U.S. patent application number 15/462175 was filed with the patent office on 2018-09-20 for forming a combination of long channel devices and vertical transport fin field effect transistors on the same substrate.
The applicant listed for this patent is INTERNATIONAL BUSINESS MACHINES CORPORATION. Invention is credited to Cheng Chi, Tenko Yamashita, Chen Zhang.
Application Number | 20180269320 15/462175 |
Document ID | / |
Family ID | 63519560 |
Filed Date | 2018-09-20 |
United States Patent
Application |
20180269320 |
Kind Code |
A1 |
Chi; Cheng ; et al. |
September 20, 2018 |
FORMING A COMBINATION OF LONG CHANNEL DEVICES AND VERTICAL
TRANSPORT FIN FIELD EFFECT TRANSISTORS ON THE SAME SUBSTRATE
Abstract
A method of forming a vertical transport fin field effect
transistor and a long-channel field effect transistor on the same
substrate, including, forming a recessed region in a substrate and
a fin region adjacent to the recessed region, forming one or more
vertical fins on the fin region, forming a long-channel pillar from
the substrate in the recessed region, where the long-channel pillar
is at a different elevation than the one or more vertical fins,
forming two or more long-channel source/drain plugs on the
long-channel pillar, forming a bottom source/drain plug in the fin
region, where the bottom source/drain plug is below the one or more
vertical fins, forming a gate structure on the long-channel pillar
and a gate structure on the one or more vertical fins, and forming
a top source/drain on the top surface of the one or more vertical
fins.
Inventors: |
Chi; Cheng; (Jersey City,
NJ) ; Yamashita; Tenko; (Schenectady, NY) ;
Zhang; Chen; (Guilderland, NY) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
INTERNATIONAL BUSINESS MACHINES CORPORATION |
Armonk |
NY |
US |
|
|
Family ID: |
63519560 |
Appl. No.: |
15/462175 |
Filed: |
March 17, 2017 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H01L 21/823481 20130101;
H01L 29/66636 20130101; H01L 29/66795 20130101; H01L 29/7827
20130101; H01L 29/42392 20130101; H01L 29/66666 20130101; H01L
21/823431 20130101; H01L 29/78 20130101; H01L 27/1211 20130101;
H01L 29/1033 20130101; H01L 27/0886 20130101; H01L 29/66545
20130101; H01L 21/823487 20130101; H01L 29/0847 20130101; H01L
29/7856 20130101; H01L 21/823456 20130101; H01L 27/1207 20130101;
H01L 29/161 20130101; H01L 27/088 20130101; H01L 29/42376 20130101;
H01L 29/78642 20130101; H01L 29/42384 20130101 |
International
Class: |
H01L 29/78 20060101
H01L029/78; H01L 27/088 20060101 H01L027/088; H01L 21/8234 20060101
H01L021/8234; H01L 29/161 20060101 H01L029/161; H01L 29/10 20060101
H01L029/10; H01L 29/08 20060101 H01L029/08; H01L 29/423 20060101
H01L029/423; H01L 29/66 20060101 H01L029/66 |
Claims
1. A method of forming a vertical transport fin field effect
transistor and a long-channel field effect transistor on the same
substrate, comprising: forming a recessed region in a substrate and
a fin region adjacent to the recessed region; forming one or more
vertical fins on the fin region, where the one or more vertical
fins extend away from the substrate; forming a long-channel pillar
from the substrate in the recessed region, where the long-channel
pillar is at a different elevation than the one or more vertical
fins; forming two or more long-channel source/drain plugs on the
long-channel pillar; forming a bottom source/drain plug in the fin
region, where the bottom source/drain plug is below the one or more
vertical fins; forming a gate structure on the long-channel pillar
and a gate structure on the one or more vertical fins; and forming
a top source/drain on the top surface of the one or more vertical
fins, where the top source/drain is in the fin region.
2. The method of claim 1, wherein the one or more vertical fins are
formed by a sidewall image transfer (SIT) process, a self-aligned
double patterning (SADP) process, or a self-aligned quadruple
patterning (SAQP) process.
3. The method of claim 1, wherein the gate structure on the
long-channel pillar has an inverted "T" shape directly above a
central section of the long-channel pillar.
4. The method of claim 1, wherein the top surface of the
long-channel pillar is below the bottom of the one or more vertical
fins.
5. The method of claim 1, further comprising forming a segregating
trench between the long-channel pillar and fin region, and filling
the segregating trench with an insulating dielectric material to
provide an isolation region.
6. The method of claim 1, wherein the bottom source/drain plug is
epitaxially grown on the fin region adjacent to the one or more
vertical fins, and the two or more long-channel source/drain plugs
are epitaxially grown on the long-channel pillar.
7. The method of claim 6, further comprising heat treating the
bottom source/drain plug and the two or more long-channel
source/drain plugs to form a bottom source/drain and two or more
long-channel source/drains.
8. The method of claim 7, further comprising forming electrical
contacts to the long-channel source/drain, bottom source/drain, top
source/drain, long-channel gate structure, and vertical fin gate
structure.
9. The method of claim 7, wherein the top source/drain is
silicon-germanium (SiGe) with a germanium concentration in the
range of about 40 at. % Ge to about 80 at. % Ge, and the bottom
source/drain and top source/drain is doped with boron, gallium, or
indium.
10. A method of forming a vertical transport fin field effect
transistor and a long-channel field effect transistor on the same
substrate, comprising: forming a recessed region in a substrate and
a fin region adjacent to the recessed region; forming one or more
vertical fins on the fin region, where the one or more vertical
fins extend away from the substrate; forming a long-channel pillar
from the substrate in the recessed region, wherein the top surface
of the long-channel pillar is below the bottom of the one or more
vertical fins; forming a gate structure on the long-channel pillar,
wherein the gate structure on the long-channel pillar has an
inverted "T" shape directly above a central section of the
long-channel pillar; and forming a gate structure on the one or
more vertical fins.
11. The method of claim 10, wherein the gate structure on the
long-channel pillar includes a gate cavity and a gate opening,
where the gate cavity is wider than the gate opening to form the
inverted "T" shape.
12. The method of claim 10, wherein the substrate can be n-doped or
p-doped.
13. The method of claim 10, wherein the long-channel pillar has a
height in the range of about 5 nm to about 50 nm, and the top
surface of the long-channel pillar is below the bottom of the
vertical fins.
14. The method of claim 10, wherein the one or more vertical fins
have a height in the range of about 30 nm to about 90 nm.
15. A vertical transport fin field effect transistor and a
long-channel field effect transistor on the same substrate,
comprising: one or more vertical fins on a fin region of a
substrate, where the one or more vertical fins extend away from the
substrate; a long-channel pillar on a recessed region of the
substrate, where the recessed region is adjacent to the fin region,
and the long-channel pillar is at a different elevation than the
one or more vertical fins; a bottom source/drain on the fin region
below the one or more vertical fins; two or more long-channel
source/drains on the long-channel pillar; a gate structure on the
long-channel pillar; a gate structure on the one or more vertical
fins; and a top source/drain on the top surface of the one or more
vertical fins, where the top source/drain is in the fin region.
16. The vertical transport fin field effect transistor of claim 15,
wherein the gate structure on the long-channel pillar has an
inverted "T" shape directly above a central section of the
long-channel pillar.
17. The vertical transport fin field effect transistor of claim 16,
wherein the gate structure on the one or more vertical fins
includes a gate dielectric layer and a conductive gate
electrode.
18. The vertical transport fin field effect transistor of claim 16,
wherein the top source/drain is silicon-germanium (SiGe) with a
germanium concentration in the range of about 40 at. % Ge to about
80 at. % Ge.
19. The vertical transport fin field effect transistor of claim 16,
wherein the long-channel pillar has a length in the range of about
100 nm to about 600 nm.
20. The vertical transport fin field effect transistor of claim 16,
further comprising electrical contacts to the long-channel
source/drain, bottom source/drain, top source/drain, long-channel
gate structure, and vertical fin gate structure.
Description
BACKGROUND
Technical Field
[0001] The present invention generally relates to forming a
vertical transport fin field effect transistor (VT FinFET) and a
long-channel field effect transistors on the same substrate, and
more specifically to forming a combination of VT FinFETs and planar
long-channel FETs on adjacent regions of a substrate.
Description of the Related Art
[0002] A Field Effect Transistor (FET) typically has a source, a
channel, and a drain, where current flows from the source to the
drain, and a gate that controls the flow of current through the
channel. Field Effect Transistors (FETs) can have a variety of
different structures, for example, FETs have been fabricated with
the source, channel, and drain formed in the substrate material
itself, where the current flows horizontally (i.e., in the plane of
the substrate), and FinFETs have been formed with the channel
extending outward from the substrate, but where the current also
flows horizontally from a source to a drain. The channel for the
FinFET can be an upright slab of thin approximately rectangular Si,
commonly referred to as the fin with a gate on the fin, as compared
to a metal-oxide-semiconductor field effect transistor (MOSFET)
with a gate parallel with the plane of the substrate.
[0003] Depending on the doping of the source and drain, an n-type
FET (nFET) or a p-type FET (pFET) can be formed. An nFET and a pFET
can be coupled to form a complementary metal oxide semiconductor
(CMOS) device, where a p-channel MOSFET and n-channel MOSFET are
coupled together.
[0004] With ever decreasing device dimensions, forming the
individual components and electrical contacts become more
difficult. An approach is therefore needed that retains the
positive aspects of traditional FET structures, while overcoming
the scaling issues created by forming smaller device components,
including channel lengths and gate dielectric thicknesses.
SUMMARY
[0005] In accordance with an embodiment of the present invention, a
method of forming a vertical transport fin field effect transistor
and a long-channel field effect transistor on the same substrate is
provide. The method includes forming a recessed region in a
substrate and a fin region adjacent to the recessed region. The
method further includes forming one or more vertical fins on the
fin region, where the one or more vertical fins extend away from
the substrate, and forming a long-channel pillar from the substrate
in the recessed region, where the long-channel pillar is at a
different elevation than the one or more vertical fins. The method
further includes forming two or more long-channel source/drain
plugs on the long-channel pillar, and forming a bottom source/drain
plug in the fin region, where the bottom source/drain plug is below
the one or more vertical fins. The method further includes forming
a gate structure on the long-channel pillar and a gate structure on
the one or more vertical fins, and forming a top source/drain on
the top surface of the one or more vertical fins, where the top
source/drain is in the fin region.
