U.S. patent number RE37,238 [Application Number 09/172,427] was granted by the patent office on 2001-06-26 for apparatus for roasting coffee beans.
This patent grant is currently assigned to Hearthware Home Products, Inc.. Invention is credited to Eugene Song.
United States Patent |
RE37,238 |
Song |
June 26, 2001 |
Apparatus for roasting coffee beans
Abstract
The present invention relates to an apparatus for roasting raw
coffee beans which apparatus can instantly roast a small quantity
of raw coffee beans according to personal taste and provide a
unique taste and fragrance of coffee, and in particular to an
apparatus suitable for home use. The apparatus has a roasting
vessel for containing raw coffee beans to be roasted. A plurality
of air openings are provided for creating a whirling vertical
motion to a heated airstream ascending therethrough, whereby the
raw beans are roasted and also caused to have their hulls separated
and caused to ascend upwardly with the airstream to a
hull-receiving vessel.
Inventors: |
Song; Eugene (Seoul,
KR) |
Assignee: |
Hearthware Home Products, Inc.
(Wheeling, IL)
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Family
ID: |
27349172 |
Appl.
No.: |
09/172,427 |
Filed: |
October 14, 1998 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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333762 |
Nov 3, 1994 |
|
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Reissue of: |
506708 |
Jul 25, 1995 |
05564331 |
Oct 15, 1996 |
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Foreign Application Priority Data
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|
|
|
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May 9, 1995 [KR] |
|
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95-11209 |
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Current U.S.
Class: |
99/469; 34/225;
34/233; 34/594; 99/286; 99/476; 99/483; 99/525 |
Current CPC
Class: |
A23N
12/08 (20130101) |
Current International
Class: |
A23N
12/08 (20060101); A23N 12/00 (20060101); A23N
012/00 (); A47J 031/42 (); A47J 042/52 () |
Field of
Search: |
;99/286,357,469,476,483,518,525,600,601,609-611
;34/233,533,594,225,68,267,609,136,560,181,589 ;366/101,107,165
;219/385,386,389,400 ;241/65,100 ;426/466,467 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Simone; Timothy
Attorney, Agent or Firm: Wood, Phillips, VanSanten, Clark
& Mortimer
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of my application, Ser.
No. 08/333,762 filed on Nov. 3, 1994 which is now abandoned.
Claims
What is claimed is:
1. An apparatus for roasting raw coffee beans comprising:
a main housing having an air inlet;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing and above said blower fan
assembly for generating heat, said blower fan assembly directing
the heat upwardly;
a roasting vessel above said heater assembly for containing raw
coffee beans to be roasted;
a hull-receiving vessel for receiving and storing hulls of said raw
coffee beans blown along the air stream directed thereto from said
roasting vessel, said hull-receiving vessel having an air
outlet;
a cover for covering said roasting vessel, said cover guiding hulls
from said raw coffee beans along the path of the air stream;
and
a power means for providing power to said blower fan assembly and
said heating assembly,
wherein said roasting vessel includes a plurality of holes for
allowing the heated air stream from said heater assembly to enter
into the interior of said roasting vessel, and said cover has a
hull-guide means for directing the hulls from the roasted coffee
beans along a specific downstream path.
2. The apparatus for roasting raw coffee beans as claimed in claim
1, further comprising an annular seal upon which said roasting
vessel is at lest partially supported, said seal being supported by
a portion of said heater assembly and a part of said main
housing.
3. The apparatus for roasting raw coffee beans as claimed in claim
2, wherein said seal comprises an annular groove for aiding in its
sealing function.
4. The apparatus for roasting raw coffee beans as claimed in claim
1, further comprising an annular, detachable mounting member for
mounting said roasting vessel.
5. The apparatus for roasting raw coffee beans as claimed in claim
4, wherein said mounting member comprises a bottom, and plurality
of mounting projections formed at said bottom, said projections
being operatively associated with a part of said main housing for
mounting said mounting member and said roasting vessel; said
mounting member further comprising an interior annular bead for
contact against said seal, and at least one upwardly extending
finger-member for detachably supporting roasting vessel.
6. The apparatus for roasting raw coffee beans as claimed in claim
1, further comprising a timer for controlling the operation of said
power means; said timer having a first stage for coupling said
power means to both said fan assembly and said heater assembly, and
a second stage for coupling said power means to said fan assembly
and for disconnecting said power means from said heater assembly,
whereby a cooling cycle is provided for cooling the roasted coffee
beans.
