U.S. patent number RE33,605 [Application Number 06/342,286] was granted by the patent office on 1991-06-04 for fluidic oscillator and spray-forming output chamber.
Invention is credited to Peter Bauer.
United States Patent |
RE33,605 |
Bauer |
June 4, 1991 |
Fluidic oscillator and spray-forming output chamber
Abstract
A fluidic oscillator includes a chamber having a common inflow
and outflow opening into which a jet is issued in a generally
radial direction. After impinging upon the far chamber wall the jet
is redirected to form a vortex on each side of the incoming jet.
The vortices alternate in strength and position to direct outflow
through the common opening along one side and then the other of the
inflowing jet. A spray-forming output chamber is arranged to
receive the pulsating outflows from the aforementioned or other
fluid oscillator and establish an output vortex which is thereby
alternately spun in opposite directions. An outlet opening from the
output chamber issues fluid in a sweeping spray pattern determined
by the vectorial sum of a first vector, tangential to the output
vortex and a function of the spin velocity, and a second vector,
directed radially from the vortex and determined by the static
pressure in the chamber. By increasing or decreasing the static
pressure, or by increasing or decreasing the vortex spin velocity,
the angle subtended by the sweeping spray can be controlled over an
unusually large range. By properly configuring the oscillator
and/or output chamber, concentrations and distribution of fluid in
the spray pattern can be readily controlled.
Inventors: |
Bauer; Peter (Germantown,
MD) |
Family
ID: |
27397704 |
Appl.
No.: |
06/342,286 |
Filed: |
January 25, 1982 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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227227 |
Jan 22, 1981 |
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Reissue of: |
859145 |
Dec 9, 1977 |
04184636 |
Jan 22, 1980 |
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Current U.S.
Class: |
239/589.1;
137/816; 137/822; 137/833; 73/861.19 |
Current CPC
Class: |
B05B
1/08 (20130101); F15C 1/22 (20130101); Y10T
137/2164 (20150401); Y10T 137/2131 (20150401); Y10T
137/2224 (20150401) |
Current International
Class: |
B05B
1/02 (20060101); B05B 1/08 (20060101); F15C
1/22 (20060101); F15C 1/00 (20060101); B05B
001/08 (); F15B 021/12 (); F15C 001/08 (); F15C
001/22 () |
Field of
Search: |
;239/101,102,552-553.5,589-590.5,DIG.3,1,11
;137/803,806-818,822-826,833,834,839,841,842 ;73/861.19 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Kashnikow; Andres
Attorney, Agent or Firm: Griffin, Branigan & Butler
Parent Case Text
.Iadd.This is a division of application Ser. No. 227,227, filed
Jan. 22, 1981. .Iaddend.
Claims
I claim: .[.1. A fluid oscillator comprising;
nozzle means for forming and issuing a jet of fluid in response to
application thereto of fluid under pressure;
an oscillation chamber having a common inlet and outlet opening,
said oscillation chamber being positioned to receive said jet of
fluid from said nozzle means through said common opening, said
oscillation chamber including:
oscillation means for cyclically oscillating said jet back and
forth across said chamber in a direction substantially transverse
to the direction of flow in said jet; and
flow directing means for directing fluid from the cyclically
oscillated jet
out of said chamber through said common inlet and outlet
opening..]. 2. .[.The oscillator according to claim 1.]. .Iadd.A
fluid oscillator comprising:
nozzle means for forming and issuing a jet of fluid in response to
application thereto of fluid under pressure;
an oscillation chamber having a substantially central region and a
common inlet and outlet opening, said oscillation chamber being
positioned to receive said jet of fluid from said nozzle means
through said common opening, said oscillation chamber
including:
oscillation means for cyclically deflecting said jet from side to
side in said chamber in a direction substantially transverse to the
direction of flow in said jet; and
flow directing means for directing fluid from the cyclically
oscillated jet out of said chamber through said common inlet and
outlet opening along both sides of said jet such that less flow
always egresses along the side toward which said jet is deflected
than along the opposite side; .Iaddend.
wherein said oscillation means comprises impingement means .[.,.].
disposed in said oscillation chamber in the path of said jet
.[.,.]. for forming.[., on each side of said jet,.]. .Iadd.two
.Iaddend.vortices of said jet fluid which .[.alternate in both
strength and chamber position.]. .Iadd.remain in said oscillation
chamber during oscillation, one vortex on each side of said jet,
said impingement means comprising: means for alternating the
strengths of said vortices .Iaddend.in phase opposition.Iadd., and
for moving said vortices, in phase operation, between positions
proximate said common opening and said central
region.Iaddend.. 3. The oscillator according to claim 2 wherein
said impingement means comprises a far wall of said chamber remote
from said common inlet and outlet opening .Iadd.and devoid of
discontinuities which
project into said chamber.Iaddend.. 4. The oscillator according to
claim 3 wherein said flow directing means comprises said far wall
and opposing
sidewalls of said chamber. 5. The oscillator according to claim 4
wherein said nozzle means is positioned to issue said jet generally
radially across said oscillation chamber toward said far wall, and
wherein said common inlet and outlet opening is defined as a space
between said opposed
sidewalls. 6. The oscillator according to claim 4 further
comprising:
a first outlet passage positioned at one side of said nozzle means
to receive fluid flowing out of said common inlet and outlet
opening along said one side of said jet; and
a second outlet passage positioned at the opposite side of said
nozzle means to receive fluid flowing out of said common inlet and
outlet opening
along said opposite side of said jet. 7. The oscillator according
to claim 6 wherein at least one of said outlet passages is
bifurcated. .[.8. The oscillator according to claim 6 further
comprising:
an output chamber;
means connecting said first outlet passage to said output chamber
for delivering fluid from said first outlet passage into said
output chamber in a first vortical flow direction;
means connecting said second outlet passage to said output chamber
for delivering fluid from said second outlet passage into said
output chamber in a second vortical flow direction;
whereby in said output chamber an output vortex is established
which alternately spins in one direction in response to inflow from
said first outlet passage and in the opposite direction in response
to inflow from said second outlet passage; and
outlet opening means defined in said output chamber and
communicating with ambient environment for issuing from said output
chamber a cyclically sweeping flow pattern..]. .[.9. The oscillator
according to claim 8 wherein said output chamber is formed between
a pair of converging walls which terminate in spaced relation to
define said outlet opening means..]. .[.10. The oscillator
according to claim 8 wherein said outlet opening means includes a
plurality of individual openings from said output chamber..].
.[.11. The oscillator according to claim 8 wherein said output
chamber is defined in part by a ceiling, a floor and a continuous
wall extending between said outlet passages and wherein said outlet
opening means comprises at least one opening defined in one of said
ceiling and floor..]. .[.12. The oscillator according to claim 8
wherein said nozzle means comprises a member disposed between said
oscillation chamber and said output chamber, said member including
a nozzle for issuing said jet at its upstream end and a further
wall constituting part of said output chamber periphery at its
downstream end..]. .[.13. The oscillator according to claim 12
wherein said further wall is substantially concave..]. .[.14. The
oscillator according to claim 12 wherein said further wall is
substantially straight..]. .[.15. The oscillator according to claim
12 wherein said further wall is convex..]. .[.16. The oscillator
according to claim 12 further comprising additional nozzle means in
said member for issuing said applied fluid under pressure directly
into said output chamber..]. .[.17. The oscillator according to
claim 12 wherein
said output chamber is substantially rectangular..]. .[.18. The
oscillator according to claim 12 wherein said oscillation chamber
includes first and second sidewalls which extend from said far wall
in said oscillation chamber to beyond said member to constitute
first and second sidewalls, respectively, of said output
chamber..]. .[.19. The oscillator according to claim 18 wherein
said first and second outlet passages are defined between said
member and the portions of said first and second sidewalls,
respectively, which extend between said oscillation and output
chambers..]. .[.20. The oscillator according to claim 19 wherein
said first and second sidewalls converge throughout the length of
said output chamber towards said outlet opening means..]. .[.21.
The oscillator according to claim 19 wherein said first and second
sidewalls in said output chamber first diverge and then converge in
a downstream direction..]. .[.22. The oscillator according to claim
19 wherein said first and second sidewalls are substantially
parallel throughout the length of said output chamber..]. .[.23.
The oscillator according to claim 19 wherein said first and second
sidewalls in said output chamber converge toward the downstream end
of said chamber, and wherein said outlet opening means comprises at
least one outlet opening defined between the converging first and
second sidewalls..]. .[.24. The oscillator according to claim 23
wherein said output chamber is further enclosed between top and
bottom walls extending generally perpendicular to said first and
second sidewalls..]. .[.25. The oscillator according to claim 24
wherein the depth dimensions of said output chamber between said
top and bottom walls is greater than the depth of said first and
second outlet passages..]. .[.26. The oscillator according to claim
25 wherein said outlet opening means comprises a slot defined
through periphery of said output chamber, said slot being longer in
its dimension parallel to the depth of said output chamber than in
its width dimension extending between said first and second
sidewalls..]. .[.27. The oscillator according to claim 25 wherein
said outlet opening means comprises an outlet opening defined in at
least one of said ceiling and floor..]. .[.28. The oscillator
according to claim 27 wherein said outlet opening is defined
substantially centrally in said output chamber..]. .[.29. The
oscillator according to claim 28 wherein said output chamber tapers
in its depth dimension toward outlet opening..]. .[.30. The
oscillator according to claim 27 wherein said outlet opening is a
slot disposed off-center in said output chamber..]. .[.31. The
oscillator according to claim 24 wherein said outlet opening means
includes a notch cut into the output chamber entirely through said
top and bottom walls..]. .[.32. The oscillator according to claim
19 wherein said first and second sidewalls in said output chamber
first diverge and then converge toward said outlet opening means,
and wherein said first and second sidewall slightly upstream of
said output chamber converge to define an entry throat to said
output chamber..]. .[.33. The oscillator according to claim 8
further comprising means for expanding the fluid flow pattern
issuing from said outlet opening means in a direction normal to the
sweep direction in said cyclically sweeping flow pattern..]. .[.34.
