of a housing of the endoscope
of FIG. 1.
[0010] FIG. 3 shows a section view of an endoscope portion of the
endoscope of FIG. 1.
[0011] FIG. 3A shows a section view of the endoscope portion of
FIG. 3.
[0012] FIG. 4 shows an enlarged view of an objective lens section
of the endoscope portion of FIG. 3.
[0013] FIG. 5 shows another embodiment of an endoscope with an
anti-fog film of the invention.
[0014] FIG. 6 shows face view of a distal end of the endoscope of
FIG. 5.
[0015] FIG. 6A shows a concave outer lens with an anti-fog film
applied to it.
[0016] FIG. 6B shows a convex outer lens with an anti-fog film
applied to it.
[0017] FIG. 7 shows an anti-fog film applied to an end of a scope
extending beyond the lens.
[0018] FIG. 8 shows a mold used to mold a lens against a film with
an anti-fog coating.
[0019] FIG. 9A shows the concave outer lens of FIG. 6B with a
detectable element applied to the anti-fog film.
[0020] FIG. 9B shows the convex outer lens of FIG. 6C with a
detectable element applied to the anti-fog film.
DETAILED DESCRIPTION OF THE INVENTION
[0021] U.S. Pat. Nos. 4,964,710, 5,359,453, 5,412,504, 5,416,634,
and 6,572,538 are incorporated by reference in their entirety.
[0022] FIG. 1 shows a perspective view of an endoscope 100. One
type of an endoscope is a laproscope for use in laparoscopic
surgical procedures. Laparoscopic surgery is conducted in the
peritoneal cavity of the patient involves insufflations of the
peritoneal cavity with appropriate insufflations gases to raise the
cavity wall, thereby permitting enhanced access to the internal
organs within the cavity. Other types of endoscopes include
arthroscopes, thoracoscopes, cystoscopes, hysteroscopes,
laryngoscopes, gastroscopes, bronchoscopes and uteroscopes. As used
in this application, endoscope encompasses those scopes and other
scopes for surgical and diagnostic use.
[0023] Endoscope 100 includes housing 102 and a scope portion 104
extending from the housing 102. Housing 102 supports an eyepiece
unit 106, which contains an eyelens assembly for viewing an image
of an object formed by an optical system. Housing 102 also supports
an illuminator connector 108. Illuminator connector 108 connects a
conventional light guide which supplies illuminating light to the
illumination system of the laparoscope.
[0024] Referring to FIG. 2, eyepiece unit 106 includes eyepiece 122
and eyepiece cup 124 affixed to the proximal end face of the
eyepiece 122. Eyepiece cup 124 includes a central aperture 126 to
permit viewing of the image transferred by the optical system of
the laparoscope.
[0025] An eyelens arrangement 132 is mounted within eyepiece 122.
The eyelense arrangement provides a magnified image of the object
transferred by the optical system and possesses two lenses 134, 136
mounted within the eyepiece. The eyelense arrangement 132 may be
any conventional eyelense assembly.
[0026] Referring now to FIG. 3, a typical scope portion 104 defines
a longitudinal axis 104a and consists of central optical lens tube
146 and inner and outer fiber tubes 148, 150, respectively. Optical
lens tube 146 houses the optical components forming the objecting
and relay lens arrangements of the optical system of endoscope
100.
[0027] The illumination system of endoscope 100 includes a
plurality of optical fibers 162 extending within an annular space
164 defined between inner and outer lens fiber tubes 148, 150
thereby forming an annular array of the fibers 162 as depicted in
FIG. 3A. The fibers 162 extend at their proximal ends within
illuminating coupler 108. Optical fibers 162 may be fabricated from
glass, polymeric materials, or other material sufficient to
transfer the light. Optical fibers 162 define a diameter
substantially equal to the distance between the inner and outer
fiber tubes 148, 150. Generally, the objective lens arrangement
forms an image of the object being viewed and the relay lens
arrangement transfers the image through the endoscopic portion.
Some optical systems that may be used are disclosed in U.S. Pat.
Nos. 4,964,710, 5,359,453, 5,412,504, and 5,416,634. Other optical
systems may also be used.
[0028] FIG. 4 shows an objective lens section 12 that may be a part
of a scope portion of an endoscope. The objective lens section 12
comprises lenses, including outer lens 34 and lenses 36, 38, 40,
42, and 44. An aperture stop may be located adjacent lens 38 and
spacers 46, 48 may be used to locate the lenses. Each of the lenses
34-44 are typically plastic and may be made of any suitable optical
material, including polymeric material, polymethylmethacrylate,
polystyrene, polycarbonate, or silicone. Light 53 passes through
the lens.