7. The apparatus for roasting raw coffee beans as claimed in claim
1, wherein said roasting vessel comprises a main body portion, and
a bottom portion, said bottom portion having an interiorly,
upwardly-projecting, substantially conically-shaped bottom surface;
said plurality of holes in said roasting vessel being formed in
said bottom surface; said plurality of holes comprising a first set
and a second set for creating a whirling vertical motion to the
heated airstream ascending therethrough, whereby said raw coffee
beans are roasted and also caused to have their hulls separated to
ascend upwardly with the airstream to said hull receiving
vessel.
8. The apparatus for roasting raw coffee beans as claimed in claim
7, wherein said roasting vessel comprises a handle having an
H-shaped cross section for increasing thermal emission.
9. The apparatus for roasting raw coffee beans as claimed in claim
7, wherein said bottom portion of said roasting vessel comprises at
least one projection for cooperating with at least one upwardly
extending finger member for detachably mounting said roasting
vessel.
10. The apparatus for roasting raw coffee beans as claimed in claim
1, wherein said cover opens and closes the upper entrance of said
roasting vessel, said cover being pivotally connected to said
hull-receiving vessel.
11. An apparatus for roasting raw coffee beans comprising:
a main housing having an air inlet;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing and above said blower fan
assembly for generating heat, said blower fan assembly directing
the heat upwardly;
a roasting vessel above said heater assembly for containing raw
coffee beans to be roasted;
a hull-receiving vessel for receiving and storing hulls of said raw
coffee beans blown along the air stream directed thereto from said
roasting vessel, said hull-receiving vessel having an air
outlet;
a cover for covering said roasting vessel, said cover guiding hulls
from said raw coffee beans along the path of the air stream;
a power means for providing power to said blower fan assembly and
said heating assembly;
a whirlwind generating plate above said heater assembly; and
a filter provided in said air outlet.
12. The apparatus for roasting raw coffee beans as claimed in claim
11, wherein the bottom of said whirlwind generating plate is formed
as a continuous inclined plane and is provided with blow openings
at steps between said inclined plane.
13. The apparatus for roasting raw coffee beans as claimed in claim
12, wherein a first group of said blow openings having a first
length and a second group of said blow openings having a second
length longer than the first length are alternately arranged.
14. The apparatus for roasting raw coffee beans as claimed in claim
11, wherein said roasting vessel is made of transparent glass and
is fixed on said whirlwind generating plate.
15. The apparatus for roasting raw coffee beans as claimed in claim
14, wherein a roasting vessel handle ms provided on one side of
said roasting vessel using a sealing band.
16. The apparatus for roasting raw coffee beans as claimed in claim
11, wherein a hull-receiving vessel handle is provided on one side
of said hull-receiving vessel.
17. The apparatus for roasting raw coffee beans as claimed in claim
16, wherein said hull-receiving vessel handle comes in contact with
said roasting vessel handle when combining said hull-receiving
vessel with said roasting vessel.
18. The apparatus for roasting raw coffee beans as claimed in claim
11, wherein said discharge hole having said inclined plate is
formed at the center of said hull-receiving vessel, whereby air
stream including hulls is smoothly blown from wide to narrow
portion.
19. The apparatus for roasting raw coffee beans as claimed in claim
11, further comprising a projection for fixing said filter in said
hull-receiving vessel.
20. The apparatus for roasting raw coffee beans as claimed in claim
11, further comprising a suspending projection which is suspended
at the upper portion of said roasting vessel at the lower portion
of said hull-receiving vessel.
21. The apparatus for roasting raw coffee beans as claimed in claim
11, wherein said cover is formed in a dome-shape, whereby the air
stream blown through said discharge hole is directed downwardly to
drop the hull in said hull-receiving part..Iadd.
22. An apparatus for roasting raw coffee beans comprising:
a main housing having an air inlet;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing for generating heat, said
blower fan assembly directing the heat in a heated airstream;
and
a roasting vessel for containing raw coffee beans to be roasted,
said roasting vessel including an interiorly, upwardly projecting,
substantially conical-shaped bottom surface, said surface including
a plurality of holes to allow entry of the heated airstream into
the interior of said roasting vessel. .Iaddend..Iadd.
23. The apparatus for roasting raw coffee beans according to claim
22, wherein said plurality of holes comprises a first set and a
second set, with each of the holes of the first set being larger
than each of the holes of the second set. .Iaddend..Iadd.
24. The apparatus for roasting coffee beans according to claim 23
wherein said first set of holes are provided in the form of
elongate slots having a first length, and the second of holes are
provided in the form of elongate slots having a second length
shorter than the first length. .Iaddend..Iadd.
25. An apparatus for roasting raw coffee beans comprising:
a main housing including at least one upwardly extending
finger;
a blower fan assembly mounted on said main housing for blowing
air;
a main heater assembly mounted in said housing for generating heat,
said blower fan assembly directing the heat in a heated airstream;
and
a roasting vessel for containing raw coffee beans to be roasted,
the roasting vessel including at least one projection adapted to
engage the at least one upwardly extending finger to detachably
mount the roasting vessel to the main housing. .Iaddend..Iadd.