The oscillator according to claim 8 further comprising means in
said output chamber for issuing said cyclically sweeping flow
pattern in a generally fan-shaped spray subsisting substantially in
a common plane with
said output vortex..]. .[.35. The oscillator according to claim 8
further comprising means for issuing said cyclically sweeping flow
pattern as a cyclically swept fluid sheet extending significantly
out of the plane of
the output vortex..]. 36. The oscillator according to claim 5
wherein said oscillation chamber is generally circular, said common
inlet and outlet
opening subtending an arc on the oscillation chamber periphery. 37.
The oscillator according to claim 36 wherein said arc is greater
than
180.degree.. 38. The oscillator according to claim 36 wherein said
arc is
less than 180.degree.. 39. The oscillator according to claim 36
wherein
said arc is substantially equal to 180.degree.. 40. The oscillator
according to claim 5 wherein said oscillator chamber is
generally
rectangular. 41. The oscillator according to claim 5 wherein said
far wall
in said oscillation chamber is substantially flat. 42. The
oscillator according to claim 41 wherein the sidewalls of said
oscillation chamber diverge from said far wall toward said common
inlet and outlet opening.
The oscillator according to claim 5 wherein said far wall is
concave. .[.44. The oscillator according to claim 5 wherein said
far wall is
convex..]. 45. The oscillator according to claim 5 further
comprising first and second members disposed proximate said common
inlet and outlet opening from said nozzle means, each member being
disposed .[.on.]. .Iadd.of .Iaddend.a .[.negative.].
.Iadd.represective .Iaddend.side of the
jet issued from said nozzle means. 46. The oscillator according to
claim 6 disposed in a flowing fluid to measure the flow thereof,
said flowing fluid corresponding to the fluid under pressure
applied to said nozzle means, said oscillator further comprising
sensing means for monitoring
cyclic variations of a flow parameter in said chamber. 47. The
oscillator according to claim 46 wherein said sensing means
comprises a pair of pressure ports defined in said far wall, said
pressure ports being
symmetrically positioned with respect to said nozzle means. 48. The
oscillator according to claim 46 wherein said sensing means
comprises means for measuring cyclic flow variation in at least one
of said outlet
passages. 49. The oscillator according to claim 46 wherein said
first and second outlet passages are curved to issue fluid in the
same flow
direction as said flowing fluid. 50. The oscillator according to
claim 46 wherein said nozzle means has an inlet end which is
streamlined and positioned to face directly upstream in said
flowing fluid, and wherein said outlet passages are positioned to
be aspirated by said flowing fluid. .[.51. A spray-forming device
comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from said first and second fluid
flows into an output vortex which fills said chamber and which
alternately spins in first and second opposite directions about a
spin axis in response to inflowing of said first and second fluid
flows to said chamber; and
outlet means displaced from said spin axis for providing an outflow
flow from said chamber to ambient environment, which output flow is
cyclically swept back and forth as said vortex spins in said first
and second
directions respectively..]. .[.52. The device according to claim 51
wherein said outlet means includes an opening in the periphery of
said chamber which communicates between the chamber interior and
ambient environment..]. .[.53. The device according to claim 51
wherein said outlet means comprises means for issuing fluid from
said chamber at a velocity which is the vectorial sum of a first
vector directed tangentially to said output vortex at said outlet
means and a second vector directed radially outward from said
output vortex, said first vector being determined by the spin
velocity of said vortex at said outlet means, said second vector
being determined by the static pressure at said outlet means..].
.[.54. The device according to claim 53 wherein said outlet means
comprises an opening in the periphery of said chamber which
communicates between the chamber interior and ambient
environment..]. .[.55. The device according to claim 54 wherein
said chamber has top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls..]. .[.56.
The device according to claim 55 wherein said outlet means
comprises an opening in one of said top and bottom walls..]. .[.57.
A spray-forming device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively, said outlet means comprising means for forming said
output flow into a sheet of fluid expanding normal to the direction
in which said output flow is cyclically swept..]. .[.58. A
spray-forming device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively, said chamber being between first and second sidewalls
which converge toward said outlet means..]. .[.59. A spray-forming
device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively, said first and second fluid repetitive flows
comprising first and second pulse trains, the device further
comprising first and second flow dividers positioned in the paths
of said first and second pulse trains, respectively, to divide the
fluid pulses into two separate pairs, said flow dividers each
having curved walls shaped to direct the divided pulse flows
rotationally in said chamber..]. .[.60. A spray-forming device
comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions in said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows in said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber being semi-spherical and said means for directing
first and second fluid flows comprising first and second
substantially co-planar flow passages arranged to issue said first
and second fluid flows in opposite tangential directions into said
chamber, and wherein said outlet means includes an opening from
said chamber to ambient residing in the plane of said first and
second flow passages..]. .[.61. The device according to claim 60
further comprising third and fourth co-planar flow passages
residing in a second plane other than that of said first and second
flow passages and including said opening therein and arranged to
issue respective third and fourth fluid flows in opposite
tangential directions into said chamber..]. .[.62. The device
according to claim 61 wherein said second plane is perpendicular to
the plane of said first and second flow passages..]. .[.63. The
device according to claim 62 wherein said first and second fluid
flows comprise first and second pulse trains equal in frequency and
displaced in phase by 180.degree. and said third and fourth fluid
flows comprise third and fourth pulse trains equal in frequency and
displaced in phase by 180.degree...]. .[.64. The device according
to claim 63 wherein the frequencies of said first and third pulse
trains are equal but displaced in phase by 90.degree...]. .[.65.
The device according to claim 63 wherein the frequencies of said
first and second pulse trains are twice the frequency of said third
and fourth pulse
trains..]. .[.66. The method providing an oscillating fluid flow
comprising the steps of:
issuing a fluid jet into a chamber through a common opening to
impinge upon a wall of said chamber;
dividing the impinging jet into two oppositely recirculating
vortical flow patterns, one on each side of said jet, which
increase and decrease in size in phase opposition;
and .[.alternately.]. flowing fluid from said two vortical flow
patterns out of said chamber through said common opening..]. .[.67.
A device for spraying liquid comprising:
a body member;
an inlet for receiving pressurized liquid into said body
member;
first and second outlet openings for issuing pressurized liquid
from said body member in predetermined general directions into
ambient environment; and
sweeping means inside said body member for sweeping the liquid
issued from said outlet openings back and forth transversely of
said predetermined general directions to provide two simultaneous
swept spray patterns..]. .[.68. The device according to claim 67
wherein said means comprises:
means for providing first and second repetitive fluid signals of
varying amplitudes and different phases;
a chamber;
means for directing said first and second fluid signals into said
chamber in opposite generally tangential directions; and
means forming a vortex in said chamber from the fluid supplied from
said first and second fluid signals, said vortex alternately
spinning clockwise and counter-clockwise in response to said first
and second fluid signals, respectively;
wherein said first and second outlet openings are located at the
periphery of said chamber and at the outer edge of said vortex and
issue pressurized liquid from said vortex in a direction determined
by the rotational speed and direction of said vortex..]. .[.69. A
spray device comprising:
a body member having a chamber region therein, an inlet opening for
conducting pressurized liquid into said chamber region, and at
least first and second outlet openings for issuing pressurized
liquid from said chamber region to ambient environment;
fluid oscillator means in said chamber region for providing
alternating oppositely-directed fluid vortices in response to
conduction of said pressurized liquid into said chamber region;
and
means responsive to said alternating fluid vortices for causing
fluid to issue in cyclically swept patterns from each of said first
and second
outlet openings..]. .[.70. The method of oscillating a fluid jet
comprising the steps of:
issuing said jet into a chamber having a common inlet and outlet
opening;
forming alternating oppositely-directed fluid vortices in said
chamber from the fluid in said jet; and,
under the influence of said alternating vortices, alternately
directing fluid to opposite sides of said jet and out of said
chamber through said common inlet and outlet opening..]. .[.71. The
method according to claim 70 wherein the step of forming comprises
the steps of:
impinging the issued jet against a peripheral wall of said chamber;
and
alternately directing fluid from the impinging jet in opposite
tangential directions along said peripheral wall..]. .[.72. A
spray-forming device comprising:
fluid oscillator means for receiving a flowing fluid and separating
it into first and second fluid signals of varying amplitude and
different phases;
a chamber including means for receiving said first and second fluid
signals of varying amplitudes and different phases;
means for converting said fluid signals into a single body of
vortically spinning fluid which fills said chamber and alternately
spins in first and second directions in response to inflowing of
said first and second signals to said chamber; and
outlet means for providing an output spray from said chamber to
ambient environment, said spray being swept back and forth as said
vortically spinning fluid spins in said first and second
directions, respectively..]. .[.73. A spray-forming device
comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber having top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls;
said outlet means comprising an opening in said sidewalls which
communicates between the chamber interior and ambient environment
for issuing fluid from said chamber at a velocity which is the
vectorial sum of a first vector directed tangentially to said
output vortex at said outlet means and a second vector directed
radially outward from said output vortex, said first vector being
determined by the spin velocity of said vortex at said outlet
means, said second vector being determined by
the static pressure at said outlet means..]. .[.74. The device
according to claim 73 wherein said opening is a slot having a
length perpendicular to the plane of said output vortex which is
greater than its width in the plane of said output vortex..].
