U.S. patent number 7,930,803 [Application Number 11/997,472] was granted by the patent office on 2011-04-26 for foldable device.
This patent grant is currently assigned to Sanyo Electric Co., Ltd., Tottori Sanyo Electric Co., Ltd.. Invention is credited to Jiro Osaki, Tomoki Ueyama.
United States Patent |
7,930,803 |
Ueyama , et al. |
April 26, 2011 |
Foldable device
Abstract
A folding apparatus (1) having transmitter and receiver cases
(2, 10), a hinge mechanism (20) for pivotally connecting one end of
the transmitter case and that of the receiver case to each other,
and a hinge cover (C). The hinge mechanism is connected to corners
(15a-16b) of the one end of the transmitter case and of that of the
receiver case. The corners (15a-16b) are projected in the direction
orthogonal to the one end of each of the transmitter and receiver
cases, and the hinge mechanism is installed between the projected
corners of the cases. The hinge cover has a pair of box-shaped
cover members (7, 8), and a cross-section of each cover member
taken in the direction orthogonal to the one end has an ellipse
shape. The cover members are arranged so as to face to each other,
covering and holding the hinge mechanism located between the
projected corners of the transmitter and receiver cases. A fixing
means for fixing the pair of the cover members to each other is
provided at the one side of the pair of the cover members that are
arranged faced to each other, and this one side is a side close to
the one end of at least either the transmitter case or the receiver
case. Design and mechanical strength of the connection section of a
folding apparatus having the pair of apparatus cases are
improved.
Inventors: |
Ueyama; Tomoki (Tottori,
JP), Osaki; Jiro (Tottori, JP) |
Assignee: |
Sanyo Electric Co., Ltd.
(Moriguchi-shi, JP)
Tottori Sanyo Electric Co., Ltd. (Tottori-shi,
JP)
|
Family
ID: |
37708741 |
Appl.
No.: |
11/997,472 |
Filed: |
July 31, 2006 |
PCT
Filed: |
July 31, 2006 |
PCT No.: |
PCT/JP2006/315149 |
371(c)(1),(2),(4) Date: |
January 31, 2008 |
PCT
Pub. No.: |
WO2007/015461 |
PCT
Pub. Date: |
February 08, 2007 |
Prior Publication Data
|
|
|
|
Document
Identifier |
Publication Date |
|
US 20100071155 A1 |
Mar 25, 2010 |
|
Foreign Application Priority Data
|
|
|
|
|
Aug 2, 2005 [JP] |
|
|
2005-224092 |
Aug 2, 2005 [JP] |
|
|
2005-224093 |
|
Current U.S.
Class: |
16/366; 16/330;
16/369; 16/250; 16/354 |
Current CPC
Class: |
H04M
1/022 (20130101); G06F 1/1683 (20130101); G06F
1/1681 (20130101); G06F 1/1616 (20130101); G06F
1/1679 (20130101); E05D 3/12 (20130101); E05Y
2900/606 (20130101); Y10T 16/5475 (20150115); Y10T
16/547 (20150115); Y10T 16/541 (20150115); Y10T
16/533 (20150115); E05D 11/1078 (20130101); E05Y
2201/22 (20130101); Y10T 16/540255 (20150115) |
Current International
Class: |
E05D
3/06 (20060101) |
Field of
Search: |
;16/354,366,250,251,303,330,337,338,340,374 ;49/382,383
;160/229.1,231.2,232,236 ;455/575.1-575.4,90.3,90.1
;379/433.13,433.12 ;361/679.06,679.12,679.27 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
101124414 |
|
Feb 2008 |
|
CN |
|
1614913 |
|
Jan 2006 |
|
EP |
|
55-36551 |
|
Mar 1980 |
|
JP |
|
3-111241 |
|
Nov 1991 |
|
JP |
|
9-130058 |
|
May 1997 |
|
JP |
|
2001-234920 |
|
Aug 2001 |
|
JP |
|
2001-251396 |
|
Sep 2001 |
|
JP |
|
3083003 |
|
Oct 2001 |
|
JP |
|
2002-276643 |
|
Sep 2002 |
|
JP |
|
2004-84756 |
|
Mar 2004 |
|
JP |
|
2004-308710 |
|
Nov 2004 |
|
JP |
|
2004-316382 |
|
Nov 2004 |
|
JP |
|
2004-047968 |
|
Dec 2004 |
|
JP |
|
2005-6091 |
|
Jan 2005 |
|
JP |
|
2005-019629 |
|
Jan 2005 |
|
JP |
|
2005-76666 |
|
Mar 2005 |
|
JP |
|
2005-155750 |
|
Jun 2005 |
|
JP |
|
2006-234160 |
|
Sep 2006 |
|
JP |
|
2004/090355 |
|
Oct 2004 |
|
WO |
|
2006-080308 |
|
Aug 2006 |
|
WO |
|
2006/080308 |
|
Aug 2006 |
|
WO |
|
2007-086281 |
|
Aug 2007 |
|
WO |
|
Other References
International Search Report of PCT/JP2006/315149, date of mailing
Oct. 10, 2006. cited by other .
Notification of Transmittal of Translation of the International
Preliminary Report on Patentability (Form PCT/IB/338) of
International Application No. PCT/JP2006/315149 mailed Feb. 14,
2008 with Forms PCT/IB/373 and PCT/ISA/237(English translation).
cited by other .
International Search Report of PCT/JP2006/315044, date of mailing
Oct. 10, 2006. cited by other .
U.S. Office Action in U.S. Appl. No. 11/997,083 dated Jul. 9, 2010.
cited by other.
|
Primary Examiner: Mah; Chuck Y.
Attorney, Agent or Firm: Westerman, Hattori, Daniels &
Adrian, LLP
Claims
The invention claimed is:
1. A foldable device, comprising: a pair of device cases each
having an end side extending between a first corner and a second
corner; a hinge mechanism for pivotally connecting the end sides of
the pair of device cases with each other; and a hinge cover for
covering said hinge mechanism, wherein said first and second
corners of said end side of each of said pair of device cases to
which the hinge mechanism is connected protrude a prescribed length
in a direction orthogonal to said end side, and said hinge
mechanism is attached between said first and second protruding
corners of said pair of device cases; wherein said hinge cover
comprises a pair of box-shaped cover members, each of the
box-shaped cover members having a cross-section that is
substantially half-oval shaped in a direction orthogonal to said
end side; wherein said cover members constituting the pair are
disposed facing each other so as to sandwich and thereby cover said
hinge mechanism positioned between said first and second protruding
corners of said pair of device cases; and wherein fixing means is
provided for fixing said pair of cover members with respect to each
other in an area adjacent to said end side of at least one of said
pair of device cases when said cover members are disposed facing
each other.
2. The foldable device according to claim 1, wherein each of said
cover members has a locking screw fastening opening; wherein said
fixing means comprises a pair of the locking screw fastening
openings which communicate with each other when said pair of cover
members are disposed facing each other, at least one of the locking
screw fastening openings having a screw hole; and wherein said pair
of cover members is fixed by screwing of a locking screw into the
screw hole through said pair of locking screw fastening openings of
said pair of cover members.
3. The foldable device according to claim 1, wherein said fixing
means is provided to an area adjacent to said end side of one of
said pair of device cases; and wherein said fixing means has a
hook-shaped locking part.
4. The foldable device according to claim 1, wherein a length of
said pair of cover members in a direction of said end side of each
of said pair of device cases is a prescribed length shorter than a
length between the first and second corners of each end side of
said pair of device cases.
5. The foldable device according to claim 1, wherein said hinge
mechanism has a first rotation shaft provided between said first
and second corners of one of said device cases, and a second
rotation shaft provided between said first and second corners of
another of said device cases; and wherein each of said pair of
cover members comprises a set of two notches that surround first
and second rotation shafts of said hinge mechanism, the set of two
notches being provided to each area adjacent to an area in which
said fixing means of said pair of cover members are provided.
6. The foldable device according to claim 1, wherein each of said
pair of device cases comprises plate-shaped bodies having a
prescribed thickness, and a control board or the like inside the
device cases; wherein said hinge mechanism has first and second
rotation shafts which are disposed in parallel with each other;
wherein each of said first and second rotation shafts is disposed
adjacent to a side wall of each end side of said pair of device
cases that are connected by said hinge mechanism; wherein said
first and second rotation shafts are linked together so that each
of said pair of device cases is rotatable about the first rotation
shaft or the second rotation shaft in an opposite direction; and
wherein said hinge cover has substantially the same thickness or
slightly less thickness than said pair of device cases in a state
of covering said hinge mechanism.
7. The foldable device according to claim 1, wherein said hinge
mechanism comprises a metal rigid body.
8. The foldable device according to claim 1, wherein said pair of
device cases and said hinge cover are formed from a resin
material.
