U.S. patent number RE36,830 [Application Number 09/303,229] was granted by the patent office on 2000-08-22 for low-friction derailleur cable router.
This patent grant is currently assigned to Shimano, Inc.. Invention is credited to Wayne R. Lumpkin.
United States Patent |
RE36,830 |
Lumpkin |
August 22, 2000 |
Low-friction derailleur cable router
Abstract
A derailleur cable router changes the direction of a derailleur
cable operatively attached to a rear derailleur to a bicycle frame.
The rear derailleur is actuated by variation in tension applied to
the derailleur cable from a direction rearward of the derailleur.
The tension in the derailleur cable is controlled by a shifter
attached to a distal end of the derailleur cable, the shifter being
mounted to the bicycle frame forward of the derailleur. The
derailleur cable includes a cable housing around at least a portion
of the derailleur cable with the derailleur housing being fixed
against lengthwise movement relative to the bicycle frame by
attachment to the bicycle frame. The derailleur cable router
includes a frame having a first and a second end. A housing is
provided at the first end of the frame and the housing is provided
to a derailleur cable housing. A second housing is provided at the
second end of the frame, the second housing being attachable to a
derailleur cable feed of a rear derailleur. The first housing
includes a first cable channel for receiving a derailleur cable
from within a derailleur cable housing and the second housing
includes a second cable channel for passing a derailleur cable to a
rear derailleur cable feed. A pulley having an axis of rotation in
a circumferential groove is mounted to the frame for rotation about
its axis of rotation intermediate the first and second ends of the
frame with the circumferential groove of the pulley aligned with
the first and second cable channels so that a derailleur cable can
be received in the first cable channel, engaged with a portion of
the circumferential groove and passed through the second cable
channel. Preferably the first cable channel, the second cable
channel channels so that a derailleur cable can be received in the
first cable channel, engaged with a portion of the circumferential
groove and passed through the second cable channel. Preferably the
first cable channel, the second cable channel and the
circumferential groove of the pulley all lie within substantially
the same plane.
Inventors: |
Lumpkin; Wayne R. (Littleton,
CO) |
Assignee: |
Shimano, Inc. (Osaka,
JP)
|
Family
ID: |
26677885 |
Appl.
No.: |
09/303,229 |
Filed: |
April 28, 1999 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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Reissue of: |
552743 |
Nov 3, 1995 |
05624334 |
Apr 29, 1997 |
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Current U.S.
Class: |
474/79;
474/80 |
Current CPC
Class: |
B62M
25/02 (20130101); B62M 9/127 (20130101) |
Current International
Class: |
B62M
9/00 (20060101); B62M 9/12 (20060101); B62M
25/00 (20060101); B62M 25/02 (20060101); F16H
009/06 (); F16H 059/00 () |
Field of
Search: |
;474/78-82
;180/223,231 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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889673 |
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Jan 1944 |
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FR |
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2921923 |
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Dec 1980 |
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DE |
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52-162644 |
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Dec 1977 |
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JP |
|
413422 |
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Jul 1934 |
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GB |
|
Other References
Quick Releases (Cog-Hog) Mountain Biking UK, vol. 8, No. 11, (Oct.
1995). .
"Mountain Biking UK," Oct. 1995, p. 31. .
Technic One advertisement, "the `black box` by C.L.B," 1986. .
"Crud.COPYRGT." Product advertisement, undated..
|
Primary Examiner: Schoeppel; Roger
Attorney, Agent or Firm: Deland; James A.
Parent Case Text
This application claims the benefit of U.S. Provisional application
Ser. No. 60/008,167 filed Oct. 31, 1995.
Claims
What is claimed is:
1. A derailleur cable router for changing the direction of a
derailleur cable operatively attached to a rear derailleur mounted
to a bicycle frame, the rear derailleur being actuated by variation
in tension applied by the derailleur cable from a direction
rearward of the derailleur, the tension in the derailleur cable
being controlled by a shifter attached to a distal end of the
derailleur cable, the shifter being mounted to the bicycle frame
forward of the derailleur, the derailleur cable including a cable
housing around at least a portion of the derailleur cable, the
derailleur cable housing being attached to the bicycle frame to fix
the cable housing against lengthwise movement relative to the
bicycle frame, the derailleur cable router comprising:
a frame having at a first end means for attachment to a derailleur
cable housing and at a second end means for attachment to a
derailleur cable feed of a rear derailleur, the means for
attachment to a derailleur cable housing including a first cable
channel for receiving a derailleur cable from within a derailleur
cable housing and the means for attachment to a rear derailleur
cable feed including a second cable channel for passing a
derailleur cable to a rear derailleur cable feed;
a pulley wheel having an axis of rotation and a circumferencial
groove; and
means for mounting the pulley wheel by its axis of rotation to the
frame for rotation relative to the frame intermediate the first and
second ends of the frame with the circumferencial groove of the
pulley aligned with the first and second cable channels so that a
derailleur cable can be received in the first cable channel,
engaged with a portion of the circumferencial groove and passed
through the second cable channel.
2. The derailleur cable router of claim 1 wherein the first cable
channel, the second cable channel and the circumferencial groove of
the pulley lie in substantially the same plane.
3. The derailleur cable router of claim 1 wherein the frame
comprises a C shaped plate with the first end at the top of the C
and the second end at the bottom of the C.
4. The derailleur cable router of claim 1 wherein the means for
attachment to a derailleur cable housing comprises a first housing
extending from the first end of the plate a direction normal to the
plate, the first housing containing the first cable channel and
having a bore coaxial with the first cable channel, the bore being
sized to receive a leading end of a ferrule attached to an end of a
cable housing and the means for attachment to a derailleur cable
feed of a rear derailleur comprises a second housing extending from
the second end of the plate the direction normal to the plate, the
second housing containing the second cable channel and having a
leading surface through which the second cable channel passes, the
leading surface being configured to abut a derailleur cable feed of
a rear derailleur.
