U.S. patent number RE36,997 [Application Number 09/336,118] was granted by the patent office on 2000-12-26 for arc welding torch.
This patent grant is currently assigned to M.K. Products, Inc.. Invention is credited to Milo M. Kensrue.
United States Patent |
RE36,997 |
Kensrue |
December 26, 2000 |
Arc welding torch
Abstract
An arc welding torch includes a current conducting mounting
block which provided with an open-ended socket for receiving the
mounting end of a current conducting removable and rotatable barrel
having a welding tip at the free end thereof. Welding wire, inert
gas and coolant are supplied to the welding tip via passageways in
the block and barrel. A current carrying split collar is slidable
along the barrel and adapted to be wedged between the barrel and
the inner surface of the socket adjacent the open end thereof via a
nut which engages threads on the block to maintain the barrel in a
seated and fixed position in the socket.
Inventors: |
Kensrue; Milo M. (Newport
Beach, CA) |
Assignee: |
M.K. Products, Inc. (Irvine,
CA)
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Family
ID: |
24628138 |
Appl.
No.: |
09/336,118 |
Filed: |
June 17, 1999 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
Reissue of: |
655252 |
Jun 3, 1996 |
05728995 |
Mar 17, 1998 |
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Current U.S.
Class: |
219/137.31;
219/137.51 |
Current CPC
Class: |
B23K
9/1333 (20130101); B23K 9/323 (20130101) |
Current International
Class: |
B23K
9/32 (20060101); B23K 9/133 (20060101); B23K
009/173 () |
Field of
Search: |
;219/137.61,136,137.44,137.51,137.7 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Shaw; Clifford C.
Attorney, Agent or Firm: Jackson; Harold L.
Claims
What is claimed is:
1. A welding torch apparatus comprising:
a) a mounting block assembly of current conducting material having
a cylindrical open-ended receiving socket portion terminating at
the front end thereof in a collet, the mounting block assembly
being provided with passageways opening into the socket portion
which are connectable with gas, water, and welding wire sources,
the mounting block assembly being connected to a welding current
source;
b) an elongated torch barrel of current conducting material
mounting a welding tip at one end thereof and being provided at its
other end with a mounting end adapted for endwise axial insertion
into a seated position in said socket to establish operative
connections with the gas, water and welding wire sources;
c) a current conducting cone-shaped collar carried by and slidable
along the torch barrel adjacent the mounting end thereof for
insertion into a seated position in the collet and for extraction
from the collet to an unseated position, the collar carrying
current to the barrel and preventing relative movement between the
barrel and the mounting block assembly when in a seated position
and for allowing relative movement between the barrel and the
mounting block assembly when in an unseated position; and
d) manually operable means for seating and unseating the collar in
the collet.
2. The welding torch apparatus of claim 1 wherein the manually
operable means includes an externally threaded portion on the
collet and a nut rotatable on the barrel and coupled to the collar,
the nut having internal threads for engaging the threaded portion
of the collet.
3. The welding torch apparatus of claim 2 wherein the coupling
between the nut and the collar causes the collar to be inserted
into its seated position in the collet when the nut is turned in
one direction and causes the collar to be unseated when the nut is
turned in the other direction.
4. The welding torch apparatus of claim 3 wherein the collar is
split.
5. The welding torch apparatus of claim 4 wherein the coupling
between the collar and nut comprises a pair of spaced rings carried
by the collar and an inwardly depending flange on the nut disposed
between the rings.
6. A welding torch apparatus comprising:
a) a mounting block assembly of current conducting material having
a cylindrical-open-ended-receiving socket therein, the socket
having a proximal end adjacent the opening and a distal interior
section, the block being connected to a source of welding current
and having passageways opening into the distal section of the
socket which are connectable with gas.[., water.]. and welding wire
sources;
b) an elongated torch barrel of current conducting material
mounting a welding tip at one end thereof and being provided at its
other end with a mounting end adapted for axial insertion into a
seated position in the socket of the mounting block to establish
operative connections with the gas.[., water.]. and welding wire
sources; and
c) a current conducting split collar slidable along the outer
surface of the torch barrel mounting end for insertion into and
extraction from a seated position in the proximal end of the
socket, the collar in its seated position engaging the outer
surface of the barrel and the inner surface of the proximal end of
the socket for carrying current between the mounting block and
barrel and preventing relative movement between the barrel and the
mounting block and in its unseated position allowing relative
movement between the barrel and mounting block whereby the barrel
can be rotated relative to the mounting block or removed
therefrom.