9. The foldable device according to claim 1, wherein said hinge
mechanism comprises: a first frame comprising: a joining piece
having a plate shape and a prescribed length between a first end
part and a second end part thereof, said joining piece being
attached to one of said device cases, and first and second arm
pieces that stand in the same direction from each of the first and
second end parts of said joining piece and that have joining parts
formed at distal end parts of the first and second arm pieces; a
second frame comprising: a joining piece having a plate shape and a
prescribed length between a first end part and a second end part
thereof, said joining piece being attached to another of said
device cases, and third and fourth arm pieces that stand in the
same direction from each of the first and second end parts of said
joining piece and that have joining parts formed at distal end
parts of the third and fourth arm pieces; and a third frame
comprising: a joining piece having a plate shape and a prescribed
length between a first end part and a second end part thereof, and
first and second connecting pieces that stand in one direction from
each of the first and second end parts of said joining piece, each
of said first and second connecting pieces being branched to form
first through fourth joining parts; wherein said first through
fourth joining parts are rotatably connected to said first through
fourth arm pieces at said branched distal end parts thereby
providing first through fourth connecting parts about which said
first and second frames are rotatable with respect to said third
frame wherein a drive mechanism for rotating/retaining said first
and second frames in a prescribed position is provided to at least
one of said first through fourth connecting parts; and wherein a
connection is formed by a linking mechanism between at least one
combination of connecting parts of said first or second connecting
part and said third or fourth connecting part, and when said first
frame is rotated a prescribed angle in one direction in relation to
said third frame about said first and second connecting parts as an
axis, said linking mechanism links the rotation so that said second
frame rotates the same angle as said first frame in the opposite
direction with respect to said third frame about said third and
fourth connecting parts as an axis.
10. The foldable device according to claim 9, wherein fixing means
for fixing at least one of said pair of cover members is provided
to a joining piece of said third frame.
11. The foldable device according to claim 9, wherein said drive
mechanism is a cam mechanism comprising a pair of cam ends and a
spring body for pushing said cam ends; wherein said linking
mechanism is a gear mechanism comprising gears fixed to each of
said first or second arm piece and said third or fourth arm piece,
and an even number of free gears attached between said gears.
12. The foldable device according to claim 9, wherein said drive
mechanism is a cam mechanism comprising a pair of cam ends and a
spring body for pushing said cam ends; wherein said linking
mechanism is a link mechanism comprising an actuation bar in which
a center part of the actuation bar is fixed so as to be able to
rotate between said first or second connecting part and said third
or fourth connecting part, and a pair of cam bridge ends fixed to a
rotation shaft of said first or second arm piece and said third or
fourth arm piece that fix one end part and the other end part of
said actuation bar in a position separated a prescribed distance
from said rotation shaft.
13. The foldable device according to claim 6, wherein said hinge
mechanism further comprises: a connecting member via which said
first and second rotation shafts are disposed parallel and linked
together; and a pair of stopper members each provided between the
connecting member and each of said pair of device cases in a manner
that limits a rotation angle of said pair of device cases about the
first and second rotation shafts, wherein said pair of stopper
members are symmetrically provided with respect to the connecting
member to allow said pair of device cases to be rotated at the same
angle as each other in an opposite direction.
Description
TECHNICAL FIELD
The present invention relates to a foldable device, and
particularly relates to a foldable device having enhanced design,
and a structure of a hinge cover for covering a hinge mechanism for
linking a pair of device cases together in a mobile telephone, a
notebook personal computer, an electronic dictionary, or the
like.
BACKGROUND ART
The use of mobile telephones, notebook personal computers,
electronic dictionaries, and other electronic information devices
has recently become widespread. In terms of software, various types
of software have been developed and installed in these electronic
information devices to increase performance, and in terms of
hardware, progress has been made in reduced size, reduced weight,
and design implementation. Hardware size reduction, weight
reduction, and design implementation have been developed the most
in mobile telephones in particular, and various types of mobile
telephones have been proposed (see Patent References 1 and 2 below,
for example).
FIG. 14 shows the folding mobile telephone described in Patent
Reference 1, wherein FIG. 14A is a perspective view, and FIG. 14B
is a partially enlarged perspective view showing the hinge
mechanism.
The folding mobile telephone 80 is composed of a cover body case 82
provided with a display part 81, a speaker, or the like; a main
body case 84 provided with a wireless transceiver circuit and
various types of operating keys 83, a microphone, or the like; and
hinge mechanisms 85, 85'; and has a structure in which the cover
body case 82 and the main body case 84 are connected to each other
by the hinge mechanisms 85, 85' so as to be able to fold
together.
The hinge mechanisms 85, 85' are composed of the hinge mechanism 85
shown in the right side of FIG. 14A, and the hinge mechanism 85'
shown on the left side of FIG. 14A. Among these hinge mechanisms, a
first bridge part 84a that protrudes from the right-side hinge
mechanism 85, and a first bridge part 82a that protrudes from the
cover body case 82 are disposed on the same axis in the main body
case 84, and a hinge assembly 86 is fitted into the center holes of
the first bridge parts 84a, 82a. In the left-side hinge mechanism
85', a second bridge part 84b that protrudes from the main body
case 84, and a second bridge part 82b that protrudes from the cover
case 82 are disposed on the same axis, and a hinge shaft 87 is
fitted into the center holes of the bridge parts 84b, 82b. As shown
in FIG. 14B, the hinge assembly 86 fitted into the center holes of
the first bridge parts 84a, 82a is composed of a main body drive
unit 88 that rotates integrally with the main body case, and is
connected to an end part of the main body case 84; a cover body
drive unit 89 that rotates integrally with the cover body case, and
is connected to an end part of the cover body case 82; a motive
mechanism (not shown) disposed between the main body drive unit 88
and the cover body drive unit 89, for exerting a force for rotating
the cover body drive unit 89 in the opening direction of the cover
body case 82; and a maintaining mechanism for maintaining the cover
body case 82 in the closed position when the cover body case 82 is
in the closed state.
Through the use of such a hinge mechanism, the cover body case 82
can be smoothly opened and closed in folding fashion with respect
to the main body case 84 in the folding mobile telephone of Patent
Reference 1.
FIGS. 15 and 16 show the folding mobile telephone described in
Patent Reference 2, wherein FIG. 15 is an exploded perspective view
showing the mobile telephone, FIG. 16A is a side view showing a
state in which the mobile telephone case is folded together, FIG.
16B is an enlarged sectional view showing the portion to which the
hinge mechanism of the mobile telephone is provided, and FIG. 16C
is a partial enlarged sectional view along line X-X in FIG.
16B.
The folding mobile telephone 90 is provided with a transmitter case
91 composed of a pair of housings 91A, 91B; a connecting member 92
connected so as to be capable of rotating about a first rotational
axis L1 to a housing part 91C that is formed at one end part of the
transmitter case 91; a receiver case 94 composed of a pair of
housings 94A, 94B and connected to a housing part 94C formed at one
end thereof, so as to be capable of rotating about a second
rotational axis L2 that is parallel to the first rotational axis L1
of the connecting member 92; wherein the transmitter case 91 and
the receiver case 94 are connected to each other by the connecting
member 92, and can rotate at the same angle as each other in
opposite directions.
The transmitter and receiver cases 91, 94 are in thin rectangular
shapes, accommodating concave parts are formed at both end parts in
the longitudinal direction of the housing parts 91C, 94C, pairs of
housing concave parts are provided on the extension lines of the
first rotational axis L1 and the second rotational axis L2 at both
end parts in the longitudinal direction of the connecting member
92, and a pair of first hinges 95A, 95A and a pair of second hinges
95B, 95B are accommodated in the accommodating concave parts. The
first hinges 95A, 95A are disposed in the housing concave parts of
the connecting member 92 and the transmitter case 91, and the
second hinges 95B, 95B are disposed in the housing concave parts of
the connecting member 92 and the receiver case 94, whereby the
connecting member 92 and the transmitter case 91 are connected so
as to be capable of rotating, and the connecting member 92 and the
receiver case 94 are connected so as to be capable of rotating.
The connecting member 92 rotates from the folded position to the
final opened position with respect to the transmitter case 91. At
this time, in the folded position, the connecting member is
restricted by coming in contact with a first contacting surface 97
composed of a wall surface that extends in the minor axis direction
of the transmitter case 91 among the wall surfaces that partition
the housing part 91C. In the opened position, the connecting member
92 is restricted by coming in contact with a second contacting
surface 98 formed on the end positioned on the external edge part
in the minor axis direction of the housing part 91C.
According to this configuration, since a fixed rotational sequence
is always maintained for the rotation of the connecting member with
respect to one case of the transmitter and receiver cases, and for
the rotation of the other case with respect to the connecting
member, folding and opening can be performed smoothly without
imparting discomfort to the user. Patent Reference 1: Japanese
Laid-open Patent Application No. 2001-251396 (FIGS. 2 and 5,
paragraphs 0016 through 0021) Patent Reference 2: Japanese
Laid-open Patent Application No. 2004-308710 (FIGS. 2 through 5,
paragraphs 0010 through 0015)
DISCLOSURE OF THE INVENTION
Problems the Invention is Intended to Solve
In the folding mobile telephone described in Patent References 1
and 2, since the cover body case (receiver case) and the main body
case (transmitter case) are connected by a hinge mechanism that
allows both cases to fold together, folding and opening of the
cover body case and the main body case can be performed
smoothly.
However, in the folding mobile telephone disclosed in Patent
Reference 1, the hinge assembly having a drive member is
accommodated inside the first bridge part, and the size of the
outline of the first bridge part therefore increases, and the
outline of the other second bridge part also increases in size in
conjunction with the outline of the first bridge part. A
cylindrical protrusion is therefore formed by the connecting part
of this mobile telephone in the open state. When such a protrusion
is present in the connecting part, the user is made conscious of
the presence of this protrusion and is given an image of a
conspicuous machine part having inferior design, and the usable
surface area of the cover body case and the main body case is also
reduced by the presence of the protrusion. Since operating keys in
the main body case are disposed near the connecting parts, i.e.,
the cylindrical protrusion, the operating area of the operating
keys is reduced by the presence of such a protrusion, and the
number of provided operating keys is limited. Operation can also be
hindered by the fingertips striking the protrusion during
operation.
