U.S. patent number RE33,017 [Application Number 07/054,877] was granted by the patent office on 1989-08-08 for hearing aid.
Invention is credited to Gaspare Bellafiore.
United States Patent |
RE33,017 |
Bellafiore |
August 8, 1989 |
Hearing aid
Abstract
A hearing aid including a plug that is tailored to snugly fit
into the auditory canal of the user's ear, and that has a preshaped
component assembly embedded therein, the component assembly
comprising shell-like members that are interconnected to each other
and that have the electrical components of the hearing aid mounted
therein, the members being prearranged to achieve a configuration
generally similar to the shape of the plug and being secured in
end-to-end position for mounting interiorly in a negative
impression in a mold as formed from the user's auditory canal, the
assembled members being embedded in the negative impression in the
mold upon pouring of a quick setting plastic material into the
negative impression, thereby permanently fixing the preshaped
assembly in the plug that is formed as the quick setting plastic
material hardens around the assembled preshaped members.
Inventors: |
Bellafiore; Gaspare (Cranston,
RI) |
Family
ID: |
26733607 |
Appl.
No.: |
07/054,877 |
Filed: |
May 26, 1987 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
Reissue of: |
698072 |
Feb 4, 1985 |
04617429 |
Oct 14, 1986 |
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Current U.S.
Class: |
381/324; 264/222;
381/328; 381/329 |
Current CPC
Class: |
H04R
25/609 (20190501); H04R 25/658 (20130101); H04R
25/652 (20130101); H04R 2225/025 (20130101); H04R
25/603 (20190501) |
Current International
Class: |
H04R
25/00 (20060101); H04R 25/02 (20060101); H04R
025/02 (); B29C 033/40 () |
Field of
Search: |
;381/68.6,68,69 ;264/222
;181/130,135 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Ng; Jin F.
Assistant Examiner: Byrd; Danita R.
Attorney, Agent or Firm: Salter & Michaelson
Claims
What is claimed:
1. A hearing aid for insertion into the auditory canal of a user
and having a plurality of components mounted therein, said hearing
aid further comprising an outer shell that defines a plug that has
an exterior configuration that has been preshaped to snugly fit
into the auditory canal of the user's ear, an assembly including an
outer member, an intermediate member and an .[.innter.].
.Iadd.inner .Iaddend.member in which said components are mounted,
said outer, intermediate, and inner members being preassembled
together prior to being fixed in said shell and being interfitted
together such that the connecting portions of the members are
initially pivotally movable relative to each other to
.[.pre-shape.]. .Iadd.preshape .Iaddend.the assembly into a
configuration that generally corresponds to the configuration of
the auditory canal of the user, and said outer shell being formed
around said preshaped assembly to embed said assembly therein.
2. A hearing aid as claimed in claim 1, each of said members that
comprise said preshaped assembly having a silicone type material
located therein that is introduced into said members prior to the
assembly of the members and after the components have been placed
therein to permanently mount said components in position in the
members.
3. A hearing aid as claimed in claim 2, the innermost end of said
outer member being joined to the outermost end of said intermediate
member, and the innermost end of said intermediate member being
joined to the outermost end of said inner member, wherein said
members are joined in end-to-end relation, said members being
initially loosely joined to each other so as to facilitate pivotal
movement thereof to a preshaped configuration, and means for
locking said members in the preshaped position thereof prior to
insertion into said hollow plug.
4. A hearing aid as climed in claim 1, said outer member including
a cover plate that includes a plate that is pivotally mounted
thereon for enclosing a battery compartment and that is movable
from a closed position to an open position on said cover plate to
expose said battery for removal from said compartment.
5. A hearing aid as claimed in claim 4, said cover plate having a
slot formed therein that is located in adjacent relation with
respect to said pivotally mounted plate, said pivotal plate having
a latch finger joined thereto that is frictionally receivable in
said slot when said pivotal plate is moved to the closed position
over said battery compartment, wherein said pivotal plate is
located in latched relation on said cover plate.