5. The derailleur cable router of claim 4 wherein the means for
attachment to a derailleur cable feed of a rear derailleur further
comprises a second bore coaxial with the second cable channel, the
second bore being sized to receive a means for break-away
attachment between a derailleur cable feed and the second
housing.
6. The derailleur cable router of claim 5 wherein the means for
break-away attachment comprises a screw configured to be threadably
engaged with a derailleur cable feed of a rear derailleur, the
screw having a semispherical head received by the second bore, the
screw further including an axial derailleur cable receiving
passage.
7. The derailleur cable router of claim 5 wherein the means for
break-away attachment comprises a coil spring.
8. The derailleur cable router of claim 5 wherein the means for
break-away attachment comprises a length of cable housing.
9. The derailleur cable router of claim 4 wherein the bore of the
means for attachment to a derailleur cable housing is internally
threaded in a manner to threadably engage male threads of a barrel
cable length adjuster attached to an end of a cable housing.
10. The derailleur cable router of claim 1 wherein the frame
further comprises a first leg having a proximal end and a distal
end to which the means for attachment to a derailleur cable housing
is attached and a second leg having a proximal end and a distal end
to which the means for attachment to a derailleur cable feed of a
rear derailleur is attached, the proximal ends of the first and
second legs being connected by connection means for selectively
allowing relative rotation between the first and second legs.
11. The derailleur cable router of claim 10 wherein the proximal
ends of the first and second legs each have a knurled portion
around a connecting hole and the proximal ends are juxtaposed with
the knurled portions in abutment.
12. The derailleur cable router of claim 10 wherein the connection
means comprises a bolt through the connecting holes threadably
engaging a nut.
13. The derailleur cable router of claim 10 wherein the proximal
ends of the first and second legs each have a connecting hole
coaxial with the axis of rotation of the pulley, the proximal ends
of the first and second legs being juxtaposed with their respective
connecting holes aligned and the connection means comprises means
holding the legs together for rotation about their connection holes
and one of the first and second legs having at least two locking
holes radially spaced from the connecting holes and the other of
the first and second legs having a receptor hole radially spaced a
like distance, the legs being rotatable about the connection holes
to selectively bring each locking hole into alignment with the
receptor hole, and a pin axially received in an aligned locking
hole and receptor hole, the pin being removable to allow another
locking hole to be brought into alignment with the receptor hole
whereupon the pin can be reinserted to hold the legs in a new
select relative position.
14. A rear derailleur of a bicycle for mounting to a bicycle frame
in operative association with a derailleur cable, the rear
derailleur being actuated by variation in tension applied by the
derailleur cable attached to an actuator arm of the derailleur from
a direction rearward of the derailleur, the tension in the
derailleur cable being controlled by a shifter attached to a distal
end of the derailleur cable, the shifter being mounted to the
bicycle frame forward of the derailleur, the derailleur cable
including a cable housing around at least a portion of the
derailleur cable, the derailleur cable housing being attached to
the frame to fix it against lengthwise movement relative to the
bicycle frame, the rear derailleur comprising:
a frame having at a first end means for attachment to a derailleur
cable housing and a second end integrally attached to the actuator
arm of the derailleur, the means for attachment to a derailleur
cable housing including a first cable channel for receiving a
derailleur cable from within the derailleur cable housing and the
second end of the frame including a second cable channel for
passing a derailleur cable to a means for securing a derailleur
cable on the actuator arm of the rear derailleur;
a pulley wheel having an axis of rotation and a circumferencial
groove; and
means for mounting the pulley wheel by its axis of rotation to the
frame rotation relative to the frame intermediate the first and
second ends of the frame with the circumferencial groove of the
pulley aligned with the first and second cable channels so that a
derailleur cable can be received in the first cable channel,
engaged with a portion of the circumferencial groove and passed out
of the second cable channel for attachment to the means for
securing a derailleur cable.
15. The rear derailleur of claim 14 wherein the means for
attachment to a derailleur cable housing comprises a first housing
extending from the first end of the plate a direction normal to a
plane within which the plate lies, the first housing containing the
first cable channel and having a bore coaxial with the first cable
channel, the bore being sized to receive a leading end of a ferrule
attached to an end of a cable housing.
16. The rear derailleur of claim 15 wherein the bore contains
internal threads sized to receive male threads of a barrel cable
tension adjuster at an end of a cable housing.
17. The rear derailleur of claim 14 wherein the first cable
channel, the second cable channel and the circumferencial groove of
the pulley lie in substantially the same plane. .Iadd.
18. A derailleur cable router for changing a direction of a
derailleur cable having a cable housing surrounding at least a
portion of the derailleur cable, wherein the derailleur cable
router comprises:
a frame;
a pulley mounted on the frame for rotation around a pulley axis;
and
a housing support pivotably supported on the frame for supporting
the cable housing relative to the pulley so that the housing
support pivots around a housing support axis spaced apart from the
pulley axis..Iaddend..Iadd.
