U.S. patent number 7,377,518 [Application Number 11/100,728] was granted by the patent office on 2008-05-27 for mechanical seal ring assembly with hydrodynamic pumping mechanism.
This patent grant is currently assigned to John Crane Inc.. Invention is credited to Wei-Tang Lai.
United States Patent |
7,377,518 |
Lai |
May 27, 2008 |
Mechanical seal ring assembly with hydrodynamic pumping
mechanism
Abstract
A seal ring configuration adapted to be disposed about a shaft
to seal a fluid at a pressure differentials across the seal. The
seal ring configuration comprises a mating ring and an axially
movable primary ring. The primary ring includes a seal face in
opposing relationship to the mating ring seal face to define a seal
interface. The mating ring seal face or the primary ring seal face
defines an annular axially recessed section and a dam section. The
recessed section is axially disposed further from the cooperating
seal face relative to the dam section. The axially recessed section
further includes a face pattern axially spaced further from the dam
section than the recessed portion and is capable of generating a
hydrodynamic force between the mating ring seal face and the
primary ring seal face.
Inventors: |
Lai; Wei-Tang (Hoffman Estates,
IL) |
Assignee: |
John Crane Inc. (Morton Grove,
IL)
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Family
ID: |
34941354 |
Appl.
No.: |
11/100,728 |
Filed: |
April 7, 2005 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20050263963 A1 |
Dec 1, 2005 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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10856718 |
May 28, 2004 |
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Current U.S.
Class: |
277/400;
277/403 |
Current CPC
Class: |
F16J
15/3408 (20130101); F16J 15/3412 (20130101) |
Current International
Class: |
F16J
15/34 (20060101) |
Field of
Search: |
;277/399-400,403 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Patel; Vishal
Attorney, Agent or Firm: Leydig, Voit & Mayer, Ltd.
Parent Case Text
This application is a continuation-in-part of application Ser. No.
10/856,718, filed on May 28, 2004 now abandoned and a claim to
priority under Title 35 U.S.C. .sctn. 120 is made to that
application.
Claims
The invention claimed is:
1. A seal ring adapted to be disposed about a shaft to seal a
fluid, said seal ring comprising: an annular body defining an
annular seal face; said seal face adapted to be disposed in
opposing relationship to another seal ring face to define a seal
interface; wherein said seal ring seal face includes an inner
diameter side and an outer diameter side and includes a surface
defining a dam section that extends from one of said inner diameter
sides and outer diameter sides to an intermediate circumferential
edge and a surface that defines a recessed section that extends
from the other of said one of said inner diameter sides and said
outer diameter sides to said intermediate circumferential edge,
wherein said surface defining said recessed section is axially
displaced throughout its extent relative to said surface defining
said dam section; and, a pumping mechanism defined by a main face
pattern formed on said surface defining said recessed section, said
main face pattern extending from said one of said inner diameter
sides and outer diameter sides to said intermediate circumferential
edge, said main face pattern having an axial depth relative to said
surface defining said dam section greater than the axial depth of
said surface defining said recessed section, such that the axial
depth of said main face pattern is greater than the axial depth of
said surface defining said recessed section throughout the extent
of said main face pattern and said recessed section.
2. The seal ring configuration as claimed in claim 1 wherein said
main face pattern includes a plurality of semi-circular
grooves.
3. The seal ring configuration as claimed in claim 1 wherein said
seal ring defining said recessed section is adapted to be axially
moveable in a seal assembly.
4. The seal ring configuration as claimed in claim 1 wherein said
recessed section is located adjacent the inner diameter side and
the dam section is located adjacent the outer diameter side.
5. The seal ring configuration as claimed in claim 1 wherein the
depth of the recessed section relative to the dam section is in the
range of 30 micro-inches to 500 micro-inches.
6. The seal ring configuration as claimed in claim 1 wherein the
depth of the recessed section relative to the dam section is in the
range of 50 micro-inches to 150 micro-inches.