26. An apparatus for roasting raw coffee beans comprising:
a main housing;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing for generating heat, said
blower fan assembly directing the heat in a heated airstream;
and
a roasting vessel for containing raw coffee beans to be roasted,
said roasting vessel formed as a separate unit that can be removed
from the main housing, said roasting vessel including a plurality
of openings in the form of slots to allow entry of heated air into
the roasting vessel. .Iaddend..Iadd.
27. An apparatus for roasting raw coffee beans comprising:
a main housing;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing for generating heat, said
blower fan assembly directing the heat in a heated airstream;
and
a roasting vessel for containing raw coffee beans to be roasted
said roasting vessel formed as a separate unit that can be removed
from the main housing, said vessel including a whirlwind generating
plate. .Iaddend..Iadd.
28. An apparatus for roasting raw coffee beans comprising:
a main housing;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing for generating heat, said
blower fan assembly directing the heat in a heated airstream;
and
a roasting vessel for containing raw coffee beans to be roasted,
said roasting vessel formed as a separate unit that can be removed
from the main housing, at least a majority of the roasting vessel
defined by a transparent, cylindrical shaped container.
.Iaddend..Iadd.
29. The apparatus for roasting raw coffee beans of claims 28
wherein the roasting vessel comprises a transparent upper portion
and a lower portion having holes formed therein for the entry of
the heated airstream into the roasting vessel, the upper portion
having a continuous cylindrical shape with a circular, open end
engaged with the lower portion. .Iaddend..Iadd.
30. An apparatus for roasting raw coffee beans comprising:
a main housing having an air inlet;
a blower fan assembly mounted on said main housing for blowing
air;
a heater assembly mounted in said housing for generating heat, said
blower fan assembly directing the heat in a heated airstream;
a roasting vessel above said heater assembly for containing raw
coffee beans to be roasted; and
a plate positioned to direct the heated airstream into the roasting
vessel, the plate including a first group of slotted blow openings
having a first length and a second group of slotted blow openings
having a second length longer than the first length.
.Iaddend..Iadd.
31. A coffee roaster of the class which roasts coffee by forcing
heated air through a bed of coffee beans comprising:
a main housing;
a duct on said main housing;
a heater;
a blower positioned to force air through said heater and said
duct;
an oven for holding a charge of coffee beans during the roasting
process;
said oven including a lower section dimensioned to permit insertion
of said lower section into said duct and removal of said lower
section from said duct. .Iaddend..Iadd.
32. A method of roasting coffee, including the steps of:
placing a removable oven partially into a heated air supply;
forcing heated air from said supply into said removable oven via
elongated slots in said removable oven;
converting said green coffee beans into roasted coffee beans by
heat transfer from said heated air; and
removing said removable oven from said heated air supply after said
green coffee beans have been converted to said roasted coffee beans
having a desired degree of roast. .Iaddend.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for roasting raw
coffee beans, which apparatus is capable of instantly roasting a
small quantity of raw coffee beans according to personal taste, and
provides a unique taste and fragrance of coffee, and in particular
to an apparatus suitable for home use.
Coffee is a popular drink. Drinking coffee has been prepared by
boiling raw beans with a percolator or by mixing coffee powders in
boiling water. In the present days, however, people have a tendency
to prefer raw bean coffee which is superior in taste and
fragrance.
In spite of its quality, the taste and fragrance of raw bean coffee
can be changed not only by the ways of processing raw beans, but
also in the manner it is stored. Thus, in order to enjoy the
particular taste and fragrance of raw bean coffee, after purchasing
raw beans in a small quantity, people have to instantly process raw
beans properly whenever required.
SUMMARY OF THE INVENTION
The present invention was made with a view to satisfying the
aforementioned requirements, and its object is to provide an
apparatus for roasting raw coffee beans at home according to
personal taste.
To accomplish the object of the present invention there is provided
an apparatus for roasting raw coffee beans comprising a main
housing having an air inlet; a blower fan assembly mounted on the
main housing for blowing air; a heater assembly mounted on the
housing and above the blower fan assembly for generating heat, the
blower fan assembly directing the heat upwardly; a roasting vessel
above the heater assembly for containing raw coffee beans to be
roasted; a hull-receiving vessel for receiving and storing the
hulls of the raw coffee beans blown along the air stream directed
thereto from the roasting vessel, the hull-receiving vessel having
an air outlet; a cover for covering the roasting vessel, the cover
guiding hulls from the raw coffee beans along the path of the air
stream; and a power means for providing power to the blower fan
assembly and the heater assembly.
