U.S. patent application number 10/271753 was filed with the patent office on 2004-04-22 for dry type heating pipeline structure and construction method thereof.
Invention is credited to Jeon, Chang Seong.
Application Number | 20040074631 10/271753 |
Document ID | / |
Family ID | 32092521 |
Filed Date | 2004-04-22 |
United States Patent
Application |
20040074631 |
Kind Code |
A1 |
Jeon, Chang Seong |
April 22, 2004 |
Dry type heating pipeline structure and construction method
thereof
Abstract
There is provided a dry type heating pipe line structure for
allowing easy construction of heating pipelines and an improved
heating structure by installing the structures by a dry type
method. The structure may include a plurality of support frames
installed on the upper surface of the bottom for controlling the
installation location of the heating pipelines, fixing the heating
pipelines, and forming the height of the hot-floored layer, a
plurality of heat diffusion plates installed on the upper surface
of each of the support frames for uniformly diffusing the heat from
the hot water to the entire surface of the bottom, and a upper
plate installed on the support frame having the heat diffusion
plate for transmitting the heat of the hot water.
Inventors: |
Jeon, Chang Seong; (Seoul,
KR) |
Correspondence
Address: |
BIRCH STEWART KOLASCH & BIRCH
PO BOX 747
FALLS CHURCH
VA
22040-0747
US
|
Family ID: |
32092521 |
Appl. No.: |
10/271753 |
Filed: |
October 17, 2002 |
Current U.S.
Class: |
165/53 ; 165/168;
165/171; 165/47 |
Current CPC
Class: |
Y02B 30/24 20130101;
F24D 3/148 20130101; Y02B 30/00 20130101; F24D 3/142 20130101 |
Class at
Publication: |
165/053 ;
165/047; 165/168; 165/171 |
International
Class: |
F24H 003/00; F24D
005/10; F24H 009/06; F24D 019/02; F28F 003/12; F28F 001/32 |
Claims
What is claimed is:
1. A dry type heating pipeline structure for heating an indoor room
by heat of hot water flowing through a heating pipeline installed
on a bottom of the room, the structure comprising: a plurality of
support frames installed on the bottom on which a reflective
adiabatic member is installed with connected to each other, for
adjusting an installation location of the heating pipeline, fixing
the heating pipeline, and forming height of a hot-floored layer,
the heating pipeline being installed on the plurality of support
frames; a plurality of heat diffusion plates installed on the
plurality of support frames, for uniformly diffusing the heat of
the hot water flowing through the heating pipeline into the entire
area of the bottom; and an upper plate installed on the plurality
of support frames on which the heat diffusion plates are installed
and placed at an upper side of the hot-floored layer to form a
heated surface, for transmitting the heat of the hot water inside
the heating pipeline to the indoor room.
2. The dry type heating pipeline structure of claim 1, wherein the
reflective adiabatic member comprises a reflective plate located at
an upper side of the reflective adiabatic member, for reflecting
light or heat; and a vibration-proof rubber located at a lower side
of the reflective plate with attached thereto and having a
predetermined elasticity for absorbing impact and reducing
vibration.
3. The dry type heating pipeline structure of claim 2, wherein the
reflective plate is of aluminum having a good heat or light
shielding ability, and a good heat reflectivity.
4. The dry type heating pipeline structure of claim 1, wherein the
support frame comprises: a body having a plurality of separation
plates therein and forming the height of the hot-floored layer; a
recess part located on an upper surface of the body and formed by a
plurality of support parts such that the heating pipeline is
fixedly inserted, to fix and control the installation locations of
the heating pipelines; a space part provided in the body and
forming an air layer for preserving the heat to prevent the heat
reflected by the reflective adiabatic member and the heat of the
hot water flowing through the heating pipeline from being lost; and
a plurality of coupling means provided on the outer surface of the
body and connecting the support frames with each other.
5. The dry type heating pipeline structure of claim 4, wherein the
coupling means comprises: a plurality of coupling protrusions
shaped in such a manner that one end thereof is integrally coupled
with the body and the other end thereof is greater in thickness
than the one end to form a gourd shape as viewed from the top; and
a plurality of coupling grooves formed at an outer surface of the
body of the support frames in a form of a concave recessed toward
an inner direction of the body so that each of the coupling
protrusions is inserted to connect the plurality of support frames
with each other.
6. The dry type heating pipeline structure of claim 5, wherein the
coupling protrusions and the coupling grooves are alternately
formed on the outer surface of the body of the support frame.
7. The dry type heating pipeline structure of claim 4, wherein a
plurality of round support pins are-formed on the upper surface of
the support part toward the direction that the recess part is
formed to fix the heating pipelines inserted into the recess
part.
8. The dry type heating pipeline structure of claim 1, wherein a
variable type support frame is installed on the upper surface of
the bottom instead of one of the plurality of support frames to
allow the heating pipeline to be installed concentratively and
flexibly, and varies the installation location of the heating
pipeline.
