U.S. patent number RE40,622 [Application Number 10/032,516] was granted by the patent office on 2009-01-13 for double ferrule sc connector and adapter.
This patent grant is currently assigned to ADC Telecommunications, Inc.. Invention is credited to Liang-Ju Lu.
United States Patent |
RE40,622 |
Lu |
January 13, 2009 |
**Please see images for:
( Certificate of Correction ) ** |
Double ferrule SC connector and adapter
Abstract
A fiber optic connector has two ferrules contained within a
single connector housing with the ferrules positioned in parallel,
spaced-apart alignment. The connector includes a first mating
fastener exposed on exterior sides of the connector housing. A
fiber optic adapter has an open end to slidably receive the
connector housing. The adapter includes two parallel sleeves
contained within the adapter housing and aligned with the ferrules
of the connector. The adapter includes a second mating fastener
exposed to an interior of the adapter housing to releasably mate
with the first mating fastener when the connector housing is in the
full insert position.
Inventors: |
Lu; Liang-Ju (Eden Prairie,
MN) |
Assignee: |
ADC Telecommunications, Inc.
(Eden Prairie, MN)
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Family
ID: |
24895199 |
Appl.
No.: |
10/032,516 |
Filed: |
October 26, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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08720764 |
Oct 3, 1996 |
5692080 |
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Reissue of: |
08906919 |
Aug 6, 1997 |
05971625 |
Oct 26, 1999 |
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Current U.S.
Class: |
385/60; 385/55;
385/72; 385/78 |
Current CPC
Class: |
G02B
6/3831 (20130101); G02B 6/3878 (20130101); G02B
6/3893 (20130101); G02B 6/3821 (20130101); G02B
6/3825 (20130101); G02B 6/3874 (20130101) |
Current International
Class: |
G02B
6/38 (20060101) |
Field of
Search: |
;385/53,55,56,59,60,71,72,75,78,92,58,70 |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
Circle No. 4, Light Wave magazine, advertisement for AMP
Corporation products, Aug. 1996. cited by examiner .
Circle 198, magazine advertisement for Methode Electronic Inc.,
(date unknown). cited by examiner .
Amendment filed in response to Mar. 20, 1997 Office Action in U.S.
App. No. 08/720,764, (Apr. 29, 1997). cited by examiner.
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Primary Examiner: Sanghavi; Hemang
Attorney, Agent or Firm: Merchant & Gould P.C.
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation of U.S. patent application Ser.
No. 08/720,764, filed Oct. 3, 1996 now U.S. Pat. No. 5,692,080.
Claims
What is claimed is:
1. An optical fiber connector assembly comprising: a. a fiber optic
connector having: i. a connector housing having a leading end; ii.
at least a first ferrule and a second ferrule contained within said
connector housing with; A. said first and second ferrules
positioned in parallel, spaced-apart alignment at said leading end,
and B. said ferrules having exposed ends at said leading end; iii.
said connector housing including a first mating fastener exposed on
exterior sides of said connector housing, said first mating
fastener including a clip receiving detent formed on exposed
external surfaces of said connector housing; b. a fiber optic
adapter having: i. an adapter housing having an open end sized to
slidably receive said leading end of said connector housing with
said connector housing moving toward a full insert position in a
path of travel parallel to said ferrules; ii. at least a first and
a second parallel sleeves contained within said adapter housing and
positioned for said first and second sleeves to slidably receive
respective ones of said first and second ferrules as said connector
housing is moved toward said full insert position; iii. a second
mating fastener including a clip on said adapter housing and
exposed to an interior of said housing to releasably mate with said
first mating fastener when said connector housing is moved to said
full insert position; and iv. walls of said adapter housing having
recesses at least partially formed therethrough, said clips at
least partially disposed within said recesses and said clips
movable into said recesses as said clips are deflected in response
to insertion of said leading end of said connector housing into
said adapter housing.
2. An assembly according to claim 1 wherein: said adapter housing
includes substantially identical first and second halves each
having an individual one of said external clips.
3. An assembly according to claim 2 wherein: said sleeves are
supported in a sleeve sub-assembly having means for securing said
sub-assembly within said adapter housing as said first and second
halves are joined together.
4. An assembly according to claim 3 wherein said sub-assembly
includes: a sleeve housing having first and second parallel bores
formed therethrough; said first and second sleeves retained within
respective ones of said bores; said sleeve housing having a flange
received within a groove formed in said first and second
halves.
5. An assembly according to claim 1 wherein: said first and second
ferrules are slidable independent of one another within said
connector housing in a sliding path parallel to longitudinal axes
of said ferrules.