19. The derailleur cable router according to claim 18 wherein the
housing support axis is disposed radially outwardly from an outer
peripheral surface of the pulley..Iaddend..Iadd.20. The derailleur
cable router according to claim 18 wherein the housing support
pivots around an axis generally parallel to the pulley
axis..Iaddend..Iadd.21. The derailleur cable router according to
claim 18 wherein the housing support includes a receiving bore for
supporting the cable housing and a cable channel for receiving the
derailleur cable therethrough..Iaddend..Iadd.22. The derailleur
cable router according to claim 21 wherein the receiving bore has a
threaded inner peripheral surface..Iaddend..Iadd.23. The derailleur
cable router according to claim 21 further comprising a tension
adjuster disposed on the housing support..Iaddend..Iadd.24. The
derailleur cable router according to claim 21 wherein a diameter of
the receiving bore is greater than a diameter of the cable
channel..Iaddend..Iadd.25. The derailleur cable router according to
claim 24 wherein the housing support has a substantially
cylindrical shape..Iaddend..Iadd.26. The derailleur cable router
according to claim 18 wherein the frame includes a first frame
member extending radially outwardly from the pulley axis and
terminating at a first frame member first end, and wherein the
housing support is pivotably mounted at the first frame member
first end..Iaddend..Iadd.27. The derailleur cable router according
to claim 26 wherein the frame includes a second frame member
extending radially outwardly from the pulley axis generally
parallel to the first frame member and terminating at a second
frame member first end, and wherein the housing support is
pivotably mounted at the second frame member first
end..Iaddend..Iadd.28. The derailleur cable router according to
claim 26 wherein the first frame member extends radially outwardly
from the pulley axis and terminates at a first frame member second
end..Iaddend..Iadd.29. The derailleur cable router according to
claim 28 further comprising a derailleur interfacing member
disposed on the first frame member second end..Iaddend..Iadd.30.
The derailleur cable router according to claim 29 wherein the
derailleur interfacing member includes a cable channel for
receiving the derailleur cable therethrough..Iaddend..Iadd.31. The
derailleur cable router according to claim 30 wherein the
derailleur interfacing member is pivotably mounted to the first
frame member second end..Iaddend..Iadd.32. The derailleur cable
router according to claim 31 wherein the derailleur interfacing
member has a substantially cylindrical shape..Iaddend..Iadd.33. The
derailleur cable router according to claim 28 wherein the frame
includes a second frame member extending radially outwardly from
the pulley axis generally parallel to the first frame member and
terminating at a second frame member first end, and wherein the
housing support is pivotable mounted at the second frame member
first end..Iaddend..Iadd.34. The derailleur cable router according
to claim 33 further comprising a derailleur interfacing member
disposed on the first frame member second end..Iaddend..Iadd.35.
The derailleur cable router according to claim 34 wherein the
derailleur interfacing member includes a cable channel for
receiving the derailleur cable
therethrough..Iaddend..Iadd.36. The derailleur cable router
according to claim 35 wherein the derailleur interfacing member is
pivotably mounted to the first frame member second
end..Iaddend..Iadd.37. The derailleur cable router according to
claim 36 wherein the derailleur interfacing member has a
substantially cylindrical shape..Iaddend..Iadd.38. The derailleur
cable router according to claim 35 wherein the second frame member
extends radially outwardly from the pulley axis and terminates at a
second frame member second end..Iaddend..Iadd.39. The derailleur
cable router according to claim 38 wherein the derailleur
interfacing member is disposed between the first frame member
second end and the second frame member second
end..Iaddend..Iadd.40. The derailleur cable router according to
claim 39 wherein the derailleur interfacing member is pivotably
mounted between the first frame member second end and the second
frame member second end..Iaddend..Iadd.41. A derailleur cable
router for changing a direction of a derailleur cable having a
first cable housing surrounding at least a portion of the
derailleur cable, wherein the derailleur cable router
comprises:
a pulley support;
a pulley mounted on the pulley support for rotation around a pulley
axis;
wherein the pulley support includes:
a first portion extending radially outwardly from the pulley axis
for supporting the first cable housing;
a second portion extending radially outwardly from the pulley axis;
and
a movable derailleur interfacing mechanism disposed at the second
portion, wherein the derailleur interfacing mechanism includes a
convex member slidably engaging a concave member; and
wherein the pulley includes a cable receiving groove for receiving
the derailleur cable from the first portion and for outputting the
derailleur
cable to the second portion. .Iadd.42. A derailleur cable router
for changing a direction of a derailleur cable having a first cable
housing surrounding at least a portion of the derailleur cable,
wherein the derailleur cable router comprises:
a pulley support;
a pulley mounted on the pulley support for rotation around a pulley
axis;
wherein the pulley support includes:
a first portion extending radially outwardly from the pulley axis
for supporting the first cable housing;
a second portion extending radially outwardly from the pulley axis;
and
a movable derailleur interfacing mechanism including a coil spring
disposed at the second portion; and
wherein the pulley includes a cable receiving groove for receiving
the derailleur cable from the first portion and for outputting the
derailleur cable to the second portion..Iaddend..Iadd.43. A
derailleur cable router for changing a direction of a derailleur
cable having a first cable housing surrounding at least a portion
of the derailleur cable, wherein the derailleur cable router
comprises:
a pulley support;
a pulley mounted on the pulley support for rotation around a pulley
axis;
wherein the pulley support includes:
a first portion extending radially outwardly from the pulley axis
for supporting the first cable housing;
a second portion extending radially outwardly from the pulley axis;
and
a derailleur interfacing mechanism pivotably mounted to the second
portion of the pulley support; and
wherein the pulley includes a cable receiving groove for receiving
the derailleur cable from the first portion and for outputting the
derailleur
cable to the second portion..Iaddend..Iadd.44. The derailleur cable
router according to claim 43 wherein the derailleur interfacing
mechanism has a substantially cylindrical shape..Iaddend..Iadd.45.