7. The seal ring configuration as claimed in claim 2 wherein the
axial depth of at least portions of said main face pattern relative
to the dam section is at least 0.010 inches.
8. The seal ring configuration as claimed in claim 7 wherein the
axial depth of said main face pattern relative to the dam section
is at least 0.015 inches.
9. The seal ring configuration as claimed in claim 2 wherein the
distance between radially outer points of said grooves and the
axial centerline of said seal ring is approximately the same as the
distance between the outer diameter of the recessed section and the
centerline of said seal ring.
10. The seal ring configuration as claimed in claim 1 is a single
seal arrangement.
11. A seal ring configuration as claimed in claim 2 wherein said
semi-circular grooves open radially inward to said inner diameter
side.
12. A seal ring configuration as claimed in clalm 2 wherein said
semi-circular grooves open radially outward to said outer diameter
side.
13. A seal ring adapted to be disposed about a shaft to seal a
fluid, said seal ring comprising: an annular body defining an
annular seal face; said seal face adapted to be disposed in
opposing relationship to another seal ring face to define a seal
interface; wherein said seal ring seal face includes an inner
diameter edge and an outer diameter edge and includes a surface
defining a dam section that extends from one of said inner diameter
edge and outer diameter edge to an intermediate circumferential
edge and a surface that defines a recessed section that extends
from the other of said one of said inner diameter edge and said
outer diameter edge to said intermediate circumferential edge,
wherein said surface defining said recessed section is axially
displaced throughout its extent relative to said surface defining
said dam section; and, a pumping mechanism on said surface defining
said recessed section, said pumping mechanism comprising a
plurality of grooves extending from said one of said inner diameter
edge and outer diameter edge to said intermediate circumferential
edge, said grooves having an axial depth relative to said surface
defining said dam section greater than the axial depth of said
surface defining said recessed section, such that the axial depth
of said pumping mechanism is greater than the axial depth of said
surface defining said recessed section throughout the extent of
said pumping mechanism and said recessed section.
Description
BACKGROUND OF THE INVENTION
This invention relates to rotary mechanical end face seals and more
specifically to seals which include some form of pumping mechanism
on one of the seal faces.
End face seals depend upon the constant flatness and parallelity of
their cooperating radially disposed faces for the effectiveness of
the seal produced by these faces. Initially, the faces are lapped
flat and smooth so that when placed together, there is no space
through which the fluid to be sealed can escape. In use, however,
these faces are subjected to uneven wear because of (1) differing
linear speeds of the faces produced by the differing radii of the
faces; (2) lack of homogeneity of the material of the faces; (3)
distortion of the faces by the pressure of the fluid on the rings
on which the faces are formed; and (4) poor lubrication.
The first factor cannot be eliminated since it is inherent in the
operation of two flat surfaces rubbing together with a rotating
movement.
The second factor can be controlled to some extent, but since the
material of the rings is determined by the nature of the fluid to
be sealed, the choice of material is limited. In high pressure,
large diameter water applications, one of the sealing rings is made
of carbon. This material is difficult to mold in such manner that
it is perfectly homogeneous in the large diameters and masses
required to withstand the pressures encountered.
The third factor has lead to various balancing arrangements and to
increases in the amount of material in the ring, the latter to
provide greater stiffness to resist the pressure of the fluid.
However, balancing is effective in an axial direction and has
little or no effect upon radial pressure differences which are
largely responsible for pressure distortion in the ring. Increasing
the mass of the ring aggravates the difficulty in assuring
homogeneity in the material of the ring.
The fourth factor is more difficult to detect than to remedy.
Over the years, seal designers have evolved certain design
principles which serve to assist them in solving seal design
problems. These are (a) increased seal balancing to reduce axial
pressure on the seal faces and, hence, wear of said faces, (b)
increased face width to reduce unit pressure on the faces, (c) zero
turning moment of the ring and seat about the centroid of their
axial sections at operating pressures to assure parallelity of the
seal faces and, hence, even wear thereacross, and (d) the use of
relieved areas (hydro-pads) on at least one seal face to draw
lubricant between the faces when they move relative to one another.