Since two rotation shafts are provided in the mobile telephone
disclosed in Patent Reference 2, no protrusion is formed in the
connecting part of the transmitter and receiver cases, and the
surface in the open state is therefore flat. The transmitter and
receiver cases and the connecting member are also connected by
pairs of first and second hinges on the first and second rotation
shafts L1, L2, respectively, but the hinge members are each rotated
independently of each other.
However, in the mobile telephone of Patent Reference 2, since the
connecting member 92 is formed from a resin or metal molded
article, and the transmitter and receiver cases 91, 94 are
generally formed from a resin material, the connecting member 92 is
preferably formed from the same resin material for the sake of
design. However, when the connecting member 92 is formed from a
resin material, drawbacks occur in that the mechanical strength is
low, and the connecting member can break through repeated opening
and closing of the mobile telephone. On the other hand, when the
connecting member 92 is formed from a metal material, the
mechanical strength is enhanced, but the design is adversely
affected by the difference in material with respect to the
transmitter and receiver cases 91, 94.
Furthermore, the transmitter and receiver cases and the connecting
member are connected to each other by pairs of first and second
hinges on first and second rotation shafts L1, L2, respectively,
and the hinges are each rotated independently of each other.
Therefore, when the folding mobile telephone is opened to an
intermediate position from the folded state, i.e., when the
receiver case 94 is rotated to the upright position with respect to
the transmitter case 91, for example, the connecting member 92 is
not rotated with respect to the transmitter case 91, and rotation
occurs together with the receiver case 94 when the receiver case 94
is rotated from the upright position to the open position.
Specifically, since rotation based on the two rotation shafts is
switched from the folded state to the open state, rotation is
generally stopped in the intermediate position in which the
rotation shafts are switched, and the rotation operation cannot be
smoothly performed. Furthermore, since the rotation timing of each
hinge is controlled by adjusting the rotational urging force of
each hinge, the rotation timing of each hinge can fluctuate over
the course of multiple openings and closings, and stable opening
and closing becomes impossible when such fluctuation occurs.
Furthermore, in the folding mobile telephones described in Patent
References 1 and 2, since the transmitter and receiver cases and
the member constituting the hinge mechanism are adjacent to each
other, the hinge member and the transmitter and receiver cases rub
against each other during opening and closing of the transmitter
and receiver cases, and this rubbing can create a sound, e.g., a
creaking sound, that is unpleasant to the user. Such a sound can be
eliminated by loosening the connections between the hinge mechanism
and the transmitter and receiver cases, but play then develops
between the cases and the hinge mechanism, and folding of the
transmitter and receiver cases becomes unstable.
In view of the foregoing drawbacks, and as a result of various
investigations of a connecting structure in which design properties
and mechanical strength are obtained at the same time, the
inventors developed the present invention upon discovering that the
drawbacks described above can be overcome by using a metal hinge
mechanism, covering the hinge mechanism with a cover, and devising
a fixing means for the cover.
Another contributing factor to the development of the present
invention was the discovery that a stable and smooth rotation can
be performed, the hinge mechanism does not obstruct operation of
the keys, and a foldable device having improved design can be
provided by imparting a thickness to the hinge mechanism at which
the hinge mechanism does not protrude from the mobile telephone
surface in the open state, and ensuring that the pair of device
cases always rotate symmetrically with respect to the hinge
mechanism.
Specifically, an object of the present invention is to provide a
foldable device in which the design, operability, and mechanical
strength are enhanced in the connecting part of a foldable device
provided with a pair of device cases.
Another object of the present invention is to provide a foldable
device in which opening and closing are performed stably and
smoothly without a creaking sound or the like occurring in the
connecting part during opening and closing of the pair of device
cases.
Means for Solving the Abovementioned Problems
In order to achieve the abovementioned objects, the foldable device
according to the present invention is a foldable device comprising
a pair of device cases, a hinge mechanism for pivotally connecting
an end part on one side of each of the pair of device cases with
each other, and a hinge cover for covering the hinge mechanism,
wherein the foldable device is characterized in that both corners
of an end part on one side of the pair of device cases to which the
hinge mechanism is connected protrudes a prescribed length in a
direction orthogonal to the end part on one side, and the hinge
mechanism is attached between the protruding corners of the pair of
device cases; the hinge cover is composed of a pair of box-shaped
cover members having a cross-section that is substantially
half-oval shaped in a direction orthogonal to the end part on one
side; the cover members constituting the pair are disposed facing
each other so as to sandwich and thereby cover the hinge mechanism
positioned between the protruding corners of the pair of device
cases; and fixing means is provided for fixing the pair of cover
members with respect to each other in an area adjacent to the end
part on one side of at least one of the pair of device cases when
the cover members are disposed facing each other.
The abovementioned foldable device is also characterized in that
the fixing means comprises a locking screw fastening opening having
a screw hole, and the pair of cover members is fixed by screwing of
a locking screw so as to communicate the screw hole of the locking
screw fastening opening of the pair of cover members.
The abovementioned foldable device is also characterized in that
the fixing means is provided to an area adjacent to the end part on
one side of one of the pair of device cases, and a hook-shaped
locking part is provided to an area adjacent to the end part on one
side of another of the pair of device cases.
The abovementioned foldable device is also characterized in that a
length of a portion positioned between the corners of the pair of
cover members is a prescribed length shorter than a length between
the corners of the pair of device cases.
The abovementioned foldable device is also characterized in that
the hinge mechanism has a first rotation shaft provided between the
corners of one of the device cases, and a second rotation shaft
provided between the corners of another of the device cases; and a
set of two notches that surround first and second rotation shafts
of the hinge mechanism is provided to each area adjacent to an area
in which the fixing means of the pair of cover members are
provided.
The abovementioned foldable device is also characterized in that
the pair of device cases comprises plate-shaped bodies having a
prescribed thickness, and a control board or the like inside the
device cases; the hinge mechanism has first and second rotation
shafts; the first and second rotation shafts are disposed parallel
and adjacent to a side wall of an end part on one side of the pair
of device cases that is connected by the hinge mechanism; the
rotation shafts are linked together so that a rotation angle of the
first rotation shaft and the second rotation shaft is always
rotated at the same angle in an opposite direction; and the hinge
cover has substantially the same thickness or slightly less
thickness than the pair of device cases in a state of covering the
hinge mechanism.
The abovementioned foldable device is also characterized in that
the hinge mechanism is composed of a metal rigid body.
The abovementioned foldable device is also characterized in that
the pair of device cases and the hinge cover are formed from a
resin material.
The abovementioned foldable device is also characterized in that
the hinge mechanism comprises a first frame provided with a joining
piece composed of a plate-shaped body having a prescribed length
that is attached to one of the device cases, and first and second
arm pieces that stand in the same direction from both end parts of
the joining piece, and in which joining parts are formed at distal
end parts of the first and second arm pieces; a second frame
provided with a joining piece composed of a plate-shaped body
having a prescribed length that is attached to another of the
device cases, and third and fourth arm pieces that stand in the
same direction from both end parts of the joining piece, and in
which joining parts are formed at distal end parts of the third and
fourth arm pieces; and a third frame provided with a joining piece
composed of a plate-shaped body having a prescribed length, and
first and second connecting pieces that stand in one direction from
both end parts of the joining piece, and are branched to the left
and right, and that have first through fourth joining parts
connected to the first through fourth arm pieces at the branched
distal end parts; wherein the joining parts formed in the first
through fourth arm pieces, and the first through fourth joining
parts are connected so as to be able to rotate; first through
fourth connecting parts are formed, and a drive mechanism for
rotating/retaining the first and second frames in a prescribed
position is provided to at least one of the first through fourth
connecting parts; and a connection is formed by a linking mechanism
between at least one combination of connecting parts of the first
or second connecting part and the third or fourth connecting part,
and when the first frame is rotated a prescribed angle in one
direction in relation to the third frame about the first and second
connecting parts as an axis, the linking mechanism links the
rotation so that the second frame rotates the same angle as the
first frame in the opposite direction with respect to the third
frame about the third and fourth connecting parts as an axis.
The abovementioned foldable device is also characterized in that
fixing means for fixing at least one of the pair of cover members
is provided to a joining piece of the third frame.
The abovementioned foldable device is also characterized in that
the drive mechanism is a cam mechanism composed of a pair of cam
ends and a spring body for pushing the cam ends, wherein the
linking mechanism is a gear mechanism composed of gears fixed to
each of the first or second arm piece and the third or fourth arm
piece, and an even number of free gears attached between the
gears.
The abovementioned foldable device is also characterized in that
the drive mechanism is a cam mechanism composed of a pair of cam
ends and a spring body for pushing the cam ends, wherein the
linking mechanism is a link mechanism composed of an actuation bar
in which a center part of the actuation bar is fixed so as to be
able to rotate between the first or second connecting part and the
third or fourth connecting part, and a pair of cam bridge ends
fixed to a rotation shaft of the first or second arm piece and the
third or fourth arm piece that fix one end part and the other end
part of the actuation bar in a position separated a prescribed
distance from the rotation shaft.