9. The dry type heating pipeline structure of claim 8, wherein the
variable type support frame comprises: a base plate including a
plurality of fixing holes, which coupling members are respectively
inserted through to be fixed to the bottom by the coupling member
with connected to the bottom to locate the heating pipeline
upwardly, and a plurality of circular protrusions which are
integrally formed with the base plate, and each of which has a
cylindrical protrusion hole therein; and a plurality of support
rods equipped on the base plate and including a head part which is
wider in diameter when it goes to an upside, for supporting the
upper plate and varying the installation location of the heating
pipeline, and has a head groove at center thereof for a connecting
bolt to be inserted therethrough, a tail groove which is located on
the lower side of the support rod and the cylindrical protrusion is
inserted into, and a connecting hole which penetrates a center of
the support rod to connect the head groove and the tail groove.
10. The dry type heating pipeline structure of claim 1, wherein the
heat diffusion plate comprises: an insert groove figured as a
reverse .OMEGA. shape which the heating pipeline is inserted into;
and heat diffusion wings formed on the both sides of the insert
groove integrally and as a flat plate shape so that the heat of the
hot water flowing through the heating pipeline is diffused on the
entire surface of the bottom.
11. The dry type heating pipeline structure of claim 10, wherein a
connected portion of the insert groove and the heat diffusion wings
is formed as a round shape.
12. The dry type heating pipeline structure of claim 10, wherein
the heat diffusion wings have different lengths around the insert
groove.
13. The dry type heating pipeline structure of claim 10, wherein
the respective heat diffusion wings has a vibration-proof member
attached to a lower side thereof to reduce vibration generated by
impact from outside and to absorb a noise.
14. The dry type heating pipeline structure of claim 13, wherein
the vibration-proof member is a high molecular compound comprising
rubber or welt.
15. The dry type heating pipeline structure of claim 13, wherein
the vibration-proof member is 1.about.2 mm thick.
16. The dry type heating pipeline structure of claim 1, wherein the
upper plate comprises a material for emitting far-infrared and the
material is at least one selected from a group consisting of gangue
rock, silica and calcium carbonate.
17. A construction method of a dry type heating pipeline structure
for heating an indoor room by heat of hot water flowing through a
heating pipeline installed on a bottom of the room, the method
comprising the steps of: adjusting an installation location of the
heating pipeline on the bottom, and connectively coupling a
plurality of support frames for fixing the heating pipeline at an
adjusted location to form a height of a hot-floored layer;
installing a heat diffusion plate which the heating pipeline is
inserted into and fixed on to cover a part of the support frame on
each of the support frames to diffuse the heat of the hot water
flowing through the heating pipeline to the entire surface of the
bottom; and installing an upper plate on the support frames having
the heat diffusion plate thereon to form a bottom of the
hot-floored layer such that the heat of the hot water flowing
through the heating pipeline is diffused to the entire surface of
the bottom uniformly.
18. The construction method of claim 17, further comprising the
step of installing a reflective adiabatic member between the bottom
and the lower side of the support frames to prevent the heat of the
hot water flowing through the heating pipeline from leaked through
the bottom to the outside.
19. The construction method of claim 17, further comprising the
step of varying an installation location of the heating pipeline by
installing a variable type support frame instead of one of the
plurality of support frames to allow the concentrative and free
installation of the heating pipelines by the variable type support
frame.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a dry type heating pipeline
structure, and more particularly, to a dry type heating pipeline
structure for more easily installing heating pipelines, and a
construction method thereof.
[0003] 2. Discussion of the Related Art
[0004] Generally, a floor heating is a kind of heating method which
operates generally in such a manner that the heat of the fire made
from a firepot flows along the pipelines installed in the floor to
transmit the heat into the indoor room, or the pipelines for the
flow of hot water are installed in the floor and the hot water
which is heated by a boiler flows along the pipelines to transfer
the heat of the hot water to the indoor room.
[0005] As another method of heating the floor by using the
pipelines as above, there is a wet type method of installation, and
its installation method will be described.
[0006] The wet type installation method is the one to heat the
entire surface of the floor uniformly by the hot water flowing
through the pipelines by having the bubble concrete uniformly
spread on the bottom of the floor, that is, on the slab
construction, preserving the bubble concrete for a predetermined
time until it is dried, and after the bubble concrete is dried,
installing the heating pipelines, which incorporates the pipelines
as a flow of the hot water heated by a boiler or other heating
means over the dried concrete on the entire surface of the
floor.
[0007] After the installation of the heating pipelines is
completed, mortar is spread on the installed pipelines, and its top
is made uniform by a leveling process, and after preserving the
construction of the above, and drying the mortar, a finishing upper
plate as a finishing member is placed on the upper surface of the
mortar to complete the heating pipelines construction.
[0008] The heating pipelines installation by the wet type
construction method has a disadvantage of complicated construction
process for the pipelines and the prolonged construction period to
deteriorate the work efficiency because many processes are involved
described as above, that is, since the construction of the wet type
heating structure should require the processes of installing the
heating pipelines and spreading the bubble concrete on the slab,
spreading mortar, and leveling the top of the bubble concrete and
the mortar.