[0006] In accordance with another embodiment of the present
invention, a method of forming a vertical transport fin field
effect transistor and a long-channel field effect transistor on the
same substrate is provide. The method includes forming a recessed
region in a substrate and a fin region adjacent to the recessed
region. The method further includes forming one or more vertical
fins on the fin region, where the one or more vertical fins extend
away from the substrate. The method further includes forming a
long-channel pillar from the substrate in the recessed region,
wherein the top surface of the long-channel pillar is below the
bottom of the one or more vertical fins, and forming a gate
structure on the long-channel pillar, wherein the gate structure on
the long-channel pillar has an inverted "T" shape directly above a
central section of the long-channel pillar. The method further
includes forming a gate structure on the one or more vertical
fins.
[0007] In accordance with yet another embodiment of the present
invention, a vertical transport fin field effect transistor and a
long-channel field effect transistor on the same substrate is
provided. The vertical transport fin field effect transistor and
long-channel field effect transistor includes one or more vertical
fins on a fin region of a substrate, where the one or more vertical
fins extend away from the substrate, a long-channel pillar on a
recessed region of the substrate, where the recessed region is
adjacent to the fin region, and the long-channel pillar is at a
different elevation than the one or more vertical fins, a bottom
source/drain on the fin region below the one or more vertical fins,
two or more long-channel source/drains on the long-channel pillar,
a gate structure on the long-channel pillar, a gate structure on
the one or more vertical fins; and a top source/drain on the top
surface of the one or more vertical fins, where the top
source/drain is in the fin region.
[0008] These and other features and advantages will become apparent
from the following detailed description of illustrative embodiments
thereof, which is to be read in connection with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The following description will provide details of preferred
embodiments with reference to the following figures wherein:
[0010] FIG. 1 is a cross-sectional side view showing a substrate,
in accordance with an embodiment of the present invention;
[0011] FIG. 2 is a cross-sectional side view showing a template
layer at the surface of the substrate and a masking layer on the
template layer, in accordance with an embodiment of the present
invention;
[0012] FIG. 3 is a cross-sectional side view showing a patterned
masking layer and template layer on a portion of the surface of the
substrate, in accordance with an embodiment of the present
invention;
[0013] FIG. 4 is a cross-sectional side view showing a recessed
region and a delineating trench setting off a fin region on the
substrate, in accordance with an embodiment of the present
invention;
[0014] FIG. 5 is a cross-sectional side view showing a fin mask
layer and fin template layer formed on the bottom surface of the
recessed region, and fin templates and fin mask segments patterned
from the fin template layer and fin mask layer formed on the top
surface of the fin region, in accordance with an embodiment of the
present invention;
[0015] FIG. 6 is a cross-sectional side view showing a plurality of
vertical fins formed from a portion of the fin region, and an
exposed bottom surface of the recessed region, in accordance with
an embodiment of the present invention;
[0016] FIG. 7 is a cross-sectional side view showing a sacrificial
layer that fills in the recessed region and gaps between the
vertical fins formed on the substrate, in accordance with an
embodiment of the present invention;
[0017] FIG. 8 is a cross-sectional side view showing a cover layer
formed and patterned on the sacrificial layer, and a series of
channels formed in the sacrificial layer to the substrate surface,
in accordance with an embodiment of the present invention;
[0018] FIG. 9 is a cross-sectional side view showing the
sacrificial layer exposed after removal of the patterned cover
layer, in accordance with an embodiment of the present
invention;
[0019] FIG. 10 is a cross-sectional side view showing two
segregating trenches formed in the substrate, and the delineating
trench extended further into the substrate, in accordance with an
embodiment of the present invention;
[0020] FIG. 11 is a cross-sectional side view showing a segregating
trench on opposite sides of a long-channel region, after removal of
the sacrificial layer, where a segregating trench separates the
long-channel region from the fin region, in accordance with an
embodiment of the present invention;
[0021] FIG. 12 is a cross-sectional side view showing a fill layer
in the segregating trenches and covering the long-channel region,
in accordance with an embodiment of the present invention;
[0022] FIG. 13 is a cross-sectional side view showing a patterned
resist layer formed on an organic planarization layer and the fill
layer that provides exposed portions of the fill layer surface, in
accordance with an embodiment of the present invention;
[0023] FIG. 14 is a cross-sectional side view showing access
passages formed in the fill layer to the long-channel region, in
accordance with an embodiment of the present invention;
[0024] FIG. 15 is a cross-sectional side view showing liners formed
on the vertical surfaces of the access passages and sidewalls of
the vertical fins, in accordance with an embodiment of the present
invention;
[0025] FIG. 16 is a cross-sectional side view showing source/drain
troughs formed in the long-channel region and adjacent to the
vertical fins, in accordance with an embodiment of the present
invention;
[0026] FIG. 17 is a cross-sectional side view showing bottom
source/drain plugs formed in the source/drain troughs adjacent to
the vertical fins, and long-channel source/drain plugs formed in
the source/drain troughs in the long-channel region, in accordance
with an embodiment of the present invention;
[0027] FIG. 18 is a cross-sectional side view showing a bottom
source/drain and extension region formed below the vertical fins
and long-channels source/drains formed in the long-channel pillar,
after heat treatment, in accordance with an embodiment of the
present invention;
[0028] FIG. 19 is a cross-sectional side view showing a bottom
spacer layer formed on the horizontal surfaces of the long-channels
source/drains, fill layer, and fin templates, in accordance with an
embodiment of the present invention;
[0029] FIG. 20 is a cross-sectional side view showing an interlayer
dielectric (ILD) layer formed on the bottom spacer layer and
vertical fins, in accordance with an embodiment of the present
invention;
[0030] FIG. 21 is a cross-sectional side view showing a patterned
gate mask layer formed on the ILD layer after reducing the height,
in accordance with an embodiment of the present invention;
[0031] FIG. 22 is a cross-sectional side view showing a gate
opening formed in the ILD layer, in accordance with an embodiment
of the present invention;
[0032] FIG. 23 is a cross-sectional side view showing gate sidewall
spacers formed on the sidewall surfaces of the ILD layer exposed by
formation of the gate opening, in accordance with an embodiment of
the present invention;
[0033] FIG. 24 is a cross-sectional side view showing a patterned
protective mask layer exposing the ILD layer on the fin region and
removal of the bottom spacer layer from within the gate opening, in
accordance with an embodiment of the present invention;
[0034] FIG. 25 is a cross-sectional side view showing formation of
a gate cavity adjacent to the long channel and fin gaps exposing
the vertical fins by removal of portions of the ILD layer, in
accordance with an embodiment of the present invention;
[0035] FIG. 26 is a cross-sectional side view showing a gate
dielectric layer formed on the ILD layer, gate spacers, long
channel, and vertical fins, in accordance with an embodiment of the
present invention;
[0036] FIG. 27 is a cross-sectional side view showing a gate
electrode formed on the gate dielectric in the gate opening, gate
cavity, and fin gaps, in accordance with an embodiment of the
present invention;
[0037] FIG. 28 is a cross-sectional side view showing a gate
electrode with a reduced height within the gate opening and fin
gaps, in accordance with an embodiment of the present
invention;
[0038] FIG. 29 is a cross-sectional side view showing exposed ILD
layer surfaces, gate spacer surfaces, and vertical fins, after
removal of a portion of the gate dielectric layer, in accordance
with an embodiment of the present invention;
[0039] FIG. 30 is a cross-sectional side view showing a top spacer
formed on the exposed surfaces of the ILD layer, fin templates, and
gate electrodes, in accordance with an embodiment of the present
invention;
[0040] FIG. 31 is a cross-sectional side view showing a
planarization layer formed in the gate opening and fin gaps, in
accordance with an embodiment of the present invention;
[0041] FIG. 32 is a cross-sectional side view showing the
planarization layer with a reduced height and removal of the top
spacer layer from the ILD layer and fin template top surfaces, in
accordance with an embodiment of the present invention;
[0042] FIG. 33 is a cross-sectional side view showing spaces formed
in the planarization layer by removal of the fin templates, in
accordance with an embodiment of the present invention;
[0043] FIG. 34 is a cross-sectional side view showing a
source/drain mask formed on the ILD layer and a portion of the
planarization layer, while exposing a portion of the planarization
layer on the fin region, in accordance with an embodiment of the
present invention;
[0044] FIG. 35 is a cross-sectional side view showing exposed top
spacer layer and upper sections of the vertical fins in a
source/drain trough, in accordance with an embodiment of the
present invention;
[0045] FIG. 36 is a cross-sectional side view showing reduced
height vertical fins, in accordance with an embodiment of the
present invention;
[0046] FIG. 37 is a cross-sectional side view showing a top
source/drain formed on the top spacer layer and top surfaces of the
vertical fins in the source/drain trough, in accordance with an
embodiment of the present invention;
[0047] FIG. 38 is a cross-sectional side view showing a capping
layer formed on the top source/drain, ILD layer, and planarization
layer, in accordance with an embodiment of the present invention;
and
[0048] FIG. 39 is a cross-sectional side view showing a vertical
transport fin field effect transistor on a first region of the
substrate and a neighboring long channel device with gate and
source/drain contacts on a second region of the substrate separated
by an isolation region, in accordance with an embodiment of the
present invention.
DETAILED DESCRIPTION
[0049] Embodiments of the present invention relate generally to
forming vertical transport fin field effect transistors (VT
FinFETs) on the same substrate with planar long-channel field
effect devices, where long-channel FETs can be used for CMOS
technology and analog applications. Forming VT FinFETs alone on a
substrate restricts the devices and circuits constructed because,
due to their intrinsic vertical structure, long-channel and
short-channel VT FinFETs cannot presently be processed together on
the same substrate.