7. The torch apparatus of claim 6 wherein one of the engaging
surfaces of the collar and the socket proximal end is tapered.
8. The torch apparatus of claim 7 wherein the engaging surface of
the collar is tapered.
9. The torch apparatus of claim 8 wherein the engaging surface of
the proximal end of the socket is also tapered.
10. The torch apparatus of claim 7 further including manually
operable means carried by the mounting block assembly or the barrel
for selectively seating and unseating the collar with respect to
the proximal end of the mounting block socket.
11. The torch apparatus of claim 10 wherein the proximal end of the
socket includes a collet and wherein the manually operable means
includes an externally threaded portion of collet and a nut coupled
to the collar with internal threads for engaging the threads on the
collet.
12. The torch apparatus of claim 11 wherein the nut seats the
collar in the collet when turned in one direction and unseats the
collar when turned in the opposite direction.
13. The torch apparatus of claim 12 wherein the collar has
externally tapered surface which matches the internal taper of the
collet. .Iadd.
14. A welding torch apparatus comprising:
a) a mounting block assembly of current conducting material having
a cylindrical open-ended receiving socket portion terminating at
the front end thereof in a collet, the collet having an inner
frusto-conical seating surface which tapers outwardly and a
threaded portion at the forward end thereof, the mounting block
assembly being provided with passageways opening into the socket
portion which are connectable with gas and welding wire sources,
the mounting block assembly being connected to a welding current
source;
b) a torch barrel structure including an elongated torch barrel of
current conducting material mounting a welding tip at one end
thereof and being provided at its other end with a mounting end
adapted for endwise axial insertion into a seated position in said
socket to establish operative connections with the current, gas and
welding wire sources;
c) the torch barrel structure having an outwardly projecting flange
at the mounting end and a frusto-conically shaped seating portion
extending rearwardly of the flange for insertion into a seated
position in the frusto conical seating surface of the collet and
for extraction from the collet to an unseated position; and
d) a nut carried by the torch barrel adjacent the mounting end
thereof, the nut having threads for engaging the threaded portion
of the collet and an inwardly extending portion for engaging the
flange on the torch barrel to seat and secure the torch barrel
structure within the collet and prevent relative movement between
the barrel and the mounting block assembly when the nut is
tightened on the threaded portion of the collet and to allow the
torch barrel to be rotated relative to the mounting block assembly
when the nut is loosened from the threaded
portion..Iaddend..Iadd.
15. The welding torch of claim 14 wherein the threaded portion of
the collet comprises external threads, the threads on the nut
comprise internal threads and the nut is slidably mounted on the
torch barrel..Iaddend..Iadd.16. The welding torch of claim 14
wherein the outwardly projecting flange and frusto-conically shaped
seating portion comprises a current conducting cone-shaped collar
carried by and slidable along the torch barrel adjacent the
mounting end thereof for insertion into a seated position in the
collet and for extraction from the collet to an unseated position,
the collar carrying current to the barrel and preventing relative
movement between the barrel and the mounting block assembly when in
a seated position and for allowing relative movement between the
barrel and the mounting block assembly when in an unseated
position..Iaddend..Iadd.17. The welding torch apparatus of claim 16
wherein the nut is coupled to the collar and causes the collar to
be inserted into its seated position in the collet when the nut is
turned in one direction and causes the collar to be unseated when
the nut is turned in the other direction..Iaddend..Iadd.18. The
welding torch apparatus of claim 17 wherein the collar is
split..Iaddend..Iadd.19. The welding torch apparatus of claim 18
wherein the coupling between the collar and nut comprises a pair of
spaced rings carried by the collar and an inwardly depending flange
on the nut disposed between the rings..Iaddend..Iadd.20. A welding
torch apparatus comprising:
a mounting block assembly of current conducting material having a
cylindrical-open-ended-receiving socket therein at the distal end,
a frusto-conical proximal end adjacent the opening, and a threaded
portion adjacent the opening, the mounting block being connected to
a source of welding current and having passageways opening into the
distal section of the socket which are connectable with gas and
welding wire sources;
an elongated torch barrel of current conducting material mounting a
welding tip at one end thereof and being provided at its other end
with a mounting end adapted for axial insertion into a seated
position in the socket of the mounting block to establish operative