[0009] In addition, the above construction method has problems of
extending the time for construction of the pipelines because of
requiring a preservation time such as a preserving process to dry
and harden the bubble concrete and the mortar and therefore, the
construction is hardly performed in the winter time.
[0010] In addition, since the compressive strength of the bubble
concrete is just 10 kg/cm.sup.3, so that the bubble concrete lacks
endurance, the bubble concrete is partially fallen down or entirely
sinks by the weight of the bubble concrete, itself and the pressure
from the upside.
[0011] In addition, it has a disadvantage that the bubble concrete
and the mortar are easily broken or have a crack such as chasm by
the pressure from the upside of the hot-floored layer (or Korean
Hot-floored layer) and the vibration caused therefrom.
[0012] Also, the characteristics of the concrete and the mortar
aggravate the inconvenience of consumers in its usage because the
construction work for the replacement of the heating pipelines
brings too much troubles since only after the dried and hardened
mortar over the heating pipelines should be broken, the heating
pipelines can be replaced with a new one, and a new material of
mortar should be spread, and if a big construction work is started,
the consumer cannot use the place for a while until the
construction work is finished.
[0013] Additionally, since a great amount of discharged waste is
generated from the construction and the replacement of the heating
pipelines to require the processing of the discharged waste and to
cause the environment contamination by the discharged waste.
SUMMARY OF THE INVENTION
[0014] Accordingly, the present invention is directed to a dry type
heating structure and a construction method thereof for fixing the
heating pipelines on the upper surface of the bottom, transmitting
the heat of the hot water flowing through the heating pipelines
uniformly to the entire surface of the bottom, and reducing the
vibration and the noise generated from the upper surface of the
bottom, and installing the structures by a dry type to provide an
easy and convenient construction process for the installation of
the heating pipelines, that substantially obviates one or more
problems due to limitations and disadvantages of the related
art.
[0015] An object of the present invention is to provide a dry type
heating structure for heating pipelines and a construction method
thereof for installing heating pipelines with a dry type method to
reduce the construction time and to increase the work
efficiency.
[0016] Another object of the present invention is to provide a dry
type heating pipeline structure and a construction method thereof
for installing heating pipelines by a dry type method to have
excellent effects in the heating insulation, the sound insulation,
the heat conservation because the structure of the present
invention keeps the heated hot water flowing through the heating
pipeline for a long time.
[0017] Still another object of the present invention is to provide
a dry type heating pipeline structure and a construction method
thereof for making it possible to install heating pipelines by a
dry type method to allow the replacement and the repair of the
heating pipeline structure for maintenance.
[0018] A further object of the present invention is to provide a
dry type heating pipeline structure and a construction method
thereof for constructing heating pipelines by a dry type method to
help to reduce the environment contamination by reducing the
generation of the discharged waste material from the
construction.
[0019] Additional advantages, objects, and features of the
invention will be set forth in part in the description which
follows and in part will become apparent to those having ordinary
skill in the art upon examination of the following or may be
learned from practice of the invention. The objectives and other
advantages of the invention may be realized and attained by the
structure particularly pointed out in the written description and
claims hereof as well as the appended drawings.
[0020] To achieve these objects and other advantages and in
accordance with the purpose of the invention, as embodied and
broadly described herein, a dry type heating pipeline structure for
heating an indoor room by heat of hot water flowing through a
heating pipeline installed on a bottom of the room, the structure
includes: a plurality of support frames installed on the bottom on
which a reflective adiabatic member is installed with connected to
each other, for controlling an installation location of the heating
pipeline, fixing the heating pipeline, and forming height of a
hot-floored layer, the heating pipeline being installed on the
plurality of support frames; a plurality of heat diffusion plates
installed on the plurality of support frames, for uniformly
diffusing the heat of the hot water flowing through the heating
pipeline into the entire area of the bottom; and an upper plate
installed on the plurality of support frames on which the heat
diffusion plates are installed and placed at an upper side of the
hot-floored layer to form a heated surface, for transmitting the
heat of the hot water inside the heating pipeline to the indoor
room.
[0021] In another aspect of the present invention, there is
provided a construction method of a dry type heating pipeline
structure for heating an indoor room by heat of hot water flowing
through a heating pipeline installed on a bottom of the room. The
method includes the steps of: adjusting an installation location of
the heating pipeline on the bottom, and connectively coupling a
plurality of support frames for fixing the heating pipeline at an
adjusted location to form a height of a hot-floored layer;
installing a heat diffusion plate which the heating pipeline is
inserted into and fixed on to cover a part of the support frame on
each of the support frames to diffuse the heat of the hot water
flowing through the heating pipeline to the entire surface of the
bottom; and installing an upper plate on the support frames having
the heat diffusion plate thereon to form a bottom of the
hot-floored layer such that the heat of the hot water flowing
through the heating pipeline is diffused to the entire surface of
the bottom uniformly.
