U.S. patent number RE32,854 [Application Number 07/110,686] was granted by the patent office on 1989-02-07 for adapter with modular components for a robot end-of-arm interchangeable tooling system.
This patent grant is currently assigned to EOA Systems, Inc.. Invention is credited to Walter D. Autry, Jr., Timothy D. Culbertson, Rick C. Edwards, Jerome F. Goch, Marc S. Linder, Peter E. McCormick.
United States Patent |
RE32,854 |
McCormick , et al. |
February 7, 1989 |
Adapter with modular components for a robot end-of-arm
interchangeable tooling system
Abstract
An improved adapter is provided for an interchangeable robot
end-of-arm tooling system. The quick change adapter is made from
modular components including a body, an interface package, and a
robot adapter plate with locator system.
Inventors: |
McCormick; Peter E. (Dallas,
TX), Edwards; Rick C. (Renton, WA), Autry, Jr.; Walter
D. (Dallas, TX), Culbertson; Timothy D. (Carrollton,
TX), Goch; Jerome F. (Dallas, TX), Linder; Marc S.
(Garland, TX) |
Assignee: |
EOA Systems, Inc. (Dallas,
TX)
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Family
ID: |
27380903 |
Appl.
No.: |
07/110,686 |
Filed: |
October 20, 1987 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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616974 |
Jun 6, 1984 |
4611377 |
|
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Reissue of: |
728763 |
Apr 30, 1985 |
04676142 |
Jun 30, 1987 |
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Current U.S.
Class: |
92/130R;
279/4.06; 901/29; 901/30 |
Current CPC
Class: |
B23Q
1/0009 (20130101); B23Q 1/0063 (20130101); B23Q
3/15553 (20130101); B23Q 7/043 (20130101); B25J
9/1612 (20130101); B25J 15/0491 (20130101); F01B
1/12 (20130101); G05B 19/4142 (20130101); G05B
2219/39468 (20130101); Y10T 279/1241 (20150115) |
Current International
Class: |
B23Q
3/155 (20060101); B23Q 7/04 (20060101); B23Q
1/00 (20060101); B25J 15/04 (20060101); B25J
9/16 (20060101); F01B 1/00 (20060101); F01B
1/12 (20060101); G05B 19/414 (20060101); F01B
031/00 (); B25J 017/02 (); B25J 011/00 () |
Field of
Search: |
;279/4,22,30,75 ;29/26A
;92/106,13R,13A ;901/29,30 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
"FIG. 2.3 TV Robot Drilling Unit Schematic", Mosaic, Automating the
Assembly Line, vol. 7, No. 5, Sep./Oct. 1976. .
General Dynamics Corp., "A Proposal for Intelligent Task
Automation", Aug. 13, 1982..
|
Primary Examiner: Hershkovitz; Abraham
Assistant Examiner: Williamson; Mark A.
Attorney, Agent or Firm: Thompson; Daniel V.
Parent Case Text
CROSS-REFERENCE
This application is a continuation-in-part application of Ser. No.
06/616,974 filed on June, 6, 1984 now U.S. Pat. No. 4,611,377,
entitled "Interchangeable Robot End-of-Arm Tooling System".
Claims
We claim:
1. An adapter for use in connecting a tool to the end of a robot
arm the tool having a locking element, comprising:
a first module connected to the end of the robot arm;
means disposed on the first module for disengageably locking the
tool to the adapter by means of rigid engagement with the tool's
locking element;
a second module attached to the first module;
a plurality of interface connectors disposed on the second module
for establishing connections between the tool and interface
passageways within the second module; and
the second module being removable from the first module without
removing the first module from the end of the robot arm.
2. The adapter of claim 1 wherein the means for disengageably
locking the tool comprises a spring-loaded piston actuated to a
disengaged position by fluid pressure in a first fluid
passageway.
3. The adapter of claim 2 wherein the piston causes a plurality of
balls within a receiver element to grip a portion of the tool
extending into the receiver when fluid pressure in the first fluid
passageway is released.