The apparatus of the invention is adapted to roast raw coffee beans
by means of a heated airstream for a predetermined period of time,
to simultaneously remove raw-bean hulls, and then to apply a
cooling airstream at the end of the roasting process.
BRIEF DESCRIPTION OF THE DRAWINGS
The above object and other advantages of the present invention will
become more apparent by describing in detail preferred embodiments
thereof with reference to the attached drawings in which:
FIG. 1 is a perspective view of an apparatus according to one
embodiment of the present invention in its assembled state;
FIG. 2 is a side view of the apparatus illustrated in FIG. 1;
FIG. 3 is a vertical cross-sectional view of the apparatus
illustrated in FIG. 1;
FIG. 4 is a perspective view showing the exploded state of a seal
and roasting-vessel mounting member according to one embodiment of
the present invention;
FIG. 5 is a perspective view showing the exploded state of a
blowing fan and a heater unit according to one embodiment of the
present invention;
FIG. 6 is a perspective view showing a roasting vessel according to
one embodiment of the present invention;
FIG. 7 is a perspective view showing the exploded state of the
cover and hull-receiving vessel according to one embodiment of the
present invention;
FIG. 8 is a vertical cross-sectional view showing the apparatus
according to one embodiment of the present invention during
operation;
FIG. 9 is a perspective view showing the exploded state of an
apparatus according to another embodiment of the present
invention;
FIG. 10 is a perspective view showing the assembled state of the
apparatus according to another embodiment of the present invention;
and
FIG. 11 is a cross-sectional view showing the assembled state of
the apparatus illustrated in FIG. 10.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The preferred embodiments of the present invention will be
described hereinafter in more detail by reference to the
accompanying drawings.
Referring to FIGS. 1-8, the apparatus for roasting raw coffee beans
according to one embodiment of the present invention comprises a
main housing having an air inlet; a blower fan assembly mounted on
the main housing for blowing air; a heater assembly mounted in the
housing and above the blower fan assembly for generating heat, the
blower fan assembly directing the heat upwardly; a roasting vessel
above the heater assembly for containing raw coffee beans to be
roasted; a hull-receiving vessel for receiving and storing the
hulls of the raw coffee beans blown along the air stream directed
thereto from the roasting vessel, the hull-receiving vessel having
an air outlet; a cover for covering the roasting vessel, the cover
guiding hulls from the raw coffee beans along the path of the air
stream; and a power means for providing power to the blower fan
assembly and the heater assembly, wherein the roasting vessel
includes a plurality of holes for allowing the heated air stream
from the heater assembly to enter into the interior of the roasting
vessel, and the cover has a hull-guide means for directing the
hulls from the roasted coffee beans along a specific downstream
path.
Particularly, the apparatus according to one embodiment of the
present invention includes a main body or housing 110, a timer 120,
a heater assembly 140 (FIG. 3), a roasting vessel 150 in which is
placed raw coffee beans that are to be roasted, a cover 160, and a
hull-receiving vessel 170 for receiving and storing therein
separated hulls of the roasted beans (FIG. 3). The structure and
characteristics of each element are explained below.
Main housing 110 has a central section which is similar to a
cylindrical shape, and is open from above, and has an air inlet 111
(FIG. 3) formed therein, a blowing fan/heater mounting portion 112
(FIG. 4), a roasting vessel mounting portion 113, and a
hull-receiving vessel mounting portion 114.
There are provided a plurality of air inlets 111, formed at the
bottom of main housing 110, so that ambient air is inducted from
the exterior of housing 110 to the interior. Blowing fan/heater
mounting portion 112 of main housing 110 has a
cylindrically-shaped, interior space, so that a blowing fan 132
(FIG. 3) and heater assembly 140 may be mounted thereon.
Roasting-vessel mounting portion or receptacle 113 has an annular
flange or bead that projects inwardly to the inside of housing 110
at the upper circumference of blowing fan/heater mounting portion
112, so that roasting vessel 150, which will be explained
hereinafter, can be safely mounted. Hull-receiving vessel mounting
portion 114 enables hull-receiving vessel 170, which will be
explained hereinafter, to be safely mounted at rear of housing 110,
in which air recovering openings are formed.
Conventional timer 120 is installed in front of housing 110, and
operated in a rotary manner, in order to allow for the performance
of a roasting step and a cooling step. In other words, when timer
120 is in the roasting step, a blowing fan assembly 130 and heater
assembly 140 are adapted to be operated, and when timer 120 is in
the cooling phase, only blowing fan assembly 130 is adapted to be
operated, while heater assembly 140 is not operated. It is
preferred that timer 120 indicates the sign with regard to the
roasting step and the cooling step at the front part of housing 110
at which timer 120 is installed, so that timer 120 can adjust the
operating time of heater assembly 140 according to the quantity of
raw coffee beans to be processed.