[0022] It is to be understood that both the foregoing general
description and the following detailed description of the present
invention are exemplary and explanatory and are intended to provide
further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings, which are included to provide a
further understanding of the invention and are incorporated in and
constitute a part of this application, illustrate embodiment(s) of
the invention and together with the description serve to explain
the principle of the invention. In the drawings:
[0024] FIG. 1 is a perspective view of a partially sectioned
structure in a state that a dry type heating pipeline structure
according to one embodiment of the present invention is
constructed;
[0025] FIG. 2 is an exploded perspective view of a dry type heating
pipeline structure according to one embodiment of the present
invention;
[0026] FIG. 3 is a sectional view showing a state that a dry type
heating pipeline structure according to one embodiment of the
present invention is constructed;
[0027] FIG. 4a is a perspective view of the support frame of a dry
type heating pipeline according to one embodiment of the present
invention;
[0028] FIG. 4b is a side sectional view of the support frame of a
dry type heating pipeline structure according to one embodiment of
the present invention;
[0029] FIG. 5a is a perspective view of the heat diffusion plate of
the dry type heating pipe structure according to one embodiment of
the present invention;
[0030] FIG. 5b is a sectional view taken along the line I-I of FIG.
5a;
[0031] FIG. 6 is an exploded perspective view of a variable type
support frame of a dry type heating pipeline structure according to
another embodiment of the present invention;
[0032] FIG. 7 is a perspective view depicting a state that the
variable type support frame of the dry type heating pipeline
structure according to another embodiment of the present invention
is coupled;
[0033] FIG. 8 is a sectional view of a state that the variable type
support frame according to another embodiment of the present
invention is constructed; and
[0034] FIG. 9 is a flow diagram depicting a construction method of
a dry type heating pipeline structure according to another
embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0035] Reference will now be made in detail to the preferred
embodiments of the present invention, examples of which are
illustrated in the accompanying drawings. Wherever possible, the
same reference numbers will be used throughout the drawings to
refer to the same or like parts.
[0036] Now herein after, with reference to FIGS. 1 to 10, one
embodiment of the present invention is described in detail.
[0037] FIG. 1 is a perspective view of a partially sectioned
structure in a state that a dry type heating pipeline structure
according to one embodiment of the present invention is
constructed, FIG. 2 is an exploded perspective view of a dry type
heating pipeline structure according to one embodiment of the
present invention, FIG. 3 is a sectional view showing a state that
a dry type heating pipeline structure according to one embodiment
of the present invention is constructed, FIG. 4a is a perspective
view of the support frame of a dry type heating pipeline according
to one embodiment of the present invention, FIG. 4b is a side
sectional view of the support frame of a dry type heating pipeline
structure according to one embodiment of the present invention,
FIG. 5a is a perspective view of the heat diffusion plate of the
dry type heating pipe structure according to one embodiment of the
present invention, and FIG. 5b is a sectional view taken along the
line I-I of FIG. 5a.
[0038] As shown in FIGS. 1 to 3, in the construction of the heating
pipelines for heating the indoor room by the heat of the hot water
flowing through the heating pipelines 20 installed on a bottom (S)
according to the present invention, there are installed a
reflective adiabatic member 10 on the bottom (S) for shielding the
heat by preventing the loss of the heat of the hot water flowing
through the heating pipelines 20 through the bottom (S) toward the
outside, and a plurality of support frames 30 provided on the
bottom having the reflective adiabatic member 10 thereon and
connected with each other for controlling the installation
locations of the heating pipelines 20 and fixing the heating
pipelines 20, and forming the height of a hot floored layer.
[0039] A plurality of heat diffusion plates 40 are installed on the
upper surface of each of the support frames 30 for having the
heating pipelines 20 inserted there into and for uniformly
diffusing the heat from the hot water inside the heating pipelines
20 to the entire surface of the bottom. On the support frame 30
having the heat diffusion plate 40, an upper plate 50 is installed
for transmitting the heat of the hot water inside the heating
pipelines 20, which is diffused by each of the heat diffusion
plates 40, to form a hot-floored bottom because located on the
upper side of the Hot-floored layer. A finishing upper plate 60 is
installed on the upper surface of the upper plate 50 as a finishing
member to form a bottom surface of the indoor room.
[0040] As shown in FIG. 2, the reflective adiabatic member 10
includes a reflective plate 11 placed at the upper side of the
reflective adiabatic member 10 to reflect light or heat, and a
vibration-proof rubber 12 placed on the bottom of the reflective
plate 11, that is, at the lower side of the reflective adiabatic
member 10 with a predetermined elasticity for absorbing the impact
and reducing the vibration caused by the impact.
[0041] As the material of the reflective plate 11 is used aluminum
because of its characteristics of low price, availability, easy
fabrication process, a good shielding ability of light or heat, and
a good light reflectivity.