A derailleur operated by a derailleur cable having a cable housing
surrounding at least a portion of the derailleur cable, the
derailleur comprising:
a base member including:
a mounting portion for mounting the derailleur to a bicycle frame,
the mounting portion having a laterally extending mounting axis;
and
a cable feed portion defining a cable feed opening having a
longitudinal cable feed axis oriented differently from the mounting
axis;
a movable member supporting a chain guide;
an actuating arm coupled between the base member and the movable
member so that the movable member moves relative to the base
member;
a cable housing support supported on the base member and spaced
apart from the cable feed portion for supporting an end of the
cable housing;
a pulley rotatably mounted to the base member, wherein the pulley
includes:
a rotational axis oriented generally parallel to the mounting axis;
and
a cable receiving groove for receiving the derailleur cable from
the cable housing support and for outputting the derailleur cable
to the cable feed opening..Iaddend..Iadd.46. The derailleur
according to claim 45 wherein the cable feed portion is one-piece
with the mounting portion..Iaddend..Iadd.47. The derailleur
according to claim 45 wherein the cable housing support includes a
threaded bore for receiving a tension adjuster..Iaddend..Iadd.48.
The derailleur according to claim 45 wherein the cable housing
support includes a first cable channel, wherein the cable feed
portion includes a second cable channel defining the cable feed
opening, and wherein first cable channel, the second cable channel
and the cable receiving groove of the pulley lie in substantially
the same
place..Iaddend..Iadd.49. A derailleur operated by a derailleur
cable having a cable housing surrounding at least a portion of the
derailleur cable, the derailleur comprising:
a base member;
a movable member supporting a chain guide;
an actuating arm coupled between the base member and the movable
member so that the movable member moves relative to the base
member;
a derailleur cable router coupled to the base member including:
a cable router frame;
a pulley mounted to the cable router frame for rotation around a
pulley axis;
a cable housing support coupled to the cable router frame for
supporting the cable housing relative to the pulley; and
wherein the cable router frame is movably coupled to the base
member so that the pulley deflects relative to the derailleur in
response to a force applied to the cable router
frame..Iaddend..Iadd.50. The derailleur according to claim 49
wherein the base member includes a cable feed defining a cable feed
opening, and wherein the derailleur cable router is coupled to the
cable feed..Iaddend..Iadd.51. The derailleur according to claim 50
wherein the cable router frame includes:
a first portion extending radially outwardly from the pulley axis
and supporting the cable housing support; and
a second portion extending radially outwardly from the pulley axis
for coupling to the cable feed..Iaddend..Iadd.52. The derailleur
according to claim 51 further comprising a derailleur interfacing
mechanism disposed between the second portion of the cable router
frame and the cable
feed..Iaddend..Iadd.53. The derailleur according to claim 52
wherein the derailleur interfacing mechanism includes a cable
channel communicating with the cable feed opening for receiving the
derailleur cable therethrough..Iaddend..Iadd.54. The derailleur
according to claim 53 wherein the derailleur interfacing mechanism
is pivotably mounted to the second portion of the cable router
frame..Iaddend..Iadd.55. The derailleur according to claim 54
wherein the derailleur interfacing mechanism has a substantially
cylindrical shape..Iaddend..Iadd.56. The derailleur according to
claim 52 wherein the derailleur interfacing mechanism includes a
length of cable housing disposed between the second portion of the
cable router frame and the cable feed..Iaddend..Iadd.57. The
derailleur according to claim 52 wherein the derailleur interfacing
mechanism includes a convex member disposed between the second
portion of the cable router frame and the cable
feed..Iaddend..Iadd.58. The derailleur according to claim 52
wherein the derailleur interfacing mechanism includes a concave
member disposed between the second portion of the cable router
frame and the cable feed..Iaddend..Iadd.59. The derailleur
according to claim 52 wherein the derailleur interfacing mechanism
includes:
a convex member disposed between the second portion of the cable
router frame and the cable feed;
a concave member disposed between the second portion of the cable
router frame and the cable feed; and
wherein the convex member slidingly engages the concave
member..Iaddend..Iadd.60. The derailleur according to claim 52
wherein the derailleur interfacing mechanism includes a coil spring
disposed between the second portion of the cable router frame and
the cable feed..Iaddend..Iadd.61. The derailleur according to claim
49 wherein the base member includes a cable feed defining a cable
feed opening for receiving the derailleur cable
therethrough..Iaddend.
Description
BACKGROUND OF THE INVENTION
1. Technical Field
The present invention is directed toward a guide for bicycle
cables, and more particularly toward a low-friction derailleur
cable router.
2. Background Art
Bicycle drive systems have been under constant redesign and
refinement since bicycles were introduced over one hundred years
ago. It is now common-place to have bicycles having between 1 and
24 "gears" or "speeds" allowing a bicyclist to select an
appropriate gear as riding conditions change. A typical prior art
rear wheel drive system is illustrated in FIG. 1. A rear wheel 10
is mounted to a rear drop out 12 of a bicycle frame by means of an
axle 14. A hub 16 contains ball bearings or the like for providing
smooth low-friction rotation of the wheel 10 about the axle 14.
Adjacent the hub 16 is a rear cluster 18 which contains a plurality
of sprockets 20 of increasing diameter. A chain 22 engages a select
sprocket 20 and the chain 22 can be moved between the sprockets by
actuation of the rear derailleur 24. The rear derailleur 24 is
actuated by changing the tension in the derailleur cable 26 by
movement of a shifter (not shown) mounted to the bicycle frame
forward of the rear derailleur 24 connected to a distal end of the
derailleur cable 26. As is appreciated by almost all bicycle users,
the smaller the sprockets 20 engaged by the chain 22, the greater
the amount of rotation of the wheel 10 for a given distance of
chain movement.