.[.75. The device according to claim 73 wherein said opening is a
slot having a length in the plane of said output vortex which is
greater than its width perpendicular to the plane of said output
vortex..]. .[.76. A spray-forming device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid to said chamber; and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber having top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls;
said outlet means comprising a plurality of openings in said
sidewalls which communicate between the chamber interior and
ambient environment for issuing fluid from said chamber at a
velocity which is the vectorial sum of a first vector directed
tangentially to said output vortex at said outlet means and a
second vector directed radially outward from said output vortex,
said first vector being determined by the spin velocity of said
vortex at said outlet means, said second vector being determined by
the static pressure at said outlet means..]. .[.77. A spray-forming
device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and,
outlet means for providing ann output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber having top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls;
said outlet means comprising an opening in the periphery of said
chamber which communicates between the chamber interior and ambient
environment for issuing fluid from said chamber at a velocity which
is the vectorial sum of a first vector directed tangentially to
said output vortex at said outlet means and a second vector
directed radially outward from said output vortex, said first
vector being determined by the spin velocity of said vortex at said
outlet means, said second vector being determined by the static
pressure at said outlet means; and,
said opening comprising a notch defined through said top and bottom
walls
and said sidewalls..]. .[.78. A spray-forming device
comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and,
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber having top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls;
said outlet means comprising an opening in the periphery of said
chamber which communicates between the chamber interior and ambient
environment for issuing fluid from said chamber at a velocity which
is the vectorial sum of a first vector directed tangentially to
said output vortex at said outlet means and a second vector
directed radially outward from said output vortex, said first
vector being determined by the spin velocity of said vortex at said
outlet means, said second vector being determined by the static
pressure at said outlet means; and
said outlet means issuing said output flow in the form of a
cyclically swept sheet of fluid extending in width perpendicular to
the plane of said output vortex..]. .[.79. A spray-forming device
comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a semi-spherical chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said
vortex spins in said first and second directions, respectively..].
.[.80. A spray-forming device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases from a single incoming flow
of substantially constant amplitude;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from said first and second fluid
flows into a single output vortex which fills said chamber and
which alternately spins in first and second opposite directions in
response to inflowing of said first and second fluid flows to said
chamber; and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively..]. .[.81. A spray-forming device comprising:
means for providing first and second fluid repetitive flows of
varying amplitudes and different phases;
a chamber having peripheral walls;
means for directing said first and second fluid flows in opposite
generally tangential directions into said chamber along said
peripheral walls;
means for converting the fluid from the inflowing fluid flows into
an output vortex which fills said chamber and which alternately
spins in first and second opposite directions in response to
inflowing of said first and second fluid flows to said chamber;
and
outlet means for providing an output flow from said chamber to
ambient environment, which output flow is cyclically swept back and
forth as said vortex spins in said first and second directions,
respectively;
said chamber having top and bottom walls and sidewalls, said output
vortex being constrained to flow in a plane which is substantially
parallel to at least one of said top and bottom walls; and,
said outlet means comprising an elongated slot extending radially
in one of
said top and bottom walls..]. .Iadd.82. The oscillator according to
claim 2 wherein said oscillation means further includes said flow
directing means which directs said fluid from the jet sufficiently
close to said jet at said common opening to provide mutual
aspiration while avoiding momentum interchange between the jet and
said fluid from the jet. .Iaddend. .Iadd.83. A fluid oscillator
comprising:
nozzle means for forming and issuing a jet of fluid in response to
application thereto of fluid under pressure;
an oscillation chamber having a common inlet and outlet opening,
said oscillation chamber being positioned to receive said jet of
fluid from said nozzle means through said common opening, said
oscillation chamber including:
oscillation means for cyclically oscillating jet back and forth
across said chamber in a direction substantially transverse to the
direction of flow in said jet, said oscillation means including an
impingement wall of said chamber devoid of discontinuities which
project into said chamber and disposed in the path of said jet for
forming two vortices, one on each side of said jet;
and means for alternating said vortices in strength and chamber
position in
phase opposition. .Iaddend. .Iadd.84. A fluid oscillator
comprising:
nozzle means for forming and issuing a jet of fluid in response
thereto of fluid under pressure;
an oscillation chamber having a substantially central region and a
common inlet and outlet opening, said oscillation chamber being
positioned to receive said jet of fluid from said nozzle means
through said common opening, said oscillation chamber
including:
oscillation means for cyclically deflecting said jet from
side-to-side in said chamber in a direction substantially
transverse to the direction of flow in said jet; and
flow directing means for directing fluid from the cyclically
oscillated jet out of said chamber through said common inlet and
outlet openings along both sides of said jet such that less flow
egresses through said common inlet and outlet openings along the
side toward which said jet is deflected than along the opposite
side; and,
wherein said flow directing means directs said fluid from the jet
close to said jet, but avoids momentum interchange between the jet
and said fluid
from the jet..Iaddend. .Iadd.85. The oscillator of claim 84 wherein
said flow directing means directs said fluid from said jet
sufficiently close to said jet at said common openings and at such
an orientation to provide mutual aspiration while avoiding said
momentum interchange between the jet and said fluid from the jet.
.Iaddend.
Description
BACKGROUND OF THE INVENTION
The present invention relates to improvements in fluidic
oscillators and to a novel spray-forming output chamber for fluidic
oscillators.
It has been recognized in the prior art that fluidic oscillators
can serve not only as fluidic circuit components but also as fluid
distribution or spray devices. (See U.S. Pat Nos. 3,432,102;
3,507,275; 4,052,002); In all of these patents a fluid jet is
caused to oscillate by means of fluid interaction using no moving
parts, and the resulting oscillating jet is issued into the ambient
environment to disburse the fluid therein. Other fluidic
oscillators, such as described in U.S. Pat. No. 3,563,462, issue
discrete pulses of fluid in alteration from two or more spray
openings. In most applications for prior art fluidic oscillators it
has been found that oscillator performance is dramatically affected
by relatively small dimensional variations in the oscillator
passages and chamber. It has also been found that prior art
oscillators are extremely sensitive to properties of the sprayed
fluid, such as viscosity, surface tension, temperature, etc.
Another concern with prior art oscillators, particularly when
employed to achieve specific spray patterns, is that the desired
spray patterns are not achieved immediately upon start up.
Generally, the desired spray pattern is achieved only after the
oscillator is substantially filled with the spray fluid; however,
until the oscillator is filled it is quite common for a
non-oscillating jet to issue from the device.
Prior art fluidic devices have been designed to operate in
accordance with well established fluidic principles, such as Coanda
effect, stream momentum exchange effects, and static pressure
control effects. It is, in my opinion, this reliance upon these
standard fluidic effects which brings about the aforementioned
limitations and disadvantages.
It is an object of the present invention to provide a fluidic
oscillator which operates on a different principle than previous
fluidic oscillators and, thereby, is not shackled with the
aforementioned disadvantages.
It is another object of the present invention to provide a fluidic
oscillator which is relatively insensitive to dimensional
manufacturing tolerances.
It is yet another object of the present invention to provide a
fluidic oscillator having improved operating characteristics over
large ranges of variations of operating fluid properties and
thereby offer wider application capabilities than prior art fluidic
oscillators.
An important aspect of fluidic oscillators, when utilized as spray
or fluid dispersal devices, is the waveshape of the issued spray or
dispersal pattern. Depending upon the desired distribution
characteristics, the waveshape must be tailored accordingly. For
example, as described in the aforementioned U.S. Pat. No.
4,052,002, relatively uniform spatial distribution of the fluid is
achieved if the waveform is triangular with little or no dwell time
at the extremes of the fan-shaped sweep. As more dwell time is
introduced in the extremes of the sweep, spatial distribution
becomes more dense at the extremes and less dense at the center. To
achieve higher densities at the center, or between the center and
extremes of the sweep is difficult. Moreover, to tailor the sweep
pattern to achieve many desired spatial distributions is difficult
in the prior art oscillators.
Further, droplet size, in the case of liquids sprayed from prior
art fluidic oscillators, is an important consideration in two
respects. First, specific droplet sizes are required for different
spray applications. Second, certain droplet sizes have been found
to be dangerous to inhale and must be avoided. In prior art fluidic
oscillators, the size of the oscillator pretty much determines the
range of droplet sizes in the issued spray pattern. Often it occurs
that a particular oscillator size is necessary to achieve the
desired droplet size, but that such oscillator size is impractical
for that application because of space requirements.
Still another important characteristic of spray nd dispersed
patterns from fluidic oscillators is the sweep frequency. Again,
this characteristic is determined by the oscillator size in prior
art fluidic oscillators. An example of one frequency requirement
would be in a massaging shower wherein the frequency should be such
as to provide a massaging effect is likewise desirable. On the
other hand, when the oscillator is used as a nozzle for hair spray
or anti-perspirant it is desirable that no massaging effect be
felt. As described in the case of droplet sizes above, it often
occurs that an oscillator size which is suitable, for achieving the
desired sweep frequency is not satisfactory for the space
requirement of the overall device.
It is therefore an object of the present invention to provide an
improvement for fluidic oscillators which permits control over the
spray pattern, droplet distribution, droplet size and sweep
frequency of issued fluid.
It is another object of the present invention to provide an output
region, useful with any fluidic oscillator, which permits
considerable variation in the spray pattern and characteristics of
oscillators of specified sizes.
It is still another object of the present invention to provide an
output region for a fluidic oscillator which employs an entirely
novel principle of spray formation and thereby permits control of
the angle, frequency, droplet size and distribution of the issued
spray pattern.
SUMMARY OF THE INVENTION
In accordance with the present invention a fluidic oscillator
includes a chamber having a common inlet and outlet opening through
which a fluid jet is issued across the chamber. Upon impacting the
far wall of the chamber the jet forms two oppositely rotating
vortices, one on either side of the jet, which alternate in
strength and position in opposite phases in the chamber. Each
vortex alternately conducts more or less fluid out of the common
opening on its side of the jet. The alternating outflows may be
issued as fluid pulses for a specific utilization or may be used in
conjunction with the output chamber described below to achieve a
desired spray pattern. Still another utilization of the oscillator
is as a flow meter whereby the oscillator is disposed in a flow
path and its oscillation frequency is measured to provide a linear
function of flow. This configuration has been found to be
relatively insensitive to dimensional manufacturing tolerance
variations, and operates over a wide range of fluid
characteristics.