[0050] Embodiments of the present invention also relates generally
to integrating a planar long-channel FET with s short-channel VT
FinFET on the same substrate, where the planar long-channel FET and
short-channel VT FinFET can be adjacent to each other.
[0051] Embodiments of the present invention also relates generally
to forming planar long-channel FETs with short-channel VT FinFETs
on the same substrate using shared processing steps that shorten
the fabrication process. The gate structures can be formed on the
planar long-channel FETs and short-channel VT FinFETs at the same
time using the same processing steps.
[0052] Exemplary applications/uses to which the present invention
can be applied include, but are not limited to: fabrication of
Complementary metal-oxide-semiconductor (CMOS) devices for logic
circuits (e.g., NAND, NOR, XOR, etc.), high speed memory (e.g.,
SRAM), and application specific integrated circuits (ASICs).
[0053] In various embodiments, the materials and layers can be
deposited by physical vapor deposition (PVD), chemical vapor
deposition (CVD), atomic layer deposition (ALD), molecular beam
epitaxy (MBE), or any of the various modifications thereof, for
example, plasma-enhanced chemical vapor deposition (PECVD),
metal-organic chemical vapor deposition (MOCVD), low pressure
chemical vapor deposition (LPCVD), flowable chemical vapor
deposition (FCVD), electron-beam physical vapor deposition
(EB-PVD), and plasma-enhanced atomic layer deposition (PEALD). The
depositions can be epitaxial processes, and the deposited material
can be crystalline. In various embodiments, formation of a layer
can be by one or more deposition processes, where, for example, a
conformal layer may be formed by a first process (e.g., ALD, PEALD,
etc.) and a fill may be formed by a second process (e.g., CVD,
electrodeposition, PVD, etc.).
[0054] It is to be understood that the present invention will be
described in terms of a given illustrative architecture; however,
other architectures, structures, substrate materials and process
features and steps can be varied within the scope of the present
invention.
[0055] It should be noted that certain features may not be shown in
all figures for the sake of clarity. This is not intended to be
interpreted as a limitation of any particular embodiment, or
illustration, or scope of the claims.
[0056] Reference to source/drain projections, layers, regions,
etc., is intended to indicate that the particular device feature
can be implemented as a source or a drain except as expressly
indicated otherwise. In addition, the role of source and drain for
an active device can in some instances be reversed, so a previously
indicated drain may instead be a source and vice versa. Reference
to a source/drain is, therefore, intended to encompass the broadest
reasonable scope of the term.
[0057] Referring now to the drawings in which like numerals
represent the same or similar elements and initially to FIG. 1, a
cross-sectional side view of a substrate is shown, in accordance
with an embodiment of the present invention.
[0058] In one or more embodiments, a substrate 110 can be a
semiconductor or an insulator with an active surface semiconductor
layer. The substrate can include a carrier layer that provides
mechanical support for other layers of the substrate. The substrate
can include crystalline, semi-crystalline, microcrystalline, or
amorphous regions. The substrate can be essentially (i.e., except
for contaminants) a single element (e.g., silicon), primarily
(i.e., with doping) of a single element, for example, silicon (Si)
or germanium (Ge), and/or the substrate can include a compound, for
example, Al.sub.2O.sub.3, SiO.sub.2, GaAs, SiC, Si:C, or SiGe. The
substrate can also have multiple material layers, for example, a
semiconductor-on-insulator substrate (SeOI), such as a
silicon-on-insulator substrate (SOI), germanium-on-insulator
substrate (GeOI), or silicon-germanium-on-insulator substrate
(SGOI). The substrate can also have other layers forming the
substrate, including high-k oxides and/or nitrides. Other
semiconductor devices and features, such as shallow trench
isolation (STI) regions, may already be formed on the
substrate.
[0059] In one or more embodiments, the substrate 110 can be a
silicon wafer. In various embodiments, the substrate can be a
single crystal silicon (Si), silicon germanium (SiGe), or III-V
semiconductor (e.g., GaAs) wafer, or have a single crystal silicon
(Si), silicon germanium (SiGe), or III-V semiconductor (e.g., GaAs)
surface/active layer.
[0060] FIG. 2 is a cross-sectional side view showing a template
layer at the surface of the substrate and a masking layer on the
template layer, in accordance with an embodiment of the present
invention.
[0061] In one or more embodiments, a template layer 120 can be
formed on the surface of the substrate 110, where the template
layer 120 can be blanket deposited on the substrate 110. The
template layer 120 can be formed by CVD, PECVD, PVD, as well as
combinations thereof. The template layer 120 can be a hardmask that
can be patterned to cover and expose different regions of the
substrate 110.
[0062] In various embodiments, the template layer 120 can be
silicon oxide (SiO), silicon nitride (SiN), silicon oxynitride
(SiON), silicon carbonitride (SiCN), silicon boronitride (SiBN),
silicon carbide (SiC), silicon borocarbide (SiBC), silicon boro
carbonitride (SiBCN), boron carbide (BC), boron nitride (BN), or
combinations thereof, where the template layer 120 may include one
or more layers.
[0063] In one or more embodiments, the template layer 120 can be
formed to a thickness in the range of about 10 nm to about 100 nm,
or in the range of about 30 nm to about 70 nm, although other
thicknesses are also contemplated.
[0064] In one or more embodiments, a masking layer 130 can be
formed on the template layer 120. The masking layer 130 can be a
softmask, for example, an organic lithography layer, or an extreme
ultra violet lithography (EUVL) material, that can be patterned and
developed to expose a portion of the underlying template layer 120.
In one or more embodiments, the masking layer 130 can be a positive
or negative resist material, for example, Poly(methyl methacrylate)
(PMMA) or SU-8, or an electron-beam (e-beam) cured material, for
example, hydrogen silsesquioxane (HSQ) that can be suitably
patterned. In various embodiments, the masking layer 130 can be
spun on, deposited by CVD or low pressure CVD (LPCVD).
[0065] FIG. 3 is a cross-sectional side view showing a patterned
masking layer and template layer on a portion of the surface of the
substrate, in accordance with an embodiment of the present
invention.
[0066] In one or more embodiments, the masking layer 130 can be
patterned and developed to expose portions of the underlying
template layer 120, where the masking layer can be patterned to
expose the template layer 120 over a portion of the substrate
predetermined to have long-channel devices formed thereon.
[0067] In one or more embodiments, the exposed portions of the
template layer 120 can be removed to expose underlying portions of
the substrate 110, where the substrate material can be removed, for
example, by a directional etch (e.g., a reactive ion etch
(RIE)).
[0068] FIG. 4 is a cross-sectional side view showing a recessed
region and a delineating trench setting off a fin region on the
substrate, in accordance with an embodiment of the present
invention.
[0069] In one or more embodiments, a recessed region 115 can be
formed in the substrate 110, whereas a fin region 111 can remain.
The recessed region 115 and fin region 111 can be formed by
removing predetermined portions of the substrate material on one or
more sides of the fin region 111. A delineating trench 116 can be
formed on one or more sides of the fin region 111 that do not have
a recessed region 115 and are not predetermined to have
subsequently formed long-channel devices. The fin region 111 can be
an island formed from the substrate that is surrounded by recessed
region(s) and delineating trench(es) 116. The recessed region(s)
115 and delineating trench(es) 116 can physically and electrically
separate bottom source/drains of individual VT FinFET devices from
other neighboring VT FinFET devices and planar long-channel
devices.
[0070] In one or more embodiments, a recessed region 115 can be
formed to a depth, D.sub.1, by removing a portion of the substrate
110. The depth, D.sub.1, can be greater than an intended height of
one or more vertical fins and bottom source/drain region(s) formed
from the fin region 111. In various embodiments, the depth,
D.sub.1, can be in the range of about 20 nm to about 100 nm, or in
the range of about 25 nm to about 75 nm, or in the range of about
30 nm to about 50 nm, although other depths are also contemplated.
The delineating trench 116 can be formed to the same depth,
D.sub.1, as the recessed region 115, where the delineating trench
116 and recessed region 115 are formed at the same time. The
delineating trench 116 and/or recessed region 115 can be formed by
a directional etching process (e.g., RIE).
[0071] In one or more embodiments, the recessed region 115 can have
a length in the range of about 100 nm to about 2500 nm, or in the
range of about 0.5 micron to about 2 microns, or in the range of
about 1 micron to about 2 microns. The recessed region 115 can have
a width (i.e., into the plane of the figure) in the range of about
20 nm to about 5000 nm, or in the range of about 1 micron to about
2 microns. The recessed region 115 can have a surface area in the
range of about 2,000 nm.sup.2 to about 12,500,000 nm.sup.2, or
about 10,000 nm.sup.2 to about 1,000,000 nm.sup.2, although other
dimensions are also contemplated.
[0072] In one or more embodiments, the fin region 111 can have a
width in the range of about 20 nm to about 800 nm, or in the range
of about 40 nm to about 500 nm. The fin region 111 can have a
length (i.e., into the plane of the figure) in the range of about
20 nm to about 200 nm, or in the range of about 30 nm to about 100
nm. The fin region 115 can cover a larger area of the substrate
than the recessed region 115. In various embodiments, a plurality
of vertical fins can be formed in a fin region 111, where each fin
region can be used to form a single, multi-fin, VT FinFET.
[0073] FIG. 5 is a cross-sectional side view showing a fin mask
layer and fin template layer formed on the bottom surface of the
recessed region, and fin templates and fin mask segments patterned
from the fin template layer and fin mask layer formed on the top
surface of the fin region, in accordance with an embodiment of the
present invention.
[0074] In one or more embodiments, the masking layer 130 and
template layer 120 can be removed from the top surface of the fin
region 111, where the masking layer 130 and template layer 120 can
be removed using selective isotropic etches (e.g., wet chemical
etches) to expose the substrate material of the fin region 111.
[0075] In one or more embodiments, a fin template layer 140 can be
formed on the surface of the recessed region 115 and fin region
111, where the fin template layer 140 can be blanket deposited on
the exposed surfaces. The fin template layer 140 can be formed by
CVD, PECVD, PVD, as well as combinations thereof. The fin template
layer 140 can be a hardmask that can be patterned to cover and
expose different regions of the recessed region 115 and fin region
111.