Commonly assigned, U.S. Pat. No. 4,407,512 to Trytek discloses such
hyrdo-pads formed on primary ring seal face to draw lubricant
between the faces of the mating ring and the primary ring to reduce
friction between the faces.
The present invention is an improvement over the seal arrangement
disclosed in U.S. Pat. No. 4,407,512, as well as, other
non-contacting seal arrangements. It is expected to constitute an
improvement and complement virtually every patterned face seal
arrangement where modulation of the pumping effectiveness of the
pattern is desired.
Use of a pattern on one face of a mechanical end face seal to
create a pumping mechanism to arrangement movement of fluid between
the faces is common. Such face patterns create hydrodynamic lift to
create a fluid film between the faces. Seal arrangements are
employed in pumps, compressors, mixers and other devices to retain
a fluid such as a gas or liquid. Often the pumping mechanism is
arranged to pump a buffer gas between the faces against the flow of
the process fluid. U.S. Pat. Nos. 4,212,475; 4,407,512; 4,836,561;
5,092,617; 5,556,111; 5,938,206; 5,947,481; 6,446,976; 6,454,268;
and 6,626,436 are but a few numerous seal arrangements that
illustrate a variety of mechanical end face seal applications where
a pumping mechanism is employed.
It has been found that for certain applications it is desirable to
moderate the pumping effectiveness of the pumping mechanism. For
example, in certain applications, it has been found that though a
pumping mechanism on the face is important to seal operation and
durability, its use can result in undesirable or excessive
leakage.
The present invention provides a structure that tempers the
effectiveness of the pumping mechanism and also provides a
generally annular path about the seal face that permits uniform
distribution of the fluid pumped by the pumping mechanism. In
accordance with the present invention, a recessed surface is
provided throughout the area which forms the pumping mechanism.
That is, to say, in the known seal arrangements with a pumping
mechanism such a hydro-pad seal, a wavy face seal or a spiral
groove seal, the face includes a dam area and a face pattern area.
The dam area is a axially outermost annular surface, which is in
facing relation to the opposing seal ring. The face pattern area,
which may be radially outward or radially inward from the dam area
includes a pattern formed axially into the seal ring by some
measurable amount from the plane of the face of the dam area.
Depending on the pattern employed, the pattern area in prior known
seal arrangements also includes areas which are coplanar with the
plane of the dam area. Such is the case with a seal face with a
spiral groove pumping mechanism or a hydro-pad arrangement.
The present invention embodies removal of some of the surface
within the pattern area that would otherwise reside in the same
plane with the dam area. The entire face pattern area is provided
with a recessed surface that is displaced axially recessed relative
to the plane of the annular dam surface in a direction away from
the seal interface with the opposing ring seal face. This
configuration provides a permanent gap between the pattern area and
the opposing face formed on the other seal ring. The pattern then
defines recessed areas that are recessed relative to the plane of
the annular recessed area.
By providing the recessed area over the face pattern, the pumping
effectiveness of the pumping mechanism is diminished somewhat. That
result derives from the fact that the relatively rotating faces are
spaced further apart than would be the case in a seal arrangement
that did not embody the present invention. The space between the
recessed surface and the face of the cooperating ring also provide
a generally annular path for fluid distribution about the entire
annular seal ring interface. This relationship improves lubrication
and seal ring cooling and reduces seal face thermal distortion.
The present invention is considered suitable for use in virtually
all patterned face seals including, without limitation, seals
disclosed in the patents identified herein. It can be applied to a
seal face with hydro-pads formed in the pumping mechanism area, or
spiral grooves, "T" grooves, or other groove patterns or a
wavy-tilt face pattern seal. It can be employed in a seal
application that is I.D. (inside diameter) pressurized or O.D.