[0042] As the material of the heating pipelines 20 is used
polyethylene to make the heat of the hot water flowing through the
heating pipelines 20 easily to flow or be circulated along the
heating pipelines 20 in the indoor room, or metal such as stainless
or copper, etc., one of which can be used as the material of the
heating pipelines 20.
[0043] As shown in FIGS. 4a and 4b, the support frame 30 includes a
body 31 having a plurality of separation plates therein to form the
height of the Hot-floored layer. A recess part 33 is located on the
upper surface of the body 31 and is formed by a plurality of
support parts 32 to fix and adjust the installation locations of
the heating pipelines 20 so that the heating pipelines 20 are
inserted and firmly fixed. A space part 34 is provided in the body
31 and includes an air layer for preserving the heat to prevent the
loss of the heat reflected by the reflective adiabatic member 10
and the heat of the hot water flowing through the heating pipelines
20. A plurality of coupling means are provided on the outer surface
of the body 31 for connecting the support frames 30 with each
other.
[0044] The support frame 30 to form the height of the Hot-floored
layer is 30 mm thick or less, which is intended to improve the
effects of heat-shielding, sound-shielding, and heat-preservation
to keep the heat for a long time by preventing the air circulation
phenomenon.
[0045] The recess part 33 is figured as a straight line shape or U
shape so that the heating pipeline 20 passes-through.
[0046] The coupling means includes a plurality of coupling
protrusions 35 and a plurality of coupling grooves 36 formed at the
outer surface of the body 31 of the support frames 30. The coupling
protrusion 35 is shaped in such a manner that one end thereof is
integrally coupled with the body and the other end thereof is
greater in thickness than the one end to form a gourd shape as
viewed from the top. The coupling groove 36 is shaped in the form
of a concave recessed toward an inner direction of the body 31 so
that each of the coupling protrusions 35 is inserted to connect the
plurality of support frames 30 with each other.
[0047] The coupling protrusions 35 and the coupling grooves 36 are
alternately formed on the outer surface of the body 31 of the
support frame 30 so that the connection of the plurality of support
frames 30 is made easy and convenient, and the manufacturing of the
support frame 30 is easy.
[0048] A plurality of round support pins 37 are formed on the upper
surface of the support part 32 toward the direction that the recess
part 33 is formed to prevent the heating pipeline 20, which is
inserted into the recess part 33, from taken off as well as to
firmly fix the heating pipeline 20.
[0049] The support frame 30 is made with a rectangular shape for
easy handling of the work, and the support frame 30 is of synthetic
resin that is organic material such as plastic or copren, etc.
[0050] FIG. 6 is an exploded perspective view of a variable type
support frame according to another embodiment of the present
invention, FIG. 7 is a perspective view showing the state that the
variable type support frame of FIG. 6 is coupled, and FIG. 8 is a
sectional view of the state that the variable type support frame of
FIG. 6 is coupled.
[0051] A variable type support frame 70 is installed on the upper
surface of the bottom instead of one of the plurality of support
frames 30 in case the installation location or the installation
shape of the heating pipelines 20 is varied. The variable type
support frame 70 allows the heating pipelines 20 to be installed on
the bottom close to a hot water distributor (not shown), on the
narrow space, concentratively and flexibly. Also, the variable type
support frame 70 enables to construct the heating pipelines 20 even
where the diameter of the heating pipeline 20 increases or various
shapes of heating pipelines are necessary, such as oblique
directional lines or very curved winding-shaped lines, etc.
[0052] As shown in FIGS. 6 to 8, the variable type support frame 70
is formed by a base plate 71, which is comprised of a
heat-resistance reinforced plastic, for fixing the variable type
support frame 70 to the bottom with contacted to the bottom and
locating the heating pipeline 20 on the variable type support frame
70, and a plurality of support rods 75 placed on the base plate 71
for supporting the upper plate 50 to make the base plate 71 and the
upper plate 50 distanced uniformly and varying the installation
location of the heating pipeline 20.
[0053] The base plate 71 includes a plurality of fixing holes 74
which the coupling members are inserted through respectively to be
fixed to the bottom by the coupling member, and a plurality of
cylindrical protrusions 72 which are integrally formed with the
base plate, and each of which has a cylindrical protrusion hole 73
therein.
[0054] The support rod 75 located on the upper side of the base
plate 71 includes a head part 76 which is wider in its diameter
upwardly for supporting the upper plate 50 and varying the
installation location of the heating pipelines 20, and has a head
groove 77 at its center for a connecting bolt 80 to be inserted
there through, a tail groove 78 which is located on the lower side
of the support rod 75, and the cylindrical protrusion 72 is
inserted into, and a connecting hole 79 which penetrates the center
of the support rod 75 to connect the head groove 77 and the tail
groove 78.
[0055] The support rod 75 is figured as a cylindrical shape to
prevent the damage or the breakage of the heating pipelines 20, and
the leakage of the hot water inside the heating pipelines 20, and
support the pressure impact from the upper portion downwardly
sufficiently.