[0076] In various embodiments, the fin template layer 140 can be
silicon oxide (SiO), silicon nitride (SiN), silicon oxynitride
(SiON), silicon carbonitride (SiCN), silicon boronitride (SiBN),
silicon carbide (SiC), silicon borocarbide (SiBC), silicon boro
carbonitride (SiBCN), boron carbide (BC), boron nitride (BN), or
combinations thereof, where the fin template layer 140 may include
one or more layers.
[0077] In one or more embodiments, a template masking layer 150 can
be formed on the fin template layer 140. The template masking layer
150 can be a softmask, for example, an organic lithography layer,
or an extreme ultra violet lithography (EUVL) material, that can be
patterned and developed to expose a portion of the underlying fin
template layer 140. In one or more embodiments, the template
masking layer 150 can be a positive or negative resist material,
for example, Poly(methyl methacrylate) (PMMA) or SU-8, or an
electron-beam (e-beam) cured material, for example, hydrogen
silsesquioxane (HSQ) that can be suitably patterned. In various
embodiments, template masking layer 150 can be spun on, deposited
by CVD or low pressure CVD (LPCVD).
[0078] In one or more embodiments, the template masking layer 150
can be patterned and developed to form template mask segments 151
on the fin template layer 140, where the template mask segments 151
cover portions of the fin template layer 140 and expose other
portions of the fin template layer. A portion of the template
masking layer can remain on the recessed region 115.
[0079] In one or more embodiments, the exposed portions of the fin
template layer 140 can be removed by wet etching or by a dry plasma
etching, where the dry plasma etch can be a directional reactive
ion etch (RIE). Removal of the exposed portions of the fin template
layer 140 can form one or more fin templates 141 below the template
mask segments 151, and expose underlying portions of the fin region
111. The fin templates 141 can be used to transfer a fin pattern to
the material of the fin region 111.
[0080] FIG. 6 is a cross-sectional side view showing a plurality of
vertical fins formed from a portion of the fin region, and an
exposed bottom surface of the recessed region, in accordance with
an embodiment of the present invention.
[0081] In one or more embodiments, once the fin templates 141 are
formed, a directional etch (e.g., RIE) can be used to remove
exposed portions of the fin region 111 between and/or around the
fin templates 141 to form one or more vertical fins 112 on the
underlying substrate 110.
[0082] In one or more embodiments, fin trenches can be formed in
the fin region 111 to a depth in the range of about 30 nm to about
90 nm, or in the range of about 30 nm to about 50 nm, or about 45
nm, where the vertical fin(s) 112 formed in the fin region 111 can
have a resulting height, Hi, equal to the depth of the fin trench.
The vertical fin(s) 112 can have a straight profile or a tapered
profile with a width at the base greater than the width at the top,
where the one or more vertical fins extend away from the
substrate.
[0083] In various embodiments, the depth of etching the vertical
fins 112 can be less than the depth, D.sub.1, forming the recessed
region 115, such that a section of the fin region 111 having a
height, H.sub.2, remains between the base of the vertical fins 112
and the surface of the recessed region 115. In various embodiments,
the height, H.sub.2, can be in the range of about 10 nm to about 50
nm, or in the range of about 15 nm to about 35 nm. The height,
H.sub.2, plus the height, H.sub.1, can equal the depth, D.sub.1,
(D.sub.1=H.sub.1+H.sub.2).
[0084] In other embodiments, the recessed region 115 and vertical
fins 112 and fin trenches can be formed at the same time to an
initial depth equal to H.sub.1. The vertical fins 112 and fin
region 111 can be masked, and a subsequent etch of the recessed
region 115 can increase the depth of the recessed region 115 to the
final depth, D.sub.1, while forming the portion of the fin region
with height, H.sub.2, below the vertical fins 112.
[0085] In one or more embodiments, a plurality of vertical fins 112
can be formed by a sidewall image transfer (SIT) process,
self-aligned double patterning (SADP) process, or self-aligned
quadruple patterning (SAQP) process, to provide a tight pitch
between vertical fins 111. In various embodiments, a direct print
can be used to provide the fin templates 141 from the fin template
layer 140. Immersion Lithography can direct print down to about 78
nm pitch. Extreme ultraviolet lithography (also known as EUV or
EUVL), considered a next-generation lithography technology using an
extreme ultraviolet (EUV) wavelength, can direct print down to a
pitch smaller than 50 nm. Self-aligned double patterning (SADP) can
achieve down to about 40 nm to 60 nm fin pitch. Self-aligned
quadruple patterning (SAQP) may be used to go down to below 40 nm
fin pitch. While the figures illustrate a direct-write process,
this is for descriptive purposes, since these other processes are
also contemplated, and the scope of the claims and invention should
not be limited to the particular illustrated features.
[0086] FIG. 7 is a cross-sectional side view showing a sacrificial
layer that fills in the recessed region and gaps between the
vertical fins formed on the substrate, in accordance with an
embodiment of the present invention.
[0087] In one or more embodiments, a sacrificial layer 160 can be
formed on the recessed region 115, template mask segments 151, fin
templates 141, vertical fins 112, and fin region 111. The
sacrificial layer 160 can extend above the top surfaces of the
template mask segments 151 and fill the delineating trench 116 on
one or more sides of the fin region 111.
[0088] In one or more embodiments, the sacrificial layer 160 can be
can be amorphous silicon (a-Si), poly-silicon (p-Si), amorphous
carbon (a-C), silicon-germanium (SiGe), an organic planarization
layer (OPL), silicon oxide (SiO), silicon nitride (SiN), or
suitable combinations thereof.
[0089] In one or more embodiments, the sacrificial layer 160 can be
formed by CVD, PECVD, PVD, a spin-on process, or combinations
thereof, where the sacrificial layer 160 can be blanket deposited
on the substrate 110.
[0090] FIG. 8 is a cross-sectional side view showing a cover layer
formed and patterned on the sacrificial layer, and a series of
channels formed in the sacrificial layer to the substrate surface,
in accordance with an embodiment of the present invention.
[0091] In one or more embodiments, a cover layer 170 can be formed
on the sacrificial layer 160. The cover layer 170 can be a
softmask, for example, an organic lithography layer, or an extreme
ultra violet lithography (EUVL) material, that can be patterned and
developed to expose a portion of the underlying sacrificial layer
160. In one or more embodiments, the cover layer 170 can be a
positive or negative resist material, for example, Poly(methyl
methacrylate) (PMMA) or SU-8, or an electron-beam (e-beam) cured
material, for example, hydrogen silsesquioxane (HSQ) that can be
suitably patterned. In various embodiments, the cover layer 170 can
be spun on, deposited by CVD or low pressure CVD (LPCVD).
[0092] In one or more embodiments, the cover layer 170 can be
patterned and developed to expose a portion of the sacrificial
layer 160 adjacent to and/or on opposite sides of the remaining
portion of the fin region 111. The opening in the cover layer can
have a predetermined width that can define a subsequently formed
isolation region between the fin region 111 and the long-channel
region 115.
[0093] In one or more embodiments, one or more channels 165 can be
formed in the sacrificial layer 160, where the channels can extend
down to the surface of the substrate. Channels can be formed over
the recessed regions 115 and the delineating trenches 116, where
the sidewalls of the fin region can be exposed by formation of the
channels 165. In various embodiments, the channels can be formed by
a directional, selective etch (e.g., RIE).
[0094] In one or more embodiments, two or more channels 165 can be
formed in a recessed region 115 to define a long-channel
region.
[0095] FIG. 9 is a cross-sectional side view showing the
sacrificial layer exposed after removal of the patterned cover
layer, in accordance with an embodiment of the present
invention.
[0096] In one or more embodiments, the cover layer 170 can be
removed from the sacrificial layer 160, for example, using chemical
stripping, ashing, or an isotropic wet etch.
[0097] FIG. 10 is a cross-sectional side view showing two
segregating trenches formed in the substrate, and the delineating
trench extended further into the substrate, in accordance with an
embodiment of the present invention.
[0098] In one or more embodiments, two or more segregating trenches
118 can be formed in the recessed region 115 by removing portions
of the substrate 110 exposed at the bottom of channels 165. The
segregating trenches 118 can be formed by a selective directional
etch (e.g., RIE), where the width of the segregating trenches 118
can be determined by the widths of the channels 165. Formation of
the segregating trenches 118 can form a long-channel pillar 114
from the substrate 110. Formation of a segregating trench 118
between the long-channel pillar 114 and fin region 111 can provide
for an isolation region between a long-channel device and a VT
FinFET device. The depth of the delineating trench(es) 116 can be
extended further into the substrate 110 to form segregating
trench(es) 118 below the level of the top surface of a long-channel
pillar 114.
[0099] In one or more embodiments, the segregating trenches 118 can
be formed to a depth, D.sub.2, in the range of about 5 nm to about
50 nm, or in the range of about 10 nm to about 40 nm, although
other depths are also contemplated. The depth, D.sub.2, of the
segregating trenches 118 can define a height of the long-channel
pillar 114. In various embodiments, segregating trenches 118 may
not be formed, and a planar long-channel device may be formed in
the surface of the substrate in the recessed region 115.
[0100] In various embodiments, the long-channel pillar 114 can have
a length in the range of about 100 nm to about 600 nm, or in the
range of about 150 nm to about 500 nm, although other dimensions
are also contemplated. The length of the long-channel pillar 114
can provide a channel length for a planar long-channel FET device.
The long-channel pillar 114 can have a width (i.e., into the plane
of the figure) in the range of about 20 nm to about 5000 nm, or in
the range of about 50 nm to about 1000 nm, although other
dimensions are also contemplated. The long-channel pillar 114 can
be suitably dimensioned to form a plurality of long-channel field
effect devices in the recessed region 115.
[0101] Formation of the channels 165 and segregating trenches 118
can leave a sacrificial layer block 161 on each of the long-channel
pillar(s) 114 and fin region 111.
[0102] FIG. 11 is a cross-sectional side view showing a segregating
trench on opposite sides of a long-channel region, after removal of
the sacrificial layer, where a segregating trench separates the
long-channel region from the fin region, in accordance with an
embodiment of the present invention.