Effect of the Invention
Such excellent effects as those described below are obtained
through the configuration of the present invention described above.
Specifically, according to the foldable device of the present
invention, since the hinge mechanism is covered by a hinge cover
composed of a pair of cover members, and a fixing means for the
pair of hinge covers is provided in an area adjacent to the end
part on one side of at least one of the pair of device cases, the
fixing means cannot be seen from the outside even when the device
cases are opened and dosed. Since the hinge mechanism has a
structure in which the hinge mechanism is covered by such a hinge
cover, there is no need for the hinge cover to have mechanical
strength. Therefore, since the same resin material or the like can
be used to form the pair of device cases, for example, the design
of the foldable device can be enhanced.
According to a preferred embodiment of the foldable device,
stronger fixing is possible through the use of a screw as the
fixing means, but since the screw is disposed in a position in
which the screw is invisible from the outside, there is no risk of
compromising the design.
According to a preferred embodiment of the foldable device, the
fixing means is provided to an area adjacent to the end part on one
side of one of the device cases, and a hook-shaped locking part is
provided to an area adjacent to the other device case, whereby the
area to which the locking part is provided is also essentially
fixed through the fixing of a single fixing means, and the cover
members can therefore be fixed together more strongly.
According to a preferred embodiment of the foldable device, the
portion of the cover members positioned between both corners is
formed so as to have a slightly shorter length than the space
between both corners, whereby a prescribed gap is formed between
both corners in the state in which the pair of cover members is
attached, and the hinge cover and both corners of the device cases
can thereby be prevented from rubbing together and creating a
creaking sound or the like during opening and closing.
According to a preferred embodiment of the foldable device, a notch
is provided so as to surround the rotating shaft in the area
adjacent to the area in which the fixing means is provided, whereby
dust and the like are prevented from easily penetrating into the
hinge mechanism, and the hinge mechanism can be protected.
According to a preferred embodiment of the foldable device, the
hinge mechanism is provided with two rotation shafts, and the two
rotation shafts are linked so as to rotate at the same angle in
opposite directions. The hinge cover has the same thickness or a
slightly smaller thickness than the pair of device cases, whereby
the pair of device cases and the hinge cover form a continuous
surface that curves in steps, and a smooth curve as viewed from the
side is therefore created, and the design is enhanced. When the
foldable device is in the opened state, the hinge cover does not
protrude from the surface or impede operation of the keys. Through
this configuration, the keys have high operability, and the
operating keys can be disposed in the vicinity of the hinge
mechanism part. The entire device case can therefore be effectively
utilized. Furthermore, since both rotation shafts always rotate to
the same angle at the same time, there is no switching of the
rotation shafts, and the rotation operation is stable and
smooth.
According to a preferred embodiment of the foldable device, the
hinge mechanism is composed of a metal rigid body, whereby the
mechanical strength of the connecting parts of the pair of device
cases can be increased.
According to a preferred embodiment of the foldable device, the
pair of device cases and the hinge cover are formed from the same
resin material, for example, whereby uniformity can be provided to
the foldable device as a whole. The design can therefore be
enhanced.
According to a preferred embodiment of the foldable device, the
rotation shafts of the hinge mechanism have a structure composed of
two shafts and first through third frames, whereby the second frame
rotates in the same manner in the opposite direction based on the
third frame in conjunction with the rotation of the first frame in
one direction based on the third frame, for example, and the device
cases therefore rotate smoothly. The rotation of the first frame
and the rotation of the second frame are coupled. Therefore,
although misalignment in the positioning of the device cases
occurred in the conventional technique when the two shafts were
independent in the folded state of the foldable device, such
misalignment does not occur in the present invention. Specifically,
when the hinge mechanism is applied to a folding mobile telephone,
for example, there is no misalignment of the upper and lower
housings of the mobile telephone, and a sense of instability is not
imparted to the user.
According to a preferred embodiment of the foldable device, a cover
member is fixed to the joining piece of the third frame, whereby
the hinge cover is stably fixed with respect to the hinge
mechanism, and the gaps between both corners of the device cases
can be stably maintained.
According to a preferred embodiment of the foldable device, the
drive mechanism is composed of a cam mechanism, and the linking
mechanism is a gear mechanism or a link mechanism, whereby a
suitable snap action is obtained in the foldable device, a
rotational urging force or the like is not used in the coordination
of the pair of device cases. A linking mechanism can therefore be
provided that can withstand multiple uses, and whereby a stable and
smooth rotating action can be obtained.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view showing the folding mobile telephone
according to an example of the present invention;
FIG. 2 is a perspective view showing a state in which the housing
and case are removed from the mobile telephone of FIG. 1 so that
the link mechanism and other internal mechanisms are visible;
FIG. 3 is a perspective view from the back surface in FIG. 2;
FIG. 4 is an exploded perspective view showing the components of
the hinge mechanism;
FIG. 5 is an exploded perspective view from a different direction
than FIG. 4;
FIG. 6 is a perspective view showing a case in which the hinge
mechanism is closed when the hinge mechanism shown in FIGS. 4 and 5
is in the assembled state;
FIG. 7 is a perspective view showing a case in which the hinge
mechanism is between opening and closing when the hinge mechanism
shown in FIGS. 4 and 5 is in the assembled state;
FIG. 8 is a perspective view showing a case in which the hinge
mechanism is open when the hinge mechanism shown in FIGS. 4 and 5
is in the assembled state;
FIGS. 9A and 9B show the hinge cover for covering the hinge
mechanism, wherein FIG. 9A is an exploded perspective view, and
FIG. 9B is an assembled perspective view;
FIGS. 10A and 10B show the relationship between the hinge mechanism
and the folded state of the transmitter and receiver cases, wherein
FIG. 10A is a side sectional view showing a state in which both
cases are folded in a state in which the transmitter and receiver
cases of FIG. 1 are cut along line A-A, and FIG. 10B is an enlarged
side sectional view showing the hinge mechanism in the state shown
in FIG. 10A;
FIGS. 11A and 11B show a state in which the transmitter and
receiver cases of FIG. 10 are opened to 80.degree., wherein FIG.
11A is a side sectional view, and FIG. 11B is an enlarged side
sectional view showing the hinge mechanism in the state shown in
FIG. 11A;
FIGS. 12A and 12B show a state in which the transmitter and
receiver cases of FIG. 10 are opened to 160.degree., wherein FIG.
12A is a side sectional view, and FIG. 12B is an enlarged side
sectional view showing the hinge mechanism in the state shown in
FIG. 12A;
FIG. 13 is a side view from the B direction in FIG. 10A;
FIGS. 14A and 14B show the conventional folding mobile telephone,
wherein FIG. 14A is a perspective view, and FIG. 14B is a partial
enlarged perspective view showing the hinge mechanism;
FIG. 15 is an exploded perspective view showing the mobile
telephone according to the conventional technique; and
FIGS. 16A, 16B and 16C show the assembled state of the mobile
telephone of FIG. 15, wherein FIG. 16A is a side view showing a
state in which the mobile telephone cases are folded, FIG. 16B is
an enlarged sectional view showing the portion of the mobile
telephone to which the hinge mechanism is provided, and FIG. 16C is
a partial enlarged sectional view along line X-X of FIG. 16B.
KEY TO SYMBOLS
1 mobile telephone (foldable device) 2 transmitter case 6 FPC (lead
line) C hinge cover 7, 8 cover members 7a, 8a locking parts 7b, 8b
locking screw fastening holes 7c, 8c notches 9 locking screw 9a, 9b
passage holes 9c screw 10 receiver case 20 hinge mechanism 21 first
frame 22 first arm piece 24 second arm piece 26 joining piece 26a,
26b attachment hole 30 connecting member (third frame) 31 joining
piece 32 first connecting piece 33 second connecting piece 34 first
joining part 34b cam 35 second joining part 35b locking protrusion
36 third joining part 36b cam 37 fourth joining part 37b locking
protrusion 41 second frame 42 third arm piece 44 fourth arm piece
46 joining piece 46a, 46b U-shaped groove 50 drive mechanism 51
cylindrical cap 54 spring body pushing part 55 cam plate 55b cam 60
link mechanism 31 actuation bar 63 restricting plate 65 cam bridge
piece 65a protruding rod 67 actuation stick 70 stopper mechanism 71
stopper member 71a, 71b locking tabs 101 first connecting part 102
second connecting part 103 third connecting part 104 fourth
connecting part
BEST MODE FOR CARRYING OUT THE INVENTION
Preferred embodiments of the present invention will be described
hereinafter with reference to the drawings. However, the
embodiments described below are merely examples of the foldable
device given as specific examples of the technical concept of the
present invention, and are not intended to limit the present
invention to this foldable device. The present invention can also
be applied in equivalent fashion to embodiments other than those
included in the claims. In the example described hereinafter, the
present invention is applied to a folding mobile telephone as the
foldable device, but the present invention is not limited to such a
mobile telephone, and may also be applied to notebook PCs,
electronic dictionaries, and various other types of devices that
are provided with a folding mechanism.