A typical rear derailleur 24 as illustrated in FIG. 1 includes an
actuator arm 28 to which the derailleur cable 26 is fixedly
attached at its proximal end by means of a clamp 30 or other
connecting structure. Most rear derailleurs in use today are "rear
fed", meaning that the derailleur cable 26 is fed to a derailleur
24 from the rear, as is illustrated in FIG. 1. Thus, a derailleur
cable feed 32 receives the cable 26 from the rear of the
derailleur. In order to facilitate the change of direction of the
derailleur cable 26 from a forward portion of the bicycle to the
rear of the bicycle, a flexible coupling or cable housing 34 is
provided between the derailleur cable feed 32 and a stop 36 or
other apparatus fixed to the bicycle frame. The cable housing 34 is
flexible laterally but ridged axially. It therefore maintains the
length of cable running inside of the cable housing 34. A barrel
tension adjuster 36 may be provided between one end of the cable
housing 34 and the derailleur cable feed 32 for increasing or
decreasing the effective length of the cable 26 to adjust the rear
derailleur 24.
Most rear derailleurs on the market and in use today are rear fed
derailleurs. In addition, the use of the cable housing 34 to direct
the derailleur cable 26 to the rear of the rear derailleur 24 is
virtually exclusive. While the cable housing 34 has proven to be
effective at routing the derailleur cable 26 in this manner, it is
not without some serious drawbacks. First, as illustrated in FIG. 1
the cable housing 34 forms a rather large loop extending above and
behind the rear derailleur 24. This loop is unsightly and gives a
bicycle a decidedly "clunkly" or "low-tech" appearance. In
addition, the loop formed by the cable housing 34 often becomes
tangled with or snagged with obstructions during handling and
riding of a bicycle. This problem is particularly acute where the
bike is used for off-road applications such as mountain biking.
Furthermore, even for non-off-road applications such as road racing
the loop 34 provides undesirable wind drag. The cable housing 34 is
also a source of considerable friction on the derailleur cable 26.
This friction increases markedly as the bike is ridden over time
and dust and grit work their way inside the housing 34. Also, as
the loop is made larger increased force is required to move the
cable 26. This increased force is due to the longer friction
causing surface and the fact that the resulting force applied by
the derailleur cable 26 to the derailleur actuator arm 28 is
dissipated by the derailleur cable 26 being directed over a wider
arc.
The present invention is directed toward overcoming one or more of
the problems stemming from the use of the cable housing to route a
derailleur cable to a rear-fed rear derailleur.
SUMMARY OF THE INVENTION
The present invention is directed to a derailleur cable router for
changing the direction of a derailleur cable operatively attached
to a rear-fed rear derailleur mounted to a bicycle frame. The rear
derailleur is actuated by variation of the tension applied to the
derailleur cable from a direction rearward of the derailleur. The
tension in the derailleur cable is controlled by a shifter attached
to a distal end of the derailleur cable, the shifter being mounted
to the bicycle frame forward of the derailleur. The derailleur
cable includes a cable housing around at least a portion of the
derailleur cable with the derailleur cable housing being fixed
against lengthwise movement relative to the bicycle frame by
attachment to the bicycle frame. The derailleur cable router
includes a frame having a first and a second end. A housing is
provided at the first end of the frame and the housing is
attachable to a derailleur cable housing. A second housing is
provided at the second end of the frame, the second housing being
attachable to a derailleur cable feed of a rear derailleur. The
first housing includes a first cable channel for receiving a
derailleur cable from within a derailleur cable housing and the
second housing includes a second cable channel for passing a
derailleur cable to a rear derailleur cable feed. A pulley having
an axis of rotation and a circumferential groove is mounted to the
frame for rotation about its axis of rotation intermediate the
first and second ends of the frame with the circumferential groove
of the pulley aligned with the first and second cable channels so
that a derailleur cable can be received in the first cable channel,
engaged with a portion of the circumferential groove and passed
through the second cable channel. Preferably the first cable
channel, the second cable channel and the circumferential groove of
the pulley all lie within substantially the same plane.
The first and second housings preferably extend the same direction
normal of a plane formed by the body of the frame. The first
housing may include a receiving bore coaxial with the first cable
channel, the bore being sized to receive the leading end of a
ferrule attached to an end of a cable housing. The second housing
may have a leading surface through which the second cable channel
passes, the leading surface being configured to abut a derailleur
cable feed of a rear derailleur. This leading surface may be
arcuate. Preferably a structure providing for brake away attachment
is provided between the derailleur cable feed and the second
housing. A preferred embodiment of the brake away attachment is a
screw configured to be threadably received in a derailleur cable
feed of a rear derailleur, the screw having a semi-spherical head
received by a second bore coaxial with the second channel in the
leading surface of the second housing, the screw further including
an axial derailleur cable receiving passage. The brake away
structure could alternatively be a spring or a length of cable
housing.
Another aspect of the derailleur cable router described above has a
two part frame consisting of a first leg having a proximal end and
a distal end to which the first housing is attached and a second
leg having a proximal end and a distal end to which the second
housing is attached. The
proximal ends of the first and second legs are connected by a
structure providing for selective relative rotation between the
first and second legs.
Another aspect of the present invention is a rear derailleur of a
bicycle for mounting to a bicycle frame in operative association
with a derailleur cable. The rear derailleur is actuated by
variation in the amount of tension applied by a derailleur cable
attached to an actuator arm of the derailleur from a direction
rearward of the derailleur. The tension in the derailleur cable is
controlled by a shifter attached to a distal end of the derailleur
cable, the shifter being mounted to the bicycle frame forward of
the derailleur. The derailleur cable includes a cable housing
around at least a portion of the derailleur cable. The derailleur
cable housing is attached to the frame to fix it against lengthwise
movement relative to the bicycle frame. The rear derailleur
comprises a frame having a first end and a housing for attachment
to a derailleur cable housing and a second end integrally attached
to the actuator arm of the derailleur. The housing includes a first
cable channel for receiving a derailleur cable from within the
derailleur cable housing from a forward direction relative to the
rear derailleur and the second end of the frame includes a second
cable channel for passing a derailleur cable to a cable clamp on
the actuator arm of the rear derailleur. A pulley having an axis of
rotation and a circumferential groove is rotatably mounted by its
axis of rotation to the frame intermediate the first and second
ends of the frame. The pulley is mounted so that a derailleur cable
can be received in the first cable channel, engaged with a portion
of the circumferential groove and passed out of the second cable
channel for attachment to a cable clamp on the derailleur actuator
arm.