4. The adapter of claim 3 wherein the piston is double acting such
that fluid pressure in a second fluid passageway actuates the
piston to a locked position and the spring operates to maintain
tool coupling if fluid pressure in the second fluid passageway is
inadvertently released.
5. The adapter of claim 1 further comprising means for locating the
tool in a particular angular relationship with respect to the first
module.
6. The adapter of claim 5 wherein the means for locating the tool
comprises at least two holes in the first module located less than
180 degrees apart and adapted for receiving corresponding pins
projecting from the tool.
7. The adapter of claim 5 wherein the means for locating the tool
comprises at least two holes in the first module located less than
180 degrees apart and adapted for insertion in corresponding holes
located in the tool. .Iadd.
8. An adapter for use in connecting a tool to the end of a robot
arm, the tool having a locking element, comprising:
a first module for connection to the end of the robot arm;
means disposed on the first module for disengageably locking the
tool to the adapter by means of rigid engagement with the tool's
locking element;
at least one second module attached to the first module; and
a plurality of interface connectors disposed on the second module
for establishing connections between the tool and interface
passageways within the second module. .Iaddend. .Iadd.9. A modular
adapter for use in connecting tools to the ends of robot arms, each
tool having a common locking element and a plurality of interface
connectors in an interface connector pattern, comprising:
a body module for connection to the end of the robot arm;
means disposed on the body module for disengageably locking the
tools to the adapter by means of rigid engagement with the tools'
common locking elements;
at least one interface module attached to the body module;
interface connection means disposed on the interface module in an
interface connector pattern for establishing communication with at
least a portion of the interface connectors on a selected one of
the tools; and
the interface module being selected from a plurality of interface
modules having different interface connector patterns in order to
match the interface connector pattern of the selected interface
module to at least a portion of the interface connector pattern of
the tool. .Iaddend. .Iadd.10. The adapter of claim 9 wherein the
interface connectors comprise at least one fluid port. .Iaddend.
.Iadd.11. The adapter of claim 9 wherein the interface connectors
comprise at least one pneumatic port. .Iaddend. .Iadd.12. The
adapter of claim 9 wherein the interface connectors comprise at
least one electrical contact. .Iaddend. .Iadd.13. The adapter of
claim 9 comprising a plurality of interface modules connected to
the body module, each interface module having interface connectors
for communication with a portion of the interface connectors on the
tool. .Iaddend. .Iadd.14. The adapter of claim 9 wherein the
interface module is bolted to the body module. .Iaddend. .Iadd.15.
A method of manufacturing an adapter for use in connecting tools to
the ends of robot arms, the tools having common locking elements
but different interface connector patterns, comprising the steps
of:
manufacturing a plurality of common locking modules having means
for disengageably locking the tools to the adapters by means of
rigid engagement with the tools' common locking elements;
manufacturing a plurality of interface modules having different
interface connector patterns matching the different interface
connector patterns of the tools;
selecting individual ones of the interface modules having interface
connectors in patterns enabling communication with interface
connectors of predetermined ones of the tools; and
attaching the selected interface modules to locking modules.
.Iaddend.
Description
TECHNICAL FIELD
This invention relates to robotic tooling systems, and more
particularly to an end-of-arm tooling system having interchangeable
tools and operating under computer control.
BACKGROUND ART
It is known in the art to provide an articulated robot arm capable
of accurately positioning the end of the arm at a given location
within a work cell. It is also known to provide robot arms with
relatively limited computer control adapted primarily to
positioning the end of the arm. These prior art robot arms are
useful only with dedicated end-of-arm tooling capable of performing
one task, for example, loading/unloading articles or welding. At
present there exists a large gap between robot arm technology and
tooling technology related to tasks that can be performed at the
end of the robot arm.