[0056] The heat diffusion plate 40 as shown in FIGS. 5a and 5b
consists of an insert groove 41 which is shaped as a reverse
.OMEGA. shape for the heating pipelines 20 to be inserted into, and
heat diffusion wings 42 provided on the both sides of the 41 with a
flat plate shape so that the heat generated from the hot water
flowing through the heating pipelines 20 is diffused on the entire
surface of the bottom.
[0057] The portion where the insert groove 41 and the heat
diffusion wings 42 are connected is round-shaped to prevent the
outer surface of the heating pipelines 20 inserted into the insert
groove 41 from damaged, that is, torn off or scratched and
therefore, to prevent the hot water from leaked.
[0058] Each wing of the heat diffusion wings 42 has a different
length with the insert groove 41 centered, which is purposed to
efficiently diffuse and concentrate the heat by using the long wing
and the short wing of the heat diffusion wings 42.
[0059] To the bottom of the heat diffusion wings 42 is attached a
vibration-proof member 43 for reducing the vibration generated by
the impact from the outside and absorbing the noise. The
vibration-proof member 43 is comprised of a high molecular compound
such as rubber or welt having a good elasticity and low heat
conductivity.
[0060] The thickness of the vibration-proof member 43 is 1-2 mm,
and if the thickness of the vibration-proof member 43 is less than
1 mm, the noise cannot be sufficiently absorbed as well as the
vibration generated by the impact from the outside cannot be
sufficiently reduced, but however, if the thickness of the
vibration-proof member 43 is over 2 mm, it also causes problems
that the upper plate 50 becomes separated from the support frame 30
as well as the entire Hot-floored layer becomes thicker.
[0061] The heat diffusion plate 40 in the above embodiment of the
present invention is comprised of a zinc galvanized steel plate
having a high heat conductivity, but not limited to the above zinc
galvanized steel plate, and so, any material can be used only if
the material has a high heat conductivity.
[0062] The upper plate 50 includes gangue rock, silica, calcium
carbonate, etc. to emit far-infrared radiation.
[0063] FIG. 9 is a flow diagram depicting a construction method of
a dry type heating pipelines according to another embodiment of the
present invention.
[0064] In the heating pipelines construction method for heating the
indoor room by the heat of the hot water flowing through the
heating pipelines 20 installed in the bottom S, there are a process
200 of forming the height of the Ondol (Korean hot-floored style)
layer by connectively coupling a plurality of support frames 30 to
control the installation locations of the heating pipelines 20 on
the upper surface of the bottom and to fix the heating pipelines 20
on the controlled location; a process 300 of diffusing the heat of
the hot water flowing through the heat pipelines 20 on the entire
surface of the bottom by installing the heat diffusion plate 40
into which the heating pipeline 20 is fixedly inserted so as to
cover a part of the support frame 30 on the upper surface of the
support frame 30; and a process 400 of diffusing the heat of the
hot water flowing through the heat pipelines 20 on the entire
surface of the bottom S uniformly by the upper plate 50 installed
on the upper surface of each of the support frames 30 on which the
heat diffusion plate 40 is installed to form the Ondol bottom of
the Hot-floored layer.
[0065] There is further a process 100 of installing a reflective
adiabatic member 10 between the bottom and the lower surface of the
support frame 30 for preventing the heat of the hot water flowing
through the heat pipelines 20 from leaked to shut off the heat
transmission by the reflective adiabatic member 10.
[0066] There is further a process of installing a variable type
support frame 70 instead of any one of the plurality of support
frame 30 to concentratively and freely install the heating
pipelines 20 and to vary the installation location of the heating
pipelines 20 by the installed variable type support frame 70.
[0067] The operation of the present invention structured as above
is described as follows.
[0068] First, the bottom is covered with a reflective adiabatic
member 10 consisting of a reflective plate 11 and a vibration-proof
rubber 12 to reflect the light or heat, and a plurality of support
frames 30 are provided connected with each other on the entire
upper surface of the bottom having the reflective adiabatic member
10 thereon, and the support frame 30 has a predetermined height,
and the height of the Hot-floored layer is determined by the height
of the support frame 30.
[0069] If describing the connected state of the support frames 30,
from the look of the outer side surface of the support frame 30 as
shown in FIGS. 4a and 4b, the a plurality of coupling protrusions
35 and a plurality of coupling grooves 36 are formed on the outer
surface of the support frame 30 and the coupling protrusion 35 and
the coupling groove 36 are alternately formed, and the coupling
protrusion 35 is shaped in such a manner that one end thereof is
integrally coupled with the body 31 and the other end thereof is
figured as a gourd shape bigger than the thickness of the coupled
one end, and the coupling groove 36 is shaped in such a manner that
a concave is formed toward the inner direction of the body 31 so
that the coupling protrusion 35 of another support frame 30 is
inserted there into to connect the plurality of support frames 30
with each other.
[0070] Many support frames 30 are connectively coupled with each
other by the above method to form a plurality of support frames 30
on the entire surface of the bottom.