Example 1
FIG. 1 is a perspective view showing the folding mobile telephone
according to an example of the present invention; FIG. 2 is a
perspective view showing a state in which the housing and case are
removed from the mobile telephone of FIG. 1 so that the link
mechanism and other internal mechanisms are visible; FIG. 3 is a
perspective view from the back surface in FIG. 2; FIG. 4 is an
exploded perspective view showing the components of the hinge
mechanism; and FIG. 5 is an exploded perspective view from a
different direction than FIG. 4.
As shown in FIGS. 1 through 3, the folding mobile telephone 1 is
composed of a transmitter case 2 that accommodates a wireless
transceiver circuit, various types of operating keys, a microphone,
and other components; a receiver case 10 that accommodates a
display unit, a receiver, or the like; and a hinge mechanism 20 for
pivotally connecting the transmitter and receiver cases 2, 10. In
FIG. 1, the hinge mechanism 20 is covered by a hinge cover C
composed of a pair of cover members 7, 8. The hinge cover C and the
transmitter and receiver cases 2, 10 are preferably formed from the
same resin material so that uniformity can be provided to the
folding mobile telephone 1 as a whole.
The transmitter case 2 has a narrow long box-shaped back surface
housing 2a in which a control circuit board 3 and other components
are housed inside and in which a speaker opening, a battery
attachment part, and the like are formed in the bottom part; a
control circuit board 3 provided with a microphone, a speaker, and
the like housed in the back surface housing 2a; various types of
operating keys 5a through 5c; and a surface housing 2b that covers
the open part of the back surface housing 2a and has a plurality of
holes through which the various types of operating keys 5a through
5c are exposed. The control circuit board 3, a switchboard for the
various types of operating keys, and other components are housed in
the back surface housing 2a, and the open part is covered by the
surface housing 2b.
A communication control circuit for controlling the communication
function, a network control circuit for controlling network
connections and the like, and control circuits for controlling
other functions are mounted in the control circuit board 3, and the
control circuits are controlled by an internally housed CPU. These
control circuits are publicly known, and therefore will not be
described in detail. The switchboard, an operating sheet member,
the control circuit board, and the like are fixed to a support
frame 4, and an end part on one side of the support frame 4 is
fixed to the second frame 41 of the hinge mechanism 20. A
switchboard 5 is provided with the plurality of operating keys 5a
through 5c.
The receiver case 10 has an open part 10b' in the surface thereof,
and is provided with a surface housing 10a; a display panel 11
composed of a liquid crystal display device or the like; a receiver
12 and other parts; and a surface housing 10b that has a display
window for exposing the display screen of the display panel 11 and
covers the open part of the back surface housing 10a. A receiver
12, a panel control board 14 for controlling the image displayed in
the display panel 11, and other components are housed inside the
back surface housing 10a. As shown in FIG. 2, the display panel 11,
the panel control board 14, and other components are fixed to a
support frame 13, and an end part on one side of the support frame
13 is fixed to the first frame 21 of the hinge mechanism 20.
The control circuit boards 3, 14 housed in the transmitter case 2
and the receiver case 10 are connected by flexible lead wires,
i.e., a flexible printed wiring board (hereinafter referred to as
an FPC) 6, as shown in FIGS. 2 and 3. The FPC 6 is composed of a
band-shaped body having a narrow width and a prescribed length in
which extremely fine wires are formed inside an insulating film,
and the center part thereof is curved in a substantial horseshoe
shape. The FPC 6 passes from the control circuit board 3 through
one corner 15b in which the hinge mechanism 20 of the transmitter
case 2 is connected, and the substantially horseshoe-shaped curved
portion is disposed inside the hinge mechanism 20, whereby the FPC
6 is connected through the hinge mechanism 20 to the control
circuit board 14 via one corner 16b of the receiver case 10.
As shown in FIGS. 4 and 5, the hinge mechanism 20 is composed of a
pair of first and second frames 21, 41 that are attached to the
support frames 4, 13 housed in the transmitter and receiver cases
2, 10; a connecting member 30 as a third frame for connecting the
first and second frames 21, 41; first and second drive mechanisms
50, 50 for restricting/retaining the driving of the first and
second frames 21, 41 when the first and second frames 21, 41
connected by the connecting member 30 are each rotated from the
folded position to a prescribed angle; a link mechanism 60 for
linking the first and second frames 21, 41 and coordinating the
driving of both frames; and stopper mechanisms 70, 70 for
maintaining the open state and the closed state during opening and
closing of the transmitter case 2 and the receiver case 10.
The components constituting the first and second frames 21, 41, the
connecting member 30, the first and second drive mechanisms 50, 50,
the link mechanism 60, and the stopper mechanisms 70, 70 are almost
all composed of metal rigid bodies, and are formed by stamping out
metal panels and pressing curves into the panels. Stainless steel
spring material (e.g., SUS304CSP-1/2H) having high strength, high
rigidity, and high toughness is preferred as the metal material.
The plate thickness of the first and second frames 21, 41 is 1.5
mm, for example, and the plate thickness of the connecting member
30 is 1.2 mm, for example. Forming each component from a metal
material in this manner enables the hinge mechanism to have high
mechanical strength in comparison to a hinge mechanism that is
manufactured from the conventional resin material, and the size of
the components can therefore be reduced. The entire hinge mechanism
20 is also formed by a metal rigid body, whereby the support frames
4, 13 are electrically connected, and the reception surface area of
an antenna provided to any of the support frames 4, 13 can
therefore be increased, and the performance of the antenna can be
enhanced.
The first and second frames 21, 41 are housed without providing any
protruding parts inside concave parts that are formed in the
connecting location of the folded transmitter and receiver cases 2,
10.
As shown in FIGS. 4 and 5, the first frame 21 is composed of a
joining piece 26 having a prescribed length, and a pair of first
and second arm pieces 22, 24 having a prescribed length that are
folded at substantially right angles in the same direction from
both ends of the joining piece 26. The first frame 21 is attached
to the support frame 13 of the receiver case 10, and has an overall
horseshoe shape as viewed in a plane.
The length of the joining piece 26 is shorter than the width of the
receiver case 10; joining parts 22a, 24a are formed at the distal
end parts in the first and second arm pieces 22, 24; and U-shaped
grooves 23c, 25c for inserting an FPC, lead wires, or the like are
formed in the arm parts of the first and second arm pieces 22,
24.
The joining part 22a of the first arm piece 22 is a ring-shaped
attachment ring having an opening 22b large enough to enable
insertion of a cylindrical cap 51. A groove 22c into which a bridge
end 53 is inserted is formed in a flange end 52 of the cylindrical
cap 51 on the external periphery of the joining part 22a.
The joining part 24a of the second arm piece 24 is composed of a
plate-shaped body having a prescribed size, a non-circular
attachment hole 24b for attaching a first attachment shaft 72 of a
stopper member 71 is formed in the plate-shaped body, and a pair of
protrusions 25a, 25b for fixing the stopper member 71 in position
is formed in one surface (the surface facing the first arm piece
22) of the plate-shaped body.
The height (height from the plate-shaped body surface) of the
protrusions 25a, 25b is shorter than the thickness of the stopper
member 71. Specifically, the protrusions 25a, 25b are formed at the
rear, and are provided on the external peripheral edge of the
second arm piece 24 on an imaginary line in a fan shape that is
opened a prescribed angle with the attachment hole 24b at the
center. The protrusions 25a, 25b are formed by stamping from the
other surface of the second arm piece 24.
The joining piece 26 is in a belt shape, and attachment holes 26a,
26b attached to the support frame 13 are formed near both end parts
thereof.
The second frame 41 has substantially the same shape as the first
frame 21; is composed of a joining piece 46 having a prescribed
length, and a pair of third and fourth arm pieces 42, 44 having a
prescribed length that are folded at substantially right angles in
the same direction from both ends of the joining piece 46; and is
attached to the support frame 4 of the transmitter case 2.
The length of the joining piece 46 is shorter than the width of the
transmitter case 2; joining parts 42a, 44a are formed at the distal
end parts in the third and fourth arm pieces 42, 44; and U-shaped
grooves 43c, 45c for inserting an FPC, lead wires, or the like are
formed in the arm parts of the third and fourth arm pieces 42,
44.
The joining part 42a of the third arm piece 42 is a ring-shaped
attachment ring having an opening 42b large enough to enable
insertion of a cylindrical cap 51. A groove 42c into which a bridge
end 53 is inserted is formed in a flange end 52 of the cylindrical
cap 51 on the external periphery of the joining part 42a.
The joining part 44a of the fourth arm piece 44 is composed of a
plate-shaped body having a prescribed size, and a non-circular
attachment hole 44b for attaching the stopper member 71 is formed
in the plate-shaped body, and a pair of protrusions 45a, 45b for
fixing the stopper member 71 in position is formed in one surface
(the surface facing the third arm piece 42) of the plate-shaped
body.
The height of the protrusions 45a, 45b is the same as that of the
protrusions 25a, 25b of the first frame. The protrusions 45a, 45b
are formed at the rear, and are provided on the external peripheral
edge of the fourth arm piece 44 on an imaginary line in a fan shape
that is opened a prescribed angle with the attachment hole 44b at
the center. The protrusions 45a, 45b are formed by stamping from
the other surface of the fourth arm piece 44.
The joining piece 46 is in a belt shape, and U-shaped grooves 46a,
46b for attachment to the support frame 4 are formed near both end
parts thereof.