The result of this technology gap has been the slowing of flexible
automation implementation into manufacturing facilities. A further
inhibiting factor in implementing robots onto the factory floor has
been the lack of an end-of-arm tooling system that is
interchangeable among many tools. Because this interchangeable
feature has not been available, applications which are ideally
suited for interchangeable tooling have not been considered for
flexible automation. Instead, robot applications have been limited
to using dedicated tooling that can perform only one task. Thus,
there presently exists a need for a robot end-of-arm tooling system
that allows the robot to perform multiple tasks within a single
work station. To allow adaptibility to a variety of presently
available robot arm systems, the tooling system should include its
own control system in communication with and readily adaptable to
controllers of presently existing robot arms.
SUMMARY OF THE INVENTION
The present invention is an improved adapter for use in an robot
end-of-arm interchangeable tooling system that allows a variety of
intelligent tools to be picked up and replaced by a single robot
arm and to be operated under independent computer control. The
improved adapter is mounted to the robot arm and picks up and
replaces any one of a family of manufacturing and assembly
tools.
The adapter is made from modular components to improve ease and
expense of manufacture. The modules include a body module and an
interface module.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the invention and its advantages
will be apparent from the Detailed Description taken in conjunction
with the accompanying Drawings in which:
FIG. 1 is a schematic perspective view of the environment of the
present invention;
FIG. 2 is a schematic of the control system used in the system;
FIG. 3 is a partially broken away side view of a first embodiment
of an adapter for use in the system;
FIG. 4 is an end view of the adapter of FIG. 3;
FIG. 5 is an end view of the improved adapter of the present
invention;
FIG. 6 is a partially broken away side view of the adapter of FIG.
5;
FIG. 7 is an end view of a tool plate for use with the adapter of
the present invention; and
FIG. 8 is a partially broken away side view of the tool plate of
FIG. 7.
DETAILED DESCRIPTION
Referring initially to FIG. 1, the present invention is illustrated
in the environment of a factory where complex parts, such as engine
block 10, are manufactured. Engine block 10 is fixed with respect
to the factory floor by fixture 12. The robot end-of-arm
interchangeable tooling system illustrated in FIG. 1 is adapted for
use with a commercially available robot arm 14. By way of example,
robot arm 14 could be a Model 776 manufactured by
Cincinnati-Milacron of Cincinnati, Ohio. Robot arm 14 includes a
robot controller 16. Robot controller 16 includes a computerized
controller, but the lack in power and sophistication of the
standard robot controller supplied with available robot arms
precludes all uses of the robot arms other than simple positioning
of the end of the arm with dedicated tooling.
The tooling system of the present invention includes a preprocessor
18, which is a computer controller specifically adapted for use
with the tooling system. Preprocessor 18 is connected to the robot
controller by means of cable 20. A terminal 22, with keyboard and
display, is connected to the preprocessor 18 by cable 24. Adapter
26 is permanently attached to the end of robot arm 14. Tool 28 is
shown attached to the adapter, and in the situation illustrated in
FIG. 1, tool 28 is a drill having drill bit 30 positioned to drill
a hole in engine block 10. A group of cables and hoses, generally
indicated by reference numberal 32, connects adapter 26 to robot
controller 16, and supplies the adapter 26 with electrical power,
compressed air, coolant, and data communications to and from the
rest of the system. Table 34 holds additional tools 36, 38, and 40,
which, by way of example, could include grippers, nut runners, or
other tools. The essential object of this invention is to enable
robot arm 14 to interchange between tools of 28, 36, 38 and 40 and
perform tasks using these tools, all by computer control provided
by preprocessor 18. In the preferred embodiment of the invention,
the system includes preprocessor 18, with associated terminal 22,
adapter 26, and a number of tools, such as drill 28 and tools 36,
38 and 40.
Referring now to FIG. 2, preprocessor 18 includes CPU board 50,
which in the preferred embodiment is a self-contained board
designated by model number 3830 and manufactured by ISI Inc. of
Sunnyvale, Calif. CPU board 50 is connected to various input/output
boards and memory boards. Serial I/O board 52 is connected to
terminal 22 by cable 24. In the preferred embodiment, serial I/O
board 52 is a model number 3711 board manufactured by ISI, Inc.