The derailleur cable router of the present invention provides a
compact structure for redirecting a derailleur cable coming from
the front of a bicycle to rearwardly of a rear-feed rear
derailleur. The router includes a pulley which engages the
derailleur cable to provide the change of direction of the
derailleur cable. The pulley provides a low friction bearing
surface which all but eliminates friction forces which otherwise
oppose movement of the derailleur cable. The cable router is always
also very compact and rides behind the rear derailleur, virtually
eliminating additional wind drag and further virtually eliminating
a source of snagging with obstacles which plagued the prior art.
The small turning radius of the derailleur cable router also
optimizes force transmission between the derailleur cable and the
derailleur, further diminishing the amount of force which must be
applied to the derailleur cable in order to change the chain from
engagement with a small rear sprockets to a larger rear sprockets.
The cable router further includes a "break away feature" which
allows the derailleur cable router to be pushed toward or away from
the wheel by obstructions and the like while snapping back into the
original position after the obstruction disengages the cable
router. The cable router disclosed herein can also be manufactured
from a small number of easily fabricated parts and requires a
minimal amount of assembly. Thus, the many advantages discussed
above can be provided simply and inexpensively. Moreover, the cable
router can readily be attached to known rear feed rear derailleurs
with a minimum of effort or could be integrally formed with a
specially manufactured rear derailleur.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perpsective view which illustrates a prior art rear
feed derailleur operatively attached to a bicycle frame with a
derailleur cable directed to the rear of the rear feed derailleur
by means of a cable housing;
FIG. 2 is a perspective view which shows the low-friction
derailleur cable router of the present invention replacing the
cable housing to route a derailleur cable to the rear of a
conventional rear feed derailleur;
FIG. 3 is a perspective view of the low-friction derailleur cable
router depicted in FIG. 2;
FIG. 4 is an exploded perspective view of the second embodiment of
the low-friction derailleur cable router depicted in FIG. 3;
FIGS. 5-6 are partially exploded perspective views of a
low-friction derailleur cable router of the present invention;
FIGS. 7-8 are perspective views of a third embodiment of the
low-friction derailleur cable router of the present invention;
FIGS. 9-10 are perspective views of adjustable frames for
low-friction derailleur cable routers of the present invention;
FIG. 11 is a side elevational view which illustrates the
low-friction derailleur cable router of the present invention
integrally formed with a rear derailleur;
FIG. 12 is a front elevational view of a cable housing attachment
housing in accordance with the present invention;
FIG. 13 is a sectional view taken along line 13--13 of FIG. 12;
FIG. 14 is a front elevational view of a linkage of FIGS. 3 and
4;
FIG. 15 is a cross-sectional view of the linkage of FIG. 14 taken
along line 15--15 of FIG. 14; and
FIG. 16 is an elevational view of a bolt for break-away attachment
of the low-friction derailleur cable router to a rear
derailleur.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 2 is similar to FIG. 1, differing only in that the
low-friction derailleur cable router 40 has replaced the portion of
the cable housing 34 which functions to redirect the derailleur
cable 26 in rearward attachment to the actuator arm 28 of the
derailleur 24. Because of the otherwise identity in the drawings,
like elements are indicated with the same reference numeral
followed by a prime (') and can be understood with reference to the
discussion of the prior art in FIG. 1 as set forth above in the
Background Art section of this application.
As illustrated in FIG. 2, the low-friction derailleur cable router
40 is positioned between a length of cable housing 34' and a
derailleur cable feed 32' of the derailleur 24'. The low-friction
derailleur cable router 40 redirects the derailleur cable 26' which
extends from the forward portion of the bicycle so that the
derailleur cable 26' can be attached rearwardly of the rear
derailleur 24'.
The low-friction derailleur cable router 40 depicted in FIG. 2 is a
first embodiment of the low-friction cable router described herein.
This first embodiment is shown in greater detail in FIGS. 3 and 4.
The first embodiment of the low-friction derailleur cable router 40
consists of a frame 42 made up of first and second plates 44, 46.
Each of the plates 44, 46 include a first end 48 and a second end
50, each of which has a through hole 52. Between the first and
second ends 48, 50 in the middle of each of the first and second
frame plates 44, 46 is a connecting hole 54. As seen in FIG. 4, the
connecting hole 54 in the second frame plate 46 receives a female
threaded press fit nut 56 therein configured to threadably engage
the threaded end of the bolt 58. The first embodiment of the
low-friction derailleur cable router 40 further includes a pulley
60 having a circumferential groove 62 in its radial edge. The
circumferential groove 62 is sized to receive a standard derailleur
cable 26'. The pulley 60 includes a cartridge bearing 64 at its
axis of rotation for minimizing friction as the pulley 60 is
rotated. Of course, the cartridge bearing 64 could be replaced by a
bushing made out of plastic or metal or some other structure which
would also facilitate low-friction rotation of the pulley 60 about
its axis somewhat less efficiently than a cartridge bearing, but at
a lower cost than the cartridge bearing 64. The cartridge bearing
64 includes an annular protrusion 66 on each side which extends
beyond the width of the pulley 60 so that with the pulley 60
sandwiched between the first and second frame plates 44, 46 the
annular protrusion 66 contacts the plates 42, 44 and the pulley 60
is free to rotate without interference from the plates 42, 44.