In accordance with another aspect of the present invention an
output chamber for a fluidic oscillator receives fluid pulses in
alternating opposed rotational directions. An output vortex is
established in the output chamber and is alternately spun in
opposite directions by the alternating input pulses. One or more
outlet openings at the periphery of the output chamber issue a
sweeping spray that is determined by the vectorial sum of two flow
components: a first component is directed tangential to the output
vortex and has a magnitude proportional to the instantaneous flow
velocity at the output vortex periphery; a second component is
directed generally radially outward from the output vortex and is a
function of the static pressure at the vortex periphery and the net
flow rate into the output chamber. By reducing the static pressure
in the chamber, for example by making the outlet opening wider or
reducing the inflow, the frequency, droplet size and spray angle
can be selected accordingly. By contouring the chamber walls, the
fluid distribution with the spray pattern can be selected.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and still further objects, features and advantages of the
present invention will become apparent upon consideration of the
following detailed description of one specific embodiment thereof,
especially when taken in conjunction with the accompanying
drawings, wherein:
FIG. 1 is a top view in section, taken along lines 1--1 of FIG. 2,
showing the bottom plate of a fluidic oscillator constructed in
accordance with the present invention;
FIG. 2 is an end view in section taken along lines 2--2 of FIG.
1;
FIG. 3 is a side view in section taken along lines 3--3 of FIG.
1;
FIG. 4 is a top view in plan of the bottom plate of another fluidic
oscillator of the present invention combined with an input chamber
according to the present invention;
FIG. 5 is a top view in plan of the bottom plate of another fluidic
oscillator/output chamber combination of the present invention;
FIG. 6 is a top view in plan of the bottom plate of another fluidic
oscillator according to the present invention;
FIG. 7 is a side view in section taken along lines 7--7 of FIG.
6;
FIG. 8 is a top view in plan of the bottom plate of a conventional
fluidic oscillator combined with the output chamber of the present
invention;
FIG. 9 is a top view in plan of the bottom plate of an output
chamber of the present invention combined with schematically
represented source of alternating fluid pulses;
FIG. 10 is a diagrammatic representation of a typical waveform of a
spray pattern issued from an output chamber of the present
invention;
FIGS. 11, 12, 13, 14 and 15 are diagrammatic illustrations showing
successive states of flow within a typical fluidic oscillator of
the present invention;
FIG. 16 is a diagrammatic illustration of the flow pattern
associated with a typical single-outlet output chamber according to
the present invention;
FIG. 17 is a diagrammatic illustration of the flow pattern
associated with a typical plural-outlet output chamber according to
the present invention;
FIG. 18 is a diagrammatic representation of the waveforms of the
output sprays issued from the output chamber of FIG. 17;
FIGS. 19 and 20 are top plan views of the bottom plate of
respective oscillator/output chamber combinations of the present
invention, illustrating diagrammatically the output waveforms
associated therewith;
FIG. 21 is a top plan view of the bottom plate of a fluidic
oscillator/output chamber combination according to the present
invention, showing relative dimensions of the various elements of
the combinations;
FIG. 22 is a diagrammatic illustration of the wave shape of
alternating pulses issued from one oscillator embodiment of the
present invention;
FIG. 23 is a diagrammatic illustration of the waveshape of
alternating pulses issued from another oscillator embodiment of the
present invention;
FIGS. 24, 25 and 26 are diagrammatic illustrations of the
waveshapes of the spray patterns issued from three respective
oscillator/output chamber combinations according to the present
invention;
FIG. 27 is a diagrammatic representation of the alternating pulse
waveshapes issued from still another oscillator embodiment of the
present invention;
FIG. 28 is a diagrammatic representation of the waveshape of a
spray pattern issued from a combination of the oscillator of FIG.
27 with an output chamber of the present invention;
FIG. 29 is a diagrammatic illustration showing another embodiment
of the oscillator/output chamber combination of the present
invention and the waveform of the spray issued therefrom;
FIG. 30 is a diagrammatic top plan view of another oscillator
embodiment of the present invention;
FIGS. 31 and 32 are diagrammatic top plan and side section views,
respectively, of another output chamber according to the present
invention, showing the spray pattern issued therefrom;
FIGS. 33 and 34 are diagrammatic top plan and end section views,
respectively, of another output chamber embodiment according to the
present invention, showing the waveform of the spray pattern issued
therefrom;
FIGS. 35 and 36 are diagrammatic top plan and side section views,
respectively, of another output chamber embodiment of the present
invention, showing the spray pattern issued therefrom;
FIG. 37 is a diagrammatic plan view of an asymmetric
oscillator/output chamber combination of the present invention;
FIGS. 38 and 39 are diagrammatic top plan and side section views,
respectively, of another output chamber configuration according to
the present invention;
FIGS. 40 and 41 are diagrammatic top plan and side section views,
respectively, of another output chamber configuration according to
the present invention;
FIGS. 42 and 43 are diagrammatic end and side views, respectively,
of still another output chamber configuration according to the
present invention;
FIGS. 44, 45, 46 and 47 are diagrammatic top plan views of four
additional oscillator/output chamber combinations according to the
present invention; and
FIGS. 48 and 49 are top section and end views, respectively, of an
oscillator of the present invention employed as a flow meter.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring specifically to FIGS. 1, 2 and 3 of the accompanying
drawings, a basic oscillator 10 is shown as a plurality of
channels, cavities, etc. defined as recesses in a bottom plate 11,
the recesses therein being sealed by cover plate 12. It is to be
understood that the channels and cavities formed as recesses in
plate 11 need not necessarily be two-dimensional but may be of
different depths at different locations, with stepped or gradual
changes of depth from one location to another. For ease in
reference, however, entirely planar elements are shown herein. It
is also to be understood that whereas a two-plate (i.e. plates 11
and 12) structures illustrated in each of the embodiments, this is
intended only to show one possible means of construction for the
oscillator and output chamber of the present invention. The
invention itself resides in the various passages, chambers,
cavities, etc. regardless of the type of structure in which they
are formed. The oscillator 10 as formed by recesses in plate 11 and
sealed by plate 12 includes an oscillation chamber 13 which in this
embodiment is generally circular, having an opening 14 along one
side which, for example, may subtend an angle of approximately
90.degree. on the circle. A passage extending to the end of plate
11 from opening 14 is divided into two outlet passages 15 and 16 by
a generally U-shaped member disposed therein. The U-shaped member
has its open end facing chamber 13 and may be defined by means of
recesses about member 17 in plate 11 or as a projection from cover
plate 12 which abuts the bottom wall of the recess in plate 11. An
inlet opening 18 is defined through the bottom of plate 11 within
the confines of U-shaped member 17 and serves as a supply inlet for
pressurized fluid. Opening 14 for chamber 13 serves as a common
inlet and outlet opening for fluid in a manner described below.
Operation of oscillator 10 is best illustrated in FIGS. 11 through
15. For purposes of the description herein it is assumed that the
working fluid is a liquid and that the liquid is being issued into
an air ambient environment; however, it is to be noted that the
oscillator of the present invention and the output chamber of the
present invention both operate with gaseous working fluids in
gaseous environments, with liquid working fluids in liquid
environments, and with suspended solid working fluids in gaseous
environments. Upon receiving pressurized fluid through inlet
opening 18, member 17 directs a jet of the fluid through opening 14
into chamber 13. Upon impinging against the far wall of chamber 13,
the jet divides into two oppositely directed flows which follow the
contour of chamber 13 and egress through output passages 15 and 16
on opposite sides of the input jet and member 17. These two
reversing flows form vortices A and B on opposite sides of the
inflowing jet. This condition, which is illustrated in FIG. 11, is
highly unstable due to the mutual influences of the flow patterns
on one another. Assume, for example, that as illustrated in FIG. 12
the vortex B tends to predominate initially. Vortex B moves closer
toward the center of chamber 13, directing more of the incoming
fluid along its counter-clockwise flowing periphery and out of
output passage 16. The weaker vortex A, in the meantime, tends to
be crowded toward output passage 15 and directs less of the input
fluid in a clockwise direction out through passage 15. Eventually,
as illustrated in FIG. 13, vortex B is positioned substantially at
the center of chamber 13 while vortex A substantially blocks outlet
passage 15. It is this condition during which the maximum outflow
through passage 16 occurs. As vortex A is forced closer and closer
to output passage 15, two things occur: vortex A pinches off
outflow through output passage 15 and it also moves substantially
closer to the mouth of member 17. In this condition vortex A
receives fluid flowing at a much higher velocity than the fluid
received by vortex B. Therefore, as vortex A moves closer to output
passage 15 it begins spinning faster, in fact much faster than
vortex B. With output passage 15 blocked, vortex A begins moving
back toward the center of chamber 13 and in so doing forces the
slower spinning vortex B back away from the center. This tendency
is increased by the fact that the jet itself is issued toward the
center of the chamber 13 and, if left unaffected by other
influences, would tend to flow toward that center. Now when the
vortices approach the condition illustrated in FIG. 11, vortex A is
dominant and continues toward the center of the chamber 13. As was
the case with vortex A when vortex B dominated, vortex B is
eventually pushed to a position illustrated in FIG. 15 whereby it
blocks outflow through output passage 16. During this condition
vortex A is centered in chamber 13 and substantially all of the
outflow proceeds through output passage 15. Vortex B is now in a
position to receive the high velocity fluid from the inflowing jet
so that vortex B begins spinning faster and faster, taking on a
growing position of dominance between the two vortices. Thus vortex
B moves closer toward the center of chamber 13 as illustrated in
FIG. 14. More fluid begins to egress through output passage 16 and
less through output passage 15 as vortex B moves closer toward the
center, all the time pushing vortex A back away from the center of
chamber 13. The cycle is complete when the two vortices achieve the
positions illustrated in FIG. 11 once again with equal flow through
output passages 15 and 16. The cycle then repeats in the manner
described. Summarizing the afore-described operation, initial flow
of the jet into chamber 13 produces a straight flow across the
chamber which splits into two loops near the far chamber wall. Each
splitoff and reversed loop flow tends to form a vortex which exerts
a force on the jet. The resulting unstable balance between the two
vortices on either side of the flow cannot sustain the momentary
initial condition since any minute asymmetry, causing a
corresponding increase in one of the reverse flow loops, causes a
decrease in reverse flow and force on the opposite side of the jet.