For example, the roasting state indicates the number of cups of
coffee to be extracted from raw beans to be processed, and the
cooling state is indicated in the unit of minutes, it being proper
for the time to be set up to three minutes.
Fan assembly 130 comprises a motor 131 and a fan 132, and is
installed at the bottom side of main housing 110, and is located in
blowing fan/heater mounting portion 112. Preferably, a small-size
motor, the capacity of which is around 10,000 ppm, is used. Fan 132
is structured such that it is made from a flat sheet that has vanes
bent radially outwardly, as seen in FIG. 5, and is fabricated to
the size which can be installed in heater assembly 140. Heater
assembly 140 is operatively positioned above blowing fan 132 and
consists of an outer casing 141 and a heating element 142 installed
therein. Casing 141 has a lower casing section 141a and an upper
casing section 141b having blow openings 141c and 141d,
respectively.
Blow openings 141c in lower case 141a are formed largely in the
part thereof which is opposite motor 131, in order to maximize the
airstream. Blow openings 141d in upper casing 141b are formed in
large number but in small size, and they extend over a large, wide
area in order to disperse the airstream. Heating element 142 is
fixed between a pair of insulating plates 143, an upper plate 143b
and a lower plate 143a (FIG. 5). Lower insulating plate 143a is
affixed to outer casing 141 between parts 141a and 141b thereof,
with its diameter being larger than upper insulating plate 143b.
The heating assembly includes a thermostat 144 and a temperature
fuse 145 connected to heating element 142, in order to prevent
overheating, in the conventional manner.
Roasting vessel 150 is placed in roasting-vessel mounting portion
113 formed in main housing 110, such that it is positioned above
and over heater assembly 140, and it consists of a bottom portion
153 and a main body portion 155. Bottom portion 153 is made of a
nonferrous metal having good thermal conductivity, such as
aluminum, with the interior of bottom 151 projected upwardly like a
cone, in which radially arranged blow openings 152a and 152b are
formed.
Air openings 152a are formed in the central part of bottom 151
(FIG. 6), and air openings 152b are formed about the outer part.
Three, or more, air openings 152a are arranged like steps. That is,
each opening 152a is formed as a linear slot that marks the
termination or outlet of a raised, upwardly sloping upper wall
152'. Each upper, sloping wall 152' begins substantially at a lower
vertical level coplanar with the rest of the bottom surface 151, in
which are formed air openings 152b, and then each rises in
approximately 15 degree radical arc about bottom surface 151, and
then terminates in the horizontal-slot air openings 152a. Three
such air openings 152a thus provide swirling air current motion.
Three air openings 152b are located at bottom surface 151, and are
interspersed between three air openings 152b, whereby three air
openings are spaced 120 degrees apart. However, it is possible to
provide just one air opening 152b in order to apply the upward air
current.
A circumferential portion 154 of bottom portion 153 is adapted to
support the open bottom of main body portion 155. It is preferred
that main body portion 155 be made of transparent glass having a
low thermal conductivity, in order for the inside to be visible, so
that a measuring indicator may be provided. For example, a user may
measure the quantity accurately by indicating the number of cups of
coffee to be extracted according to the quantity of raw beans fed
into roasting vessel 150. In addition, main body portion 155 is
equipped with a handle 156, and its cross-sectional area is
preferably H-shaped to enlarge its thermal emitting effect.
Cover 160 (FIG. 7) for the roasting vessel is made from synthetic
resin material for a good moldability. Cover 160 forms an air path
so as to accomplish the functions of not only opening and closing
the upper part of body portion 155 of the roasting vessel, but also
directing and discharging separated raw-bean hulls to
hull-receiving vessel 170 by being connected to it by means of
hinge openings 162 located at both lateral sides of its rear. At
the upper side of this cover 160, first air outlets 163 and second
air outlets 164 are formed in the shape of long slots, and
preferably, the first outlets are arranged radially on the central
part of a cover, while the second outlets are arranged on the
extended portion at which the airstream path is formed.
Hull-receiving vessel 170 has projections 171 formed at its sides,
so as to pivotally mount cover 160, and is fabricated so as to be
safely placed in hull-receiving vessel mounting portion 114 located
at the backside of housing 110. Hull-receiving vessel 170 forms a
chute with inner and downwardly extending inclined surfaces, and
has a plurality of air openings in its bottom surface similar to
first and second air outlets 163 and 164, so that the airstream
from cover 160 is finally discharged therethrough.
