U.S. patent number RE40,308 [Application Number 10/994,219] was granted by the patent office on 2008-05-13 for multi-purpose injection and production well system.
This patent grant is currently assigned to Baker Hughes Incorporated. Invention is credited to Mark D. Hamilton, Kjell Einar Revheim, Robert C. Smith, Neil Walker.
United States Patent |
RE40,308 |
Hamilton , et al. |
May 13, 2008 |
Multi-purpose injection and production well system
Abstract
A method and apparatus for simultaneously producing fluid from
one or more zones of an oil or gas well, while injecting fluid into
one or more other zones of the well, and for converting a depleted
production zone into an injection zone, by remotely shifting
sleeves in the apparatus to selectively align inlet and outlet
ports with production and injection flow paths, respectively. A
production string is provided within a completion string; the
completion string has inlet and outlet ports to the well bore. One
or more production sleeves have production conduits which can be
selectively aligned with inlet ports by shifting the production
sleeves. One or more injection sleeves have injection conduits
which can be selectively aligned with outlet ports by shifting the
injection sleeves.
Inventors: |
Hamilton; Mark D. (Aberdeen,
GB), Smith; Robert C. (Aberdeen, GB),
Walker; Neil (Aberdeen, GB), Revheim; Kjell Einar
(Esbjerg, DK) |
Assignee: |
Baker Hughes Incorporated
(Houston, TX)
|
Family
ID: |
25045917 |
Appl.
No.: |
10/994,219 |
Filed: |
November 19, 2004 |
Related U.S. Patent Documents
|
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
Reissue of: |
09756995 |
Jan 8, 2001 |
06481503 |
Nov 19, 2002 |
|
|
Current U.S.
Class: |
166/313; 166/191;
166/386; 166/332.1; 166/102 |
Current CPC
Class: |
E21B
43/162 (20130101); E21B 43/14 (20130101) |
Current International
Class: |
E21B
34/06 (20060101); E21B 43/14 (20060101) |
Field of
Search: |
;166/320,323,102,191,313,332.1,386 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
Baker Oil Tools; Aberdeen Special Products Technical Manual, "Cross
Flow" Injection & Production Sub, Feb. 16, 1998, Product No.
700-41; Unit No. AB-0149-000; Index 410.20; 1 page. cited by other
.
Baker Oil Tools; Flow Control Technical Unit; Model "HCM " Surface
Controlled Tubing Mounted Hydraulic Sliding Sleeve; Mar. 1999;
Product No. 811-34; Unit No.4752; Index 480.10; 1 page. cited by
other .
Baker Oil Tools; Flow Control Systems Technical Unit; Dual Flow
Head Injection and Production System; Nov. 17, 1999, Product Family
No. H70040; Unit No. 4805; Index 480.10; 1 page. cited by other
.
Baker Oil Tools; Flow Control Systems Technical Unit; Test Sleeve
for Dual Flow Head System; Jun. 1999; Product Family No. H99508;
Unit No. 4806; Index 480.30; 1 page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Blanking Plug
for Dual Flow Head System; Jun. 1999; Product Family No. H83611;
Unit No. 4807; Index 480.30; 1 page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Isolation
Sleeve for Dual Flow Head System; Jul. 1999; Product Family No.
H99508; Unit No. 4808; Index 480.30; 1 page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Equalizing
Test Sleeve for Dual Flow Head System; Jul. 1999; Product Family
No. H99508; Unit No. 480.30; 1 page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Separation
Sleeve for Dual Flow Head System; Jul. 1999; Product Family No.
H99508; Unit No. 4827; Index 480.30; 1 page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Separation
Sleeve for X-Flow Injection and Production System; Feb. 22, 2000;
Product Family No. H70042; Unit No. 4893; Index 480.30; 1 page.
cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Injection
Sleeve for X-Flow Injection and Production System; Feb. 22, 2000;
Product Family No. H70043; Unit No. 4894; Index 480.30 (draft 1); 1
page. cited by other .
Baker Oil Tools; Flow Control Systems Technical Unit; Baker X-Flow
Injection and Production System; Feb. 23, 2000; Product Family No.
H70044; Unit No. 4896; Index 480.10 (draft 1); 1 page. cited by
other .
Baker Oil Tools; Packer Systems Technical Unit; Baker Model SB-RM
Hydro-Set Retainer Production Packer with Integral Annulus Flow
Sleeve (AFS); Feb. 25, 1999; Product Family No. H40950; Unit No.
4897; Index 410.10; 1 page. cited by other .