Preprocessor 18 includes RAM 54 and ROM 56. The RAM is provided on
a model number 3220-1 board manufactured by ISI, Inc., and the ROM
is provided on two model number 7705 boards manufactured by Prolog
Corporation of Monterey, Calif. These cards provide 16K bytes of
RAM and 128K bytes of ROM. Preprocessor 18 communicates with the
rest of the system through a bank of discrete I/O solid state
relays 60. In the preferred embodiment, relay bank 60 comprises
four model number PB-24 relay boards manufactured by Opto 22 of
Huntingdon Beach, Calif. Relay bank 60 is connected to pnuematic
interface 58 by means of cable 62. The status of the I/O relays in
bank 60 is read by discrete I/O interface board 64 connected to CPU
board 50. In the preferred embodiment, discrete I/O interface board
64 is a model number 7507 board manufactured by Prolog Corp.
Certain tools in the systems generate analog measurement signals.
Amplifier 66 is used to amplify strain gage type signals, and in
the preferred embodiment is a model number 3170 board manufactured
by Daytronic of Miamisburg, Ohio. Other transducers in the system
are piezoelectric transducers. Piezoelectric signal conditioner 68
is provided to analyze signals from these transducers, and in the
preferred embodiment, is manufactured by PCB Piezp, Inc. of Depew,
N.Y. The outputs of amplifier 66 and piezoelectric signal
conditioner 68 are connected to an analog-to-digital converter
board 70, which preferably is a model number 3830 board
manufactured by ISI, Inc. Counter board 72 is provided to drive the
stepper motors that are included in some of the tools and also to
read the speed of rotation from certain pneumatic motors in the
tools. In the preferred embodiment, counter board 72 is a model
number 7206 manufactured by Prolog Corporation. Encoder interface
board 74 is provided to read linear encoders provided in some
tools, and preferably is a unit manufactured by Contemporary
Control Systems, Inc. of Downers Grove, Ill. Finally, stepper
controller board 76 is provided to enable operation of the stepper
motors in the tools. In the preferred embodiment, stepper
controller board 76 is a model number MIC8271-board manufactured by
Kiowa Corporation of Eden Prairie, Minn.
Pneumatic interface 58 includes a number of electric valves 78
operated by preprocessor 18 through the relay bank 60. The
pnuematic interface is connected to pnuematic pressure source 80.
The output of each valve 78 is connected to adapter 26 by means of
a hose 82.
Referring now to FIGS. 3 and 4, adapter 26 is permanently mounted
to end 100 of robot arm 14 by means of a number of bolts 102
through mounting member 104. Attached to mounting member 104 by
means of bolts 106 is main body 108. Disposed within an interior
cavity 109 of main body 108 is plug member 110, which carries
O-ring 112 to seal the interior cavity of main body 108. Piston 114
is mounted within the interior cavity 109 of main body 108 and
carries O-ring 116. Piston 114 includes an inner cavity 118 and is
adapted to reciprocate within cavity 109 of main body 108. In
addition, piston 114 includes a lip portion 120 having a smaller
inner diameter than inner cavity 118. Receiver 122 is fixed within
a portion of piston 114. Receiver 122 includes a number of holes
124 which constrain balls 126. Spring 128 is trapped within cavity
118 of piston 114 and urges piston 114 away from receiver 122.
Sleeve 130 is rotateably mounted upon an outer surface of main body
108. Sleeve 130 includes a plurality of ports 132 located therein,
each of which communicates with a groove 134 in main body 108. Each
groove 134 communicates with a passageway 136 through main body
108. O-rings 135 separate grooves 134 from each other. Flange 138
is attached to main body 108, and contains a passageway 140 in
communication with each passageway 136. Endplate 142 is attached to
flange 138 by means of screws 144. Endplate 142 includes a number
of holes 146 corresponding to each of passageways 140 in flange
138. Each hole 146 has an inwardly-facing conical wall to trap an
O-ring 148 against the outer surface of flange 138 adjacent to each
passageway 140. Locator bushing 149 is disposed within flange 138
and endplate 142. Attached to endplate 142 are electrical
connectors 150.