[0103] In one or more embodiments, the sacrificial layer 160 and/or
sacrificial layer blocks 161 can be removed to expose the
long-channel pillar 114, vertical fins 112, and fin region 111. The
sacrificial layer 160 and/or sacrificial layer blocks 161 can be
removed using a selective isotropic etch (e.g., wet chemical etch,
dry plasma etch, etc.). A segregating trench 118 can be on opposite
sides of a long-channel region 117, after removal of the
sacrificial layer 160 and sacrificial layer blocks 161, where a
segregating trench 118 can separate the long-channel region 117
from the fin region 111. A segregating trench 118 can isolate the
fin region 111 from other neighboring regions.
[0104] In one or more embodiments, the template mask segments 151
can be removed from the fin templates 141, where a selective
isotropic etch can be used.
[0105] In one or more embodiments, the top surface of the
long-channel pillar 114 is below the bottom of the vertical fins
112 and top surface of the vertical fin block 113.
[0106] FIG. 12 is a cross-sectional side view showing a fill layer
in the segregating trenches and covering the long-channel region,
in accordance with an embodiment of the present invention.
[0107] In one or more embodiments, a fill layer 180 can be formed
on the substrate 110, where the fill layer 180 can cover the
long-channel pillar 114, vertical fins 112, and fin templates 141.
The fill layer 180 can be blanket deposited, for example, by
flowable CVD, high aspect ratio process (HARP), PVD, or
combinations thereof, where the thickness of the fill layer 180 can
extend above the top surface of the fin templates 141. The fill
layer 180 can be etched back (e.g., by RIE or wet etch) after
formation to expose the vertical fins 112 and the top surface of
the vertical fin block 113 in fin region 111, wherein at least a
portion of the fill layer 180 can remain in the segregating
trenches 118 and on the long-channel pillar 114. In various
embodiments, the fill layer 180 can be an insulating, dielectric
material, including, but not limited to silicon oxide (SiO),
silicon oxy carbide (SiOC), silicon oxynitride (SiON), and
combinations thereof.
[0108] FIG. 13 is a cross-sectional side view showing a patterned
resist layer formed on an organic planarization layer and the fill
layer that provides exposed portions of the fill layer surface, in
accordance with an embodiment of the present invention.
[0109] In one or more embodiments, an organic planarization layer
(OPL) 189 can be formed on the remaining portions of the fill layer
180 and exposed surface of the vertical fin block 113.
[0110] In one or more embodiments, a resist layer 190 can be formed
and patterned on the OPL 189 and fill layer 180, where the resist
layer can be an organic lithography layer or an extreme ultra
violet lithography (EUVL) material, that can be patterned and
developed to expose a portion of the underlying OPL 189. In various
embodiments, the resist layer 190 can be patterned and developed to
expose a portion of the OPL 189 above the long-channel pillar 114.
The position of openings in the resist layer can be above
predetermined locations of source/drains on the long-channel
devices.
[0111] FIG. 14 is a cross-sectional side view showing access
passages formed in the fill layer to the long-channel region, in
accordance with an embodiment of the present invention.
[0112] In one or more embodiments, access passages 185 can be
formed in the OPL 189 and fill layer 180, where the access passages
185 can be formed by a directional etching process (e.g., RIE). The
access passages 185 can be configured and dimensioned to be the
size, shape, and location of source/drains to be formed on the
long-channel pillar 114. A portion of the long-channel pillar 114
can be exposed at the bottom of an access passage 185. The distance
between two access passages 185 can define a channel length for a
long-channel device.
[0113] FIG. 15 is a cross-sectional side view showing liners formed
on the vertical surfaces of the access passages and sidewalls of
the vertical fins, in accordance with an embodiment of the present
invention.
[0114] In one or more embodiments, the resist layer 190 and OPL 189
can be removed after formation of the access passages 185 to expose
the surface of the fill layer 180 and fin region 111. A portion of
the fill layer 180 can remain in the segregating trenches 118,
where the fill layer filled segregating trenches 118 can form
isolation regions adjacent to and/or between the long-channel
pillar 114 and fin region 111.
[0115] In one or more embodiments, a liner 200 can be formed on the
fill layer 180, including on the walls of the access passages 185,
and on the exposed surface of the long-channel pillar 114 at the
bottom of the access passages 185. The liner 200 can be formed by a
conformal deposition, for example, ALD, PEALD, and combinations
thereof, where the liner is formed on the exposed surfaces. The
portions of the liner 200 can be removed from horizontal surfaces
by a directional etching process (e.g., RIE), while leaving
portions of the liner 200 on vertical surfaces, including the
sidewalls of the access passages 185 and the sidewalls of the
vertical fins 112 and fin templates 141.
[0116] In one or more embodiments, the liner 200 can be silicon
nitride (SiN), silicon oxynitride (SiON), silicon oxycarbide
(SiOC), silicon carbonitride (SiCN), silicon oxycarbonitride
(SiOCN), silicon boronitride (SiBN), silicon carbide (SiC), silicon
borocarbide (SiBC), silicon boro carbonitride (SiBCN), boron
carbide (BC), boron nitride (BN), or combinations thereof.
[0117] In various embodiments, the liners 200 can prevent the
vertical fin sidewalls from providing a surface for expitaxial
growth of source/drain material, so formation of source/drains is
restricted to the exposed surfaces at the bottom of access passages
185 and source/drain troughs 119. The liners 200 can act as
additional gate spacers to physically and electrically separate
conductive gate electrodes from source/drain contacts.
[0118] FIG. 16 is a cross-sectional side view showing source/drain
troughs formed in the long-channel region and adjacent to the
vertical fins, in accordance with an embodiment of the present
invention.
[0119] In one or more embodiments, source/drain troughs 119 can be
formed in the channel pillar 114 and in the vertical fin block 113
in the fin region 111 adjacent to the vertical fins 112. The
source/drain troughs 119 can be formed by directional, selective
etching (e.g., RIE), in which the source/drain troughs 119 in the
long-channel pillar 114 and in the vertical fin block 113 can be
formed at the same time with the same directional etching step. The
source/drain troughs 119 can be utilized to form source/drains on
both the long-channel device and vertical FinFET device.
[0120] In one or more embodiments, the source/drain troughs 119 can
be formed to a depth, D.sub.3, in the range of about 10 nm to about
80 nm, or in the range of about 20 nm to about 60 nm, where D.sub.3
can be less than the height of the long-channel pillar 114 defined
by the depth, D.sub.2, of the segregating trenches 118.
[0121] FIG. 17 is a cross-sectional side view showing bottom
source/drain plugs formed in the source/drain troughs adjacent to
the vertical fins, and long-channel source/drain plugs formed in
the source/drain troughs in the long-channel region, in accordance
with an embodiment of the present invention.
[0122] In one or more embodiments, long-channel source/drain plugs
210 can be formed in the source/drain troughs 119 in the
long-channel pillar 114. The long-channel source/drain plugs 210
can be formed by epitaxial growth on single crystal long-channel
pillar 114 material, where the long-channel source/drain plugs 210
can be single crystal. In various embodiments, the epitaxial,
long-channel source/drain plugs 210 can be formed by vapor phase
epitaxy (VPE), ion beam epitaxy (IBE), ultrahigh vacuum chemical
vapor deposition (UHVCVD), rapid thermal chemical vapor deposition
(RTCVD), metalorganic chemical vapor deposition (MOCVD),
low-pressure chemical vapor deposition (LPCVD), limited reaction
processing chemical vapor deposition (LRPCVD), molecular beam
epitaxy (MBE), liquid-phase epitaxy (LPE), or other suitable
processes.
[0123] In various embodiments, the long-channel source/drain plugs
210 can be highly doped, where the doping can be in the range of
about 5.times.10.sup.18 to about 1.times.10.sup.22, or in the range
of about 5.times.10.sup.18 to about 3.times.10.sup.21, or in the
range of about 5.times.10.sup.19 to about 1.times.10.sup.21, or in
the range of about 1.times.10.sup.21 to about 1.times.10.sup.22
atoms/cm.sup.3.
[0124] In one or more embodiments, bottom source/drain plugs 211
can be formed in the source/drain troughs 119 adjacent to the
vertical fins 112. The bottom source/drain plugs 211 can be formed
by epitaxial growth on single crystal substrate 110 material in the
fin region 111, where the bottom source/drain plugs 211 can be
single crystal. In various embodiments, the epitaxial, bottom
source/drain plugs 211 can be formed by vapor phase epitaxy (VPE),
ion beam epitaxy (IBE), ultrahigh vacuum chemical vapor deposition
(UHVCVD), rapid thermal chemical vapor deposition (RTCVD),
metalorganic chemical vapor deposition (MOCVD), low-pressure
chemical vapor deposition (LPCVD), limited reaction processing
chemical vapor deposition (LRPCVD), molecular beam epitaxy (MBE),
liquid-phase epitaxy (LPE), or other suitable processes. The bottom
source/drain plugs 211 and long-channel source/drain plugs 210 can
be grown to a predetermined thickness.
[0125] In various embodiments, the bottom source/drain plugs 211
can be highly doped, where the doping can be in the range of about
5.times.10.sup.18 to about 1.times.10.sup.22, or in the range of
about 5.times.10.sup.18 to about 3.times.10.sup.21, or in the range
of about 5.times.10.sup.19 to about 1.times.10.sup.21, or in the
range of about 1.times.10.sup.21 to about 1.times.10.sup.22
atoms/cm.sup.3.
[0126] In one or more embodiments, the bottom source/drain plugs
211 and long-channel source/drain plugs 210 can be suitably doped
to form n-type devices (e.g., with phosphorus, arsenic, and/or
antimony), or p-type devices (e.g., with boron, gallium, and/or
indium). The bottom source/drain plugs 211 and long-channel
source/drain plugs 210 can be doped in situ (i.e., during epitaxial
growth), or ex situ (i.e., after growing the layer expitaxially).