Baker Oil Tools; Flow Control Technical Unit; Models "CMD" and "CMU
" Non-Elastomeric Sliding Sleeves; Feb. 15, 2000; Product Family
No.s H8108 Oand H81079; Unit No. 8697; Index 480.10; 1 page. cited
by other .
Baker Oil Tools; X-Flow Injection & Production System; poster.
cited by other .
Baker Oil Tools; Aberdeen Special Products Technical Manual; "Cross
Flow " Injection & Production Sub; Feb. 16, 1998; Product No.
700-41; Unit No. AB-0149-000; Index 410.20; 1 page. cited by
examiner .
Baker Oil Tools; Flow Control Technical Unit; Model "HCM" Surface
Controlled Tubing Mounted Hydraulic Sliding Sleeve; Mar., 1999;
Product No. 811-34; Unit No. 4752; Index 480.10; 1 page. cited by
examiner .
Baker Oil Tools; Flow Control Systems Technical Unit; Dual Flow
Head Injection and Production System; Nov. 17, 1999; Product Family
No. H70040; Unit No. 4805; Index 480.10; 1 page. cited by examiner
.
Baker Oil Tools; Flow Control Systems Technical Unit; Test Sleeve
for Dual Flow Head Systems; Jun., 1999; Product Family No. H99508;
Unit No. 4806; Index 480.30; 1 page. cited by examiner .
Baker Oil Tools; Flow Control Systems Technical Unit; Blanking Plug
for Dual Flow Head Systems;Jun., 1999; Product Family No. H83611;
Unit No. 4807; Index 480.30; 1 page. cited by examiner .
U.S. Appl. No. 09/883,595, Pringle et al., filed Jun. 18, 2001.
cited by examiner.
|
Primary Examiner: Suchfield; George
Attorney, Agent or Firm: Hunter; Shawn
Claims
We claim:
1. A system for injecting fluid into, and producing fluid from,
multiple zones in a well bore, comprising: a tubular completion
string, said completion string having a production fluid inlet port
and an injection fluid outlet port; a production fluid flow path
within said completion string; an injection fluid flow path within
said completion string; a production .[.fluid.]. .Iadd.sleeve
.Iaddend.bypass channel connecting a portion of said injection
fluid flow path above said production fluid inlet port to a portion
of said injection fluid flow path below said production fluid inlet
port; an injection fluid bypass channel connecting a portion of
said injection fluid flow path above said injection fluid outlet
port to a portion of said injection fluid flow path below said
injection fluid outlet port; a production fluid conduit, said
production fluid conduit being adapted to shift relative to said
completion string to selectively conduct production fluid from said
production fluid inlet port to said production fluid flow path; and
an injection fluid conduit, said injection fluid conduit being
adapted to shift relative to said completion string to selectively
conduct injection fluid from said injection fluid flow path to said
injection fluid outlet port.
2. The injection and production system recited in claim 1, wherein
said production fluid conduit is slidably mounted in said
completion string to selectively conduct production fluid from said
production fluid inlet port to said production fluid flow path, by
sliding longitudinally relative to said completion string.
3. The injection and production system recited in claim 1, wherein
said injection fluid conduit is slidably mounted in said completion
string to selectively conduct injection fluid from said injection
fluid flow path to said injection fluid outlet port, by sliding
longitudinally relative to said completion string.
4. The injection and production system recited in claim 1, further
comprising: a first packer surrounding said completion string above
said production fluid inlet port and said injection fluid outlet
port; and a second packer surrounding said completion string below
said production fluid inlet port and said injection fluid outlet
port.
5. The injection and production system recited in claim 1, further
comprising: a plurality of said production fluid conduits; and a
plurality of said injection fluid conduits.
6. The injection and production system recited in claim 5, wherein
each of said production fluid conduits is associated with an
adjacent said injection fluid conduit to comprise an associated
pair of fluid conduits, and further comprising a packer surrounding
said completion string between adjacent said associated pairs of
said production and injection fluid conduits.
7. The injection and production system recited in claim 1, further
comprising a tubular production string within said completion
string, wherein: said production fluid flow path passes through
said production string; and said production fluid conduit is
adapted to shift relative to said completion string to selectively
conduct production fluid from said production fluid inlet port to
said production string.
8. The injection and production system recited in claim 1, further
comprising a tubular production string within said completion
string, wherein: said injection fluid flow path passes through a
space between said production string and said completion string;
and said injection fluid conduit is adapted to shift relative to
said completion string to selectively conduct injection fluid from
said space between said production and completion strings to said
injection fluid outlet port.