6. An assembly according to claim 5 further comprising: first and
second spring means for separately urging said first and second
ferrules outwardly from said leading end.
7. An assembly according to claim 1 wherein: said connector housing
includes an internal housing slidably received within an external
housing; said first mating fastener disposed on said internal
housing; said external housing having an opening formed
therethrough to expose said first mating fastener.
8. An assembly according to claim 7 wherein: said external housing
includes release means for releasing said first and second mating
fasteners upon separating, sliding movement of said external
housing relative to said internal housing.
9. A fiber optic connector for releasably coupling with a fiber
optic adapter where said adapter includes, a. an adapter housing
having an open and exposing an adapter interior; b. at least a
first and a second parallel sleeves contained within said adapter
housing and positioning with open ends of said first and second
sleeves exposed to said open end of said adapter housing; and c. an
adapter mating fastener including clips on said adapter housing and
exposed to said adapter interior; said connector comprising: a. a
connector housing having a leading end sized to be received with
said adapter open end; b. at least a first ferrule and a second
ferrule contained within said connector housing with; i. said first
and second ferrules positioned in parallel, spaced-apart alignment
at said leading end, and ii. said ferrules having exposed ends at
said leading end and positioned to be slidably received in
respective one of said first and second sleeves as said connector
housing is inserted into said adapter interior through said adapter
open end; b. said connector housing including a connector mating
fastener exposed on exterior sides of said connector housing to
releasably mate either said adapter mating fastener as said
connector housing is inserted into said adapter interior through
said adapter open end; and c. said connector mating fastener
including clip receiving detents on exposed external surfaces of
said connector housing and positioned to mate with said clips when
said connector housing is inserted into said adapter to a full
insert position.
10. A connector according to claim 9 wherein: said first and second
ferrules are slidable independent of one another within said
adapter housing in a sliding path parallel to longitudinal axes of
said ferrules.
11. A connector according to claim 10 further comprising: first and
second spring means for separately urging said first and second
ferrules outwardly from said leading end.
12. A connector according to claim 9 wherein: said connector
housing includes an external housing slidably received within an
external housing, said connector mating fastener disposed on said
internal housing; said external housing having an opening formed
therethrough to expose said first mating fastener.
13. A connector according to claim 12 wherein: said external
housing includes release means for releasing said first and second
mating fasteners upon separating, sliding movement of said external
housing relative to said internal housing.
14. An fiber optic adapter for releasably coupling with a fiber
optic connector where said connector includes: a. a connector
housing having a leading end; b. at least a first ferrule and a
second ferrule contained within said connector housing with; i.
said first and second ferrules positioned in parallel, spaced-apart
alignment at said leading end, and ii. said ferrules having exposed
ends at said leading end; c. said connector housing including a
first mating fastener exposed on exterior sides of said connector
housing, said first mating fastener including clip receiving
detents formed on exposed external surfaces of said connector
housing; said adapter comprising: a. an adapter housing having an
open end sized to slidably receive said leading end of said
connector housing with said connector housing moving toward a full
insert position in a path of travel parallel to said ferrules; b.
at least a first and a second parallel sleeves contained within
said adapter housing and positioned for said first and second
sleeves to slidably receive respective ones of said first and
second ferrules as said connector housing is moved toward said full
insert position; c. a second mating fastener exposed to an interior
of said adapter housing to releasably mate with said first mating
fastener when said connector housing is moved to said full insert
position; d. said second mating fastener including clips on said
adapter housing positioned to mate with said detents as said
connector housing is inserted into said open end of said adapter
housing to a full insert position; and e. walls of said adapter
housing including recesses at least partially formed therethrough
sized to receive said clips as said clips are deflected in response
to insertion of said leading end of said connector housing into
said adapter housing.
15. An adapter according to claim 14 wherein said adapter housing
includes substantially identical first and second halves each
having an individual one of said external clips.
16. An adapter according to claim 15 wherein said sleeves are
supported in a sleeve sub-assembly having means for securing said
sub-assembly within said adapter housing as said first and second
halves are joined together.
17. An adapter according to claim 16 wherein said sub-assembly
includes: a sleeve housing having first and second parallel bores
formed therethrough; said first and second sleeves retained within
respective ones of said bores; said sleeve housing having a flange
received within a groove formed in said first and second
halves.
.Iadd.18. An optical fiber connector assembly comprising: a. a
fiber optic connector having a connector housing, the connector
housing including a leading end, and first and second ferrules
adjacent to the leading end of the connector housing; b. a fiber
optic adapter having an adapter housing, the adapter housing having
a central open end, and first and second sleeves positioned to
communicate with the open end; 1. the first and second sleeves
positioned parallel to one another; 2. the first and second sleeves
positioned and sized to receive respective ones of the first and
second ferrules as the connector housing is fully inserted into a
full insert position; and 3. the open end having an outer perimeter
defining an SC footprint..Iaddend.