A seal 180 is further provided (FIGS. 4 and 8), in order to provide
an air seal when roasting vessel 150 is placed on main housing 110.
Also provided is a mounting member 190 that allows roasting vessel
150 to be attached to, or detached from, main housing 110. Annular
seal or packing 180 is made of silicone having good
heat-resistance, and is dimensioned such that the inner
circumference thereof is placed on the outer annular edge of the
upper surface of casing section 141b of heater assembly casing 141,
while the outer circumference thereof is placed on the outer
annular edge of the upper surface of casing section 141b of heater
assembly casing 141, while the outer circumference thereof is
placed on annular bead or flange of the roasting-vessel mounting
portion 113 of housing 110. A groove is formed in the bottom
surface of seal 180 in order to improve its compressibility.
Roasting vessel mounting member 190 is also in annular form, and
has a plurality of downwardly-extending projections 191 that are
formed in its bottom surface, and which are affixed to the inner
diameter part thereof. Mounting member 190 also has an
inwardly-projecting, annular bead 192 formed at an intermediate
inner circumference thereof, for abutment against the upper surface
of seal 180. The outer diameter of annular bead 192 is
approximately equal to the outer diameter of seal 180, whereby seal
180 snugly fits inside the lower portion of mounting member 190
against the bottom surface of bead 192. Thus, annular bead 192
provides a seal-bearing surface for compressing the seal. A
plurality of upwardly-extending projections 193 are also provided,
with an inclined groove 194 being formed at the upper side of
roasting vessel mounting member 190, in order to attach and detach
roasting vessel 150. Namely, roasting vessel 150 can be fixed by
providing the same number of mating projections 157 on the outside
of bottom surface 153 at the location corresponding to projections
193.
The assembly of the present invention of the aforementioned
construction will now be explained.
Firstly, timer 120 is assembled in the front of housing body 110.
Blowing fan 132 is integrally combined with motor 131, such that
fan 132 is placed in lower casing 141a of heater assembly 140, when
blowing fan assembly 130 and heater assembly 140 are assembled.
Then, insulating plate assembly 143 having heating element 142 is
installed in casing 141. In this case, lower insulating plate 143a
is affixed at the location where lower casing 141a and upper casing
141b meet. Thus, blowing fan 132 is positioned at the lower side of
heating assembly 142, and the blowing fan and heater are assembled
integrally under the condition of being installed in casing 141.
Body portion 155 of the roasting vessel is combined with bottom
portion 153, with tight fitness. Cover 160 and hull-receiving
vessel 170 are then combined, the former being adapted to be hinged
to the latter by inserting projections 171 into holes 162. After
each element has been assembled, blowing fan assembly 130 and
heater assembly 140 are emplaced, so that they are positioned in
blowing fan/heater housing portion 112 of main housing 110. At this
time, motor 131 is affixed at the bottom of housing 110, while the
upper part of heater casing 141 is close to roasting vessel
mounting annular flange 113. Next, after putting seal 180 on
roasting-vessel mounting flange 113 and on the upper surface-edge
of casing part 141b, mounting member 190 is attached to
roasting-vessel mounting flange 113, as seen in FIG. 3 by means of
the projections, or feet, 191. Projections 191 abut against the
underside of roasting vessel mounting flange 113, with annular bead
192 abutting against the upper surface of seal 180 for sandwiching
the seal tight. Then, in order to mount roasting vessel 150, its
main body portion 155 is rotated clockwise when its bottom portion
153 is positioned in mounting member 190, of which rotation is
accomplished by holding handle 156 of main body portion 155. The
rotation causes mating projections 157 to be inserted in inclined
grooves 194 of mounting member 190. At this time, the annular
bottom edge of bottom portion 153 of the roasting vessel is
supported on the upper part of seal 180, as seen in FIG. 8. Thus, a
grooved portion 181 of seal 180 is widened, which results in
greater surface contact between bottom portion 153 and seal 180. In
this way, an air-tightness is ensured. Furthermore, if body portion
155 is rotated counter-clockwise, removal is achieved. Cover 160 is
then placed on the entrance of main body portion 155 of the
roasting vessel, and hull-receiving vessel 170 is placed in
hull-receiving mounting portion 114 of main housing 110. The
apparatus of the present invention is, then, in a usable state.