As shown in FIGS. 4 and 5, the connecting member 30 has a joining
piece 31 having a shorter length than the joining piece 26 of the
first frame 21, and first and second connecting pieces 32, 33 that
are folded at substantially right angles in the same direction from
both ends of the joining piece 31, and the first and second
connecting pieces 32, 33 and the joining piece 31 are integrally
joined. The first and second connecting pieces 32, 33 are composed
of substantially oblong elliptical plate-shaped bodies that are
branched to the left and right, a portion of the external
peripheral edge of the center part in the longitudinal direction is
joined to the end part of the joining piece 31, and the left and
right of the joining part as the center form the first and third
joining parts 34, 36 and the second and fourth joining parts 35,
37.
A fixing hole 38 for attaching the actuation bar 61 of the link
mechanism 60 described hereinafter is formed in the substantial
center of the first connecting piece 32. Attachment holes 34a, 36a
through which an actuation stick 67 is inserted are formed in the
first and third joining parts 34, 36, and a plurality of cams 34b,
36b are integrally formed by pressing or the like in the external
surface, i.e., the surface that faces the internal surface of the
first and third arm pieces 22, 42 when assembled. The cams 34b, 36b
are formed in radial fashion about the attachment holes 34a,
36a.
The second connecting piece 33 is provided with second and fourth
joining parts 35, 37, and attachment holes 35a, 37a in which second
attachment shafts 73, 73 provided to the stopper members 71, 71 are
mounted, and locking protrusions 35b, 37b provided to the external
edge parts of the second and fourth joining parts 35, 37 for
limiting the rotation of the stopper members 71, 71 to a prescribed
angle in the state in which the stoppers members 71, 71 are mounted
are each formed in the second connecting piece 33. Consequently,
when the stopper members 71, 71 are rotated a prescribed angle,
locking tabs 71a, 71b collide with the locking protrusions 35b,
37b, and the rotation is limited. This rotation limiting limits the
rotation of the second and fourth arm pieces 24, 44, i.e., the
rotation of the first and second frames 21, 41.
Specifically, since the stopper members 71, 71 are fixed so as to
be prevented from rotating in the attachment holes 24b, 44b of the
second and fourth arm pieces 24, 44, and the protrusions 25a, 25b,
45a, 45b, when the second and fourth arm pieces 24, 44 are rotated,
the stopper members 71, 71 also rotate in conjunction with this
rotation, and when the stopper members 71, 71 have rotated to a
prescribed angle, the locking tabs 71a, 71b of the stopper members
71, 71 collide with the locking protrusions 35b, 37b, and the
rotation is limited.
The height of the locking protrusions 35b, 37b is lower than the
thickness of the stopper member 71 described hereinafter, and the
locking protrusions 35b, 37b are formed at the bottom parts of the
second and fourth joining parts 35, 37, respectively. The length
obtained by adding the heights of both protrusions is slightly
shorter than the thickness of the stopper member 71 so that the
protrusions 25a, 25b, 45a, 45b provided to the second and fourth
arm pieces 24, 44, and the locking protrusions 35b, 37b provided to
the second and fourth joining parts 35, 37 do not touch each
other.
The stopper mechanism 70 will first be described hereinafter.
The stopper mechanism 70 is composed of the pair of stopper members
71, 71 fixed to the first and second frames 21, 41, and the locking
protrusions 35b, 37b that come into contact with and limit the
rotation of the stopper members 71, 71 in conjunction with the
rotation of the first and second frames 21, 41.
Since the stopper members 71, 71 both have the same structure, the
stopper member 71 attached to the second arm piece 24 will be
described hereinafter. However, the stopper member 71 attached to
the second arm piece 24, and the stopper member 71 attached to the
fourth arm piece 44 are disposed so as to have left-right symmetry
about the connecting member 30.
The stopper member 71 has a substantially circular shape in which
the locking tabs 71a, 71b protrude in the direction of the normal
lines from two locations of the external peripheral edge of a
plate-shaped body having a prescribed thickness, and is
substantially crescent shaped in plan view. The stopper member 71
has first and second attachment shafts 72, 73 in the substantial
center of the back surface thereof, and the crescent-shaped distal
end part forms the locking tabs 71a, 71b. The locking tabs 71a, 71b
are separated a prescribed angle .theta. (not shown) about the
first attachment shaft 72. The first attachment shaft 72 is formed
in a non-circular shape so as to be fit into the attachment hole
24b of the second arm piece 24, and stops rotation fitting into the
attachment hole 24b. The second attachment shaft 73 has a girth
that allows insertion into the attachment hole 35a of the second
joining part 35, and is slightly longer than the thickness of the
second joining part 35. The distal end part of the second
attachment shaft 73 inserted in the attachment hole 35a is formed
so that the second attachment shaft 73 is fixed so as to be able to
rotate in the attachment hole 35a. The angle .theta. formed by the
locking tabs 71a, 71b is the angle obtained by equally dividing the
desired maximum rotation angle when the locking tabs 71a, 71b are
installed in the mobile telephone 1, and adding the extension angle
in the circumferential direction of the locking protrusions 35b,
37b to the angle, for example.
The stopper member 71 is fabricated from a metal material,
particularly stainless steel having high mechanical strength. When
the stopper member 71 is fabricated from such a metal member, the
locking tabs 71a, 71b are locked by the locking protrusions 35b,
37b even when an excessive force is applied to one of the first and
second frames 21, 41, and breakage therefore does not easily
occur.
Through holes (not shown) through which the first and second
attachment shafts 72, 73 also pass may be formed in the shaft
center parts of the stopper members 71, 71, and a coaxial cable for
electrically connecting the transmitter and receiver cases 2, 10 is
inserted through the through holes to form a connection between the
substrates.
The drive mechanism 50 will next be described.
Drive mechanisms 50, 50 are provided to the joining part 22a of the
first arm piece 22 of the first frame 21, and to the joining part
42a of the third arm piece 42 of the second frame 41. The drive
mechanisms 50, 50 are provided with a cam mechanism for
restricting/retaining the first and second frames 21, 41 in a
prescribed position, and a spring body for driving the cam
mechanism; and the frames are intermittently moved in accordance
with the rotation of the first and second frames 21, 41. Since the
drive mechanisms provided to the first arm piece 22 and the third
arm piece 42 have the same configuration, the same reference
numerals are used, and only the drive mechanism 50 attached to the
first arm piece 22 will be described hereinafter.
The cam mechanism is composed of cams 34b provided to the mounting
surface 34, and a disk-shaped cam plate 55 that has a cam 55b on
one surface for meshing with the cams 34b. A spring body pushing
part 54 pushed by a spring body (not shown) in which one end
thereof is provided inside the cylindrical cap 51 is provided to
the cam plate 55, and the other end is integrally fixed to a
rod-shaped actuation stick 67 that is connected to the link
mechanism 60. The spring body pushing part 54 of the cam plate 55
has a prescribed thickness and a diameter substantially the same as
the diameter of the open part of the cylindrical cap 51, and a
plurality of cams 55b is formed in radial fashion from the
actuation stick 67 on the internal surface of the spring body
pushing part 54, i.e., the surface that faces one surface of the
first joining part 34. The cam plate 55 is provided with concave
parts 55a between the cams 55b so as to mesh with the cams 34b of
the first joining part 34. In the same manner, concave parts 34c
are provided between the plurality of cams 34b provided to the
external surface of the first joining part 34. The cylindrical cap
51 is fixed inside the attachment hole 22b of the joining part 22a
by the bridge piece 53, and the spring pushing part 54 of the cam
plate 55 is fixed to the cylindrical cap 51. The cam plate 55
therefore rotates in conjunction with the rotation of the first
frame 21. The rear end parts of the cylindrical caps 51 protrude
from the first and third arm pieces 22, 42, but the rear end parts
are housed in the other corners 15a, 16a of the transmitter and
receiver cases 2, 10 during assembly.
The cams 34b, 55b are preferably provided in accordance with the
angle when the mobile telephone 1 is in the open state. For
example, when the open state of the mobile telephone 1 is
160.degree., the transmitter and receiver cases 2, 10 are fixed at
the moment the cams mesh when the intervals between the cams are
set to 160.degree. or at every 80.degree., the transmitter and
receiver cases 2, 10 are stable in the open state, the closed
state, and in between the open state and the closed state.
Through this configuration, when the first and second frames 21, 41
are rotated, the cam plate 55 of the drive mechanism 50 rotates,
and the cams 55b provided to the cam plate 55 move against the
urging force of the spring body so as to run over the meshed cams
34b, 36b of the first and third joining parts 34, 36. Suitable
resistance is thereby created when the cams are not meshed
together, and a snap action is created during rotation.
The link mechanism 60 will next be described.
The link mechanism 60 is provided with a pair of cam bridge pieces
65 provided to the first and third arm pieces 22, 42, that have a
protruding rod 65a on one surface thereof and rotate in coordinated
fashion with the rotation of the first and third arm pieces 22, 42;
a restricting plate 63 fixed to the first connecting piece 32 of
the connecting member 30; an actuation bar 61 for linking the
rotation of the first and third arm pieces 22, 42, composed of an
elongated rod-shaped body fixed to the connecting member 30 so as
to be able to rotate by a shaft rod 61a provided to the center
part, in which both end parts of the actuation bar 61 are fixed to
the protruding rod 65a that is passed through restricting holes
63a, 63b provided to the restricting plate 63; and when any one of
the drive mechanisms 50, 50 is driven, the other drive mechanism is
operated in coordinated fashion.