connections with the gas and welding wire sources, the elongated
torch barrel having an outwardly projecting flange and a tapered
outer surface portion extending rearwardly of the flange at the
torch barrel mounting end, the torch barrel carrying a slidable nut
having threads adapted to cooperate with the threads on the
mounting block and an inwardly extending shoulder for engaging the
flange to insert the tapered outer surface portion into a seated
position in the frusto-conical proximal end of the socket when the
nut is tightened on the threaded portion of the mounting block, the
tapered portion in its seated position engaging the inner surface
of the proximal end of the socket for carrying current between the
mounting block and barrel and preventing relative movement between
the barrel and the mounting block, the torch barrel being arranged
to be moved relative to the mounting block when the nut is loosened
from the threaded portion of the mounting block whereby the barrel
can be rotated relative to the mounting block, the torch barrel
being arranged to be removed from the mounting block when the nut
is removed from the threaded portion of the mounting
block..Iaddend..Iadd.21. The torch apparatus of claim 20 wherein
the threads on the mounting block and torch barrel are external and
internal, respectively..Iaddend..Iadd.22. The torch apparatus of
claim 21 wherein the engaging surface of the torch barrel is
tapered at an angle within a range of about 1 to 5
degrees..Iaddend..Iadd.23. The torch apparatus of claim 21 wherein
the outwardly projecting flange and the tapered outer surface
portion of the torch barrel comprise a cone shaped collar, the
frusto-conical end of the socket is in the form of a collet and the
collar has externally tapered surface which matches the internal
taper of the collet..Iaddend..Iadd.24. The torch apparatus of claim
21 wherein the tapered portion of the torch barrel is a current
conducting split collar slidable along the outer surface of the
torch barrel for insertion into the frusto-conical end of the
socket..Iaddend.
Description
FIELD OF THE INVENTION
The present invention relates to arc welding torches and
particularly to welding torches of the Gas Metal Arc Welding
("GMAW") type in which the barrel carrying the welding tip can be
readily removed or rotated to any desired angular position.
BACKGROUND OF THE INVENTION
GMAW welding torches typically comprise a mounting block adapted to
be manipulated by a welder's hand or a robotic manipulator, made of
current conducting material such as aluminum or a copper alloy. A
current conducting barrel, having a welding tip at the remote end
thereof, is generally inserted into a socket formed in the block.
The barrel is secured in the block by means of bolts which squeeze
two sides of the block, separated by a slit, together adjacent the
entrance to the socket. The mounting block transfers a consumable
electrode or welding wire, weld current, inert gas and generally a
coolant fluid such as water, from a stationary location, e.g., a
cabinet, to the barrel. The barrel is provided with appropriate
passageways or channels for conducting such materials to the
welding tip. See U.S. Pat. No. 4,954,690 which describes the GMAW
torch sold by the assignee of this application, M. K. Products,
Inc., under the trademark Prince.RTM.. The Prince.RTM. torch does
not provide a coolant liquid to the barrel. Also see U.S. Pat. No.
5,549,068 which describes another torch marketed by M. K. Products
under the trademark King Cobra.RTM.. The latter torch, which is
water cooled, utilizes intermediate barrel mounted to the block for
holding the torch barrel.
Torch barrels may be straight or curved depending upon the type of
welding to be accomplished and the preferences of the welder. It is
often necessary or highly desirable for an operator to be able to
change the angular position of a curved barrel relative to the
block to accommodate a robotic manipulator or to configure the
torch so that it is more ergonomically compatible to a welder's
hand manipulations.
The barrels in both of the above prior art torches can be rotated.
However, a proper tool is used to remove the cover and adjust the
angular position of the '690 torch. An angular adjustment of the
barrel in the '068 torch can be readily accomplished by hand.
However, the intermediate barrel (referred to in the '068 patent as
the main barrel) constitutes not only an additional element, but an
element that is expensive to manufacture in view of the bayonet
connections (22a and 22b, FIG. 3) for the cooling water. In
addition, arcing can occur between metallic collet fingers (100,
FIG. 5) and the welding tip barrel mounting structure (34, FIG. 3)
of the '068 torch if the operator fails to insure that the collet
nut 20 is rotated to its tightened stop position.
There is a need for an improved GMAW torch assembly which allows an
operator to readily rotate a weld tip barrel (particularly of the
curved type) without disturbing the feed wire, gas and coolant
connections while insuring that a reliable current carrying
connection between the barrel and block is maintained after the
rotation has been accomplished.