9. The injection and production system recited in claim 1, further
comprising a tubular production string within said completion
string, wherein: said injection fluid flow path includes a space
between said production string and said completion string; said
production fluid conduit passes through said space between said
production string and said completion string; and said production
.[.fluid.]. .Iadd.sleeve .Iaddend.bypass channel bypasses said
production fluid conduit from a portion of said space above said
production fluid conduit to a portion of said space below said
production fluid conduit.
10. The injection and production system recited in claim 1, further
comprising a tubular production string within said completion
string, wherein: said injection fluid flow path includes a space
between said production string and said completion string; said
injection fluid conduit passes through said space between said
production string and said completion string; and said injection
fluid bypass channel bypasses said injection fluid conduit from a
portion of said space above said injection fluid conduit to a
portion of said space below said injection fluid conduit.
11. The injection and production system recited in claim 1, wherein
said production fluid conduit is adapted for shifting under remote
control to selectively conduct production fluid from said
production fluid inlet port to said production fluid flow path.
12. The injection and production system recited in claim 11,
further comprising a hydraulic actuator adapted to remotely shift
said production fluid conduit.
13. The injection and production system recited in claim 1, wherein
said injection fluid conduit is adapted for shifting under remote
control to selectively conduct injection fluid from said injection
fluid flow path to said injection fluid outlet port.
14. The injection and production system recited in claim 13,
further comprising a hydraulic actuator adapted to remotely shift
said injection fluid conduit.
15. A system for injecting fluid into, and producing fluid from,
multiple zones in a well bore, comprising: a tubular completion
string, said completion string having a production fluid inlet port
and an injection fluid outlet port; a production fluid flow path
within said completion string; an injection fluid flow path within
said completion string; a production sleeve mounted within said
completion string; an injection sleeve mounted within said
completion string; a production sleeve bypass channel connecting a
portion of said injection fluid flow path above said production
sleeve to a portion of said injection fluid flow path below said
production sleeve; an injection sleeve bypass channel connecting a
portion of said injection fluid flow path above said injection
sleeve to a portion of said injection fluid flow path below said
injection sleeve; a production fluid conduit in said production
sleeve, said production sleeve being adapted to shift relative to
said completion string to selectively conduct production fluid from
said production fluid inlet port to said production fluid flow path
via said production fluid conduit; and an injection fluid conduit
in said injection sleeve, said injection sleeve being adapted to
shift relative to said completion string to selectively conduct
injection fluid from said injection fluid flow path to said
injection fluid outlet port via said injection fluid conduit.
16. The injection and production system recited in claim 15,
wherein said production sleeve is slidably mounted in said
completion string to selectively conduct production fluid from said
production fluid inlet port to said production fluid flow path, via
said production fluid conduit, by sliding longitudinally relative
to said completion string.
17. The injection and production system recited in claim 15,
wherein said injection sleeve is slidably mounted in said
completion string to selectively conduct injection fluid from said
injection fluid flow path to said injection fluid outlet port, via
said injection fluid conduit, by sliding longitudinally relative to
said completion string.
18. The injection and production system recited in claim 15,
further comprising: a first packer surrounding said completion
string above said production and injection sleeves; and a second
packer surrounding said completion string below said production and
injection sleeves.
19. The injection and production system recited in claim 15,
further comprising: a plurality of said production sleeves; and a
plurality of said injection sleeves.
20. The injection and production system recited in claim 19,
wherein each of said production sleeves is associated with an
adjacent said injection sleeve to comprise an associated pair of
sleeves, and further comprising a packer surrounding said
completion string between adjacent said associated pairs of said
production and injection sleeves.
21. The injection and production system recited in claim 15,
further comprising a tubular production string within said
completion string, wherein: said production fluid flow path passes
through said production string; and said production sleeve is
adapted to shift relative to said completion string to selectively
conduct production fluid from said production fluid inlet port to
said production string, via said production fluid conduit.
22. The injection and production system recited in claim 15,
further comprising a tubular production string within said
completion string, wherein: said injection fluid flow path passes
through a space between said production string and said completion
string; and said injection sleeve is adapted to shift relative to
said completion string to selectively conduct injection fluid from
said space between said production and completion strings to said
injection fluid outlet port, via said injection fluid conduit.
23. The injection and production system recited in claim 15,
further comprising a tubular production string within said
completion string, wherein: said injection fluid flow path includes
a space between said production string and said completion string;
said production sleeve bridges said space between said production
string and said completion string; and said production sleeve
bypass channel passes through said production sleeve from a portion
of said space above said production sleeve to a portion of said
space below said production sleeve.