This in turn begins to deflect the jet toward the side with the
weaker reverse flow loop, which further enhances the action of the
phenomenon. In other words, a positive feedback effect is present
and it causes the flow exiting from the chamber to veer toward one
side of the chamber until a new balance of vortices is reached. It
must be recognized that the occurring phenomena are inherently of a
transient dynamic nature such that any flow conditions are of a
quasi-steady state nature wherein none of the existing flow
patterns represents a stable state; that is, the flow state in any
location is dependent upon its prior history due to the fact that
local flow states influence and are influenced by those flow states
in other locations only after a delay in time. Even though the
stronger of the two existing vortices might appear capable of
sustaining the illustrated flow pattern at any point, the
quasi-steady state effect of the outflow into one or more of the
output channels causes the pattern in the chamber to become more
symmetrical. This in turn causes a diminution of reverse flow and,
simultaneously, causes an increase in the reverse flow on the
opposite side. Both effects become effective after a respective
time delay. This time delay is additionally increased due to the
fact that the rotational energy in the motion of the two vortices
must dissipate before flow reversal can be effected. Thus for a
brief period of time outflow through one output passage remains
essentially constant (although its velocity may increase as its
flow area is constricted) before diminishing and consequently its
influence on the adjacent counterflow is also sustained for a
similar period of time. .Iadd.This influence, as best illustrated
in FIGS. 13 and 15, is a bending of the outflow and the jet toward
one another as a result of their mutual aspiration and the relative
strengths of vortices A and B. This bending proceeds downstream, as
illustrated in FIG. 12, under the combined effects of the mutual
aspiration and the increase in strength of vortex A while vortex B
decreases in strength. .Iaddend.The flow pattern becomes more
symmetrical and the buildup of the opposite reverse loop flow
causes outflow to the opposite output channel. The vortex loop
effects in large part comprise inertance and complance phenomena
with energy storage mechanisms, all of which are essential to the
oscillation function.
The resulting output flow from the oscillator 10 is best
illustrated in FIG. 1 as alternating slugs of fluid issue from
passages 15 and 16. It should be noted that the cross section of
chamber 13 illustrated in FIG. 2 need not be rectangular but may be
elliptical, in the form of a meniscus, or any other varying depth
configuration. Similarly the plan form of chamber 13 need not be
circular as shown but may be substantially any configuration such
as the rectangular configuration illustrated in FIG. 4.
Specifically, element 20 in FIG. 4 is shown with only the bottom
plate 21, the top plate being removed for purposes of
simplification and clarity of description. In fact, for most of the
oscillators shown and described hereinbelow, the top plate has been
removed for these purposes. Oscillator 20 includes an inlet opening
22 similar to inlet opening 18 of FIG. 1 and a generally U-shaped
member 23 similar to U-shaped member 17 in FIG. 1. Outlet passages
25 and 26 on either side of U-shaped member 23 corresponds to
outlet passages 15 and 16 of FIG. 1. An oscillation chamber 24 is
generally rectangular in configuration with its width corresponding
to the distance between the extremities of passages 25 and 26. The
output passages 25 and 26 are directed into an output chamber 27
which is a continuation of chamber 24 beyond U-shaped member 23 and
has sidewalls which extend parallel all the way to outlet opening
restriction 28. Oscillation of the jet issued from member 23
proceeds in the manner described in connection with FIGS. 11
through 15. The squared-off or rectangular shape of chamber 24
affects the shape of the output pulses but does not prevent
oscillation from occurring. More specifically, the oscillation
cycle in a chamber configured such as chamber 24 tends to have a
greater dwell in the extreme positions where maximum flow through
each output passage occurs. The resulting output slugs of fluid
tend to have more discrete leading and trailing edges than the
tapered leading and trailing edges shown in FIG. 1.
Output chamber 27 receives the alternating slugs or fluid in
opposing rotational senses; that is, the flow from passage 25 tends
to create a clockwise flow in chamber 27 whereas the flow through
passage 26 tends to create a counter-clockwise flow in chamber 27.
The result is the establishment of an output vortex in chamber 27,
which vortex is alternately spun first in a clockwise and then in a
counter-clockwise direction in response to the alternating inflows.
The manner in which output chamber 27 provides a cyclically
sweeping spray pattern is best described in relation to the
embodiment of FIG. 5.
Referring specifically to FIG. 5, an oscillator/output chamber
configurations 30 includes an input opening 31 for pressurized
fluid which is directed into a generally circular chamber 34 by
means of a generally U-shaped channel 32. U-shaped channel 32 is
part of an overall flow divider section 33. Downstream of the
common inlet and outlet opening 39 of oscillation chamber 34, the
sidewalls 40 and 41 of the unit diverge such that sidewall 40 along
with flow divider 33 forms outlet passage 35 from the oscillator,
whereas sidewall 41 along with flow divider 33 forms outlet passage
36. The sidewalls 40 and 41 begin to converge toward outlet opening
38 in output chamber 37. The downstream surface 42 of flow divider
33 is concave so that a generally rounded output chamber 37
results. Passages 35 and 36 deliver fluid into output chamber 37 in
opposite rotational senses. The manner in which the spray is issued
from chamber 37 is diagrammatically illustrated in FIG. 16.
Referring to FIG. 16, the input flows from passages 35 and 36
produce an output vortex which alternately rotates first in a
clockwise direction and then in a counter-clockwise direction. At
each point across outlet opening 38 there is a summation of flow
velocity vectors which determines the overall shape of the issued
spray pattern from this outlet opening. For ease in reference and
simplification only two such points are illustrated in FIG. 16,
namely, the extremities 43 and 44 of outlet opening 38. For the
following discussion it is assumed that the vortical flow in
chamber 37 is counter-clockwise as indicated by the arrow therein.
At point 43 there is a tangential velocity V.sub.T directed
tangentially to the output vortex at that point, and a radial
velocity component V.sub.R directed radially from the output vortex
at that point. The summation of vectors V.sub.T and V.sub.R is a
resultant flow velocity R emanating from point 43. Tangential
velocity vector V.sub.T results solely from the spin effect in the
vortex and thereby results only from the dynamic pressure at point
43 produced by the output vortex. The radial velocity vector
V.sub.R results from the static pressure and net flow into chamber
37 from passages 35 and 36. A similar analogy is presented for
vectors V'.sub.T and V'.sub.R at point 44 on the other side of
outlet opening 38. These vectors sum to provide a further resulting
vector R'. Vectors R and R' define the extremities of the fluid
issued from outlet opening 38 at a particular instant of time. At
that instant of time the outflow from outlet 38 is confined between
the vectors R and R'. These vectors diverge producing a tendency
for the outflow to diverge, however, surface tension effects act in
opposition to the divergence tendency to try to reconsolidate the
stream. In most practical applications, particularly for high
velocities, the issued flow tends to break up into droplets before
too much consolidation is effected. Nevertheless, there is some
reconsolidation so that there is no continuation in the divergence
tendency. Important is the fact that flow issued from outlet
opening 38 at any instant of time spreads in the plane of the
output vortex. It is this spreading flow that is oscillated back
and forth as the output vortex in chamber 37 continuously changes
velocity and direction. An overall spray pattern of this type is
illustrated in FIG. 10 wherein it is noted that the sheet 45 sweeps
back and forth in an almost sinusoidal pattern and within a short
distance, depending on the pressure, begins breaking up into
ligaments and then droplets of fluid as the issued stream 45
viscously interacts with the surrounding air. This viscous
interaction is the mechanism which causes a cyclically swept jet to
break up into multiple droplets and form a spray pattern of a
generally fan-shaped configuration. However, in the case of the
swept spreading flow pattern issued from outlet opening 38, the
flow itself tends to break up into droplets much more readily than
an integral jet at corresponding pressures. As a corollary, smaller
droplet sizes can be achieved with the use of output chamber 37
than can normally be achieved with a conventional fluidic
oscillator of a comparable size at the same operating pressure.
In summary of the operation of chamber 37, it may be looked upon as
serving as a restriction (analogous to an electrical resistance)
and intertance (analgous to an electrical inductance) filter
circuit to smooth out incoming pulsating signals and to combine the
result in a suitable single output stream which remains
substantially constant in amplitude but sweeps from side to side
regularly as the vortex changes direction and speed. The static
pressure in chamber 37 produces a radial velocity vector V.sub.R at
each point of the outlet opening 38. The spin velocity of the
vortex in chamber 37 produces a tangential velocity vector V.sub.T.
I have observed that the sweep angle as illustrated in FIG. 10
varies directly with the tangential velocity vector V.sub.T and
inversely within the radial velocity vector V.sub.R. When the spin
velocity is exceedingly large and the static pressure is
exceedingly small so that the tangential velocity vector V.sub.T
dominates, I have observed fan or sweep angles .alpha. as large as
180 degrees. On the other hand when the static pressure dominates
over the spin velocity so that the radial velocity vector V.sub.R
is relatively large, a minimal or hardly noticeable sweep angle
.alpha. is produced. Thus by increasing the width of outlet opening
38, and thereby decreasing the static pressure in chamber 37, I
have been able to achieve a significant increase in the fan angle
.alpha.. Likewise, by shaping the contour of walls 40, 41 proximate
outlet 38, such as by narrowing the region therebetween, I have
been able to considerably reduce the fan angle .alpha.. These and
other effects are illustrated in association with other embodiments
described hereinbelow.
Refer now to FIGS. 6 and 7 of the accompanying drawings. There is
illustrated another form of the oscillator of the present
invention. Specifically, oscillator 50 includes a top plate 52 and
a bottom plate 51. Recesses are defined in bottom plate 51 to form
the oscillator, the recesses being covered by cover plate 52 to
provide the necessary sealing. Oscillator 50 differs from
oscillator 10 of FIG. 1 in two respects: first, the shape of the
oscillation chamber 53 is generally trapezoidal rather than
circular, and second, input fluid is delivered from supply passages
54 and 55 defined through bottom and top plates 51 and 52,
respectively. Passages 54 and 55 are angled to direct the incoming
fluid into chamber 53 as a common supply jet which oscillates in
the same manner described in relation to the oscillator in FIG. 1.