In various embodiments, the bottom source/drain plugs 211 and
long-channel source/drain plugs 210 can be formed by any suitable
doping techniques, including but not limited to, ion implantation,
gas phase doping, plasma doping, plasma immersion ion implantation,
cluster doping, infusion doping, liquid phase doping, solid phase
doping, etc.
[0127] FIG. 18 is a cross-sectional side view showing a bottom
source/drain and extension region formed below the vertical fins
and long-channels source/drains formed in the long-channel pillar,
after heat treatment, in accordance with an embodiment of the
present invention.
[0128] In one or more embodiments, the vertical fins 112 and
substrate 110 with the bottom source/drain plugs 211 and
long-channel source/drain plugs 210 can be heat treated to activate
the dopant species, setting the bottom junction, and/or
recrystallizing the bottom source/drain plugs 211 and long-channel
source/drain plugs 210 in the event that the bottom source/drain
plugs 211 and long-channel source/drain plugs 210 are
damaged/amorphized due to implantation. The dopant can diffuse from
the bottom source/drain plugs 211 and long-channel source/drain
plugs 210 into adjoining portions of the vertical fin block 113,
vertical fins 112, and long-channel pillar 114, respectively, to
form long-channel source/drains 212 and bottom source/drain 213 for
the subsequent devices. The diffusion can be lateral into adjoining
undoped sections. A portion of the dopant can diffuse into the
lower section of the vertical fins 112 to form an extension region
214 that can define an effective gate length. In one or more
embodiments, the long-channel pillar 114 is at a different
elevation on the substrate, where the long-channel pillar 114 is
below the bottom of the bottom source/drain 213 in the fin region
111. In various embodiments, the substrate 110 can be n-doped or
p-doped to provide a counter-doped well for the long-channel
source/drains 212 and bottom source/drain 213, where the
counter-doped substrate 110 can create a depletion region below
and/or adjacent to the long-channel source/drains 212 and bottom
source/drain 213.
[0129] In one or more embodiments, the heat treatment can be a
furnace anneal or a rapid thermal anneal, where the anneal is
conducted at a temperature in the range of about 800.degree. C. to
about 1100.degree. C., for a time in the range of about 1 seconds
to about 10 seconds.
[0130] FIG. 19 is a cross-sectional side view showing a bottom
spacer layer formed on the horizontal surfaces of the long-channel
source/drains, fill layer, and fin templates, in accordance with an
embodiment of the present invention.
[0131] In one or more embodiments, a bottom spacer layer 220 can be
formed on the horizontal surfaces of the long-channel source/drains
212, bottom source/drain 213, fill layer 180, and fin templates
141. The bottom spacer 220 can be formed by a directional
deposition, for example, by high density plasma (HDP) depositions,
gas cluster ion beam (GCIB), or combinations thereof, and etched
back (e.g., by a selective and isotropic wet or dry etch), where
material deposited on vertical surfaces is removed.
[0132] In one or more embodiments, the bottom spacer layer 220 can
be a silicon oxide (SiO), a silicon oxycarbide (SiOC), a silicon
nitride (SiN), a silicon oxynitride (SiON), a silicon carbonitride
(SiCN), a silicon oxycarbonitride (SiOCN), a silicon boronitride
(SiBN), a silicon borocarbide (SiBC), a silicon boro carbonitride
(SiBCN), a boron carbide (BC), a boron nitride (BN), a low-K
dielectric material, or a combination thereof. A low-k dielectric
material can include, but not be limited to, a fluoride-doped
silicon oxide (e.g., fluoride doped glass), a silicon oxycarbide
(SiOC), a porous silicon oxide, a spin-on silicon based polymeric
material (e.g., tetraethyl orthosilicate (TEOS), hydrogen
silsesquioxane (HSQ) and methylsilsesquioxane (MSQ)), or
combinations thereof.
[0133] FIG. 20 is a cross-sectional side view showing an interlayer
dielectric (ILD) layer formed on the bottom spacer layer and
vertical fins, in accordance with an embodiment of the present
invention.
[0134] In one or more embodiments, an interlayer dielectric (ILD)
layer 230 can be formed on the top spacer layer 220, exposed
portions of the vertical fins 112, and the fin templates 141. The
interlayer dielectric layer 230 can extend above the top surfaces
of the fin templates 141 and bottom spacer layer 220. the
interlayer dielectric (ILD) layer 230 can be formed by a blanket
deposition, for example, CVD, PECVD, LPCVD, spun on, or a
combination thereof.
[0135] In one or more embodiments, the ILD layer 230 can be silicon
oxide (SiO), a low-k dielectric, a flowable polymeric material, or
a combination thereof. A low-k dielectric material can include, but
not be limited to, a fluoride-doped silicon oxide (e.g., fluoride
doped glass), a silicon oxycarbide (SiOC), a porous silicon oxide,
a spin-on silicon based polymeric material (e.g., tetraethyl
orthosilicate (TEOS), hydrogen silsesquioxane (HSQ) and
methylsilsesquioxane (MSQ)), or combinations thereof.
[0136] FIG. 21 is a cross-sectional side view showing a patterned
gate mask layer formed on the ILD layer after reducing the height,
in accordance with an embodiment of the present invention.
[0137] In one or more embodiments, a gate mask layer 240 (e.g., a
lithography resist) can be formed and patterned on the exposed
surface of the ILD layer 230, where one or more openings are formed
in the gate mask layer 240. The position of the openings can expose
portions of the ILD layer 230 where gate structures are to be
subsequently formed. The openings can be above a central portion of
the long-channel pillar 114 between the long-channel source/drains
212.
[0138] FIG. 22 is a cross-sectional side view showing a gate
opening formed in the ILD layer, in accordance with an embodiment
of the present invention.
[0139] In one or more embodiments, a gate opening 235 formed in the
ILD layer 230, where the gate opening can be formed by a direction
etch (e.g., RIE). Formation of the gate opening can expose a
portion of the bottom spacer 220 on the long-channel pillar 114
between the long-channel source/drains 212. The width of the gate
opening can define the width of a subsequently formed gate
structure, and a channel length of a channel formed in the
long-channel pillar 114.
[0140] FIG. 23 is a cross-sectional side view showing gate sidewall
spacers formed on the sidewall surfaces of the ILD layer exposed by
formation of the gate opening, in accordance with an embodiment of
the present invention.
[0141] In one or more embodiments, gate sidewall spacers 250 can be
formed on the sidewall surfaces of the ILD layer 230 exposed by
formation of the gate opening 235, where the gate sidewall spacers
250 can be formed by a conformal deposition (e.g., ALD, PEALD) and
portions of the gate sidewall spacer removed from vertical surfaces
by an etch-back process.
[0142] In one or more embodiments, the gate sidewall spacers 250
can be silicon nitride (SiN), silicon oxynitride (SiON), silicon
carbonitride (SiCN), silicon oxycarbonitride (SiOCN), silicon
boronitride (SiBN), silicon oxycarbide (SiOC), or combinations
thereof.
[0143] FIG. 24 is a cross-sectional side view showing a patterned
protective mask layer exposing the ILD layer on the fin region and
removal of the bottom spacer layer from within the gate opening, in
accordance with an embodiment of the present invention.
[0144] In one or more embodiments, the portion of the bottom spacer
layer 220 can be removed from the surface of the fill layer 180 at
the bottom of the gate opening 235 (e.g., by RIE).
[0145] In one or more embodiments, a protective mask layer 260
(e.g., a lithography resist) can be formed and patterned on the
exposed surface of the ILD layer 230 and gate sidewall spacers 250,
where one or more openings are formed in the protective mask layer
260. The position of the openings can expose portions of the fin
region 111 and the top surfaces of the fin templates 141, where
gate structures are to be subsequently formed on the vertical fins
112. A portion of the protective mask layer 260 can be removed from
the bottom of the gate opening to expose the fill layer 180.
[0146] FIG. 25 is a cross-sectional side view showing formation of
a gate cavity adjacent to the long channel and fin gaps exposing
the vertical fins by removal of portions of the ILD layer, in
accordance with an embodiment of the present invention.
[0147] In one or more embodiments, the portion of the fill layer
180 material at the bottom of the gate opening 235 can be removed
to form a gate cavity 187, and the portion of the ILD layer 230
adjacent to the vertical fins 112 can be removed to form fin gaps
236, where removal can be, for example, by an isotropic wet
chemical etch or dry plasma etch. The gate cavity 187 can be wider
than the gate opening 235 to form an inverted "T" shape, where the
wider "T" shape is directly above a central section of the
long-channel pillar 114. The fill layer 180 and the ILD layer 230
can be the same material or different materials with essentially
the same etching rate and properties, so both the fill layer 180
and the ILD layer 230 can be removed by the same etching
process.
[0148] In one or more embodiments, the protective mask layer 260
can be removed after formation of the gate cavity 187 and the fin
gaps 236.
[0149] FIG. 26 is a cross-sectional side view showing a gate
dielectric layer formed on the ILD layer, gate spacers, long
channel, and vertical fins, in accordance with an embodiment of the
present invention.
[0150] In one or more embodiments, a gate dielectric layer 270 can
be formed on the exposed surfaces of the ILD layer 230, gate
sidewall spacers 250, vertical fins 112, and fin templates 141,
where the gate dielectric layer 270 can be conformally deposited
(e.g., by ALD, PEALD, CVD). The gate dielectric layer 270 can be
formed on the walls of the gate cavity 187 and on the sidewalls of
the vertical fins 112.
[0151] In one or more embodiments, the gate dielectric layer 270
can be an insulating dielectric layer, for example, a silicon oxide
(SiO), silicon nitride (SiN), silicon oxynitride (SiON), a high-K
dielectric, or a suitable combination of these materials.