6. A hearing aid as claimed in claim 1, said inner member having a
projection formed on the innermost end thereof that has an interior
passage formed therein, said inner member being formed with an
interior chamber that communicates with said passage and that
receives a sound tube that extends from said receiver therein, said
sound tube having communication with said interior chamber and said
passage.
7. A hearing aid as claimed in claim 6, said outer shell being
formed by a quick setting acrylic material that encapsulates said
members, an outer projection being formed on the lower most end of
said outer shell and having a recess formed therein for receiving
the projection of said inner member therein as said members are
encapsulated in said shell to provide a means for positioning the
assembled members during the encapsulating procedure, and a passage
formed in the outer projection that communicates with the interior
passageway as formed in the projection of said inner member wherein
communication is provided between said sound tube and the auditory
canal of the user when said plug is inserted therein. .Iadd.
8. A hearing aid for insertion into the auditory canal of a user
and having a plurality of components mounted therein, said hearing
aid further comprising an outer shell that defines a plug that has
an exterior configuration that has been preshaped to snugly fit
into the auditory canal of the user's ear, an assembly including at
least two members having cavities formed therein in which said
components are mounted, said members being preassembled together
prior to being fixed in said shell and being interfitted together
such that the members are initially pivotally movable relative to
each other to preshape the assembly into a configuration that
generally corresponds to the configuration of the auditory canal of
the user, and said outer shell being formed around said preshaped
assembly to embed said assembly therein..Iaddend.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a hearing aid of the type as
disclosed in applicant's prior U.S. Pat. No. 4,471,490, and
includes a miniaturized ear plug for use therewith that has a shape
and configuration that is tailored to the shape and configuration
of the user's auditory canal so that the ear plug can be inserted
therein for a comfortable fit, the concha portion of the user's ear
thereby being unobstructed to act as a focal point for collecting
sound waves and directing them into a microphone of the hearing aid
as located in the ear plug thereof.
The component parts of applicant's invention correspond generally
to the parts as shown in applicant's prior U.S. Pat. No. 4,471,490,
wherein a battery is located in a battery compartment as mounted in
a cavity formed in an outer portion of the ear plug. A microphone
that is exposed for receiving sound transmits the sound waves to an
amplifier as located in the ear plug, which in turn amplifies the
sound waves for transmission to a transducer-receiver located in
the inner portion of the ear plug. The transducer-receiver
communicates with a sound tube that in turn has access to the
auditory canal of the user's ear, whereupon the amplified sound is
transmitted by the sound tube into the auditory canal of the user's
ear in the well-known manner. As illustrated in U.S. Pat. No.
4,471,490, the components of the ear plug are all electrically
interconnected to provide for the transmission of the sound waves
and amplified sound to the auditory canal of the user.
Although the hearing aid as illustrated in U.S. Pat. No. 4,471,490
has provided an improved device over the prior known constructions,
considerable care is required in assembling the component parts
within the body portion or plug of the hearing aid. Further,
because the configuration of the body portion of the prior known
plug type of hearing aid is generally fashioned as to the shape and
configuration from the shape and configuration of the user's ear,
it was sometimes difficult to properly assemble the component parts
therein. Because of the considerable handling required in the
assembly of the components, the controls and wiring for the hearing
aid could become mechanically inoperative, and quality of sound
could be effected unless great care and attention were given to the
assembly of the component parts.
The present invention provides a hearing aid ear plug and method of
assembly of the component parts therein that avoids the problems
experienced heretofore, and as will be described hereinafter, the
improvement herein further relates to the manner in which the
hearing aid component parts are assembled and preshaped for
insertion into a mold that is cast from the user's auditory canal,
thereby providing for a tailored fit of the finished ear plug into
the user's auditory canal and further providing for better fidelity
of sound as transmitted to the auditory canal of the user.