.Iadd.19. The optical fiber connector assembly of claim 18 further
comprising a clip arrangement for releasably mating the connector
to the adapter..Iaddend.
.Iadd.20. The optical fiber connector assembly of claim 18 wherein
the adapter housing includes an exterior flange, and further
comprising an exterior clip on the adapter housing, the clip spaced
from the exterior flange..Iaddend.
.Iadd.21. The optical fiber connector assembly of claim 18 wherein
the open end is a first open end, wherein the adapter housing
includes a second open end opposite the first open end, wherein the
second open end is sized for receiving a second fiber optic
connector including a second connector housing, the second
connector housing including a leading end, and first and second
ferrules adjacent to the leading end of the second connector
housing of the second fiber optic connector..Iaddend.
.Iadd.22. A fiber optic adapter for use with a single fiber optic
connector having a connector housing including a leading end, and
first and second ferrules adjacent to the leading end, the fiber
optic adapter comprising: a. an adapter housing having a central
open end, and first and second sleeves positioned to communicate
with the open end; 1. the first and second sleeves positioned
parallel to one another; 2. the first and second sleeves positioned
and sized to receive respective ones of the first and second
ferrules as the connector housing is fully inserted into a full
insert position; 3. the open end having an outer perimeter defining
an SC footprint; and b. a clip for releasably connecting to the
connector housing..Iaddend.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention pertains to fiber optic connectors and adapters for
coaxially connecting fiber optic cables. More particularly, this
invention pertains to an adapter to accept two ferrules to double
the density of connections.
2. Description of the Prior Art
Fiber optics have revolutionized telecommunications throughout the
world. With the increased use of fiber optics, it is increasingly
important to be able to connect and disconnect fiber optic cables
from various sources. Two fiber optic cables can be optically
coupled so that they are in communication with one another by using
well-known SC connectors and an SC adapter thereby putting each
fiber optic cable in communication with the other. The SC
connectors are placed on the end of each cable and then plugged
into the adapter. The adapter has two openings, each one designed
to receive a connector.
An example of an SC adapter and connector are shown in commonly
assigned U.S. Pat. No. 5,317,663 to Beard, et al. dated May 31,
1994. In the '663 patent, the adapter is shown in FIG. 4 and the
connector is shown in FIG. 3. The disclosure of the '663 patent is
incorporated herein by reference.
Fiber optic connectors are commonly organized such that two
adjacent connectors and adapters perform transmit and receive
functions, respectively, in the fiber optic circuit. Historically,
such separate transmit and receive connectors and adapters would be
positioned in close proximity. The prior art has developed
so-called duplex adapters where transmit and receive connectors are
joined. An example of such is a Single Mode Duplex SC and Multi
Mode Duplex SC of Amp Corporation. Such prior art duplex SC
connectors require a substantially increased volume over single SC
connectors such as that shown in U.S. Pat. No. 5,317,663. It is
desirable to increase the density of connectors in a
telecommunications plant. It is the object of the present invention
to provide a dual SC connector and adapter requiring no greater
area than that required by the single SC connector and adapter
shown in U.S. Pat. No. 5,317,663.
SUMMARY OF THE INVENTION
According to a preferred embodiment of the present invention, an
optical fiber connector assembly includes a fiber optic connector
and a fiber optic adapter. The connector includes a connector
housing having a leading end. A first and second ferrule are
contained within the connector housing. The first and second
ferrules are positioned in parallel, spaced-apart alignment at the
leading end. Also, the ferrules have exposed ends at the leading
end of the connector housing. The connector housing includes a
first mating fastener exposed on exterior sides of the connector
housing. The adapter includes an adapter housing having an open end
sized to slidably receive the leading end of the connector housing.
The connector housing moves within the adapter housing to a full
insert position. The adapter housing contains first and second
parallel sleeves which are positioned to slidably receive
respective ones of the first and second ferrules as the connector
housing is moved to the full insert position. The adapter housing
includes a second mating fastener exposed to an interior of the
adapter housing to releasably mate with the first mating fastener
when the connector housing is in the full insert position.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plan view of an adapter according to the present
invention coupled to a connector according to the present invention
to form a connector/adapter assembly according to the present
invention.