Passages 54 and 55 permit the U-shaped member 17 of FIG. 1 to be
eliminated so that no structure is present in the plane of the
oscillator. The trapezoidal chamber 53 and the rectangular chamber
24 of FIG. 4 are merely examples of the multitude of variations
that can be utilized in the oscillator chamber configurations and
still achieve the desired oscillation. For example, the oscillating
chamber may be elliptical, irregularly shaped, polygonal, or
whatever, so long as there is room for the alternating vortices to
develop and move in the manner described in relation to FIGS. 11
through 15. .Iadd.As shown in the drawings, the chamber wall on
which the jet impinges is devoid of discontinuities (such as flow
splitters, cusps, etc.) which protrude into the chamber. Such
discontinuities would disturb the circulating flow pattern along
the impingement wall as shown and described in relation to FIGS.
12-15. .Iaddend.
Referring to FIG. 8 there is illustrated a fluidic oscillator 56 of
a conventional type, well known in the prior art, having outlet
passages 58 and 59 which deliver the alternating outflow from the
oscillator to an output region 57 constructed in accordance with
the present invention. Chamber 57 operates in the same way
described above for chamber 37 irrespective of the nature of the
oscillator which delivers the alternating slugs of fluid thereto.
To further illustrate this point, there is illustrated in FIG. 9 an
output chamber 60 which is fed by a schematically represented
source of alternating pulses which may be any such source such as
an alternating shuttle valve, a fluidic amplifier, etc.
Referring now to FIG. 17 of the accompanying drawings there is
illustrated an output chamber 61 similar in all respects to output
chamber 37 in FIG. 16 but which instead of having a single outlet
opening 38 has two such outlet openings 62 and 63. The vector
analysis applied to the embodiment of FIG. 16 applies equally as
well to the diagrammatic embodiment of FIG. 17 where similar
vectors are illustrated. From chamber 61, however, there are two
outflows which issue, each being swept at the same frequency.
However, the two resulting outputs diverge from one another at any
instant of time by somewhat more than the angle subtended between
the two vectors V.sub.R and V'.sub.R. This is because the
tangential vectors V.sub.T and V'.sub.T subtend a greater angle
than exists between the radial vectors, as is the case in FIG. 16.
As a consequence two synchronized (in frequency) sweeping sheets
issue to form a composite waveshape of the type illustrated in FIG.
18.
It is to be noted, by means of further explanation of the
operation, of output chambers 37 and 61, that the radial vector
V.sub.R increases somewhat in amplitude at the time when the spin
reverses direction; V.sub.R decreases to a minimum value when the
spin has its extreme maximum amplitude. Therefore, a phase shift
exists between the maxima of the pulsating input signals to
chambers 37 and 61 and the spin velocity maximum in the output
vortex. It should also be noted that depending upon the particular
design of the chamber the pressure at the center of the output
vortex may fluctuate from below atmospheric pressure to above
atmospheric pressure.
Referring to FIG. 18, an oscillator, of the general type
illustrated in FIG. 1, is modified by incorporating two upstanding
members 66, 67 on opposite sides of the jet issued from U-shaped
member 68. Members 66 and 67 are shown as cylinders (i.e. circular
cross-section) but their cross sections can take substantially any
shape. Importantly, they are spaced slightly downstream from the
ends of member 68 so that respective gaps 69 and 70 are defined
between member 68 and members 66 and 67. The presence of members 66
and 67 and the resulting gaps has the effect of sharpening or
"squaring off" the pulses issued from oscillator 64 as compared to
the tapered pulses shown in FIG. 1. More specifically, in reference
to the discussion above relating to FIGS. 11-15, the displaced
vortex takes longer to build up when members 66 and 67 are present,
partly because of the loss of energy in the input jet in traversing
the region of gaps 69, 70. This loss of jet energy means that the
energy feeding the displaced vortex is less so that vortex build up
takes longer. However, when the displaced vortex does build up
sufficiently to dislodge the centered vortex, it has grown to the
point where the transition is rapid. Hence, there is a relatively
long dwell time in the extreme positions i.e. FIGS. 13 and 15) and
a rapid transition between these positions; this results in
sharp-edged pulses or slugs.
Output chamber 65 tends to filter these sharp edges somewhat in its
action as an RL (i.e.--restriction and inertance) filter. This is
shown in the spray output waveforms 71 and 72 issued from output
openings 73 and 74, respectively, in chamber 65. In addition, if
the passages 75 and 76 are lengthened, thereby adding inertance,
additional filtering is achieved.
As described above in relation to FIG. 17, I have observed that the
waveforms 71 and 72 issued from the two outlets of chamber 65 are
synchronized in frequency and phase but are spread spatially by an
angle which is greater than the angular spacing between outlet
openings 73 and 74. This is because the tangential velocity vectors
V.sub.T and V'.sub.T are displaced from one another by an angle
which is greater than the spacing between the radial velocity
vectors V.sub.R and V'.sub.R.
FIGS. 19 and 20 illustrate the manner in which the shape of the
output chamber affects the sweep waveshape. In FIG. 19 a generally
circular oscillation chamber receives a jet from U-shaped member 78
and oscillation ensues in the manner previously described. The
alternating output pulses from the oscillator are conducted by
passages 79 and 80 to output chamber 81 which is formed between
converging sidewalls 82 and 83. The convergence of the sidewalls
produces a relatively narrow output chamber 81. The single outlet
opening 84 issues a sweeping spray pattern having the waveform
diagrammatically represented as 85. It is noted that waveform 85
has a slower transition between sweep extremities (i.e. a longer
dwell 86 in the center) than does sweep waveform 45 of FIG. 10.
Also noted is the fact that the sweep angle .alpha. is somewhat
smaller than in waveform 45. These effects result from the narrowed
output chamber 81, primarily because the radial velocity component
V.sub.R is larger when the output chamber is narrow. The larger
velocity component is due to the fact that the static pressure in
the narrowed chamber volume is greater, and V.sub.R is affected by
the static pressure. Waveform 85 results in a spray pattern having
a heavier concentration of fluid droplets or particles in the
center than at the extremities of the sweeping flow.
In contrast oscillator/output chamber combination 90 of FIG. 20
produces a different waveform 91. Specifically, element 90 is in
the general form of an oval which is wider at its outlet chamber
end than at its oscillation chamber end. The oscillation chamber 92
receives a fluid jet from U-shaped member 94 and produces
oscillation in much the same fashion described in relation to FIGS.
11 through 15. The common inlet and outlet opening for chamber 92,
however, subtends more than 180.degree. of the generally circular
chamber 92. In other words, the sidewalls 95, 96 of the element 90
are straight diverging walls between the oscillation chamber 92 and
output chamber 93. Member 94 is disposed between the sidewalls and
forms therewith connecting passages 97, 98 between chambers 92 and
93. The radius of oscillation chamber 92 is substantially the same
as in chamber 77 in FIG. 19. However, output chamber 93 is
considerably wider than chamber 81. The resulting waveform 91 is
seen to be considerably different than waveform 85 of FIG. 19.
Specifically, waveform 91 is a generally triangular wave, with
sawtooth tendencies, in which the central concentration 86 of FIG.
19 is not present. This absence of central concentration results
from the widening of chamber 93 as compared to chamber 81. The
transition region (i.e. between the extremes) of the sweep waveform
91 is much smoother and it is also noted that it exhibits a concave
(as viewed from downstream) tendency. The concavity indicates that
the fluid in the center of the pattern is moving slightly more
slowly than the fluid at the sweep extremities. In general,
waveform 91 provides very even distribution across the sweep
path.
The oscillator/output chamber combination of the present invention
has been found to provide the same pattern when scaled to different
sizes. Thus, a small device for use as an oral irrigator may have a
nozzle width at U-shaped member on the order of a few thousandths
of an inch. This oscillator may be scaled upward in every dimension
to provide, for example, a large decorative fountain and still
produce the same, albeit larger, waveform. A scaled outline of an
oscillator/output chamber combination 100, similar to the device in
FIG. 19, is illustrated in FIG. 21. As can be seen, all dimensions
are scaled to the width of the nozzle W formed at the outlet of the
generally U-shaped member 101. The diameter of the oscillation
chamber 102 is 8W. The distance between the nozzle and the far wall
of chamber 102 is 9W. The common inlet and outlet opening for
chamber 102 is 7W and is spaced 2W from the nozzle. The closest
spacing between member 101 and the sidewalls 103, 104 is 2.5W, and
the maximum spacing between the sidewalls is 11W. The length of the
unit 100 is 25W and the width of outlet opening 105 from output
chamber 106 is 2.5W. Device 100 can be constructed to substantially
any scale and operates in accordance with the principle described
herein. It is to be stressed, however, that the relative dimensions
of device 100 are intended to achieve only one of multitudinous
waveforms possible in accordance with the present invention and
that these dimensions are not to be construed as limiting the scope
of the invention.
FIGS. 22 through 26 illustrate comparative waveforms attained when
various dimensions of the oscillator/output chamber are changed.
Specifically, oscillator 110 of FIG. 22 is shown with relatively
short output passages 111, 112. The resulting issued pulses are
shown with amplitude plotted against time. The output pulse trains
consist of sawtooth waves which are 180.degree. separated in phase.
This may be compared to oscillator 113 with considerably longer
outlet passages 114 and 115. Again sawtooth waveforms are produced,
but the individual pulses are considerably smoothed and the
frequency is considerably less. This is primarily due to the fact
that the longer passages 114 and 115 introduce greater inertance
(the analog of the electrical parameter inductance) in to the
oscillator, making the response in the oscillation chamber
considerably slower. In FIG. 24 the oscillator 110 (of FIG. 22)
with short outlet passages 111 and 112 is combined with a
relatively small volume output chamber 116. The waveform 117 of the
sweeping spray issued from chamber 116 is a sawtooth waveform
wherein the transition portions between sweep extremities bulges in
a downstream direction. This signifies that the flow in the middle
or transition portion of the sweep pattern is moving at a slightly
greater velocity than at the extremes. This may be compared to
waveform 91 of FIG. 20 wherein the bulge is in the opposite
direction, signifying slower travelling fluid in the central
portion of the sweep pattern. The reason for this is that in the
smaller output chamber 116 there is less vortical inertance so that
spin velocity tends to slow down more quickly after the impetus of
a driving pulse from the oscillator subsides. The slow down permits
the radial velocity V.sub.R to dominate and impart a high radial
velocity to the issued fluid during the central part of the sweep.