(outside diameter) pressurized. It can be employed in seals that
permit process fluid to flow across the seal ring interface or seal
applications that pump a buffer fluid between the faces. The buffer
could be a gas to seal against a gas or liquid process fluid or a
liquid buffer to seal against a liquid process fluid. The
advantages of the invention can be adapted to each of these known
prior seal arrangements
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional side view of a seal arrangement in accordance
with the present invention;
FIG. 2 is a plan view of the seal face of the primary ring of FIG.
1 taken along line 2-2 of FIG. 1 illustrating the present invention
embodied in a seal ring having a hydro-pad pumping mechanism;
FIG. 3 is an enlarged sectional view of the primary ring of FIG. 2
taken along line 3-3 of FIG. 2;
FIG. 4 is an enlarged sectional view of the primary ring of FIG. 2
taken along line 4-4 of FIG. 2;
FIG. 5 is an enlarged sectional view of the primary ring of FIG. 2
taken along line 5-5 of FIG. 2;
FIG. 6 is a fragmentary plan view of a face of a seal ring for an
I.D. pressurized application embodying the present invention and
having a spiral groove pumping mechanism;
FIG. 7 is an enlarged sectional view of the seal ring of FIG. 6
taken along the line 7-7 of FIG. 6;
FIG. 8 is an enlarged sectional view of the seal ring of FIG. 6
taken along the line 8-8 of FIG. 6;
FIG. 9 is a fragmentary plan view of a face of a seal ring for an
I.D. pressurized application embodying the principles of the
present invention and having a wavy face pumping mechanism;
FIG. 10 is an enlarged sectional view of the seal ring of FIG. 9
taken along the line 10-10 of FIG. 9;
FIG. 11 is an enlarged sectional view of the seal ring of FIG. 9
taken along the line 11-11 of FIG. 9;
FIG. 12 is an enlarged sectional view of the seal ring of FIG. 9
taken along the line 12-12 of FIG. 9;
FIG. 13 is a fragmentary plan view of a face of a seal ring for an
O.D. pressurized application embodying the present invention having
a hydro-pad pumping mechanism;
FIG. 14 is an enlarged sectional view of the seal ring of FIG. 13
taken along the line 14-14 of FIG. 13;
FIG. 15 is an enlarged sectional view of the seal ring of FIG. 14
taken along the line 15-15 of FIG. 14;
FIG. 16 is an enlarged sectional view of the seal ring of FIG. 15
taken along the line 16-16 of FIG. 15;
FIG. 17 is a fragmentary plan view of a face of a seal ring for an
O.D. pressurized application embodying the present invention and
having a spiral groove pumping mechanism;
FIG. 18 is an enlarged sectional view of the seal ring of FIG. 17
taken along the line 18-18 of FIG. 17;
FIG. 19 is an enlarged sectional view of the seal ring of FIG. 17
taken along the line 19-19 of FIG. 17;
FIG. 20 is a fragmentary plan view of a face of a seal ring for an
I.D. pressurized application embodying the present invention and
having a wavy face pumping mechanism;
FIG. 21 is an enlarged sectional view of the seal ring of FIG. 20
taken along the line 21-21 of FIG. 20;
FIG. 22 is an enlarged sectional view of the seal ring of FIG. 20
taken along the line 22-22 of FIG. 20; and
FIG. 23 is an enlarged sectional view of the seal ring of FIG. 20
taken along the line 23-23 of FIG. 20.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring now to FIG. 1, an inventive seal arrangement 10 is
illustrated in a single seal arrangement with the pressure at the
inner diameter side of the seal face greater than the pressure at
the outer diameter side of the seal face. The seal arrangement is
intended to seal a fluid, either a gas or liquid, at a high
pressure differentials across the seal.
As in most mechanical seals, the seal arrangement 10 is intended to
seal a fluid within a chamber 12 defined by a housing 14. A shaft
16 extends through the housing 14. Because the shaft 16 is intended
to rotate relative to the housing 14, a seal must be provided to
prevent or inhibit leakage of the fluid in the chamber 12.