Sandwiched between the annular protrusions 66 of the cartridge
bearing 64 on the side of the pulley 60 are washers 68. The washers
68 function as spacers to further separate the plates 44, 46 from
the pulley 60. Also sandwiched between the plates 44, 46 are a pair
of linkages 70, each of which is identical in shape. Each linkage
70 includes an annular boss 72 on each side sized to be snugly
received in the through holes 52, as best seen in FIG. 3.
FIG. 14 is a front elevational view of the linkages 70. Each
linkage has a counter sunk bore 74 which includes a smaller
diameter cable channel 76 coaxial with a receiving bore 78. The
body of the linkage 70 is preferably cylindrical.
FIG. 4 illustrates the "sandwiched" assembly of the first
embodiment of the low-friction cable derailleur 40. Once assembled,
the linkages 70 can be rotated about their axis to redirect the
opening of the receiving bore 78 so as to fit a variety of
directions of feed of the derailleur cable 26'. More particularly,
referring to FIG. 2, as illustrated the derailleur cable 26' runs
along the chain stay 80. Some bicycles run the derailleur cable 26'
along the seat stay 82. Merely by rotating the linkage 70
associated with the first end 48 of the frame 42 the low-friction
cable router 40 may be properly aligned, regardless of whether the
derailleur cable is fed along the seat or chain stay.
The interior of the receiving bore 78 may be threaded as indicated
at 84 of FIG. 15. Internal threading of the receiving bore 78
allows for threaded engagement with the barrel tension adjuster
36'. As understood by those skilled in the art, this allows for
adjusting the tension in the cable 26' to fine tune or adjust the
rear derailleur 24'.
The low-friction derailleur cable router is depicted mounted
between a derailleur and a cable housing in FIG. 2. The
low-friction derailleur cable router 40 is attached to the rear
derailleur by sizing the cable housing 34 lengthwise so that the
end of the cable housing 34 is above but at approximately the same
point as the derailleur cable feed 32'. The barrel tension adjuster
36' is threadably engaged in the receiving bore 78 of the upper
linkage 70 and the cable 26 is fed through the tension adjuster
36', into the receiving bore 78 and cable channel 76 of the upper
linkage 70, into the circumferential groove 62 of the pulley 60,
around the pulley 60, into the cable channel 76 of the lower
linkage, out the receiving bore 78 of the lower linkage, through
the derailleur cable feed 32' of the rear derailleur 24' and
attached to the clamp 30' on the actuator arm 28' of the rear
derailleur. The forward bias of the derailleur maintains tension in
the cable 26' which holds the low-friction derailleur cable router
40 in the position illustrated in FIG. 2. Because there is no rigid
connection between the lower linkage 70 and the derailleur, the
low-friction derailleur cable router 40 can be deflected inward and
outward as illustrated by the arrow 84 of FIG. 2. Once the force
causing the deflection is removed, the low-friction derailleur
cable router 40 snaps back into its original position due to the
tension in the derailleur cable 26'.
Instead of merely having the lower linkage 70 abut the derailluer
cable feed 32 as illustrated in FIG. 2, it may be desirable to
provide a structure for break-away attachment between the
derailluer cable feed 32' and the lower linkage 70. In a preferred
embodiment, this break-away attachment may be one of the
embodiments illustrated in FIG. 5 discussed in greater detail
below. Alternatively, the structure for break-away attachment may
be the bolt 88 illustrated in FIG. 16. The bolt 88 has a
semi-spherical head 90 with an annular flange 90 at its base and an
axial derailluer cable receiving passage 92. The bolt 88 is
threadably engaged in a threaded bore (not shown) of the derailluer
cable feed 32'. The semi-circle head 90 is received in the
receiving bore 78 of the lower linkage 70. This break-away
attachment structure helps facilitate proper alignment of the
low-friction cable router relative to the rear derailluer following
displacement is indicated by the arrow 84 of FIG. 2.
FIG. 5 illustrates a second embodiment of the low-friction
derailluer cable router 96. The second embodiment has an
essentially C-shaped frame 98 having a first end 100 corresponding
to the top of the C and a lower end 102 corresponding to the bottom
end of the C. A first housing 104 extends a direction normal to the
C-shaped frame at the top 100 of the frame and a second housing 106
extends the same direction normal to the frame 98 at the second end
of the frame 102. As with the first embodiment 40 discussed above,
a pulley 108 having a circumferential groove 110 in its radial edge
is mounted for rotation to the frame 98 intermediate the first and
second ends 100, 102. The pulley 108 may be identical in all
respects to the pulley 60. A bolt 112 secured by a nut (not shown)
mounts the pulley. Washers and the like may be used as described
with the first embodiment 40. Referring to FIG. 12, each of the
upper and lower housings 104, 106 have a counter sunk bore 114
which includes a large diameter receiving bore 116 and a small
diameter cable channel 118.
The second embodiment 96 illustrated in FIG. 5 functions similarly
to the first embodiment 40 in FIGS. 3 and 4. The receiving bore 116
of the first housing 104 is sized to receive the leading edge 120
of a ferrule 112 at the end of a length of cable housing 34'. The
leading surface 124 of the second housing 106 may abut directly the
barrel tension adjuster 36' on a rear derailluer 24'. In a
preferred form of the second embodiment, a break-away attachment
structure is provided which fits within the receiving bore 116 of
the second housing 106 and within a similarly sized cavity in the
leading surface 126 of the barrel adjuster 36'. The break-away
attachment structure may be one of a length of cable housing 128, a
coil spring 129 or male/female cone segments 130. The length of
cable housing 128 is shown with a piece of the casing 132 removed
to reveal a coil 134 which underlies the casing 132. Each of the
length of cable housing, male/female cone segments and the coil
spring include a passage 136 through which the derailluer cable 26'
passes. The break-away attachment structures help keep the
low-friction cable router 96 properly aligned following deflection
of the low-friction cable router should it be struck by an
obstruction or the like in the same manner described above with
respect to the first embodiment of the low-friction derailluer
cable router 40. The second embodiment 96 is also held in position
by tension in the derailleur cable 26' created by the derailluer
24' and the cable 26' is fed through the second embodiment 96 in
the same manner as discussed above with respect to the first
embodiment 40.