In operation, adapter 26 enables the system to pick up and drop off
tools by a pneumatically actuated locking mechanism. The locking
mechanism is comprised of piston 114, balls 126 and receiver 122.
One of the ports 132 communicates by way of an associated groove
134 with interior cavity 109 between O-rings 112 and 116.
Application of pneumatic pressure to interior cavity 109 between
O-rings 112 and 116 causes piston 114 to move against the pressure
of spring 128 towards receiver 122. This movement of piston 114
causes lip portion 120 to move away from balls 126, releasing balls
126 for outward movement. As will be described below, each of the
tools used in the system includes a probe 152 having an enlarged
end and a locator pin 153 shown in dotted lines in FIG. 3. When
piston 114 is moved under pressure towards receiver 122, balls 126
are released outwardly to enable the enlarged end of probe 152 to
pass by balls 126. When pressure on piston 114 is released, lip
portion 120 forces balls 126 inwardly to block the probe 152 in
receiver 122. Locator pin 153 of the desired tool fits into locator
bushing 149 and aligns the tool with respect to adapter 26. The
desired tool to be used in an operation may require one or more
pneumatic connections, depending on the type of the tool. Some
tools also require connection to a cutting coolant supply. These
connections are made through ports 132 in sleeve 130, grooves 134
and passageways 136 and 140. The desired tool has a passageway that
mates with a particular passageway 140 and associated O-ring 148
when the tool is locked into position. Ring 130 is rotatable with
respect to main body 108, robot arm 14, and the attached tool.
Therefore, end 100 of the robot arm 14 and attached tool may be
rotated freely with respect to the pneumatic and coolant lines
attached to adapter 26 through sleeve 130. Alternatively, in
environments where rotation of the robot arm and tool is not
required, pneumatic and coolant connections can be made through
threaded ports in main body 108 and the rotatable sleeve 130 may be
omitted.
Referring now to FIGS. 5 and 6, the improved adapter 200 of the
present invention is illustrated. Adapter 200 is comprised of two
modules, body module 202 and interface module 204. The essential
feature of this invention is that interface module 204 can be
readily removed from body module 202 in order to change the control
and porting characteristics of the adapter without removing or
disturbing the alignment of body module 202 with its associated
means for disengageably locking the tools to the body module.
Body module 202 includes receiver 206, base 208 and cylinder
element 210. Piston 212 is confined within cylindrical walls 214 of
cylinder element 210. Spring 216 biases piston 212 away from base
208. Piston 212 includes a seal 218 to enable sealed axial movement
within cylinder element 210. Piston 212 also includes frustoconical
surface 220 adapted to engage balls 222. Indexing holes 224 are
provided in receiver 206 and cylinder element 210 and are located
less than 180.degree. apart. A first port 226 communicates with a
first side of piston 212, and a second port 228 communicates with
the other side of piston 212. In operation, spring 216 operates to
bias piston 212 towards receiver 206 thereby forcing balls 222
inwardly by means of frustoconical surface 220. Fluid pressure
applied to first port 226 causes piston 212 to move axially against
the pressure of spring 216, thereby freeing balls 222 to move
outwardly. Piston 212 is double acting, such that fluid pressure
applied to second port 228 aids spring 216 in causing piston 212 to
trap balls 222 in the inward position. In the event of fluid
pressure failure, spring 216 would act to maintain balls 222 in the
trapped position.