The use of the present invention assembled as above is in the order
set forth below.
a) A suitable quantity of raw beans are put into roasting vessel
150. At this time, the required quantity can be determined on the
basis of the scale on main body portion 155.
b) Roasting vessel 150 containing raw beans is placed on mounting
member 190, and thereafter, locked by being rotated clockwise.
c) After cover 160 is hinged to hull-receiving vessel 170,
hull-receiving vessel 170 is placed in hull-receiving mounting
portion 114 of main housing 110, and roasting vessel 150 is covered
with cover 160.
d) The timer is set to the desired indicia on the scale thereof,
according to the quantity of raw beans to be roasted. At this time,
if controlled in accordance with the scale indicated on main body
portion 155, a roasting step and a cooling step are accomplished,
in order. For the roasting step, fan assembly 130 and heater
assembly 140 are operated, so that motor 131 and fan 132 are
rotated at the speed of about 10,000 rpm or over, and heating
element 142 is heated to about 240.degree. C. Thus, ambient air is
sucked through air inlets 111 of the bottom of housing 110 and
openings 141c of heater casing 141, and a heated airstream is
generated to ascend rapidly through heater casing 141d. Since the
ascending heated airstream is sealed via seal 180, it is discharged
through openings 152a and 152b formed at the bottom of a bottom
portion 153 of the roasting vessel, without leakage to the outside.
Thus, the airstream passing through air openings ascends
vertically, and the ascending airstream passing through air
openings whirls around in the circumferential direction.
Consequently, a compound, ascending stream is generated at the
inside of roasting vessel 150. By such heated and partially
turbulent hot airstream, raw beans in roasting vessel 150 are mixed
uniformly, roasted and gradually hulled. The hulls removed from the
raw beans by the turbulent airstream ascend upwardly. At this time,
the heated wind ascending in roasting vessel 150 is diminished in
its quantity, because a part of it is discharged through first
outlets 163 and second outlets 164 in cover 160, and the hulls
ascending to cover 160 are directed to hull-receiving vessel 170
along the upstream blowing path.
The hulls then descend along with a stream of air discharged to
hull-receiving vessel 170, in order to accumulate in hull-receiving
vessel 170. The raw beans being roasted with their hulls removed
have a deep brown color. When raw beans have been roasted
adequately, timer 120 causes the apparatus to enter into the
cooling stage after finishing the roasting step. In the cooling
stage, since the power source is continuously connected only to
blowing fan 132 and disconnected from heater unit 140, only blowing
fan 132 operates. Since a cooling air is introduced, the raw beans
are cooled, and oil does not leak out, at the surfaces of raw
scrubbing. The cooling step continues for about three minutes.
Interruption of the power source to blowing fan 130 ends the
cooling stage.
e) After raw beans have been roasted, cover 160 is lifted up and
the handle of roasting vessel 150 is rotated counter-clockwise to
separate roasting vessel 150 from housing 110, to thereby obtain
the roasted beans.
f) Afterward, the hulls are separated from cover 160 by pressing
both sides of hull-receiving vessel 170, and thrown out. Raw beans
obtained through a roasting process as above are pulverized by
means of a pulverizer and extracted using an extracting machine,
and usable as raw bean coffee.
Another preferred embodiment of the present invention will be
described in detail with referring to FIGS. 9-11.
The apparatus for roasting raw coffee beans according to another
embodiment of the present invention comprises a main housing having
an air inlet; a blower fan assembly mounted on the main housing for
blowing air; a heater assembly mounted on the housing and above the
blower fan assembly for generating heat, the blower fan assembly
directing the heat upwardly; a whirlwind generating plate above the
heater assembly; a roasting vessel above the heater assembly for
containing raw coffee beans to be roasted; a hull-receiving vessel
for receiving and storing the hulls of the raw coffee beans blown
along the air stream directed thereto from the roasting vessel, the
hull-receiving vessel having an air outlet; a filter provided in
the air outlet; a cover for covering the roasting vessel, the cover
guiding hulls from the raw coffee beans along the path of the air
stream; and a power means for providing power to the blower fan
assembly and the heater assembly.
Particularly, the apparatus according to another embodiment of the
present invention includes a heater 240, a blowing fan assembly
230, a whirlwind generating plate 251 above heater 240, a roasting
vessel 250 made of transparent glass, vertically combined on
whirlwind generating plate 251, a roasting vessel handle 256a
provided at one side of roasting vessel 250 by means of a sealing
bean 253, a groove portion 257 formed at the upper edge of roasting
vessel handle 256a, a hull-receiving vessel 270 which is detachably
inserted onto roasting vessel 250, a discharge hole 273 and a
hull-receiving part 272 separated by an exhaustion inducing
inclined plane 271 formed at the inner portion of hull-receiving
vessel 270, a plurality of exhausting holes 274 perforated at the
upper portion of hull-receiving vessel 270, a filter 275 provided
in exhausting holes 274, a hull-receiving vessel handle 276 which
is combined, with one side of hull-receiving vessel 270 and of
which lower portion is placed on groove portion 257 and a cover 260
which closes hull-receiving vessel 270.