24. The injection and production system recited in claim 15,
further comprising a tubular production string within said
completion string, wherein: said injection fluid flow path includes
a space between said production string and said completion string;
said injection sleeve bridges said space between said production
string and said completion string; and said injection sleeve bypass
channel passes through said injection sleeve from a portion of said
space above said injection sleeve to a portion of said space below
said injection sleeve.
25. The injection and production system recited in claim 15,
wherein said production sleeve is adapted for shifting under remote
control to selectively conduct production fluid from said
production fluid inlet port to said production fluid flow path.
26. The injection and production system recited in claim 25,
further comprising a hydraulic actuator adapted to remotely shift
said production sleeve.
27. The injection and production system recited in claim 15,
wherein said injection sleeve is adapted for shifting under remote
control to selectively conduct injection fluid from said injection
fluid flow path to said injection fluid outlet port.
28. The injection and production system recited in claim 27,
further comprising a hydraulic actuator adapted to remotely shift
said injection sleeve.
29. A system for injecting into and producing from multiple zones
in a well bore, comprising: a tubular completion string, said
completion string having a production fluid inlet port and an
injection fluid outlet port; a tubular production string within
said completion string; a production sleeve mounted on said
production string; an injection sleeve mounted within said
completion string; a plurality of bypass channels through said
production sleeve and said injection sleeve, in fluid communication
with a space between said production string and said completion
string; a production fluid conduit in said production sleeve, said
production sleeve being adapted to shift relative to said
completion string to selectively conduct production fluid from said
production fluid inlet port to said production string, via said
production fluid conduit; and an injection fluid conduit in said
injection sleeve, said injection sleeve being adapted to shift
relative to said completion string to selectively conduct injection
fluid from said space between said production string and said
completion string, to said injection fluid outlet port, via said
injection fluid conduit.
30. A method for producing fluid from a production zone of a well
bore and injecting fluid into an injection zone of a well bore,
said method comprising: providing a tubular completion string, said
completion string having a production fluid conduit and an
injection fluid conduit therein, said completion string having an
inlet port and an outlet port through a wall thereof; aligning said
inlet port with a production zone of a well bore; aligning said
outlet port with an injection zone of said well bore; pumping
injection fluid into an injection fluid flow path within said
completion string; selectively shifting said injection fluid
conduit and said production fluid conduit relative to said
completion string to place said injection fluid flow path in fluid
flow communication with said outlet port, and to place said inlet
port in fluid flow communication with a production fluid flow path
in said completion string; and injecting fluid through said outlet
port into said injection zone and producing fluid through said
inlet port from said production zone.
31. The method recited in claim 30, further comprising: providing a
plurality of production fluid conduits and a plurality of inlet
ports in said completion string; aligning said plurality of inlet
ports with a plurality of production zones of a well bore;
selectively shifting said plurality of production fluid conduits
relative to said completion string to place at least one said inlet
port in fluid flow communication with a production fluid flow path
in said completion string; and injecting fluid through said outlet
port into said injection zone and producing fluid through said at
least one inlet port from at least one said production zone.
32. The method recited in claim 30, further comprising: providing a
plurality of injection fluid conduits and a plurality of outlet
ports in said completion string; aligning said plurality of outlet
ports with a plurality of injection zones of said well bore;
selectively shifting said plurality of injection fluid conduits
relative to said completion string to place said injection fluid
flow path in fluid flow communication with at least one said outlet
port; and injecting fluid through said at least one outlet port
into at least one said injection zone and producing fluid through
said inlet port from said production zone.
33. The method recited in claim 30, further comprising: providing a
plurality of production fluid conduits, a plurality of injection
fluid conduits, a plurality of inlet ports, and a plurality of
outlet ports in said completion string; aligning said plurality of
inlet ports with a plurality of production zones of a well bore;
aligning said plurality of outlet ports with a plurality of
injection zones of said well bore; selectively shifting said
plurality of injection fluid conduits and said plurality of
production fluid conduits relative to said completion string to
place said injection fluid flow path in fluid flow communication
with said plurality of outlet ports, and to place said plurality of
inlet ports in fluid flow communication with a production fluid
flow path in said completion string; and injecting fluid through
said plurality of outlet ports into said plurality of injection
zones and producing fluid through said plurality of inlet ports
from said plurality of production zones.