Interface module 204 is removably connected to body module 202 by
means of screws 230. Interface module 204 includes a plurality of
ports 232 each consisting of a trapped O-ring 234 extending from
the surface of the interface module. A hose 236 is associated with
each port 232 and supplies, for example, pneumatic pressure for
powering a tool connected to the adapter 200. Electrical connector
238 is provided on the surface of interface module 204 for
interfacing the robot end-of-arm tooling system to the tools to be
connected to the adapter 200.
Referring now to FIGS. 7 and 8, tool plate 240 includes base 242
adapted for permanent connection to one of the tools in the system.
Locking stud 244 extends from the surface of base 242 and includes
a groove 246. Locating pins 248 also extend from the surface of
base 242 and are spaced apart to correspond with holes 224 in
adapter 200. Base 242 also includes a number of ports 250 adapted
to correspond with ports 232 in adapter 200. Similarily, electrical
connector 252 corresponds with electrical connector 238 in adapter
200. Locking stud 244 is sized such that balls 222 fixedly engage
groove 246 when the stud is fully inserted into receiver 122 and
piston 212 is caused to move towards the receiver.
In operation, the adapter illustrated in FIGS. 5 and 6 working in
conjunction with the tool plate illustrated in FIGS. 7 and 8 offers
numerous advantages over the first embodiment of an adapter shown
in FIGS. 3 and 4. In the first embodiment of the adapter, coupling
is achieved using a single acting cylinder which utilizes pneumatic
pressure to render the adapter in the release state. The adapter of
FIGS. 3 and 4 is rendered in the coupled state when pressure is
removed allowing spring 128 to drive piston 114 down around balls
126 forcing them in and thus locking around the locking stud 152.
Fluid and pneumatic porting is run through the body of adapter 26
before exiting the adapter. This method of porting makes
manufacturing difficult in that a substantial number of the
components of adapter 26 must be changed when the porting
requirements change. In addition, porting through the body of the
adapter greatly increases the length of the adapter. It has been
found that the overall length of the adapter is a critical
parameter in ensuring adequate tolerances for the tools. Porting
the interface connections through the body of the adapter also
requires that the entire adapter be removed when the interface
requirements are changed. Removal of the adapter disturbs the
programming of the system, because the locking mechanism cannot be
replaced in exactly the same location after removal.
The improved adapter of the present invention addresses these
drawbacks inherent in the adapter of the prior design. The fluid
and pneumatic porting has been removed from the adapter body and
consolidated into the interface module 204. Interface module 204
includes all porting, O-ring seals and electrical contacts and when
bolted to a body module 202 creates an adapter 200. Thus, only
interface module 204 need be remanufactured when the porting and/or
electrical requirements vary. Also, maintenance is greatly
facilitated in that in the event of damage to a port or electrical
contact, the interface module 204 may be removed while the body
module 202 remains on the robot. The demands of users of the system
can be met more readily, because different interface modules 204
for different tools are all usable with a common body module
202.
Locating the porting and electrical interfaces in the interface
module 204 and out of the body of the adapter has enabled the
length of the adapter to be greatly reduced. In the case of
Applicants' system, the reduction in length was from approximately
6.5 inches to 2.5 inches, which represents a major improvement.
Coupling of the tools is achieved by utilizing double acting piston
212 to couple and release the adapter. A double acting cylinder is
preferable, because coupling is much faster and more powerful when
powered by pneumatic pressure in addition to spring pressure. The
spring is also utilized as a fail-safe feature, in that if pressure
is lost the adapter will not uncouple. In Applicants' system, the
double acting piston over the previous single acting piston
improved coupling speed from 1.5 seconds to 0.5 seconds.
The adapter of the present invention can couple with the tool plate
240 in only one angular relationship, due the less than 180.degree.
angle between holes 224 and corresponding pins 248. Of course, the
same advantage would be gained if the holes were in the tool plate
and the pins were extending from the adapter.
Whereas the present invention has been described with respect to
specific embodiments thereof, it will be understood that various
changes and modifications will be suggested to one skilled in the
art and it is intended to encompass such changes and modifications
as fall within the scope of the appended claims.
* * * * *