SUMMARY OF THE INVENTION
The present invention relates to a miniaturized hearing aid that
includes an ear plug that is inserted directly into the auditory
canal of the user and that contains all of the components of the
hearing aid therein, thereby eliminating the use of external wiring
and sound tubes and the conventional behind-the-ear housing,
although as hereinafter mentioned, the concept of the subject
invention for assembling the component parts of the invention may
also be utilized in those ear plugs that are employed with a
behind-the-ear housing.
The component parts of the miniaturized hearing aid of the subject
invention that are located in the ear plug are preassembled into an
outer member, an intermediate member, and an inner member, the
members thereafter being interconnected so as to provide for
communication and interconnection of the components. The method
embodied in the assembly of the components into the finished ear
plug provides for mounting of the components in the appropriate
member and then fixing of the components therein by the use of an
insulating silicone material. Thereafter, the components are
loosely interconnected so as to be movable relative to each other
into a configuration that approximates that of the interior of the
user's ear. In this connection, a negative impression is obtained
from the user's auditory canal in the form of a mold cavity, the
interconnected members in which the components are fixed then being
preshaped in accordance with the configuration of the mold cavity.
With the members preshaped, they are then located within the mold
cavity, and a quick setting acrylic material is poured into the
cavity and around the preshaped assembly. A finished and assembled
ear plug is thus obtained in which all of the controls of the
hearing aid are located, the ear plug being snugly received within
the confines of the auditory canal of the user in comfortable
fitting relation to leave the concha portion of the user's ear
exposed for collecting the sound waves and transmitting them to a
microphone as fixed in the ear plug.
Accordingly, it is an object of the present invention to provide a
hearing aid having a plug in which a plurality of preshaped and
interconnected members are located to provide an assembly that is
resistant to shock and that ensures soundproofing of the sound tube
within the hearing aid so as to further provide for fidelity of
sound as transmitted to the auditory canal of the user.
A further object is to provide an ear plug having a plurality of
members that are interconnected and preshaped so as to enable them
to be more easily fitted into a correspondingly shaped ear
plug.
A still further object is to provide an ear plug having the
components thereof embedded within members that are interfitted
together, the assembly as inserted into a mold cavity being fixed
in the assembled position by a material that is poured therearound
for quick setting.
Other objects, features and advantages of the invention shall
become apparent as the description thereof proceeds when considered
in connection with the accompanying illustrative drawings.
DESCRIPTION OF THE DRAWINGS
In the drawings which illustrate the best mode presently
contemplated for carrying out the present invention:
FIG. 1 is a view illustrating the manner in which a positive
impression is obtained from the auditory canal of a user;
FIG. 2 shows the positive impression as located in a mold from
which a negative impression is obtained;
FIG. 3 illustrates the mold with the positive impression as fixed
therein and prior to the removal thereof to form the cavity;
FIG. 4 is a sectional view taken along FIG. 4--4 in FIG. 3.
FIG. 5 illustrates the manner in which the assembled members of the
ear plug are placed in the mold cavity and embedded in an external
shell that is poured therearound to form the finished ear plug;
FIG. 6 is a sectional view with parts shown in elevation of the
finished ear plug as formed with the external shell
therearound;
FIG. 7 is an exploded perspective view illustrating the individual
members that define the ear plug assembly and in which the
component parts of the hearing aid are fixed;
FIG. 8 is a perspective view illustrating the members as located in
the interconnected position and prior to the movement thereof to a
preshaped configuration that corresponds to the configuration of
the auditory canal of the user;
FIG. 9 is a perspective view of the cover plate of the outer member
of the assembly; and
FIG. 10 is a sectional view of the cover plate as located on the
outer member of the assembly.
DESCRIPTION OF THE INVENTION
Referring now to the drawings, and particularly to FIGS. 1-5, the
steps embodied in the assembly of the individual components that
are included in the subject invention are illustrated, and as shown
in FIGS. 6, 7, and 8, the components and the members in which they
are located are shown, and reference will be made to the
relationship of the components and members in the following
description.