[0071] A variable type support frame 70 is installed on the upper
surface of the bottom instead of one of the plurality of support
frames 30 to vary the installation location of the heating
pipelines 20, that is, to transmit the heat of the place close to a
hot water distributor (not shown) or on the narrow space or flowing
through the heating pipelines 20 on a specific portion
concentratively, or to easily install the heating pipelines 20
where the diameter of the heating pipeline 20 is bigger, or the
installation of the heating pipeline 20 is difficult or
complicated, that is, the case of oblique directional shaped
heating pipelines or very curved winding-shaped heating pipelines,
etc.
[0072] If describing the installation state of the variable type
support frame 70, after the base plate 71 of the variable type
support frame 70 is placed on the upper surface of the bottom
having the reflective adiabatic member 10 thereon, the base plate
71 is fixed on the bottom by inserting a coupling member, that is,
a nail or a bolt, etc. into a plurality of fixing holes 74 formed
on the base plate 71.
[0073] Then, a plurality of support rods 75 are provided on the
upper surface of the base plate 71 with coupled with the base plate
71, that is, each of the support rods 75 is coupled with each of
the cylindrical protrusions 72 provided on the surface of the base
plate 71 except the portions which the heating pipelines 20 and
many pipelines pass through so that the heating pipelines 20 and
other equipment for the pipelines are freely installed on the upper
surface of the base plate 71 according to the installation
conditions.
[0074] To describe the above in detail, the support rod 75 is
coupled with the base plate 71 by inserting the cylindrical
protrusion 72 formed on the base plate 71 of the variable type
support frame 70 into the tail groove 78 of the support rod 75, and
a connecting bolt 80 is inserted into a head groove 77 formed on a
head part 76 of the support rod 75, and the connecting bolt 80
passing through the head groove 77 penetrates a connecting hole 79
and is coupled with the cylindrical protrusion hole 73 of the
cylindrical protrusion 72 inserted into the tail groove 78 to fix
the plurality of support rods 75 to the upper surface of the base
plate 71.
[0075] As above, after the installation of the plurality of support
frames 30 and the variable type support frame 70 is completed, a
heat diffusion plate 40 to cover a part of the support frame 30 is
installed on the upper surface of the support frame 30, that is,
the convex part of the reverse .OMEGA.-shaped insert groove 41 of
the heat diffusion plate 40 is inserted into the recess part 33
formed by the support part 32 of the support frame 30, and the heat
diffusion wings 42 of the heat diffusion plate 40 is contacted with
the upper surface of the support part 32 of the support frame 30 so
that a plurality of heat diffusion plates 40 are fixedly installed
on the upper surface of the support frames 30.
[0076] Then, the heating pipelines 20 having hot water flowing
there through are inserted into the insert groove 41 of the heat
diffusion plate 40, the recess part 33 of the support frame 30, and
the support rod 75 of the variable type support frame 70 along the
required direction.
[0077] After the installation of the heating pipelines 20 is
completed, the bottom of the Hot-floored layer is formed on the
support frame 30 and the variable type support frame 70, and a
upper plate 50 is installed to transmit the heat of the hot water
flowing through the heating pipelines 20 to the indoor room, and a
finishing upper plate 60 is installed on the upper surface of the
upper plate 50 to form the bottom surface of the indoor room, which
the installation of the heating pipelines 20 is completed.
[0078] Described as above, if the installation of the heating
pipelines 20 is completed, the hot water heated and circulated by a
boiler (not shown) is introduced into the heating pipelines 20, and
the introduced hot water inside the heating pipelines 20 flows
along the portion where the heating pipelines 20 are installed and
transmits the heat into the indoors room.
[0079] That is, the heat of the hot water flowing through the
heating pipelines 20 is shut off to leak to the outside through the
bottom by the reflective adiabatic member 10, and is uniformly
diffused to the entire surface of the bottom by the heat diffusion
plate 40.
[0080] Since the heat of the hot water reflected by the reflective
adiabatic member 10 and the heat of the hot water diffused by the
heat diffusion plate 40 along with the heat of the hot water
flowing through the heating pipelines 20 are preserved by a space
part 34 forming an air layer in the body 31 of the support frame
30, that is, the heat is kept for a long time by the air layer of
each of the support frames 30, and therefore, the heat efficiency
is improved because the heat loss is prevented as well as the
indoor temperature is not sharply changed.
[0081] In addition, since the length of each wing of the heat
diffusion wings 42 of the heat diffusion plate 40 is different, the
heat of the hot water is diffused and focused on the bottom of the
indoor room by the long wing and the short wing in the length of
the wing of the heat diffusion wings 42 so that the heat can be
concentrated and concurrently diffused widely on the bottom of the
indoor room.
[0082] In the meantime, since a vibration-proof member 43 which is
comprised of a high molecular compound such as rubber or welt
having a low heat conductivity with a predetermined thickness is
attached to the bottom surface of the each wing of the heat
diffusion wings 42 of the heat diffusion plate 40, the vibration
generated by the impact from the outside is reduced and the noise
is absorbed, and the leakage of the heat of the hot water to the
outside is prevented so that the loss of the heat is prevented.