[0152] In various embodiments, the gate dielectric layer 270 can be
a high-K dielectric material that can include, but is not limited
to, transition metal oxides such as hafnium oxide (e.g.,
HfO.sub.2), hafnium silicon oxide (e.g., HfSiO.sub.4), hafnium
silicon oxynitride (Hf.sub.wSi.sub.xO.sub.yN.sub.z), lanthanum
oxide (e.g., La.sub.2O.sub.3), lanthanum aluminum oxide (e.g.,
LaAlO.sub.3), zirconium oxide (e.g., ZrO.sub.2), zirconium silicon
oxide(e.g., ZrSiO.sub.4), zirconium silicon oxynitride
(Zr.sub.wSi.sub.xO.sub.yN.sub.z), tantalum oxide (e.g., TaO.sub.2,
Ta.sub.2O.sub.5), titanium oxide (e.g., TiO.sub.2), barium
strontium titanium oxide (e.g., BaTiO.sub.3--SrTiO.sub.3), barium
titanium oxide (e.g., BaTiO.sub.3), strontium titanium oxide(e.g.,
SrTiO.sub.3), yttrium oxide (e.g., Y.sub.2O.sub.3), aluminum oxide
(e.g., Al.sub.2O.sub.3), lead scandium tantalum oxide
(Pb(Sc.sub.xTa.sub.1-x)O.sub.3), and lead zinc niobate (e.g.,
PbZn.sub.1/3 Nb.sub.2/3 O.sub.3). The high-k material can further
include dopants such as lanthanum and/or aluminum. The
stoichiometry of the high-K compounds can vary.
[0153] In one or more embodiments, the gate dielectric layer 270
can have a thickness in the range of about 1 nm to about 4 nm, or
can have a thickness in the range of about 1 nm to about 2 nm.
[0154] FIG. 27 is a cross-sectional side view showing a gate
electrode formed on the gate dielectric in the gate opening, gate
cavity, and fin gaps, in accordance with an embodiment of the
present invention.
[0155] In one or more embodiments, a work function layer can be
formed on the exposed surfaces of the gate dielectric layer 270,
where the work function layer can be conformally deposited by ALD,
PEALD, CVD, PECVD, or combinations thereof.
[0156] In one or more embodiments, a work function layer can be
formed on the gate dielectric layer 270, where the work function
layer and gate dielectric layer can surround at least a portion of
each of one or more vertical fin(s) 112 as a part of a gate
structure. The work function layer can be formed on the gate
dielectric layer to adjust the electrical properties of a gate
electrode. In various embodiments, the work function layer can be
optional. A portion of the work function layer can be formed on the
gate dielectric layer on the sidewalls of the vertical fins 112,
and fin templates 141. In various embodiments, different work
function layers can be formed for the n-type FinFETs and p-type
FinFETs, respectively.
[0157] In various embodiments, a work function layer can be a
conductive nitride, including but not limited to titanium nitride
(TiN), titanium aluminum nitride (TiAlN), hafnium nitride (HfN),
hafnium silicon nitride (HfSiN), tantalum nitride (TaN), tantalum
silicon nitride (TaSiN), tungsten nitride (WN), molybdenum nitride
(MoN), niobium nitride (NbN); a conductive carbide, including but
not limited to titanium carbide (TiC), titanium aluminum carbide
(TiAlC), tantalum carbide (TaC), hafnium carbide (HfC); or
combinations thereof. The work function layer 165 can include
multiple layers of work function materials, for example, a work
function layer can be a TiN/TiC stack.
[0158] In various embodiments, the work function layer can have a
thickness in the range of about 1 nm to about 11 nm, or can have a
thickness in the range of about 3 nm to about 5 nm.
[0159] In one or more embodiments, a gate fill layer can be formed
on the gate dielectric layer and/or work function layer if present,
where the gate fill layer can fill in the space between vertical
fins 111. The gate fill layer, gate dielectric layer, and
optionally the work function layer, can form a gate structure on
one or more vertical fin(s) 112, and/or long-channel pillar 114,
where the gate fill layer and work function layer can form a
conductive gate electrode.
[0160] In various embodiments, the gate fill layer can be doped
polycrystalline or amorphous silicon, germanium, silicon-germanium,
a metal (e.g., tungsten, titanium, tantalum, ruthenium, zirconium,
cobalt, copper, aluminum, lead, platinum, tin, silver, gold), a
conducting metallic compound material (e.g., tantalum nitride,
titanium nitride, tantalum carbide, titanium carbide, titanium
aluminum carbide, tungsten silicide, tungsten nitride, ruthenium
oxide, cobalt silicide, nickel silicide), carbon nanotube,
conductive carbon, graphene, or any suitable combination of these
materials. The conductive material may further comprise dopants
that are incorporated during or after deposition.
[0161] FIG. 28 is a cross-sectional side view showing a gate
electrode with a reduced height within the gate opening and fin
gaps, in accordance with an embodiment of the present
invention.
[0162] In one or more embodiments, a portion of the gate electrode
280, including the gate fill layer and optional work function layer
can be removed to reduce the height of the gate electrode below the
surface of the ILD layer 230. A selective, isotropic etch (e.g.,
wet etch, dry plasma etch) can be used to remove the material of
each the gate fill layer and optional work function layer.
[0163] In various embodiments, the height of the gate electrode 280
can be reduced to below the top surface of the vertical fins 112,
where the reduced height gate electrode 281 can define a gate
length for a FinFET. In various embodiments, the gate electrode 280
can be recessed sufficiently to expose an upper section of the
vertical fin(s) 112, where about 1/2 to about 1/6 of the vertical
fin(s) 112 can be exposed by recessing the gate electrode. The
portion of the gate electrode 280 in the gate cavity 187 and the
portion of the gate electrode 280 in the gate opening 235 along
with the gate dielectric layer 270 can form an inverted T-shaped
gate structure on the long-channel device.
[0164] FIG. 29 is a cross-sectional side view showing exposed ILD
layer surfaces, gate spacer surfaces, and vertical fins, after
removal of a portion of the gate dielectric layer, in accordance
with an embodiment of the present invention.
[0165] In one or more embodiments, the portion of the gate
dielectric layer 270 can be removed from the horizontal surfaces of
the ILD layer 230 and vertical surfaces of the gate sidewall
spacers 250 and vertical fins 112.
[0166] FIG. 30 is a cross-sectional side view showing a top spacer
formed on the exposed surfaces of the ILD layer, fin templates, and
gate electrodes, in accordance with an embodiment of the present
invention.
[0167] In one or more embodiments, a top spacer layer 290 can be
formed on the horizontal surfaces of the ILD layer 230, the exposed
surfaces of the reduced height gate electrodes 281, and fin
templates 141. The top spacer layer 290 can be formed by a
directional deposition, for example, by high density plasma (HDP)
depositions, gas cluster ion beam (GCIB), or combinations thereof,
and material deposited on vertical surfaces removed by an isotropic
etch.
[0168] In one or more embodiments, the top spacer layer 290 can be
a silicon oxide (SiO), a silicon oxycarbide (SiOC), a silicon
nitride (SiN), a silicon oxynitride (SiON), a silicon carbonitride
(SiCN), a silicon oxycarbonitride (SiOCN), a silicon boronitride
(SiBN), a silicon borocarbide (SiBC), a silicon boro carbonitride
(SiBCN), a boron carbide (BC), a boron nitride (BN), a low-K
dielectric material, or a combination thereof. A low-k dielectric
material can include, but not be limited to, a fluoride-doped
silicon oxide (e.g., fluoride doped glass), a silicon oxycarbide
(SiOC), a porous silicon oxide, a spin-on silicon based polymeric
material (e.g., tetraethyl orthosilicate (TEOS), hydrogen
silsesquioxane (HSQ) and methylsilsesquioxane (MSQ)), or
combinations thereof.
[0169] FIG. 31 is a cross-sectional side view showing a
planarization layer formed in the gate opening and fin gaps, in
accordance with an embodiment of the present invention.
[0170] In one or more embodiments, a planarization layer 300 can be
formed on the top spacer layer 290, where the planarization layer
300 can be blanket deposited.
[0171] In various embodiments, the planarization layer 300 can be a
silicon oxide (SiO), a low-K dielectric material, or a combination
thereof.
[0172] FIG. 32 is a cross-sectional side view showing the
planarization layer with a reduced height and removal of the top
spacer layer from the ILD layer and fin template top surfaces, in
accordance with an embodiment of the present invention.
[0173] In one or more embodiments, a portion of the planarization
layer 300 extending above the ILD layer 230 and the portion of the
top spacer layer 290 on the fin templates 141 can be removed, for
example, by a chemical-mechanical polishing (CMP) to expose the top
surfaces of the fin templates 141 and the ILD layer 230. A portion
of the planarization layer 300 can remain in the gate opening 235
and fin gaps 236 reopened by reducing the height of the gate
electrode.
[0174] FIG. 33 is a cross-sectional side view showing spaces formed
in the planarization layer by removal of the fin templates, in
accordance with an embodiment of the present invention.
[0175] In one or more embodiments, the fin templates 141 can be
removed by a selective etch to expose the top surfaces of the
vertical fins 112 between portions of the planarization layer 300.
The top surfaces of the vertical fins 112 can be below the surface
of the planarization layer 300.
[0176] FIG. 34 is a cross-sectional side view showing a
source/drain mask formed on the ILD layer and a portion of the
planarization layer, while exposing a portion of the planarization
layer on the fin region, in accordance with an embodiment of the
present invention.
[0177] In one or more embodiments, a source/drain mask 310 can be
formed on the ILD layer 230 and a portion of the planarization
layer 300. The source/drain mask can be patterned to expose a
portion of the planarization layer 300 adjacent to the vertical
fins 112 on the fin region 111.
[0178] FIG. 35 is a cross-sectional side view showing exposed top
spacer layer and upper sections of the vertical fins in a
source/drain trough, in accordance with an embodiment of the
present invention.
[0179] In one or more embodiments, the planarization layer 300 in
the fin region 111 can be removed to form a source/drain trough 237
between portions of the ILD layer 230. The sidewalls of an upper
section of the vertical fins 112 can be exposed by removal of the
unmasked portion of the planarization layer 300, where the unmasked
portion of the planarization layer can be removed by a selective
directional etch (e.g., RIE), or a selective isotropic etch (e.g.,
wet chemical etch) if the ILD layer and planarization layer are
different materials.
[0180] FIG. 36 is a cross-sectional side view showing reduced
height vertical fins, in accordance with an embodiment of the
present invention.