34. A method for producing fluid from a production zone of a well
bore and injecting fluid into an injection zone of a well bore,
said method comprising: providing a tubular completion string, said
completion string having a production sleeve and an injection
sleeve therein, said completion string having an inlet port and an
outlet port through a wall thereof; aligning said inlet port with a
production zone of a well bore; aligning said outlet port with an
injection zone of said well bore; pumping injection fluid into an
injection fluid flow path within said completion string;
selectively shifting said injection sleeve relative to said
completion string to place said injection fluid flow path in fluid
flow communication with said outlet port; selectively shifting said
production sleeve relative to said completion string to place said
inlet port in fluid flow communication with a production fluid flow
path in said completion string; and injecting fluid through said
outlet port into said injection zone and producing fluid through
said inlet port from said production zone.
35. The method recited in claim 34, further comprising: providing a
plurality of production sleeves and a plurality of inlet ports in
said completion string; aligning said plurality of inlet ports with
a plurality of production zones of a well bore; selectively
shifting said plurality of production sleeves relative to said
completion string to place at least one said inlet port in fluid
flow communication with a production fluid flow path in said
completion string; and injecting fluid through said outlet port
into said injection zone and producing fluid through said at least
one inlet port from at least one said production zone.
36. The method recited in claim 34, further comprising: providing a
plurality of injection sleeves and a plurality of outlet ports in
said completion string; aligning said plurality of outlet ports
with a plurality of injection zones of said well bore; selectively
shifting said plurality of injection sleeves relative to said
completion string to place said injection fluid flow path in fluid
flow communication with at least one said outlet port; and
injecting fluid through said at least one outlet port into at least
one said injection zone and producing fluid through said inlet port
from said production zone.
37. The method recited in claim 34, further comprising: providing a
plurality of production sleeves, a plurality of injection sleeves,
a plurality of inlet ports, and a plurality of outlet ports in said
completion string; aligning said plurality of inlet ports with a
plurality of production zones of a well bore; aligning said
plurality of outlet ports with a plurality of injection zones of
said well bore; selectively shifting said plurality of injection
sleeves relative to said completion string to place said injection
fluid flow path in fluid flow communication with said plurality of
outlet ports; selectively shifting said plurality of production
sleeves relative to said completion string to place said plurality
of inlet ports in fluid flow communication with a production fluid
flow path in said completion string; and injecting fluid through
said plurality of outlet ports into said plurality of injection
zones and producing fluid through said plurality of inlet ports
from said plurality of production zones.
.Iadd.38. A system for injecting fluid into, and producing fluid
from, multiple zones in a wellbore, comprising: a tubular
completion string; a production fluid flow path within said
completion string adapted to be in selective communication with a
plurality of production zones; an injection fluid flow path within
said completion string adapted to be in selective communication
with a plurality of injection zones; a flow control device
comprising: a production sleeve member that is moveable between an
open position, wherein fluid communication is permitted between a
production zone and a production fluid flow path, and a closed
position, wherein fluid communication between the production zone
and the production fluid flow path is blocked; and an injection
sleeve member that is moveable between an open position, wherein
fluid communication is permitted between an injection fluid flow
path and an injection zone, and a closed position, wherein fluid
communication between the injection fluid flow path and the
injection zone is blocked..Iaddend.
.Iadd.39. The system of claim 38 wherein the production and
injection sleeve members are moveable between their open and closed
positions by shifting the sleeve members axially with respect to
the completion string..Iaddend.
.Iadd.40. The system of claim 39 whereby the sleeves are shifted
hydraulically..Iaddend.
.Iadd.41. The system of claim 38 wherein the production fluid flow
path is located coaxially within the injection fluid flow
path..Iaddend.
.Iadd.42. The system of claim 38 wherein the completion string is
constructed of flush joint tubing to provide a substantially
uniform outer diameter..Iaddend.
.Iadd.43. A method of producing fluid from and injecting fluid into
a wellbore, comprising the steps of: disposing a completion string
into the wellbore, the completion string having a production fluid
flow path and an injection fluid flowpath defined therein;
providing selective fluid communication between the production
fluid flowpath and the surrounding wellbore to selectively permit
production fluid to enter the production fluid flowpath from the
wellbore; and providing selective communication between the
injection fluid flowpath and the surrounding wellbore to
selectively permit injection fluid to pass into the wellbore from
the injection fluid flowpath by shifting a shiftable sleeve from an
open position to a closed position and from a closed position to an
open position to selectively open and close an injection fluid port
within the injection fluid flowpath..Iaddend.