Oscillator 110' illustrated in FIG. 25 is essentially the same as
oscillator 110 but is shown, in combination with a somewhat widened
output chamber 119. Chamber 119 affords a greater vortical
inertance, providing less of a tendency for the vortex to slow down
when a driving pulse subsides. The result is a waveform 118 in
which the downstream bulge is not present, primarily because the
dominance of the radial velocity vector is no longer present.
Increasing the output chamber size even further, as with chamber
120 of FIG. 26, produces a waveform 121 wherein the central portion
tends to bulge slightly in an upstream direction or opposite that
in waveform 117 of FIG. 24. This shows a tendency toward waveform
91 of FIG. 20 wherein the fluid at the center of the pattern begins
to flow more slowly than the fluid at the extremes. This results
from an increased vortical inertance in the larger chamber 120,
which inertance produces a tendency for the vortex to continue
spinning after the driving pulse subsides and thereby causes the
tangential velocity vector V.sub.T to take on dominance. Further,
the dominance of the tangential vector V.sub.T causes the sweep
angle to increase as seen from the larger angle subtended by
waveform 121 that by waveform 117 and 118. In all three embodiments
(FIGS. 24, 25 and 26) distribution of fluid within the sweep
pattern is relatively even.
Referring next to FIG. 27, an oscillator 64 of FIG. 18 in that
members 126, 127 are spaced slightly from U-shaped member 128 to
provide gaps 130, 131 which provide communication between the input
jet and the output pulses. As described in relation to FIG. 18,
this construction tends to square off or sharpen the pulses,
producing greater dwell in the extreme portions of the oscillator
cycle and a relatively fast switching or transition between
extremes. This is manifested by the amplitude versus time slots of
the output pulses 124 and 123, which show a flattened peak as
compared to the somewhat sharper pulse peaks illustrated in FIGS.
22 and 23. Oscillator 125 is illustrated again in combination with
output chamber 132 in FIG. 28. Outlet opening 123 from chamber 132
issues a spray pattern having the waveform 134 which has longer
dwell times at the sweep extremities than the waveforms in FIGS.
24, 25 and 26. As described in relation to FIG. 18, the members
126, 127 tend to delay the re-strengthening of the displaced vortex
(A in FIG. 13) so that there is greater dwell at the extremes of
the oscillator cycle.
Referring to FIG. 29, there is illustrated another
oscillator/output chamber combination 135. The oscillator portion
of device 135 is characterized by an oscillation chamber 136 which
is considerably longer than those described above and which
includes a far wall 137 which is convex rather than concave. In
addition, oscillator output passages 138 and 139 are somewhat wider
than those illustrated in the embodiments described above. The
output chamber 140 of device 135 is characterized by an opening 142
in U-shaped member 141 which issues fluid directly into the output
chamber. Lengthening the oscillator chamber has the effect of
reducing the frequency of oscillation since the vortices A and B of
FIGS. 11-15 must travel greater distances during the oscillation
cycle. I have found that such lengthening, beyond a certain point,
requires a widening of outlet passages 138 and 139 in order to
maintain uniform oscillation. Beyond a certain point (e.g. when the
length of chamber 136 exceeds the outlet width of member 141 by
twenty-five times) if the output passages are not widened there is
a backloading in chamber 136 which either produces sporadic
oscillation or a stable condition. Longer oscillation chambers and
their inherent lower frequencies are very suitable for massaging
showers or decorative spray fountains and may be used with or
without the convex wall 137 feature or the fill-in jet nozzle
feature 142.
Convex wall 137 has the effect of causing the oscillation cycle to
pass much more quickly between extreme positions than does a flat
or concave wall. With a faster transition, the rise and fall times
of the pulses delivered to output passages 138 and 139 are
shortened. This feature may be used independently of the lengthened
oscillation chamber and the fill-in jet.
The fill-in jet from opening 142 is used to increase the amount of
fluid in the center of the issued spray pattern. In effect, this
shortens the transition time between extreme sweep positions,
causing greater "dwell" in the mid-portion of the sweep cycle than
the ends. This is reflected in the waveform 144 of the spray
pattern issued from outlet 143 wherein it is noted that the
transition region is bowed outward considerably. Relating this
feature to the vector discussion and FIG. 16, fill-in flow from
nozzle 142 imparts additional magnitude to the radial vector
V.sub.R, both in a dynamic sense (since the fill-in flow is
directed along the radial vector direction) and as additional
static pressure in output chamber 140.
The features described in relation to FIG. 29 provide additional
techniques for shaping the output spray pattern and may be used
with any of the other oscillators and output chambers described
herein.
Oscillator 145 of FIG. 30 is illustrative of an embodiment wherein
multiple outlets variously directed are achieved. Specifically a
nozzle structure 146 issues a fluid jet into oscillation chamber
147 which may take any configuration consistent with the operating
principles described in relation to FIGS. 11-15. Outlet passages
148 and 149 are shown as being turned outwardly, substantially at
right angles to the input jet, rather than being directed in
180.degree. relation to that jet. It is to be understood that these
passages can be turned at any angle or in any direction, in or out
of the plane of the drawing, depending upon the application.
Further, one or more of these passages, for example passage 149,
may be bifurcated to provide two passages 150 and 151 which conduct
co-phasal output pulses. It is to be understood that any of
passages 148, 149, 150, 151 may be lengthened or shortened to delay
the issuance of output pulses therefrom to obtain a variety of
different effects and result.
The fan-shaped spray patterns described as being issued by the
output chambers described above provide a line or one-dimensional
pattern when they impinge upon a target. In other words, when the
cyclically swept spray impacts against a surface interposed in the
spray pattern, the fluid sweeps back and forth along a line on that
surface. It is also possible to achieve a two-dimensional spray
pattern from the output chamber of the present invention. An output
chamber embodiment for achieving spray coverage of a
two-dimensional target area is illustrated in FIGS. 31 and 32.
Specifically, an output chamber 152 is fed alternating fluid pulses
from passages 153 and 154. The outlet opening 155 from chamber 152,
instead of merely being a slot defined in the natural periphery of
the chamber, is in the form of a notch cut into the chamber. In the
embodiment shown the notch is cut along the central longitudinal
axis of the device by a circular blade to provide an arcuate notch
156 perpendicular to the plane of chamber 152 and having a V-shaped
cross-section. Cutting the outlet into the chamber allows the
static pressure therein to expand in all directions. As a
consequence, the spray issued from the outlet 155 follows the
contours of notch 156 to provide a sheet of fluid in the plane of
the notch (i.e. perpendicular to the plane of the chamber 152).
This sheet is swept back and forth due to the alternating vortex
action described in relation to FIG. 16 so that the spray pattern
issued from outlet 155 forms a cyclically sweeping sheet. This
sweeping sheet covers a rectangular area when it impinges on a
target disposed in the spray path, thereby affording
two-dimensional spray coverage. I have found that as the notch is
cut deeper into chamber 152, the angle of the sheet expansion in
the vertical plane increases. Various contouring of the notch
cross-section permits contouring of the distribution of droplets in
the vertical plane (i.e. perpendicular to the chamber).
Another output chamber embodiment is illustrated in FIGS. 33 and
34. In this embodiment the output chamber 160 receives alternating
fluid pulses from passages 161 and 162 and delivers a planar or fan
shaped swept pattern from a slot shaped outlet opening 163.
However, outlet opening 163 is formed in the floor (or ceiling) of
the chamber rather than being defined in the end wall thereof. The
same vectorial analysis applied to the chamber of FIG. 16 is
applicable to chamber 160 but in chamber 160 it is noted that
outlet opening 163 extends along the radius of the alternating
vortex. Since the spin velocity of a vortex varies at different
radial points, the tangential velocity vector V.sub.T varies along
the length of opening 163. The result renders the issued spray
pattern waveform somewhat asymmetric into the plane of the drawing
in FIG. 34, the asymmetry being greater for longer outlet
openings.
Still another output chamber configuration is illustrated in FIGS.
35 and 36. This embodiment, like that of FIGS. 31 and 32, provides
a swept sheet pattern which covers a two-dimensional target area
rather than a lineal target. The output chamber 165 receives
alternating fluid pulses from passages 166 and 167, similar to
chambers described above. However, chamber 165 is expanded
cylindrically, perpendicular to the plane of passages 166, 167, so
that the depth of chamber 165, as best seen in FIG. 36, is
substantially greater than that of previously described chambers.
Outlet slot 168 is defined in the periphery of the chamber and
extends parallel to the cylindrical axis of the chamber. When
pressurized fluid is issued from chamber 165 it is formed into a
sheet 169 by slot 168, the sheet residing in a plane perpendicular
to the plane of vortex spin in chamber 165. The alternating spin
causes the issued sheet to oscillate back and forth according to
the principles described in relation to FIG. 16. The resulting
waveform provides an even distribution of droplets along the sheet
height. Distribution along the sheet width (the dimension shown in
FIG. 35) is determined by the various features and factors
described herein relating to oscillator and output chamber
configurations.
The oscillator/output chamber configuration 170 in FIG. 37 is
characterized by its asymmetry with respect to its longitudinal
centerline. Oscillator chamber 170 receives a jet from nozzle 171
of member 172 in a direction which is not radial but nevertheless
across the chamber. As a consequence, the oscillation, which ensues
according to the principles described in relation to FIGS. 11-15,
is unbalanced in that fluid slugs issued into outlet passage 175
are of longer duration than the pulses issued into outlet passage
176. As a consequence, the clockwise spin in output chamber 173 has
a longer duration than the counterclockwise spin and the spray
pattern issued from outlet opening 174 is heavier on the bottom
side (as viewed in FIG. 37) of the longitudinal centerline than the
top side. Asymmetrical construction of the oscillator, output
chamber, positioning of member 172, location of outlet 174, etc.,
may all be utilized to achieve desired spray patterns.
The output chamber 177 of FIGS. 38 and 39 has two characterizing
features. First, the outlet opening 185 is a generally circular
hole 185 defined through the ceiling or floor of the chamber,
substantially at the chamber center. Second, flow dividers 178 and
179 are positioned to divide the incoming fluid pulses.