[0029] To prevent the outer lens 34 from fogging during procedures,
it is covered with an anti-fog film 35. One example of an anti-fog
film is 3M.RTM. Hydrophilic Polyester films for Diagnostics No.
9960 and 9962, which include a hydrophilic coating bonded to a
polyester film. Other types of anti-fog films may also be used.
Typically, hydrophilic coatings are used for anti-fog films.
Hydrophilic films allow water to spread out, not head up on the
surface of the film. The hydrophilic treatment which may be less
than 1 micron thick may be bonded to a carrier film such as
polyester.
[0030] To adhere the anti-fog film to the outer lens 34, an
optically clear adhesive 37 is used. Here, optically clear
adhesives are adhesives that do not substantially affect the
quality of the image transmitted by the lens when applied in normal
amounts to the lens. Typically, the optically clear adhesive is a
removable adhesive to allow the anti-fog film to be removed before
or during the time the endoscope is autoclaved or otherwise
cleaned. Typically, the adhesive may have a refractive index of
about 1.47. Haze, as measured according to ASTMD1003-92, is
typically between 0.5% and 1%. Reflective-corrected total luminous
transmission is typically greater than 99.5% across 380 nm to 780
nm wavelengths, when measured according to ASTM E903, D1003, and
E284. More typically, the reflective-corrected total luminous
transmission is greater than 99.75%.
[0031] In another embodiment, the anti-fog film may be applied to
the lens during manufacturing. One method of applying an anti-fog
film to the lens during manufacturing is to mold the anti-fog film
to the lens. In another embodiment, an anti-fog coating is applied
directly to the lens during manufacturing. Typically, when the
coating is applied directly to the lens, the coating does not have
a film carrier and may be less than 5 microns, and typically less
than 1 micron thick.
[0032] FIG. 5 shows another type of endoscope 301. The endoscope
301 has an electronic portion 302, a light source device 303, a
video processor 304, and a monitor 305. The endoscope 301 has an
imaging means, for which the light source device 303 provides
light. The video processor 304 controls the imaging means as well
as processing image signals obtained by the imaging means for video
signals. The monitor 305 is connected to the video processor
304.
[0033] The endoscope 301 has an insertion member 310, a control
member 311, and a universal cord 312. The insertion member 310 is
elongated and flexible. The control section 311 is connected to the
proximal end of the insertion member 310. The universal cord 312 is
flexible, and is elongated from the side of the control section 311
to a connecting portion 316.
[0034] The insertion member 310 of the endoscope 301 has a rigid
part of distal end 313, a bending section 314, and a flexible tube
315 which is soft, and they are connected together. On the top face
348 of the rigid part 313, are placed for example, an observation
window, an illumination window, and air and water supplying nozzle,
and a suction port. Additionally, a biopsy channel or instrument
channel, or both, may be included. FIG. 6 shows an example of the
top face 348 of the distal end 313. The top face 348 has an image
guide lens 350, at least one light guide lens 352, an air/water
nozzle 354, and a channel 356 for doing a biopsy.
[0035] To prevent the image guiding lens 350 from fogging during
procedures, it is covered with an anti-fog film. Anti-fog films and
coatings like those described previously may be used. To adhere the
anti-fog film to the image guiding lens 350, an optically clear
adhesive is used. Typically, the optically clear adhesive is a
removable adhesive to allow the anti-fog film to be removed before
or during the time the endoscope is autoclaved or otherwise
cleaned. Adhesives like those described previously may be used. The
anti-fog film may be flat to adhere to a flat outer lens, as shown
in 34, or it may be formed to fit a concave lens 350A as shown in
FIG. 6A or convex lens as shown in FIG. 6B. FIG. 6A shows a concave
lens 350A with an anti-fog film 372 applied to it with an adhesive
368. FIG. 6B shows a convex lens 350B with an anti-fog film 374
applied to it with an adhesive 370. Typically, the optically clear
adhesive is a removable adhesive to allow the anti-fog film to be
removed before or during the time the endoscope is autoclaved or
otherwise cleaned.
[0036] Typically, the image guide lens 350 would be a convex lens
350B. As with the lens 34, the lenses 350, 350A, and 350B may be
made of any suitable optical material, including optical polymeric
material, including polymethylmethacrylate, polystyrene,
polycarbonate, or silicone.
[0037] The adhesive may be preapplied to the anti-fog film. Similar
to peal-and-stick labels, the user peals a backing from the
anti-fog lens to expose the optically clear adhesive. The user then
sticks the anti-fog film onto the lens. In another embodiment, the
optically clear adhesive is applied with a brush or a sponge to the
lens and the anti-fog film is placed on the lens. In another
embodiment, the optically clear adhesive may be preapplied to the
anti-fog film and provided in a roll similar to tape, in which the
user pulls the anti-fog film from the roll, cuts off a section, and
applies it to the lens.