The cam bridge pieces 65 are fixed to the first and third arm
pieces 22, 42 by fixing members 68 provided to the distal end parts
of the actuation stick 67, and are coordinated with the drive
mechanisms 50, 50 provided to both arm pieces. Small protrusions 69
that are locked in locking holes 64a, 64b of the restricting plate
63 are provided to the distal end parts of the fixing member 68.
The cam bridge pieces 65 are substantially half-moon shaped,
protruding rods 65a for engaging with the restricting holes 63a,
63b of the restricting plate 63 are formed in positions at a
prescribed distance from the rotational axis of the internal
surfaces of the cam bridge pieces 65, and the protruding rods 65a
slide in an arc in accordance with the rotation of the cam bridge
pieces 65.
The restricting plate 63 is composed of a substantially elliptical
plate-shaped body having substantially the same length and width as
the first connecting piece 32, and is provided with locking holes
64a, 64b into which the small protrusions 69 provided to the distal
end part of the fixing member 68 are locked at both end parts in
the longitudinal direction of the disk-shaped body, and restricting
holes 63a, 63b into which the protruding rods 65a are inserted,
that are composed of narrow groove openings formed in curved
fashion through a prescribed angle about the locking holes. The
protruding rods 65a inserted in the restricting holes 63a, 63b can
slide in the holes, and the movement thereof is restricted to a
prescribed position.
The actuation bar 61 is composed of a rod-shaped body having
substantially the same length as the restricting plate 63.
Elliptical holes 62a, 62b provided with a prescribed length of play
in the longitudinal direction are provided to both end parts of the
actuation bar 61, and the protruding rods 65a of the cam bridge
pieces 65 are inserted in the holes 62a, 62b.
In the link mechanism 60 configured as described above, when the
hinge mechanism 20 is moved by rotating the first frame 21 from the
open state to the closed state, the cam bridge pieces 65 connected
to the first arm piece 22 rotate in conjunction with the rotation
of the rotated first frame 21, whereby the protruding rods 65a of
the cam bridge pieces 65 move within the restricting holes 63a, 63b
in the counterclockwise direction as viewed from the right. In
conjunction with this rotation, a force in the counterclockwise
direction is also applied to the hole 62a on an end on one side of
the actuation bar 61, and the actuation bar 61 rotates in the
clockwise direction about the shaft rod 61a. A force in the
clockwise direction is then applied to the protruding rods 65a of
the cam bridge pieces 65 connected to the third arm piece 42, which
are connected to hole 62b on an end on the other side of the
actuation bar 61, whereby the cam bridge pieces 65 move in the
clockwise direction, and the third arm piece 42 rotates clockwise
in the same manner in conjunction with this movement. The first
frame 21 and the second frame 41 thereby rotate in opposite
directions from each other. Since it is apparent that the same
operation also occurs during movement from the closed state to the
open state, this operation will not be described.
Assembly of the hinge mechanism 20 will next be described with
reference to FIGS. 4 and 5.
The stopper members 71, 71 are first mounted to the second
connecting piece 33 of the connecting member 30. In the mounting of
the stopper members 71, the second attachment shafts 73 of the
stopper members 71 are inserted in the attachment holes 35a, 37a
provided to the first second and fourth joining parts 35, 37 of the
second connecting piece 33, and lugs are formed at the tips of the
shafts so that the shafts do not come out of the attachment holes
35a, 37a. FIGS. 4 and 5 show a state in which the lugs are already
formed.
The cylindrical cap 51 is inserted from the inside of the
attachment holes 22b, 42b of the first and third arm pieces 22, 42,
and the flange end 52 of the cylindrical cap 51 is inserted and
positioned in the grooves 22c, 42c of the first and third arm
pieces 22, 42. A coiled spring body (not shown) is then inserted
into the cylindrical cap 51. The spring body pushing part 54 of the
cam plate 55 is inserted/fixed in the cylindrical cap 51, and the
connecting member 30 and the first and second frames 21, 41 are
then attached. In this attachment, the cam plate 55 pressed by the
spring body is pushed against the spring body, and in this state,
the first through fourth joining parts 34 through 37 of the
connecting member 30 are positioned between the first and third arm
pieces 22, 42 and the second and fourth arm pieces 24, 44, the
first attachment shafts 72, 72 of the stopper members 71, 71
mounted to the second and fourth joining parts 35, 37 of the second
connecting piece 33 are inserted into the attachment holes 24a, 44a
of the second and fourth arm pieces 24, 44 and attached so as to be
prevented from rotating, and the locking tabs 71a, 71b of the
stopper members 71, 71 are brought into contact with and fixed to
the protrusions 25a, 25b and 45a, 45b.
The actuation stick 67 is inserted through the attachment holes
34a, 36a and the center part of the cam plate 55 so as to reach the
bottom part of the internal surface of the cylindrical cap 51, and
the cams 34b, 36b of the first and third joining parts 34, 36 are
meshed with the cams 55b of the cam plate 55. The cam bridge pieces
65 are then mounted to the actuation stick 67. In this mounting,
the actuation stick 67 is inserted through the cam bridge pieces
65, the fixing member 68 is attached to the distal end part of the
actuation stick 67, and the cam bridge pieces 65 are fixed to the
fixing member 68 so as to be prevented from rotating. The shaft rod
61a of the actuation bar 61 is inserted into the fixing hole 38 via
a passage hole 64c of the restricting plate 63 so as to be able to
rotate, and is then inserted to the small protrusion 69 at the
distal end part of the fixing member 68 through the locking holes
64a, 64b of the restricting plate 63. Furthermore, the protruding
rods 65a of the cam bridge pieces 65 are inserted through the holes
63a, 63b of the restricting plate 63, and the holes 62a, 62b formed
at both end parts of the actuation bar 61, and lugs are formed at
the distal ends of the protruding rods.
FIGS. 6 through 8 show the assembled state of the hinge mechanism
shown in FIGS. 4 and 5. FIG. 6 is a perspective view showing a case
in which the hinge mechanism is closed; FIG. 7 is a perspective
view showing a case in which the hinge mechanism is between opening
and closing; and FIG. 8 is a perspective view showing a case in
which the hinge mechanism is open.
In the assembled hinge mechanism 20 as shown in FIGS. 6 through 8,
the connecting member 30 and the first and second frames 21, 41 are
integrally formed by a first connecting part 101 in which the first
arm piece 22 and the first joining part 34 are connected, a second
connecting part 102 in which the second arm piece 24 and the second
joining part 35 are connected, a third connecting part 103 in which
the third arm piece 42 and the third joining part 36 are connected,
and a fourth connecting part 104 in which the fourth arm piece 44
and the fourth joining part 37 are connected. The drive mechanism
50 and the link mechanism 60 are provided to the first and third
connecting parts 101, 103, and the stopper mechanism 70 is provided
to the second and fourth connecting parts 102, 104.
FIG. 9 is a diagram showing the hinge cover for covering the hinge
mechanism, wherein FIG. 9A is an exploded perspective view, and
FIG. 9B is an assembled perspective view. FIG. 10 is a diagram
showing the relationship between the hinge mechanism and the folded
state of the transmitter and receiver cases, wherein FIG. 10A is a
side sectional view showing a state in which both cases are folded
in a state in which the transmitter and receiver cases of FIG. 1
are cut along line A-A, and FIG. 10B is an enlarged side sectional
view showing the hinge mechanism in the state shown in FIG. 10A.
FIG. 11 is a diagram showing a state in which the transmitter and
receiver cases of FIG. 10 are opened to 80.degree., wherein FIG.
11A is a side sectional view, and FIG. 11B is an enlarged side
sectional view showing the hinge mechanism in the state shown in
FIG. 11A. FIG. 12 is a diagram showing a state in which the
transmitter and receiver cases of FIG. 10 are opened to
160.degree., wherein FIG. 12A is a side sectional view, and FIG.
12B is an enlarged side sectional view showing the hinge mechanism
in the state shown in FIG. 12A. The link mechanism is omitted in
FIGS. 10A, 11A, and 12A so as to make the shape of the housing in
the connecting parts easier to recognize, and the hinge mechanism
20 in FIGS. 10B, 11B, and 12B is cut at a prescribed position to
make the stopper member visible.
As shown in FIG. 9A, the hinge cover C is composed of a pair of
box-shaped cover members 7, 8 having a cross-section that is
substantially half-oval shaped in the direction orthogonal to the
rotation shaft of the hinge mechanism 20, and when the hinge cover
C is attached to the mobile telephone 1, the hinge cover C covers
the hinge mechanism 20 between the cover members from the surface
and the back surface of the mobile telephone 1. Specifically, as
shown in FIG. 9B, the cover members 7, 8 are attached in contact
with each other so that the open parts thereof face each other.