.Iadd.44. The method of claim 43 wherein selective fluid
communication between the production fluid flow path and the
wellbore is provided by actuating a flow control device that is
moveable between a closed position, wherein flow is blocked, and an
open position, wherein flow is permitted..Iaddend.
.Iadd.45. The method of claim 43 wherein production fluid is
selectively drawn into the production fluid flowpath from a first
zone within the wellbore, and injection fluid is selectively
injected into a second zone within the wellbore..Iaddend.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention is in the field of equipment used in the production
of fluids from, and injection of fluids into, oil and gas wells
having multiple zones.
2. Background Art
Many oil or gas wells extend through multiple formations, resulting
in the establishment of multiple zones at different depths in the
well. It may be desirable to produce formation fluids such as gas
or oil from different zones at different times, and to inject
fluids such as water into different zones at different times, for
the purpose of ultimately obtaining the maximum production from the
well. Further, it may be desirable to produce formation fluids from
one or more zones, while simultaneously injecting fluids into one
or more other zones. Finally, it may be desirable to convert a
particular zone from a production zone into an injection zone,
after the zone is depleted.
Known equipment for these purposes usually requires pulling the
completion assembly from the well, and changing or reconfiguring
the equipment in the assembly, when it is desired to commence or
cease production or injection in a particular zone. Further, known
equipment is generally limited to the production of fluid or the
injection of fluid at any given time, with simultaneous production
and injection not being possible, or at least difficult. More
specifically, known equipment is not capable of the simultaneous
production from multiple zones and injection into multiple
zones.
BRIEF SUMMARY OF THE INVENTION
The present invention provides a method and apparatus for
selectively injecting into a given zone or multiple zones, or
producing from a given zone or multiple zones, without pulling the
equipment from the well. A completion unit is positioned next to
each zone of the formation, with zones being segregated by packers.
An injection sleeve and a production sleeve are provided in each
completion unit. Each sleeve essentially bridges between the
completion string and the production string, which is within the
completion string. Each sleeve is shifted, such as by hydraulic,
electrical, or mechanical operation, to selectively align a conduit
through the sleeve with its associated port in the wall of the
completion string. When aligned with the inlet port, the conduit in
the production sleeve conducts formation fluid into a production
fluid path in the production string. When aligned with the outlet
port, the conduit in the injection sleeve conducts injection fluid
from an injection fluid path into the formation. Regardless of
sleeve position, both injection flow and production flow can be
maintained through the completion unit to other completion units
above or below.
By selectively shifting the sleeves, selected zones can be
isolated, produced from, or injected into, as desired. One or more
lower zones can be injected into while one or more upper zones are
produced from, or vice versa. If desired, alternating zones can be
even be simultaneously produced from and injected into.
The novel features of this invention, as well as the invention
itself, will be best understood from the attached drawings, taken
along with the following description, in which similar reference
characters refer to similar parts, and in which:
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 is a longitudinal section of a production unit as
implemented in the present invention, with production flow from the
zone isolated;
FIG. 2 is a transverse section of a production sleeve as used in
the production unit of FIG. 1;
FIG. 3 is a longitudinal section of the production unit of FIG. 1,
with production flow from the zone established;
FIG. 4 is a longitudinal section of an injection unit as
implemented in the present invention, with injection flow into the
zone isolated;
FIG. 5 is a transverse section of an injection sleeve as used in
the injection unit of FIG. 4;
FIG. 6 is a longitudinal section of the injection unit of FIG. 4,
with injection flow into the zone established;
FIG. 7 is a longitudinal section of a completion unit, showing
production flow from the zone established, and showing an
alternative configuration of the completion and production
strings;
FIG. 8 is a longitudinal section of the completion unit of FIG. 7,
showing production flow from the zone and injection flow into the
zone both isolated; and
FIG. 9 is a longitudinal section of the completion unit of FIG. 7,
showing injection flow into the zone established.
DETAILED DESCRIPTION OF THE INVENTION
As shown in FIG. 1, a production unit 10 used as part of the
present invention includes a completion string 12 of tubing or
piping, a production string 14 of tubing or piping, one or more
centralizing rings 16, and a longitudinally shiftable production
sleeve 18. This production unit can be placed in a well bore,
aligned with a selected zone of the downhole formation. The
completion string 12 shown is flush joint piping, and the
production string 14 can be flush joint piping. Other types of
piping or tubing can also be used. The production string 14 is
substantially coaxially located within the completion string 12,
centralized therein by the centralizing rings 16. An upper end 19
and a lower end 21 of the production sleeve 18 are configured to
slidably mount within production string fittings 23, for shifting
of the production sleeve 18 by means of longitudinal movement
relative to the completion string 12. It will be seen that shifting
of the production sleeve 18 could be rotational relative to the
completion string 12, rather than longitudinal, if desired.