[0083] That is, if the impact is applied on the finishing upper
plate 6 by the jumping of children or dropping of objects, etc.,
the vibration generated by the impact is transmitted to the upper
plate 50 and the heat diffusion plate 40, and the transmitted
vibration is reduced by the vibration-proof member 43 attached on
the bottom of the heat diffusion wings 42 of the heat diffusion
plate 40, and the noise generated by the vibration is also absorbed
so that the vibration and the noise are reduced.
[0084] As described, the heat of the hot water flowing through the
heating pipelines 20 is diffused by the heat diffusion plate 40 and
is transmitted to the upper plate 50. When the upper plate 50
including gangue rock, silica and calcium carbonate is heated by
the transmitted heat, the heat is transmitted to the entire surface
of the bottom by the upper plate 50 as well as a far-infrared
radiation is emitted.
[0085] It will be apparent to those skilled in the art that various
modifications and variations can be made in the present invention.
Thus, it is intended that the present invention covers the
modifications and variations of this invention provided they come
within the scope of the appended claims and their equivalents.
[0086] Described as above, the present invention provides the
method of constructing heating pipelines of a heating structure in
the dry type method by using a support frame, a structure to fix
the heating pipelines, and a heat diffusion plate and a upper
plate, structures to uniformly diffuse and transmit the heat of the
hot water flowing through the heating pipelines to the entire
surface of the bottom, etc. and for assembling the structures to
install the heating pipelines on the bottom to easily and
conveniently perform the installation construction of the heating
pipelines and reduce the period for the construction thereby to
improve the efficiency of the work.
[0087] In addition, since the thickness of each support frame is
uniformly formed, and the heating pipelines are installed not to
provide the step height difference with the original bottom, the
height of the Hot-floored layer can be easily controlled, and the
reliability of consumers is improved.
[0088] In addition, since the space part including an air layer is
formed along with the formation of the support frames with a
predetermined height, the heat of the hot water flowing through the
heating pipelines is transmitted to the air layer of the space
part, and the transmitted heat is not circulated inside the space
part, which provide the advantages of the heat shielding effect for
preventing the loss of the heat by shutting off the heat, the sound
shielding effect for reducing the vibration and shutting off the
noise, and the heat conservation effect for preserving the heat for
a long time.
[0089] In addition, since there are laid down a reflective plate,
aluminum plate-shape for reflecting the light or the heat between
the bottom and the support frame, and a reflective adiabatic member
which is a vibration-proof rubber attached on the bottom of the
reflective plate, the heat generated from the hot water inside the
heating pipelines is prevented from leaked out through the bottom
by the reflective plate of the reflective heat-shielding material,
the transmission of the vibration from the outside of the bottom
and the upper side of the Hot-floored layer is reduced by the
vibration-proof rubber of the reflective adiabatic member, and the
noise caused by the vibration is shut off so that a consumer enjoys
a quite and comfortable life in the indoor room.
[0090] In addition, a variable type support frame is installed on
the upper surface of the bottom instead of one of the plurality of
support frames on the bottom close to a hot water distributor or on
the narrow space or on the place to concentrate the heat of the hot
water inside the heating pipelines, or on the place where the
diameter of the heating pipeline is bigger, or where the
installation of the heating pipeline is difficult or complicated,
that is, the place of oblique directional shaped heating pipelines
or very curved winding-shaped heating pipelines, etc. Therefore,
due to the variable type support frame, the installation of the
heating pipelines becomes the easier and the more convenient on the
places described as above, and the upper plate is more stably
supported and the heating pipelines are more stably fixed. Further,
the partial overheating of the upper plate by the heat is prevented
in advance along with the original functional execution of the
upper frames thereby to provide a consumer with the optimum heating
environment.
[0091] In addition, according to the present invention, in the
replacement and the repairs of the already-installed heating
pipelines and structures, their replacement can be more easily made
because it is possible to replace or repair the heating pipelines
and the structures to be replaced or repaired only after taking off
each structure, and the present invention has an advantage of
contributing to the prevention of the environment contamination
because the taken-off structure can be reused, and therefore, the
generation of the waste structure materials can be reduced.
[0092] Furthermore, according to the present invention, a
vibration-proof member is attached on the bottom of the heat
diffusion wings of the heat diffusion plate among the structures,
and as a result, the vibration generated from the upper surface of
the Hot-floored layer, that is, the floor of the indoor room by the
impact from the outside is reduced, and the noise by the vibration
is absorbed. Therefore, the private life of individuals is
protected, and the optimum indoor environment is maintained without
doing harm to others as well as the breakage and the damage of the
structures are prevented.
[0093] It will be apparent to those skilled in the art that various
modifications and variations can be made in the present invention.
Thus, it is intended that the present invention covers the
modifications and variations of this invention provided they come
within the scope of the appended claims and their equivalents.
* * * * *