In the cover members 7, 8, hook-shaped locking parts 7a, 8a are
formed at the end parts on one side in the direction orthogonal to
the rotation shafts of the hinge mechanism 20, and locking screw
fastening holes 7b, 8b are formed at the end parts on the opposite
side. The cover members 7, 8 are attached by inserting the locking
parts 7a, 8a in the locked state thereof through the locking screw
fastening holes 7b, 8b and screwing the locking screw fastening
holes 7b, 8b together through the use of a locking screw 9. In the
state in which the hinge mechanism 20 is attached to the
transmitter and receiver cases 2, 10, the first through fourth arm
pieces 22, 24, 42, 44 of the first and second frames 21, 41 are
disposed inside the corners 15a through 16b of the transmitter and
receiver cases 2, 10. Since the hinge cover C is attached between
the corners 15a through 16b of the transmitter and receiver cases
2, 10, the substantially circular notches 7c, 8c are each provided
in accordance with the shape of the first through fourth connecting
parts 101 through 104 in the position in which the end parts on
both sides in the minor axis direction of the pair of cover members
7, 8 cover the first through fourth connecting parts 101 through
104, and the first through fourth connecting parts 101 through 104
are inserted through the passage holes 9a, 9b formed by the notches
7c, 8c.
Furthermore, a sleeve is preferably provided at the position of the
passage holes 9a, 9b of the first through fourth connecting parts
101 through 104, because there is no risk of the passage holes 9a,
9b impeding the opening and closing of the transmitter and receiver
cases 2, 10.
Furthermore, the thickness of the hinge cover C in the state in
which both cover members 7, 8 are attached is substantially the
same as or slightly less than the thickness of the transmitter and
receiver cases 2, 10. This is to prevent the hinge cover C from
protruding towards the surface of the mobile telephone 1, and this
thickness is preferably provided so that the surface position of
the hinge cover C approaches the extension line of the surface
position of the transmitter and receiver cases 2, 10. The bottom
surface of the box-shaped cover member 8 on the surface side is
also made flat, whereby the surface from the transmitter case 2 to
the hinge cover C and the receiver case 10 is a connected surface
that flexes in stepwise fashion when the mobile telephone 1 is in
the open state or an intermediate position.
The bottom surface of the cover member 7 on the back side is also
flat. This flat surface enables an image to be captured without the
use of a specialized instrument for fixing the camera when timer
shooting or the like is to be performed using the camera function
of the mobile telephone 1, by setting the mobile telephone 1 down
in the folded state using the bottom surface of the cover member 8
as the resting surface.
As shown in FIGS. 10A, 11A, and 12A, since one cover member 7 is
fixed by the screw 9 to the joining piece 31 of the connecting
member 30, the hinge cover C is stabilized with respect to the
hinge mechanism 20, and the hinge cover C no longer moves to the
left and right or other directions inside the corners 15a through
16b.
The locking screw fastening holes 7b, 8b are thus provided to the
side end parts in the longitudinal direction in the vicinity of the
transmitter case 2 or the receiver case 10, whereby the screw 9 is
not exposed from the transmitter case 2 and the receiver case 10 in
any of the folded state (see FIG. 10A) of the transmitter and
receiver cases 2, 10 and a state in which the transmitter and
receiver cases 2, 10 are opened to a prescribed angle (see FIGS.
11A and 12A). Specifically, since the screw 9 cannot be seen from
the outside, the aesthetic characteristics can be enhanced.
As shown in FIGS. 6 and 10B, the hinge mechanism 20 in the folded
state of the transmitter and receiver cases 2, 10 is in a state in
which the first and second frames 21, 41 are substantially
parallel. Specifically, among the stopper members 71, 71, the
locking tab 71a of the stopper member 71 provided to the fourth
connecting part 104 is in contact with the locking protrusion 37b
of the fourth joining part 37 of the connecting member 30, and the
locking tab 71a of the stopper member 71 provided to the second
connecting part 102 is positioned at a slight distance from the
locking protrusion 35b of the second joining part 35. Specifically,
when the mobile telephone 1 is in the closed state, only one of the
locking tabs 71a of the two stopper members 71 makes contact with
the locking protrusion 37b. This means that when the opening and
closing angle of the transmitter and receiver cases 2, 10 of the
mobile telephone 1 is 160.degree., for example, an angle slightly
(e.g., about one to three degrees, i.e., about 0.5 to 1.5.degree.
for each rotation shaft) larger than 160.degree. is set for the
opening and closing angle restricted by the stopper member 71. By
making the angle restricted by the stopper member 71 larger than
the actual opening and closing angle, since there is no restriction
by the stopper member 71 in the closed state, for example, the
transmitter case 2 and the receiver case 10 can be urged by the
drive mechanism 50 so as to push against each other. A gap can
thereby be prevented from forming between the transmitter and
receiver cases 2, 10 in the closed state. A case in which one of
the stopper members 71, 71 is in contact was described herein, but
a configuration may also be adopted in which a slight gap (0.5 to
1.5.degree., preferably 1.degree., about the rotation shaft) is
provided between both stopper members. In this case, the cases 2,
10 are supported by coming in contact with each other in the closed
state or the open state of the transmitter and receiver cases 2,
10.
When one case, e.g., the receiver case 10, is subsequently rotated
a prescribed angle from the folded state, the other transmitter
case 2 also rotates to the same angle in the opposite direction.
For example, when the transmitter and receiver cases 2, 10 are
opened to 80.degree. as shown in FIGS. 7 and 11A, the first and
second frames 21, 41 in the hinge mechanism 20 rotate with respect
to the connecting member 30 to substantially the same angle, e.g.,
40.degree. each, in opposite directions from each other, as shown
in FIG. 11B.
Furthermore, when the transmitter and receiver cases 2, 10 are
rotated and opened to the open state of 160.degree., the first and
second frames 21, 41 in the hinge mechanism 20 rotate with respect
to the connecting member 30 80.degree. each from each other as
shown in FIGS. 8 and 12B. In the 160.degree. open state, the
corners 15a, 15b, 16a, 16b of the transmitter and receiver cases 2,
10 come in contact, whereby the open state is maintained, and the
stopper members 71, 71 are positioned at a slight gap (2.degree.
with respect to the locking protrusions 35b, 37b. However, it is
also apparent that a configuration may be adopted in which such a
slight gap is not provided in the open state, the transmitter and
receiver cases 2, 10 make contact, and the stopper members 71, 71
also make contact with the locking protrusions 35b, 37b.
In the mobile telephone 1 of the present example thus configured, a
continuous surface that folds in stepwise fashion is formed from
the transmitter case 2 along the hinge cover C and the receiver
case 10 during the transition from the closed state to the open
state. A smoothly curving state is therefore observed from the
side, and the design is also enhanced.
FIG. 13 is a side view from the B direction of FIG. 10A. As shown
in this diagram, when the hinge mechanism 20 is covered by the
cover members 7, 8, the length in the width direction of the gap in
which the hinge mechanism 20 sandwiched by the corners 15a, 15b and
16a, 16b of the transmitter and receiver cases 2, 10 is connected
is greater than the length in the width direction of the cover
members 7, 8 that constitute the hinge cover C. Small gaps having a
prescribed length d are formed between the lateral ends of the
cover members 7, 8 and the corners 15a, 15b and 16a, 16b of the
transmitter and receiver cases 2, 10. When gaps are formed in these
positions, there is no frictional sound, e.g., creaking sound, of
rubbing between the transmitter and receiver cases 2, 10 and the
cover members 7, 8 during opening and closing of the transmitter
and receiver cases 2, 10. The small gaps are preferably structured
so as to prevent contamination by dust and the like. Since one
cover member 7 is fixed by the screw 9 to the joining piece 31 of
the connecting member 30, a constant length is maintained in the
small gaps formed between the lateral ends of the cover members 7,
8 and the corners 15a, 15b and 16a, 16b of the transmitter and
receiver cases 2, 10.
As described above, since the rotation of the first and second
frames 21, 41 is linked in opposite phase with respect to the
connecting member 30 by the link mechanism 60 in the hinge
mechanism of the present example, there is no rotation of only one
frame, and the rotations of both frames are always linked. A stable
opening and closing operation can therefore be obtained, and the
transmitter and receiver cases 2, 10 do not become misaligned in
the closed state.
In the present example, the drive mechanism 50 was provided in the
two locations of the first and third connecting parts 101, 103, but
any number of drive mechanisms may be provided to any of the first
through fourth connecting parts 101 through 104. However, since
play or rattling occurs due to backlash when only one drive
mechanism 50 is provided, one drive mechanism is preferably
provided for each rotation shaft. The link mechanism 60 was also
provided to the first and third connecting parts 101, 103 to which
the drive mechanism 50 was provided, but the link mechanism may be
provided to any connecting part insofar as the first frame 21 and
the second frame 41 can be linked. The link mechanism is preferably
provided so as to link the first arm piece 22 and the third arm
piece 42, or the second arm piece 24 and the fourth arm piece 44,
because the installation occupies the least amount of space.
The stopper mechanism 70 was also provided to the second and fourth
connecting parts 102, 104 in the present example, but any number of
stopper mechanisms may be provided to any of the connecting parts.
However, a stopper mechanism is preferably provided for each
rotation shaft, in the same manner as the drive mechanism. It is
apparent to those skilled in the art that the stopper mechanism 70
may be provided to a connecting part to which the drive mechanism
50 and the link mechanism 60 are also provided.
The mobile telephone described above is configured so that the
hinge mechanism does not protrude from the surface of the mobile
telephone in the open state, and two rotation shafts always rotate
to the same angle in opposite phases. Therefore, the rotation
operation can be performed stably and smoothly, and the surface
forms a gradual curve in the open state and the closed state. A
mobile telephone having enhanced design is therefore obtained.
* * * * *