Roasting vessel 250 is made of transparent glass material for
visibility into and has a cylindrical shape of which upper and
lower portion are opened. Whirlwind generating plate 251 is
provided under roasting vessel 250.
Hull-receiving vessel 270 is separated into discharge hole 273 and
hull-receiving part 272 by exhaustion inducing inclined plate 271,
and is provided with a projection 277 at the middle of
hull-receiving vessel 270, on which the lower portion of filter 275
is suspended. Also provided is a suspending projection 278 at the
lower portion of hull-receiving vessel 270, which is suspended on
roasting vessel 250. An inclined portion 279 is formed at the lower
portion of discharge hole 273 to accomplish smooth exhaustion of
air including hulls from wide portion to narrow portion.
Filter 275 formed in exhausting hole 274 plays the role of a filter
for exhausting only air outwardly.
The bottom of whirlwind generating plate 251 is formed as a
continuous inclined plate 254. Blow openings 252 are formed in
terraces at steps between inclined plane 254.
Blow openings 252 are formed alternately as long and short openings
to generate a whirlwind.
Cover 260 is formed as a dome-shape and induces the exhausted air
through discharge hole 273 downwardly to drop hulls into
hull-receiving part 272.
When roasting raw coffee beans using the apparatus of the present
invention, an appropriate amount of raw coffee beans is put in
roasting vessel 250 and the vessel is combined with a main body
210. Then, hull-receiving vessel 270 including cover 260 is
provided onto roasting vessel 250.
When hull-receiving vessel 270 is inserted into roasting vessel
250, hull-receiving vessel handle 256b comes into contact with
roasting vessel handle 256a to give a simple look.
The raw coffee beans could also be placed through discharge hole
273 after opening cover 260, even when roasting vessel 250 and
hull-receiving vessel 270 are combined as shown in FIG. 9.
At this stage, timer 220 is set to a desired division to proceed
with the roasting step and the cooling step.
As the roasting step, blowing fan 230 rotates at about 1,000 rpm
and heater 240 is heated to about 240.degree. C. The airstream
flowing into the apparatus by means of blowing fan 230 is heated by
heater 240 and rises spirally and rapidly through blow openings 252
in terraces of whirlwind generating plate 251.
The air flow through blow openings 252 in terraces forms a rising
stream while whirling.
At this time, the raw coffee beans in roasting vessel 250 drop and
roll over and over to be mixed uniformly and to be cooked by the
hot air stream. The raw coffee beans change their rotating
direction which chips off the hulls during rolling and the removed
hulls rise by the air through discharge hole 273 in the middle of
hull-receiving vessel 270.
The raised air through discharge hole 273 is spread above
hull-receiving vessel 270 to all directions to reduce its velocity
and is exhausted through filter 275 and exhausting hole 274.
As the air stream is spread and exhausted, the hulls of the raw
coffee beans drop into hull-receiving part 272 separated from
discharge hole 273 by exhaustion inducing inclined plane 271.
Meanwhile, since roasting vessel 250 is transparent, the raw coffee
beans could be observed with naked eyes. If dark brown color is
represented, the raw coffee beans are regarded as being roasted
appropriately.
After appropriate roasting for about 3-5 minutes, the cooling step
in which blowing fan assembly 230 is operated is started by means
of a timer 220.
After cooling for about 3 minutes, the power is turned off.
Hull-receiving vessel 270 is detached while catching a
hull-receiving vessel handle 256b and roasting vessel 250 is
detached while catching roasting vessel handle 256a to thereby
obtain the roasted beans and complete the roasting of the raw
beans.
The roasted beans are pulverized using a pulverizer and extracted
using an extracting machine for drinking.
Since the apparatus according to the above-mentioned embodiment
includes housing 210, roasting vessel 250 and hull-receiving vessel
270 successively, housing 210 could be designed at will. Moreover,
housing 210 and hull-receiving vessel 270 can not possibly de
damaged by the heat from heater 240.
In addition, since the air stream rises through discharge hole 273
and is spread to all directions, while reducing its velocity, the
hulls of the raw coffee beans drop advantageously into
hull-receiving part 272 without generating powdered hulls.
The preferred embodiments of the present invention aforementioned
can be fabricated to a small size so as to be used easily at home,
and it can provide raw bean coffee by roasting a small quantity of
raw beans whenever required. Additionally, it enables users to
enjoy a variable taste and fragrance of raw beans by adjusting the
processing time according to a personal taste.
While the present invention has been particularly shown and
described with reference to particular embodiments thereof, it will
be understood by those skilled in the art that various changes in
form and details may be effected therein without departing from the
spirit and scope of the invention as defined by the appended
claims.
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