[0181] In one or more embodiments, the exposed portion of the
vertical fins 112 extending above the top surface of the top spacer
layer 290 can be removed, where the portion of the vertical fins
112 can be removed by a selective directional etch. Removal of a
portion of the vertical fins 112 can decrease the effective gate
length. The top spacer layer 290 can act as an etch-stop layer to
protect the underlying gate structures.
[0182] FIG. 37 is a cross-sectional side view showing a top
source/drain formed on the top spacer layer and top surfaces of the
vertical fins in the source/drain trough, in accordance with an
embodiment of the present invention.
[0183] In one or more embodiments, a top source/drain 320 can be
formed on the top spacer layer 290 and top surfaces of the vertical
fins 112 in the source/drain trough 237. The top source/drain 320
can be formed by epitaxial growth on single crystal vertical fins
112. In various embodiments, the epitaxial, top source/drains 320
can be formed by vapor phase epitaxy (VPE), ion beam epitaxy (IBE),
ultrahigh vacuum chemical vapor deposition (UHVCVD), rapid thermal
chemical vapor deposition (RTCVD), metalorganic chemical vapor
deposition (MOCVD), low-pressure chemical vapor deposition (LPCVD),
limited reaction processing chemical vapor deposition (LRPCVD),
molecular beam epitaxy (MBE), liquid-phase epitaxy (LPE), or other
suitable processes.
[0184] In one or more embodiments, the top source/drains 320 can be
suitably doped to form n-type devices (e.g., with phosphorus,
arsenic, and/or antimony), or p-type devices (e.g., with boron,
gallium, and/or indium). The top source/drains 320 can be doped in
situ (i.e., during epitaxial growth), or ex situ (i.e., after
growing the layer expitaxially). In various embodiments, the top
sources 320 can be formed by any suitable doping techniques,
including but not limited to, ion implantation, gas phase doping,
plasma doping, plasma immersion ion implantation, cluster doping,
infusion doping, liquid phase doping, solid phase doping, etc. In
various embodiments, the top source/drains 320 can be highly doped,
where the doping can be in the range of about 5.times.10.sup.18 to
about 1.times.10.sup.22, or in the range of about 5.times.10.sup.18
to about 3.times.10.sup.21, or in the range of about
5.times.10.sup.19 to about 1.times.10.sup.21, or in the range of
about 1.times.10.sup.21 to about 1.times.10.sup.22
atoms/cm.sup.3.
[0185] In one or more embodiments, the top source/drains 320 can
have a height in the range of about 20 nm to about 60 nm, or in the
range of about 30 nm to about 40 nm, although other heights are
also contemplated.
[0186] In one or more embodiments, the top source/drains 320 can be
silicon-germanium (SiGe) with a germanium concentration in the
range of about 40 at. % Ge to about 80 at. % Ge, or in the range of
about 60 at. % Ge to about 70 at. % Ge, or about 65 at. % Ge (at.
%=atomic percent).
[0187] FIG. 38 is a cross-sectional side view showing a capping
layer formed on the top source/drain, ILD layer, and planarization
layer, in accordance with an embodiment of the present
invention.
[0188] In one or more embodiments, a capping layer 330 can be
formed on the top source/drain 320, ILD layer 230, and
planarization layer 300. In various embodiments, the capping layer
can be blanket deposited on the exposed surfaces. The capping layer
330 can be silicon oxide (e.g., SiO.sub.2).
[0189] FIG. 39 is a cross-sectional side view showing a vertical
transport fin field effect transistor on a first region of the
substrate and a neighboring long channel device with gate and
source/drain contacts on a second region of the substrate separated
by an isolation region, in accordance with an embodiment of the
present invention.
[0190] In one or more embodiments, electrical contacts 340, 350,
360 can be formed to the long-channel source/drains 212, bottom
source/drains 213, top source/drains 320, and reduced height gate
electrodes 281 of the long-channel gate structure 283 and vertical
fin gate structure 284. The gate structure on the long-channel
pillar 114 can be an inverted T-shaped gate structure, where the
wider portion of the gate structure is directly above the channel
region of a long-channel device and between the long-channel
source/drains 212. In various embodiments, one or more vertical
transport fin field effect transistors can be formed on the fin
region 111 of the substrate 110 and one or more long-channel FETs
can be formed on the adjacent long-channel region 117 of the
substrate. The long-channel pillar 114 can be at a different
elevation than the one or more vertical fins 112. The one or more
long-channel FETs can be below the vertical transport fin field
effect transistors.
[0191] Reference in the specification to "one embodiment" or "an
embodiment", as well as other variations thereof, means that a
particular feature, structure, characteristic, and so forth
described in connection with the embodiment is included in at least
one embodiment. Thus, the appearances of the phrase "in one
embodiment" or "in an embodiment", as well any other variations,
appearing in various places throughout the specification are not
necessarily all referring to the same embodiment.
[0192] It will also be understood that when an element such as a
layer, region or substrate is referred to as being "on" or "over"
another element, it can be directly on the other element or
intervening elements can also be present. In contrast, when an
element is referred to as being "directly on" or "directly over"
another element, there are no intervening elements present. It will
also be understood that when an element is referred to as being
"connected" or "coupled" to another element, it can be directly
connected or coupled to the other element or intervening elements
can be present. In contrast, when an element is referred to as
being "directly connected" or "directly coupled" to another
element, there are no intervening elements present.
[0193] The present embodiments can include a design for an
integrated circuit chip, which can be created in a graphical
computer programming language, and stored in a computer storage
medium (such as a disk, tape, physical hard drive, or virtual hard
drive such as in a storage access network). If the designer does
not fabricate chips or the photolithographic masks used to
fabricate chips, the designer can transmit the resulting design by
physical means (e.g., by providing a copy of the storage medium
storing the design) or electronically (e.g., through the Internet)
to such entities, directly or indirectly. The stored design is then
converted into the appropriate format (e.g., GDSII) for the
fabrication of photolithographic masks, which typically include
multiple copies of the chip design in question that are to be
formed on a wafer. The photolithographic masks are utilized to
define areas of the wafer (and/or the layers thereon) to be etched
or otherwise processed.
[0194] Methods as described herein can be used in the fabrication
of integrated circuit chips. The resulting integrated circuit chips
can be distributed by the fabricator in raw wafer form (that is, as
a single wafer that has multiple unpackaged chips), as a bare die,
or in a packaged form. In the latter case, the chip is mounted in a
single chip package (such as a plastic carrier, with leads that are
affixed to a motherboard or other higher level carrier) or in a
multichip package (such as a ceramic carrier that has either or
both surface interconnections or buried interconnections). In any
case, the chip is then integrated with other chips, discrete
circuit elements, and/or other signal processing devices as part of
either (a) an intermediate product, such as a motherboard, or (b)
an end product. The end product can be any product that includes
integrated circuit chips, ranging from toys and other low-end
applications to advanced computer products having a display, a
keyboard or other input device, and a central processor.
[0195] It should also be understood that material compounds will be
described in terms of listed elements, e.g., SiGe. These compounds
include different proportions of the elements within the compound,
e.g., SiGe includes Si.sub.xGe.sub.1-x where x is less than or
equal to 1, etc. In addition, other elements can be included in the
compound and still function in accordance with the present
principles. The compounds with additional elements will be referred
to herein as alloys.
[0196] It is to be appreciated that the use of any of the following
"/", "and/or", and "at least one of", for example, in the cases of
"A/B", "A and/or B" and "at least one of A and B", is intended to
encompass the selection of the first listed option (A) only, or the
selection of the second listed option (B) only, or the selection of
both options (A and B). As a further example, in the cases of "A,
B, and/or C" and "at least one of A, B, and C", such phrasing is
intended to encompass the selection of the first listed option (A)
only, or the selection of the second listed option (B) only, or the
selection of the third listed option (C) only, or the selection of
the first and the second listed options (A and B) only, or the
selection of the first and third listed options (A and C) only, or
the selection of the second and third listed options (B and C)
only, or the selection of all three options (A and B and C). This
can be extended, as readily apparent by one of ordinary skill in
this and related arts, for as many items listed.
[0197] The terminology used herein is for the purpose of describing
particular embodiments only and is not intended to be limiting of
example embodiments. As used herein, the singular forms "a," "an"
and "the" are intended to include the plural forms as well, unless
the context clearly indicates otherwise. It will be further
understood that the terms "comprises," "comprising," "includes"
and/or "including," when used herein, specify the presence of
stated features, integers, steps, operations, elements and/or
components, but do not preclude the presence or addition of one or
more other features, integers, steps, operations, elements,
components and/or groups thereof.
[0198] Spatially relative terms, such as "beneath," "below,"
"lower," "above," "upper," and the like, can be used herein for
ease of description to describe one element's or feature's
relationship to another element(s) or feature(s) as illustrated in
the FIGS. It will be understood that the spatially relative terms
are intended to encompass different orientations of the device in
use or operation in addition to the orientation depicted in the
FIGS. For example, if the device in the FIGS. is turned over,
elements described as "below" or "beneath" other elements or
features would then be oriented "above" the other elements or
features. Thus, the term "below" can encompass both an orientation
of above and below. The device can be otherwise oriented (rotated
90 degrees or at other orientations), and the spatially relative
descriptors used herein can be interpreted accordingly. In
addition, it will also be understood that when a layer is referred
to as being "between" two layers, it can be the only layer between
the two layers, or one or more intervening layers can also be
present.
[0199] It will be understood that, although the terms first,
second, etc. can be used herein to describe various elements, these
elements should not be limited by these terms. These terms are only
used to distinguish one element from another element. Thus, a first
element discussed below could be termed a second element without
departing from the scope of the present concept.
[0200] Having described preferred embodiments of a device and
method (which are intended to be illustrative and not limiting), it
is noted that modifications and variations can be made by persons
skilled in the art in light of the above teachings. It is therefore
to be understood that changes may be made in the particular
embodiments disclosed which are within the scope of the invention
as outlined by the appended claims. Having thus described aspects
of the invention, with the details and particularity required by
the patent laws, what is claimed and desired protected by Letters
Patent is set forth in the appended claims.
* * * * *