Specifically, divider 178 divides an incoming pulse between passage
183 which extends around the chamber periphery and passage 184
which is disposed on the radially inward side of divider 178.
Likewise, divider 179 divides an incoming pulse of the opposite
sense between outer passage 180 and inner passage 181. The outlet
opening 185, positioned as described, provides a hollow conical
spray pattern 186 which alternately rotates in one direction and
then the other as the output vortex in chamber 177 alternates spin
directions. The speed angle of the conical pattern 186 varies with
spin velocity so that as the output vortex speeds up and slows down
during direction changes, the spray pattern 186 alternately opens
(186) and closes (187). In this manner the pattern 186, when
impinging upon a target, covers a generally circular area. The flow
dividers 178 and 179 impart spin components to the output vortex at
four locations instead of two, resulting in minimal movement of the
output vortex in the chamber. The output vortex is thus maintained
centered over outlet opening 185 to assure the symmetry of the
spray conical pattern 186, 187. The features of FIGS. 38, 39
(namely, location of outlet 185 and presence of dividers 178, 179)
can be used independently.
A similar spray pattern is achieved with the outlet chamber 190 of
FIGS. 40, 41. Specifically, output chamber 190 is in the form of a
cylinder which extends out of the plane of the incoming pulses from
passages 192, 193 and then tapers in a funnel-like fashion toward a
central outlet opening 191. Again the resulting output spray
pattern is a spinning conical sheet which continuously changes spin
direction as the output vortex direction changes in chamber 190 and
which goes from an expanded wide-angle cone 194 at maximum spin to
a relatively contracted cone 195 at minimum spin.
The device of FIGS. 38, 39, and that of FIGS. 40, 41 is useful for
decorative fountains, showers, container spray nozzles, etc.
The apparatus of FIGS. 42 and 43 expands the principles of the
outlet chamber of the present invention to three dimensional spin
in the output vortex. Specifically, a generally spherical chamber
receives a pair of alternating fluid signals or pulses from a first
oscillator or other source 201 at diametrically opposed inlet
openings 202 and 203. Another pair of diametrically opposed inlet
ports 204, 205 receive alternating fluid signals or pulses from a
source 206. The signals from source 201 have a frequency f.sub.1 ;
the signals from source 206 have a frequency f.sub.2. The plane of
ports 202, 203 is perpendicular to the plane of ports 204, 205,
although this is by no means a limiting feature of the present
invention. The outlet opening 207 for the spherical chamber 200 is
located where the intersection of these two planes intersects the
chamber periphery. Depending upon the relative frequency and phase
of the signals from sources 201 and 206, a variety of output spray
patterns can be obtained. Thus, if frequencies f.sub.1 and f.sub.2
are equal but are displaced in phase by 90.degree., a hollow spray
pattern is issued which is of square cross-section if the input
signals are well-defined pulses, of circular cross-section if the
input signals are sinusoidal functions, etc. If frequency f.sub.1
is twice that of f.sub.2 and the input signals are sinusoidal, a
figure eight pattern is generated. In other words, the
cross-section of the pattern issued from outlet opening 207 takes
the form of the well-known Lissajous patterns achieved on cathode
ray oscilloscope displays. By choosing proper phase and frequency
relationships between the input signals, an extremely large variety
of waveshapes may be achieved.
Referring to FIGS. 44, 45 and 46 there are three oscillator/output
chamber combinations illustrated. In the three devices 210, 211 and
212, respectively, the sizes and shapes of the oscillator chamber
213 and output chamber 214 are substantially the same. The
differences reside in the sizes of the common inlet and outlet
openings 215, 215', and 215" of the three devices, the opening
being smallest in device 210, largest in device 212. The waveforms
of the spray patterns are affected as follows: For the smallest
opening (device 210) the observed waveform was a well-defined
sawtooth with slight rounding at the extremities. For the medium
opening (device 211) the sawtooth waveform showed less rounding or
curvature at the extremities as compared to that for device 210.
For the largest opening 215" (device 212) even less rounding was
observed, the waveform appearing almost triangular, substantially
like waveform 91 of FIG. 20. The last mentioned waveform provides
the most even droplet distribution of the three. In general it may
be started that the wider the opening 215, the less the flow
restriction at the oscillator output and the greater the filtering
effect in the output chamber.
In FIG. 47 an oscillator/output chamber combination 216 includes an
oscillation chamber 217 and an output chamber 218. This device is
characterized by the fact that the side walls 220 and 221 converge
just behind U-shaped jet-issuing member 219 to form a throat 223,
and then diverge in the output chamber 218 and converge again to
form an output opening 222. This configuration effects a flow
reversal so that fluid which flows along sidewall 220 out of
oscillation chamber 217 is turned at throat 223 to flow along the
opposite wall as it enters the output chamber 218. Operation is the
same as previously described for the non-reversing flow arrangement
except that a greater spin effect is provided in chamber 218 by the
wall curvature.
In FIGS. 48 and 49 there is illustrated an embodiment of the
oscillator of the present invention which is employed as a flow
meter. Specifically a flow channel 225 is illustrated as a
cylindrical pipe. It is to be understood that the channel 225 can
take any configuration, and may even be open along its top. Fluid
flow in the flow channel 225 is represented by the arrows shown in
FIG. 48. Two semi-oval members 226 and 227 are disposed with their
major axes parallel to the flow direction and are slightly spaced
apart to define a downstream tapering nozzle 229 therebetween. The
downstream ends of members 226 and 227 are formed as
downstream-facing cusps 230 and 231, respectively. A body member
228 has an oscillation chamber 232 defined therein, chamber 232
being shown as U-shaped in FIG. 48 but capable of assuming any
configuration consistent with the operational characteristics
described herein for oscillator chambers. The oscillation chamber
232 is shown disposed symmetrically with respect to nozzle 229, but
this is not a requirement. A pair of tiny pressure ports 233 and
234 are defined in the downstream end of chamber 232; again, these
ports are shown disposed symmetrically with respect to nozzle 229
but this is not a limiting feature of the invention. The pressure
ports 233 and 234 communicate with tubes 235, 236 which extend out
through channel 225.
In operation, a portion of the flow in channel 225 is directed into
nozzle 229 which issues a jet into chamber 232. Oscillation ensues
in chamber 232 in the manner described in relation to FIGS. 11-15.
Alternating outflow pulses are first directed upstream when
egressing from chamber 232 and are then redirected by cusps 230,
231 into the main channel flow. As the jet in chamber 232 is swept
back and forth by the alternating vortices, the differential
pressure at ports 233, 234 (and therefore at tubes 235, 236) varies
at the frequency of oscillation. I have found that the frequency of
oscillation for the oscillator of the present invention varies
linearly with the flow therethrough. Consequently, by employing a
conventional transducer, for example an electrical pressure
transducer, it is possible to provide a measurement of flow through
channel 225.
The flow metering arrangement of FIGS. 48, 49 is highly
advantageous as compared to prior art attempts to employ fluid
oscillations as a flow measurement parameter. For example, only a
small oscillator need be used, thereby minimizing any losses
introduced by the oscillator. Further, the channel flow which
by-passes the oscillator (i.e. flow around the outside of members
226 and 227) serves to aspirate flow from the cusp regions 230,
231, thereby providing a differential pressure effect across the
oscillator. Importantly, the negative aspiration pressure permits
the by-pass flow to affect oscillator frequency and thereby permit
more than just the limited flow through the nozzle 229 to be part
of the measurement. Since flow velocity tends to vary somewhat
across a channel, this use of a greater portion of the flow without
increasing losses, is highly advantageous. It is to be understood
that all of the flow can be directed through the oscillator, if
desired, but that losses are minimized if only a small part of the
flow is so directed.
The oscillation frequency can be sensed in many places. Pressure
ports 233, 234 are particularly suitable because the dynamic
pressure in the jet is available where these ports are shown, and
that pressure is easily sensed. It is also possible to insert a hot
wire anemometer or other flow transducing device 237 in one of the
output passages of the oscillator to sense flow frequency.
The oscillator and output chamber of the present invention have
been described as having certain advantages. Included among these
is the fact that the oscillator oscillates without a cover plate
(i.e. without plate 12 of FIG. 1) at low pressures. This is highly
advantageous for many applications, including flow measurement in
open channels or rivers.
The oscillator also operates with substantially all fluids in a
variety of fluid embodiments, such as with gas or liquid in a
gaseous environment, gas or liquid in a liquid environment,
fluidized suspended solids in a gas or liquid environment, etc.
Importantly, oscillation begins at extremely low applied fluid
pressures, on the order of tenths of a psi, for many applications.
Moreover, oscillation begins immediately; that is, there is no
non-oscillating "warm-up" period because there can be no outflow
until oscillation ensues. The oscillator and output chamber can be
symmetric or not, can have a variable depth, can be configured in a
multitude of shapes, all of which can be employed by the designer
to achieve the desired spray pattern.
The output chamber although shown herein to have smooth curved
peripheries, can have any configuration in which a vortex will
form. Thus, sharp corners in the output chamber periphery, while
affecting the waveshape, will still permit operation to ensue as
described in relation to FIG. 16. Further, the number of outlets
from the output chamber, while affecting the waveshape, does not
preclude vortex formation. Specifically, I have found that as the
total outlet area is increased the sweep angle .alpha. increases.
In particular, in a chamber similar to chamber 61 of FIG. 17, I
have found that by blocking off one of the outlet openings, the
spray pattern issued from the other outlet opening reduced
considerably, with the shape of the wave remaining about the same.
Likewise, in chamber 37 of FIG. 16, if the single outlet 38 is
reduced in size, the angle of the sweep is reduced. These sweep
angle changes are produced because the static pressure in the
chamber is increased when the outlet is reduced and therefore the
radial vector V.sub.R begins to dominate.
While I have described and illustrated various specific embodiments
of my invention, it will be clear that variations of the details of
construction which are specifically illustrated and described may
be resorted to without departing from the true spirit and scope of
the invention as defined in the appended claims.
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