Referring first to FIG. 6, the hearing aid is embodied in the
subject invention is illustrated and is generally indicated at 10.
As will hereinafter be described, the hearing aid 10 is comprised
of a plurality of members in which well known hearing aid
components are fixed, the members being eventually embedded in a
shell, the external configuration of which is obtained from the
configuration of the auditory canal of the user. The external
configuration of the hearing aid is determined by first obtaining a
positive impression of the auditory canal 11 formed in the ear 12
of the user 13, shown in FIG. 1, which involves introducing a quick
setting material of any conventional type such as used by dentists
into the auditory canal 11 of the user 12 to obtain the precise
configuration thereof in the form of a positive impression 14.
After the material from which the positive impression 14 is formed
sets, the positive impression 14 is removed from the auditory canal
11 of the patient's ear 12. Thereafter, the positive impression 14
is placed in a mold container 15, and the suitable quick setting
dental material indicated at 16 is introduced therein to embed the
positive impression 14 in the container 15. As illustrated in FIG.
3, the material 16, after setting, forms a mold 18 that is
removable from the container 15 and upon extracting of the positive
impression 12 from the mold 18, a cavity or negative impression 20
is formed in the mold 18 that is identical in configuration to the
auditory canal 11 of the user. As shown in FIG. 2, a projection 21
is added to the reduced inner end of the positive impression that
will form a corresponding depression in the negative impression 20,
the purpose of which will be described hereinafter. As will be
described below and illustrated in FIG. 5, the finished hearing aid
10 is assembled from preformed members that are interfitted
together and shaped so as to be received within the negative
impression 20, whereupon upon embedding of the preformed members in
an acrylic material, the finished ear plug is formed. However,
before the final step of obtaining the complete ear plug is
described, reference will be made hereinafter to the various
components and to the members in which they are inserted.
Referring now to FIGS. 6-10, the various components that are
incorporated in the hearing aid 10, and the members in which the
components are inserted, are illustrated in detail. The subject
invention is unique in that each of the components that is
incorporated in the hearing aid 10 is separately assembled in a
member, and fixed therein. The members are then assembled together
and located in a prescribed configuration so as to be received in
the negative impression 20. As shown in FIGS. 6, 7 and 8, the
assembled members include an outer member generally indicated at
22, an intermediate member generally indicated at 24, and an outer
member generally indicated at 26. As shown more clearly in the
assembled position of the members 22, 24, and 26 in FIG. 6, the
outer member 22 includes a body portion 28 which is hollow in
construction for receiving a battery compartment shown in FIG. 10
at 30 in which a battery 32 is inserted. Mounted on the body
portion 28 is an upper plate generally indicated at 34 which, as
illustrated in FIGS. 9 and 10, includes a base plate 36 on which a
volume control member 38 is rotatably mounted. As will be
described, the volume control member 38 is electrically connected
to an amplifier for controlling the volume of sound transmitted to
the user. Formed in the base plate 36 is a microphone opening 40
that also extends into the microphone through a microphone tube 42.
Formed on the underside of the upper plate 34 is the battery
compartment 30 which receives the battery 32 therein. Mounted for
pivotal movement on the upper plate 34 at 44 is a cover plate 46
that has a contact 50 joined thereto through the pivot connection
44 and that engages the battery 32 to provide a continuous circuit
to the hearing aid components as will be described herein below. In
order to positively secure the cover plate 46 in position over the
battery 32, a latch finger 51 is joined thereto and is received in
an opening 52 as formed in the reduced wall 54 that is formed in a
built-up portion 47 that extends upwardly from the upper plate 34
and that is located adjacent to the volume control member 30. It is
seen that the pivoted cover plate 46 is moved into the locked
position over the battery 32 as the finger 50 is slidably inserted
into the slot 52 that is formed in the reduced wall 54. The outer
member 22 is also designed to interfit with the inner member 24 and
for this purpose is provided with an upwardly tapered lower end
portion 56 that is shaped and proportioned for interfitting with
the uppermost end of the intermediate member 24.