SUMMARY OF THE INVENTION
A welding torch, in accordance with the present invention, includes
a mounting block assembly of current conducting material, such as
aluminum or a copper alloy, having a cylindrical open-ended
receiving socket with a proximal end adjacent the opening and a
distal interior section. The mounting block is adapted to be
connected to a welding current source and includes passageways
opening into the distal section of the socket for supplying welding
wire, coolant and inert gas to passageways in the mounting end of a
current conducting elongated torch barrel .Iadd.structure
.Iaddend.inserted into the socket. .[.A.]. .Iadd.The barrel
structure having a frusto-conically shaped seating portion, such as
a .Iaddend.current carrying split collar .Iadd.which .Iaddend.is
slidable along the outer surface of the torch barrel for insertion
into and extraction from a seated position in the proximal end of
the socket. Preferably the collar is carried by the torch barrel.
The collar, in its seated position, is wedged between the inner
surface of the proximal end of the socket and the outer surface of
the barrel to carry welding current therebetween and to maintain
the barrel in a fixed position relative to the block. The collar,
in its unseated position, permits the torch barrel to be rotated
without disturbing the wire, gas and coolant connections or removed
entirely from the mounting block. A manually operable assembly,
such as a nut and a cooperating threaded portion on the block
allows an operator to move the collar along the barrel to its
seated or unseated position.
The construction and features of the torch assembly of the present
invention may best be understood by reference to the following
description taken in conjunction with the appended drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view, partially broken away, of the
mounting block assembly and torch barrel of the present
invention;
FIG. 2 is an enlarged exploded view of a split collar and an
insertion/extraction nut subassembly for securing the barrel to the
mounting block;
FIG. 3 is a cross-sectional view of the mounting end of the torch
barrel seated in the receiving socket of the mounting block
assembly; and
FIG. 4 is a side elevational view, partially broken away, of the
mounting block assembly with the mounting end of the torch barrel
seated therein.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, a GMAW welding torch or gun is
illustrated (FIG. 1) which can be manually manipulated or mounted
on a robotic manipulator. The gun includes an insulated housing 10,
the upper portion 12 of which encloses a current conducting
mounting block 14 (shown in FIG. 3). The housing includes a lower
portion which forms a pistol grip for accommodating an operator's
hand and encloses an electric motor (not shown). The motor pulls a
consumable wire electrode 18 via a gear drive 20 (FIG. 4), from a
spool of wire carried by the gun or from a stationary location,
such as a cabinet (not shown), containing a spool of welding wire
and supplies of welding current, inert gas and coolant fluid. A
hand operated lever 17 conventionally controls a
potentiometer/switch arrangement (not shown) to operate and control
the speed of the motor. Coolant fluid, generally water, is supplied
to the mounting block through the power cable sheath 22 and
returned to the cabinet (or a sink) through a conduit or hose, such
as 24. Inert gas is supplied to the block 14 through a conduit or
hose, such as 26. Power for the wire pull motor may be supplied
through a cable, such as 28. The conduit 30 houses the weld wire
18.
The mounting block 14, along with a forwardly extending
frusto-conical-barrel-mounting sleeve or collet 34, having an
integral flange 34a, is bolted to the block 14 via bolts 34b. The
block 14 and sleeve 34 form a mounting block assembly. Both the
block 14 and the sleeve are manufactured from a current conducting
material with the block generally made of aluminum and the sleeve
being made of a brass or copper alloy. The block assembly is
provided with a cylindrical open-ended receiving socket which
includes a distal section, indicated generally by the bracket 36 in
FIG. 3, and a proximal end formed by the interior of the sleeve 34.
It is to be noted that while the sleeve is illustrated as a
separate piece, it may be formed integrally with the block 14. The
block 14 is formed with annular channels 38, 40 and 42 and
passageways 38a, 40a and 42a for providing coolant fluid and inert
gas to the torch barrel as will be more fully described.
The barrel structure includes a curved cylindrical barrel member 44
(FIG. 1) made of a suitable current conducting material such as a
copper alloy, which carries a welding tip 48 at the other end. The
welding tip is conventional and includes a shroud 49 surrounding a
wire guide 50 through which the consumable electrode is fed to the
welding site. The shroud 49 is cooled by coolant channeled through
the barrel and is insulated from the current conducting barrel to
eliminate arcing between the shroud and the work piece. The barrel
may also be covered by an insulating sheath. Inert gas from the
mounting block flows through a separate passageway in the barrel
(not shown) and exits in the space between the wire guide 50 and
the shroud 49. It should be noted that the barrel member may be
straight instead of curved, in which case there is no need to
rotate the barrel after installation.