FIG. 2 is a view taken along line 2--2 of FIG. 1;
FIG. 3 is a cross-sectional longitudinal view of the assembly of
FIG. 1 rotated 90.degree. from the view of FIG. 2,
FIG. 4 is a front, top, and side perspective view of a connector
according to the present invention;
FIG. 5 is the view of FIG. 4 with an outer housing of the connector
removed to expose an interior housing;
FIG. 6 is a longitudinal cross-sectional view of the connector of
FIG. 4;
FIG. 7 is the view of FIG. 4 rotated 90.degree.;
FIG. 8 is a perspective view of an adapter of the present
invention;
FIG. 9 is a perspective view of a first mating half of a housing of
the adapter shown in FIGS. 1-3; and
FIG. 10 is a perspective view of a second mating half of an adapter
housing containing a sleeve sub-assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference now to the several drawing figures in which
identical elements are numbered identically throughout, a
description of the preferred embodiment of the present invention
will now be provided.
With initial reference to FIGS. 1-3, a fiber optic
connector/adapter assembly 10 includes a fiber optic connector 12
and a fiber optic adapter 14. Single ferrule fiber optic connectors
and adapters are shown in commonly assigned U.S. Pat. No. 5,317,663
incorporated herein by reference. Such adapters include openings
for receiving two connectors in order to optically couple the
connectors. In FIGS. 1-3, only a single connector 12 is shown
inserted into the adapter 14 for purposes of clarity. It will be
appreciated that, in use, two connectors 12 will be coupled to a
single adapter 14 in order to optically couple the two connectors
12.
The connector 12 is separately shown in FIGS. 4-7. Shown best in
FIGS. 4 and 5, the connector 12 includes a connector housing 16
formed by an outer housing 18 slidably received over an inner
housing 20. In FIG. 5, the outer housing 18 is not shown so that
the inner housing 20 may be clearly illustrated. In FIG. 4, 6 and
7, the outer housing 18 is shown over the inner housing 20.
Two ferrules 22 are contained within the inner housing 20 with the
ferrules 22 mounted in parallel, spaced-apart alignment. Ends of
the ferrules 22 extend beyond a leading end 16a of the housing
16.
Each of the ferrules 22 is mounted in a hollow ferrule hub 24. The
hubs 24 and attached ferrules 22 are slidably moveable within the
inner housing 20 in a direction coaxial with the longitudinal axes
of the ferrules 22. Hubs 24 may be keyed to inner housing 20 to
restrict rotation of hubs 24.
Springs 26 surround the hubs 24 with the springs 26 urging the
ferrules 22 outwardly from the leading end 16a. Each of the
ferrules 22 and springs 26 are independent such that each of the
ferrules 22 is separately urged outwardly from leading end 16a.
The inner housing 20 further includes a mandrel 28 onto which a
fiber optic cable (not shown) may be attached. The fiber optic
cables are not shown in the figures, but such a cable would include
a narrow or thin optical fiber which would extend within the axial
bore of the ferrules 22. Such cables would also include sheathing
to be secured to the mandrels 28. A strain relief jacket 30
surrounds the mandrel 28 and is secured to the inner housing
20.
The inner housing 20 includes opposite side walls 32 (FIG. 5)
having an exposed detent 34 with the two detents 34 positioned on
opposite sides of the inner housing 20. The outer housing 18
includes opposite side walls 35 (FIG. 4) having cutouts 36 such
that the side walls 32 and detents 34 are exposed through the side
walls 35. Therefore, the detents 34 are exposed on exterior sides
of the connector housing 16. The outer housing 18 further includes
a guiding tab 38 and a knurled handle 40. The side walls 35 further
include a ramp or cam surface 42 in the region of the cutout 36 and
positioned adjacent the detents 34.
The adapter 14 is shown in FIGS. 1-3. The adapter includes an
adapter housing 46 formed of identical mating halves 46a, 46b. A
single adapter housing mating half 46a is shown separately in FIG.
9. Half 46b is separately shown in FIG. 10. The adapter housing 46
includes side walls 60 opposing the outer side walls 32, 35 of the
outer housing 18 and inner housing 20. Pins 47 are added to the
half 46a aligned with a hole 47a on half 46b so that halves 46a,
46b may be joined to form a complete housing 46. The pins 47 permit
alignment so that a seam between halves 46a, 46b may be
ultrasonically welded.
The adapter 14 is symmetrical relative to a transverse axis X--X
(FIG. 3). For purposes of this description of the preferred
embodiment, a description of the side of adapter 14 to receive
connector 12 (i.e., to the right of axis X--X in FIG. 3) will be
described. It will be appreciated that the opposite side of adapter
14 (i.e., to the left of axis X--X in FIG. 3) is identical in
construction to receive a similar connector 12.