As shown in FIG. 6, the intermediate member 24 is tubular in
construction and is defined by a body portion that includes a
plurality of annular corrogations 58 that provide for flexibility
of the intermediate member in the manipulation thereof to locate
the assembled members in a preshaped configuration. As more clearly
illustrated in FIG. 6, a microphone 60 is fixed in the intermediate
member 24 and communicates with the microphone opening 40 through
the tube 42. Also located within the intermediate member 24 is an
amplifier 64 that is electrically connected to the microphone 60,
the battery 32, and the volume control 38. As further shown in FIG.
6, the microphone 60 is electrically connected to the battery 32
through suitable wiring. It is understood that the microphone 60
and amplifier 64 are well known components in hearing aid
constructions and the details thereof do not form any part of the
subject invention.
Referring agin to FIGS. 6 and 7, the inner member 26 is shown
including a body portion 65 that terminates at the outer end
thereof in a peripheral rim 66. The lower end of the body portion
is substantially rounded, and has a bulbous type projection 68
formed on the bottom thereof, the purpose of which will hereinafter
be described. Fixed in the inner member 26 is a transducer-receiver
70 of well known construction and operation that is electrically
connected to the amplifier 64. A sound tube 72 communicates with
the lowermost end of the receiver 70 and projects into a
compartment 74 that is formed by a wall 76 and the lowermost end of
the body portion 65. As further illustrated in FIG. 6, the
projection 68 is substantially hollow to define an enlarged passage
that communicates with the chamber 74.
As illustrated in FIG. 6, the components of the hearing aid, that
is the battery compartment 30 and the battery 32 that is received
therein, the microphone 60, amplifier 64, and the
receiver-transducer 70, are all preassembled in their individual
members prior to the assembly of the members to the position shown
in FIG. 8. In this connection, a quick setting silicone material is
poured into the members to fix the components in place therein. It
is also seen that the silicone material that is poured into the
outer member 22 can be formed with a cavity for receiving the
battery compartment 30 of the upper plate 34 therein. The
microphone 60 and the amplifier 64 are fixed in place in spaced
relation in the intermediate member 24 by the silicone material and
similarly, the receiver 70 is embedded in the inner member 26, the
terminals for the receiver being exposed for securement of the
electrical wiring thereto as illustrated in FIG. 7. In order to
form the chamber 74 in the inner member 26, a film as defined by
the inner wall 76 is fixed in place within the inner member prior
to introducing the silicone material therein, thereby embedding the
receiver 70 within the inner member. As shown in FIG. 6, the wall
76 is provided with an opening through which the sound tube 72
extends as it projects into the chamber 74. The silicone material
as used to fix the components in place also acts as an insulating
medium to insure greater fidelity of sound received in the auditory
canal of the user.
With the various components secured in place within the members 22,
24, and 26, the members are preassembled in loose fitting relation
by interconnecting the outer ends thereof as shown in FIG. 8. In
the position of the members are assembled, they are substantially
aligned in coaxial relation. However, the negative impression 20 as
formed in the mold 18 has a configuration that corresponds to that
of the auditory canal of the user, and in order to move the members
to a position that approximates the configuration of the auditory
canal of the user, the members are initially loosely connected from
end-to-end. Thereafter, the members are flexed or moved relative to
each other to approximate the configuration of the negative
impression as formed in the mold 18. Recognizing that the members
22, 24, and 26 cannot be shaped precisely in the configuration of
the negative impression 20 as formed in the mold 18, they
nevertheless can be moved in a manner that will permit them to be
more centrally received in the negative impression. Thus, with the
members assembled as shown in FIG. 8, they are manipulated and
moved to the configuration shown in FIG. 6. It is seen that the
flexibility of the intermediate member 24 permits the inner member
26 and outer member 22 to be moved relative thereto to the position
as shown in FIG. 6, wherein the axis of the members are no longer
coincident. With the members located in the prescribed position,
they are fixed in place relative to each other by applying a
suitable adhesive around the annular joints or connections thereof.