FIG. 2 shows a transverse section of the production sleeve 18. One
or more production fluid conduits 22 are arranged more or less
radially from the center of the production sleeve 18 to its outer
periphery. One or more injection fluid bypass channels 24 pass
longitudinally through the production sleeve 18, to ensure that
injection fluid can bypass the production sleeve from an upper
annulus to a lower annulus. A production fluid flow path 28 passes
longitudinally through the production sleeve 18, ensuring the
production fluid from a lower zone can pass to an upper zone. The
production fluid conduits 22 are also in fluid flow communication
with the production fluid flow path 28.
FIG. 1 shows only one of the production fluid conduits 22, and only
one of the bypass channels 24. However, it can be seen that,
regardless of the position of the production sleeve 18, an
injection fluid flow path exists through the production sleeve 18
as indicated by the arrow labeled IF. Further, the injection fluid
flow path continues through bypass channels 26 in the centralizing
rings 16. This allows injection fluid pumped downhole in the
annulus between the completion string 12 and the production string
14 to flow completely through the production unit 10 from an upper
zone to a lower zone, regardless of the position of the production
sleeve 18.
It also can be seen that, regardless of the position of the
production sleeve 18, production fluid can flow through the
production fluid flow path 28 in the production sleeve 18 as
indicated by the arrow labeled PF. Further, production fluid can
flow through the center of the centralizing rings 16, in the
production fluid flow path 28 in the production string 14. This
allows production fluid to flow completely through the production
unit 10 from a lower zone to an upper zone, regardless of the
position of the production sleeve 18.
Shifting of the production sleeve 18 could be accomplished by
several different means, such as hydraulically, mechanically, or
electrically, or a combination thereof. FIG. 1 shows one embodiment
of a hydraulic shifting means, including an upper hydraulic duct
30, a lower hydraulic duct 32, and a two directional hydraulic
chamber 34. A shoulder on the production sleeve 18 can be
positioned in the hydraulic chamber 34. When the upper duct 30 is
pressurized, the production sleeve 18 is shifted downwardly, or to
the right in the figure. When the lower duct 32 is pressurized, the
production sleeve 18 is shifted upwardly, or to the left in the
figure. A similar hydraulic assembly could be used to rotationally
shift the production sleeve 18, if preferred. Further, an
electrical solenoid mechanism could accomplish either longitudinal
or rotational shifting, if preferred. Still further, other known
shifting mechanisms could be used to shift the production sleeve
18.
A formation fluid inlet port 20 is formed through the wall of the
completion string 12. The production fluid conduit 22 in the
production sleeve 18 does not align with the inlet port 20, when
the production sleeve 18 is in the upper position shown in FIG. 1.
This isolates the inlet port 20, preventing flow of formation fluid
through the inlet port 20, through the production fluid conduit 22,
and into the production fluid flow path 28. FIG. 3 illustrates that
the production sleeve 18 can be selectively shifted downwardly when
desired, to align the production fluid conduit 22 with the inlet
port 20. This establishes flow of formation fluid through the inlet
port 20, through the production fluid conduit 22, and into the
production fluid flow path 28.
As shown in FIG. 4, an injection unit 40 used as part of the
present invention includes the completion string 12, the production
string 14, one or more centralizing rings 16, and a longitudinally
shiftable injection sleeve 42. This injection unit also can be
placed in a well bore, aligned with a selected zone of the downhole
formation. As will be seen, the injection unit 40 can be associated
with a production unit 10 for a particular zone of the formation,
to facilitate selective production from, or injection into, the
zone. An upper end 43 and a lower end 45 of the injection sleeve 42
are configured to slidably mount within production string fittings
23, for shifting of the injection sleeve 42 by means of
longitudinal movement relative to the completion string 12. It will
be seen that shifting of the injection sleeve 42 could be
rotational relative to the completion string 12, rather than
longitudinal, if desired.
FIG. 5 shows a transverse section of the injection sleeve 42. One
or more injection fluid conduits 46 are arranged at several
locations, connecting the upper side of the injection sleeve 42 to
its outer periphery. One or more injection fluid bypass channels 56
pass longitudinally through the injection sleeve 42, to ensure that
injection fluid can bypass the injection sleeve from an upper
annulus to a lower annulus. A production fluid flow path 28 passes
longitudinally through the injection sleeve 42, ensuring the
production fluid from a lower zone can pass to an upper zone.