The second embodiment 96 illustrated in solid lines in intended for
use where the derailluer cable 26' is run along the chain stay 80
as seen in FIG. 2. The angle between the legs of the frame 98 is
approximately 15.degree.. For those cycles where the derailluer
cable 26' runs along the seat stay 82, a more open frame,
illustrated by the ghost lines 136 is contemplated, where the angle
between the legs is about 60.degree.. Except for the wider angle,
this embodiment is identical to the second embodiment 96. The
present invention contemplates an angle between the legs ranging
between 0.degree. of 90.degree..
FIG. 6 illustrates a modified and preferred version of the second
embodiment of the low-friction cable router 96. This version
includes internal female threads 140 in the receiving bore 116 of
the first housing 104. In addition, the break-away structure in
this embodiment is the bolt 88 illustrated in FIG. 16 featuring the
semi-spherical head 90. The semi-spherical head 90 is received
within the receiving bore 116 of the second housing 106. The
embodiment in FIG. 6 further differs in that the leading surface
124' of both first and second housings 104, 106 is arcuate. The
female threads 140 are configured to threadably engage the threaded
conduit 142 which is part of the barrel tension adjuster 36'. The
barrel adjuster 36' shown in FIG. 6 includes an alignment ring 144
having four 90.degree. radially spaced projections 146. As
appreciated by those skilled in the art, these projections are
intended to be received in grooves in the abutting surface of the
derailluer cable feed 32' of the rear derailluer 24' to index
adjustment of the barrel tension adjuster. However, with the
tension adjuster 36' moved from threaded engagement with the
derailluer cable feed 32' to threaded engagement with the first
housing 104 as depicted in FIG. 6, the spaces between the
projections 146 receive the arcuate leading surface 124 of the
second embodiment of the low-friction cable router 96 depicted in
FIG. 6 to provide the same indexing as was provided by engagement
of the projections 146 with the grooves of the derailluer cable
feed 32'. An advantage of the arcuate
leading surface 124' of the second housing 106 is that because the
angle between the derailluer cable feed 32' and the chain stay 80
of various bicycles may change, the arcuate surface as opposed to a
flat surface will provide a more constant cable length between the
derailleur and the pulley. That is, the arcuate surface will "roll"
up or down with the semi-spherical head 90 of the bolt 88 received
in the receiving bore 116, providing a smooth, continuous,
connection as opposed to a space that would result if the leading
surface 124' was flat as illustrated in FIG. 5. In addition, this
connection is more aesthetically pleasing to observers.
FIGS. 7 and 8 illustrate an alternative embodiment 96' of the
second embodiment of the low-friction cable router 96 illustrated
in FIGS. 5 and 6. This embodiment provides a second wall 150 as
part of the C-shaped frame 98. In all other respects, this
embodiment is identical to that shown in FIG. 5 and may include the
modifications illustrated in and discussed with respect to FIG. 6.
FIG. 8 merely shows the "open C" configuration of the frame 98
illustrated by the ghost lines 136 of FIG. 5.
FIG. 9 illustrates a third alternative embodiment of the
low-friction cable router 150. This third embodiment is similar to
the embodiment shown in FIG. 5, only the frame 98 is broken into
separate first and second legs 152, 154. Each of the legs 152, 154
includes a connection hole 156 with annular knurling 158
surrounding the connecting hole 156. The bolt 112 (not shown in
FIG. 9) fits through the connection holes 156 and holds the first
and second legs 152, 154 juxtaposed with the knurled surfaces in
engagement. The knurled surfaces help hold the first and second
legs at a selected rotative position. By loosening the bolt 112 the
knurling can be disengaged and the first and second legs rotated
relative to one another as indicated by the arrow 160 to assume a
different relative orientation as illustrated by the phantom first
leg 152'. In all other manners the third embodiment 150 is
identical to the second embodiment 94 illustrated in FIGS. 5 and 6
and may include the various modifications discussed above.
FIG. 10 is a fourth embodiment of the low-friction cable router
170. This embodiment is similar to the second embodiment 96'
illustrated in FIGS. 7 and 8 with the frame 98 divided into first
and second legs 172, 174. Each of the legs 172, 174 includes a
connecting hole 156 for receiving a bolt 112 (not shown in FIG.
10). The second leg includes a pair of locking holes 176 radially
spaced from the connecting hole 156. The first leg 172 includes a
receptor hole (not shown) which can be brought into and out of
alignment with the various locking holes 156 to change the relative
position of the first and second legs to accommodate different
bicycles where the derailluer cable 26' may be fed along either the
stay 80 or the seat stay 82. A pin 178 is received in one of the
locking hole 156 or a receptor hole when aligned to maintain the
legs in the select position.
FIG. 11 illustrates a fifth embodiment of the low-friction cable
router 180 wherein it is integrally formed with the rear derailluer
24'. In this embodiment the router frame 182 is formed as part of
the rear derailluer 24' frame and the derailluer cable feed is
combined with the second housing of the cable router. Although not
shown in FIG. 11, a barrel tension adjuster could be provided in
operative association with the first cable housing 186 in the
manner illustrated in FIGS. 2 and 6.
* * * * *