It is understood, of course, that the electrical wiring between the
components has been accomplished before the members have been
finally assembled and fixed in place since access to the interior
of the members is no longer available.
With the member preassembled and located in the configuration as
required, the assembly is then placed within the negative
impression 20 of the mold 18 as shown in FIG. 5. It is also seen
that the dimension of the members 22, 24, and 26 has been
preestablished so that when the assembly is placed within the
negative impression 20, an annular space is created around the
assembly. In the final assembly step, an acrylic material is poured
into the negative impression 20 of the mold 18 with the assembled
components retained in a slightly elevated position in the mold to
permit the material to flow around the projection 68 and into the
depression as formed at the bottom of the cavity. Prior to the
assembly of the members, a hole 77 is formed in the projection 68
and a paraffin material indicated at 78 is forced therein to
prevent the acrylic material from entering into the chamber 74
during the pouring thereof.
The assembly as defined by the members 22, 24 and 26, is thus
.[.incapsulated.]. .Iadd.encapsulated .Iaddend.in an outer shell 82
as formed by the quick setting acrylic plastic material. The
acrylic material forms around the assembly and hardens to define
the plug of the hearing aid, the configuration of which is designed
to snugly fit within the patient's ear from which the positive
impression 14 was made. As further shown in FIG. 5, the outer plate
22 that is located on the outer member 22 extends above the mold 18
so as to be pivotally movable as required. After the acrylic
material has hardened to form the outer shell 82, the hearing aid
plug is removed from the mold 18, and a passage 84 drilled through
the lower end to communicate with the passage 68. The paraffin 78
is then removed from the passage 68 by applying a low flame to the
end of the plug, wherein the paraffin melts and drips out of the
hole 77 and passage 84. Thereafter, the plug is buffed and polished
to a finished form. As further illustrated in FIG. 6, access of
sound from the sound tube 72 to the auditory canal of the user is
provided by the hole 77 as formed in the projection 68 and the
passage 84 as formed by the mold and located at the innermost end
of the shell 82.
Because users of hearing aid devices have different sound
responses, it is sometimes necessary to compensate for the
patient's need in receiving sound; and this may be accomplished by
altering the so-called sound response curve. The present invention
obtains the result by the forming of a sound vent tube 86 along the
length of the assembled members, 22, 24 and 26, and as provided for
by the pouring of the acrylic material therearound. Thus, an
elongated cylindrical member (not shown) is mounted in engagement
with the outer surfaces of the members during the pouring of the
acrylic material therearound and is thereafter removed from the
assembly to form the vent tube 86. The vent tibe 86 extends
longitudinally through the shell so as to have access to the
auditory canal and acts to vary the sound response requirements of
the user, depending upon his particular needs.
It is understood that by assembling the members in the manner as
described, an exact fitting of the hearing aid can be accomplished,
and the components of the hearing aid can be preassembled to reduce
the time required for the manufacture of the unit. The
preassembling of the components in the manner as described also
insures that the components will be resistant to shock in use,
thereby substantially eliminating the shorting of the wiring
therebetween. Further, by forming the members in a manner that
enables them to be preshaped to conform to the negative impression
as formed from the auditory canal of the user's ear, the assembly
can be easily and quickly placed into the negative impression of
the mold, and the shell poured therearound to accomplish the exact
and precise fit required for comfortable and effective use.
Although not illustrated, it is understood that the method of
manufacture of the hearing aid as described hereinabove can also be
employed in the manufacture of an ear plug as used with the
behind-the-ear type of housing.
While there is shown and described herein certain specific
structure embodying the invention, it will be manifest to those
skilled in the art that various modifications and rearrangements of
the parts may be made without departing from the spirit and scope
of the underlying inventive concept and that the same is not
limited to the particular forms herein shown and described except
insofar as indicated by the scope of the appended claims.
* * * * *