FIG. 4 shows only one of the injection fluid conduits 46, and only
one of the bypass channels 56. However, it can be seen that,
regardless of the position of the injection sleeve 42, an injection
fluid flow path exists through the injection sleeve 42 as indicated
by the arrow labeled IF. Further, the injection fluid flow path
continues through bypass channels 26 in the centralizing rings 16.
This allows injection fluid pumped downhole in the annulus between
the completion string 12 and the production string 14 to flow
completely through the injection unit 40 from an upper zone to a
lower zone, regardless of the position of the injection sleeve
42.
It also can be seen that, regardless of the position of the
injection sleeve 42, production fluid can flow through the
production fluid flow path 28 in the injection sleeve 42 as
indicated by the arrow labeled PF. Further, production fluid can
flow through the center of the centralizing rings 16, in the
production fluid flow path 28 in the production string 14. This
allows production fluid to flow completely through the injection
unit 40 from a lower zone to an upper zone, regardless of the
position of the injection sleeve 42.
Shifting of the injection sleeve 42 could be accomplished by
several different means, such as hydraulically, mechanically, or
electrically, or a combination thereof. FIG. 4 shows one embodiment
of a hydraulic shifting means, including an upper hydraulic duct
50, a lower hydraulic duct 52, and a two directional hydraulic
chamber 54. A shoulder on the injection sleeve 42 can be positioned
in the hydraulic chamber 54. When the upper duct 50 is pressurized,
the injection sleeve 42 is shifted downwardly, or to the right in
the figure. When the lower duct 52 is pressurized, the injection
sleeve 42 is shifted upwardly, or to the left in the figure. A
similar hydraulic assembly could be used to rotationally shift the
injection sleeve 42, if preferred. Further, an electrical solenoid
mechanism could accomplish either longitudinal or rotational
shifting, if preferred. Still further, other known shifting
mechanisms could be used to shift the injection sleeve 42.
An injection fluid outlet port 44 is formed through the wall of the
completion string 12. The injection fluid conduit 46 in the
injection sleeve 42 does not align with the outlet port 44, when
the injection sleeve 42 is in the upper position shown in FIG. 4.
This isolates the outlet port 44, preventing flow of injection
fluid through the injection fluid conduit 46, through the outlet
port 44, and into the formation. FIG. 6 illustrates that the
injection sleeve 42 can be selectively shifted downwardly when
desired, to align the injection fluid conduit 46 with the outlet
port 44. This establishes flow of injection fluid through the
injection fluid conduit 46, through the outlet port 44, and into
the formation.
FIGS. 7, 8, and 9 illustrate the pairing of a production unit 10
with an injection unit 40 to form a completion unit, which can be
placed downhole in a well bore, aligned with a selected zone of the
formation. Packers 58 can be used to isolate adjacent zones. FIGS.
7, 8, and 9 also illustrate a variation of the configuration of the
completion string and the production string, when it is desired to
pump injection fluid into the annulus surrounding the completion
string, rather than pumping injection fluid into an annulus between
the completion string and the production string, as in the
embodiments shown in FIGS. 1, 3, 4, and 6. In either embodiment,
however, production fluid flow and injection fluid flow can be
controlled as shown in FIGS. 7, 8, and 9.
FIG. 7 shows the production sleeve 18 in its lower position, and
the injection sleeve 42 in its upper position. This establishes
flow of formation fluid from the zone into the production fluid
flow path 28, while preventing flow of injection fluid into the
zone. FIG. 8 shows the production sleeve 18 in its upper position,
and the injection sleeve 42 in its upper position. This prevents
flow of formation fluid from the zone into the production fluid
flow path 28, while also preventing flow of injection fluid into
the zone. FIG. 9 shows the production sleeve 18 in its upper
position, and the injection sleeve 42 in its lower position. This
prevents flow of formation fluid from the zone into the production
fluid flow path 28, while establishing flow of injection fluid into
the zone.
It can be seen that, by selective shifting of the production
sleeves 18 and the injection sleeves 42 in multiple zones, one or
more zones can produce formation fluid, simultaneous with the
injection of fluid into one or more other zones.
While the particular invention as herein shown and disclosed in
detail is fully capable of obtaining the objects and providing the
advantages hereinbefore stated, it is to be understood that this
disclosure is merely illustrative of the presently preferred
embodiments of the invention and that no limitations are intended
other than as described in the appended claims.
* * * * *