[0038] To prevent air bubbles between the antifog film and the
lens, a flexible scraper may be used to force any bubbles out from
between the anti-fog film and the lens. If the lens is a flat lens,
then a straight scraper may be used. If the lens is a convex lens
or a concave lens, then a scraper with a notch matching the shape
of the convex lens or a protrusion matching the shape of the
concave lens may be used.
[0039] The anti-fog film may also be applied to the end of the
scope beyond the lens. FIG. 7 shows a lens section 402 having an
optical lens tube 404, a lens 406, and an anti-fog film 408. The
optical lens tube 404 has a distal portion 410 with an end 412 that
extends beyond the lens 406. The anti-fog film 408 is adhered to
the end 412 of the distal portion 410 of the lens tube 404.
Typically, a seal 414 provided by an adhesive or other material
used to adhere the anti-fog film 408 to the end 412 is a
substantially vapor tight seal. As such, water vapor does not enter
a space 416 between the lens 406 and the anti-fog film 408, thus
preventing fogging of the lens.
[0040] The anti-fog film and the optically clear adhesive may also
be absorbable. If the anti-fog film and optically clear adhesive
are absorbable, then the body will absorb and degrade the anti-fog
film and optically clear adhesive if the anti-fog film
inadvertently dislodges from the lens during a procedure.
[0041] In another embodiment, the lenses 34, 350, 350A, 350B are
made of silicone and have an anti-fog film or coating to prevent
fogging. The silicone lens, or other type of lens material, may
have an anti-fog film molded to the lens. The lens may be injection
molded against a film with an anti-fog coating, a process typically
known as co-molding.
[0042] FIG. 8 shows a mold 430 used for molding a lens against a
film with an anti-fog coating. When fabricating an anti-fog lens by
molding the lens against the anti-fog film, a film 432, having a
first side 434 and a second side 435 with at least the second side
having an anti-fog coating is placed in the mold. The mold has a
cavity 438 for receiving lens material, and the film is placed so
that the first side faces the cavity of the mold. The lens material
is then placed in the cavity of the mold, typically using an
injection molding technique to inject the lens material through a
port 440, to mold the lens against the film. The material used to
make the lens may be any suitable optical material, including
silicone, polymeric material, polymethylmethacrylate, polystyrene,
or polycarbonate.
[0043] Alternatively, an anti-fog coating may be applied directly
to the lens. Typically, co-molding a lens to a film with an
anti-fog coating and applying an anti-fog coating directly to the
lens are completed during the manufacturing of the lens, rather
than on-site at a medical facility.
[0044] As shown in FIG. 9A, the anti-fog film 372 may have a
detectable element 380 located on an outside face 371 of the
anti-fog film 372. To avoid interfering with the optics, the
detectable element 380 may be located at outer edge 373 of the
anti-fog film 372. Alternatively, or in addition to the detectable
element 380, the lens may have a detectable element 384 located on
an outer perimeter 375 of the anti-fog film 372. As shown in FIG.
9B, the anti-fog film 374 may have a detectable element 382 located
on an outside face 377 of the anti-fog film 374. To avoid
interfering with the optics, the detectable element 382 may be
located at outer edge 379 of the anti-fog film 374. Alternatively,
or in addition to the detectable element 380, the lens may have a
detectable element 386 located on an outer perimeter 381 of the
anti-fog film 374. If an optically clear detectable element is
used, then it may be placed at any location on the anti-fog film.
The detectable element allows the anti-fog film to be detected by
various means in the event it is dislodged from a lens during a
patient procedure. Other anti-fog films, lenses, or materials may
include a detectable element.
[0045] The detectable elements may be made of any one or more of
various materials detectable by various methods. In one embodiment,
the detectable element may be an opaque material that allows the
anti-fog film to be seen by the naked eye. In another embodiment,
the detectable element may be an opaque material detectable using
the visualization capabilities of an endoscope. In another
embodiment, the detectable element may be a material that
fluoresces under a UV light. In another embodiment, the detectable
material is a radio-opaque material that can be detected using
x-rays. The radio-opaque material could be a metal, barium sulfate,
ceramic, graphite, bismuth, or other appropriate radio-opaque
material. The detectable element can deposited onto the film using
printing, plating, painting, or other appropriate techniques. The
detectable element can also be molded or formed into or on the
anti-fog film.
[0046] While particular embodiments of the invention have been
described, the invention can be further modified within the spirit
and scope of this disclosure. This application is therefore
intended to cover any variations, uses or adaptations of the
invention using its general principles. Further, the application is
intended to cover such departures from the present disclosure as
come within known or customary practice in the art to which this
invention pertains and which fall within the appended claims.
* * * * *