The mounting end 46 of the barrel is arranged to be axially
inserted into the receiving socket of the mounting block assembly
as is illustrated in FIG. 3. The distal section of the receiving
socket is provided with an inwardly projecting abutment 52 which
registers with a shoulder 54 when the mounting end of the barrel is
in seated and registered position in the socket. The mounting end
of the barrel is provided with peripheral grooves 56, 58 and 60
which are aligned with the socket channels 38, 40 and 42,
respectively, when the barrel is seated within the socket.
A passageway, within the barrel (not shown) conducts the inert gas
from the channel 56 to the welding tip. Additional passageways
within the barrel (not shown) conduct coolant fluid from one of the
channels 58, 60 to the shroud and back to the other channel in a
conventional manner. The coolant, e.g., water, circulates to the
very front of the shroud or cup 49 and circulates around the shroud
to cool the same and then returns back to the barrel passageways.
Protrusions 61 in the shroud conduct the coolant to and from the
barrel. O rings 62 extend between retaining recesses in the
mounting end of the barrel and the socket wall to maintain the
several fluids within their assigned channels.
A current conducting split collar 64.[.,.]. .Iadd.forming part of
the barrel structure and .Iaddend.made for example of a brass or
copper alloy, cooperates with the mounting block sleeve or collet
34 to secure the mounting end of the barrel in the block assembly
socket and prevent relative movement therebetween. The collar 64
has a substantially cylindrical inner surface and an outer surface
which tapers at a small angle within the range of about 1.degree.
to 5.degree. and preferably about 2.degree. toward the insertion
end 64b as is illustrated in FIG. 3. The taper, designated by the
bracket 64b in FIGS. 2 and 3.[.,.]. .Iadd.forms a frusto-conical
shaped seating surface which .Iaddend.mates with a corresponding
.Iadd.frusto-conical .Iaddend.taper on the inner surface 34d of the
sleeve 34. The cylindrical inner surface of the collar is arranged
to slide axially along the outer surface of the mounting end 46 of
the torch barrel 44. The collar 64 is arranged to be carried by the
barrel .Iadd.and forms a portion of the barrel structure.Iaddend.,
although it could be carried and remain a part of the mounting
block assembly.
The collar 64 is provided with an outwardly projecting flange 64c
and a snap ring receiving groove 64d into which a snap ring 68 is
arranged to be seated. A collar-insertion/extraction nut 70
cooperates with the externally threaded forward end 34c of the
sleeve 34 to insert and extract the split collar from a seated
position in the sleeve as will be explained more fully.
The insertion/extraction nut 70 includes an inwardly projecting
shoulder 70a which is captured between the flange 64c and the snap
ring 68. A knurled cap 72 made of insulating material is press
fitted over the nut 70.
The torch is assembled by inserting the mounting end of the torch
barrel, with the insertion/extraction nut 70 (including cap 72) and
collar 64 positioned thereon, into the receiving socket of the
block assembly until the shoulder 54 engages the socket abutment
52. The collar 64 and nut 70 are then slid along the barrel until
the nut engages the threads on the sleeve 34. When the barrel has
been turned, to provide the desired angular relationship between
the mounting block assembly and the weld site or workpiece, the nut
70 is driven along the threads on the sleeve until the barrel is
firmly secured in the block assembly. In the secured or seated
position, the collar is wedged between the outer surface of the
barrel and the inner surface of the sleeve 34 to prevent relative
movement between the barrel and block assembly and to provide a
continuous and reliable path for the welding current. When the
rotational direction of the nut 70 is reversed the shoulder of the
nut engages the snap ring and pulls the collar forwardly of the
sleeve 34. This action unseats the collar and allows the barrel to
be rotated relative to the block assembly without disturbing the
gas, wire and coolant connections since the mounting end of the
barrel remains seated in the distal end of the socket. When the
collar is unseated the mounting end of the barrel may also be
manually removed from the block assembly.
There has thus been described a novel GMAW type welding torch which
allows an operator or welder to rotate the torch barrel to a
desired angular position without disturbing the fluid and wire
connections while insuring that a reliable current path to the
barrel is maintained after the rotation has been completed. Various
modifications and improvements will become obvious to those skilled
in the art without involving any departure from the spirit and
scope of the invention as covered by the appended claims.
* * * * *