The adapter housing 46 includes an open end 48 sized to slidably
receive the leading end 16a of the connector housing 16. Exterior
surfaces of the outer connector housing 18 are complementarily
shaped to the interior surface of the adapter housing 46 so that
housing 18 is in close tolerance to housing 46 and is guided by
housing 46 as housing 18 is inserted. The connector housing 16
moves toward a full insert position shown in FIGS. 1-3 along a path
of travel parallel to the ferrules 22. The housing 46 has a slot 37
to receive tab 38.
A sleeve subassembly 50 is contained within an interior of the
adapter housing 46. The sleeve subassembly 50 includes identical
mating halves 52 joined to define a flange 53. The flange 53 is
received within a mating groove 54 of the adapter housing 46. The
subassembly mating halves 52 define two parallel bores 56 formed
therethrough aligned with the ferrules 22. Two ferrule sleeves 58
are retained within the bores 56. The sleeves 58 are positioned to
slidably mate with the ferrules 22 when the connector 12 is
inserted into the adapter 14 to the full insert position shown in
FIGS. 1-3.
As shown in FIGS. 2 and 3, when a single connector 12 is inserted
into the adapter 14 to the full insert position, the terminal ends
of the ferrules 22 extend beyond the axis X--X. When a second
connector is inserted into the opposite side of the adapter 14, the
ferrules of the second connector will abut the ferrules 22 of the
first connector 12. The springs 26 will permit the ferrules 22 to
move away from axis X--X and reach an equilibrium point such that
opposing ferrules will be in face-to-face abutting engagement at a
part line along axis X--X. The sleeves 58 maintain the opposing
ferrules in coaxial alignment such that opposing ferrules are
provided with their contained optical fibers being optically
aligned and coupled.
The adapter housing side walls 60 are provided with cutouts 62.
Contained within the cutouts 62 are cantilevered clips 64.
Cantilevered clips 64 are positioned to be received within the
detents 34 when the connector 12 is inserted into the adapter 14 at
the full insert position. Further, the cam surface 42 of outer
housing 18 opposes the clips 64 Accordingly, when the outer housing
18 is moved in a parting or separating direction relative to the
inner housing 20, the cam surface 42 engages the clips 64 moving
the clips 64 outwardly to free the clips 64 from the detents 34
permitting removal of a connector 12 from the adapter 14 It will be
noted that by providing the cutouts 62, the clips 64 may expand at
least partly into the side walls 60.
With respect to the structure shown in U.S. Pat. No. 5,317,663, the
adapter of the prior art includes solid side walls. A sleeve
subassembly includes clips contained completely within the interior
of the adapter such that the clips remain completely within the
interior of the adapter as the clips are deflected in response to a
connector inserted into the adapter.
In the present invention, the clips 64 are moved to the exterior
walls of the adapter such that the clips 64 may partially deflect
into the exterior walls 60 of the adapter 14 This arrangement
greatly increases the available volume within the adapter 14 such
that two ferrules 22 may be inserted into the adapter 14 of the
present invention while only a single ferrule could be inserted
into the adapter of the prior art shown in U.S. Pat. No. 5,317,663
thereby doubling the density. Accordingly, for an adapter 14 having
identical external dimensions (i.e., "footprint") to that shown in
U.S. Pat. No. 5,317,663, the present invention permits a doubling
of the optical coupling within the adapter. The product of the '663
patent uses a standard 2.5 mm diameter ferrule. In the present
invention, to achieve the same footprint either 1.25 mm or 2.5 mm
diameter ferrules 22 can be used.
In addition to increasing the density of the optical coupling, two
related fibers (i.e., namely transmit and receive fibers) can be
simultaneously connected within a single adapter 14. This
facilitates the connections made by a technician since only a
single connection need be made in order to couple related transmit
and receive fibers whereas a single SC adapter such as that shown
in U.S. Pat. No. 5,317,663 requires two such connections per
related transmit and receive fibers.
From the foregoing, it has been shown how the objects of the
invention have been attained in a preferred manner Namely, with the
same external volume as a prior art single SC adapter shown in U.S.
Pat. No. 5,317,663, applicant has modified the adapters 14 and
connectors 12 to permit two fibers to be simultaneously connected
in a single adapter 14 having the same external volume of the prior
art single adapter. This both increases the functionality and
density of fiber optic connections over the prior art.
While the invention has been disclosed in a preferred embodiment,
it will be appreciated that modifications and equivalents of the
disclosed concepts such as those which readily occur to one skilled
in the art shall be included within the scope of the claims which
are appended hereto.
* * * * *