The seal arrangement 10 includes a seal ring configuration
comprising a mating ring 18 rotationally fixed relative to a sleeve
20 by a pin 22. The sleeve 20 is mounted on the shaft 16 and
rotates with the shaft. The mating ring 18 includes a mating ring
seal face 24. An O-ring 26 seals the mating ring 18 to the sleeve
20 so that no leakage occurs through these connections. The seal
ring assembly also includes an axially movable primary ring 28
retained within a gland adaptor assembly 30. The primary ring 28
includes a primary ring seal face 32 (see FIG. 2).
The seal assembly 10 of the present invention operates as follows.
The seal system defines a high pressure zone P.sub.1, also known as
process zone, in the chamber 12 upstream of the seal faces 24,32. A
low pressure zone P.sub.2 exists downstream of the seal faces
24,32. For an inner diameter pressurized seal assembly, as with the
type illustrated in FIG. 1, the high pressure zone P.sub.1 is at
the inner diameter side of the seal faces 24,32 and the low
pressure zone P.sub.2 is at the outer diameter side of the seal
faces 24,32.
The seal assembly 10 functions to prevent the escape of fluid
located in the high pressure zone P.sub.1 to the low pressure zone
P.sub.2. To accomplish such function, the primary ring seal face 32
engages the mating ring seal face 24 along a sealing interface,
which limits the escape of fluid from the high pressure zone
P.sub.1 to the low pressure zone P.sub.2. The primary ring 28 is
axially biased by a biasing means, such as a spring 34. A disk 33
is situated axially between the spring 34 and the primary ring 28.
The spring 34 biases the primary ring 28 toward the mating ring 18,
bringing the primary ring seal face 32 toward contact with the
mating ring seal face 24.
The primary ring 32 is illustrated in detail in FIGS. 2-5. The
primary ring seal face 32 is defined by an outer diameter side 36
and an inner diameter side 38. The primary ring 28 further defines
a chamfered surface 48 radially inward of the primary ring seal
face 32 that forms no part of the seal face of primary ring 28.
The primary ring seal face 32 defines a generally annular recessed
section 40 near the inner diameter side 38 of the primary ring seal
face 32. It extends to a circumferential edge 37 intermediate the
outer diameter side or edge 36 and the inner diameter side 38. A
generally annular dam section 42 is near the outer diameter side or
edge 36 of the primary ring seal face and extends to the
intermediate circumferential edge 37. The recessed section 40 is
axially displaced relative to the dam section 42 from a direction
away from the seal interface. That is, it is positioned further
away from the coacting surface of the other seal ring than the dam
section 42.
The surface, defining the recessed section 40, is axially spaced
from the opposing surface of the mating ring 18 when the primary
ring 28 engages the mating ring 18. The dam section 42 of the
primary ring seal face 32, in conjunction with a corresponding
section of the mating ring seal face 24, creates a dam area
preventing fluid leakage between the seal faces 24,32. The axial
depth d.sub.1 of the recessed section 40 relative to the dam
section 42 is preferably in the range of 30 micro-inches to 500
micro-inches, depending on the viscosity of the fluid to be sealed
and the operating speed, and more preferably in the range of 50
micro-inches to 150 micro-inches.
The primary ring seal face 32 also defines a pumping mechanism in
the form of plurality of semi-circular grooves, generally known as
hydro-pads 44. This pumping mechanism is formed on the surface
defining the recessed section 40. The axial depth d.sub.2 of the
main face pattern, or the axial depth of the hydro-pads 44 as
illustrated in this embodiment, relative to the dam section 42 is
preferably 0.010 inches or higher, and more preferably 0.015 inches
or higher. The axial depth d.sub.2 of the main face pattern 44
should be greater than the axial depth d.sub.1of the recessed
section 40.
The radial distance r.sub.1 between the radially outer points of
the grooves that form the hydro-pads 44 and the axial centerline 46
of the primary ring 28 is approximately the same the radial
distance r.sub.2 between the outer diameter of the recessed section
40 to circumferential edge 37 and the axial centerline 46 of the
primary ring 28, within a radial distance of plus or minus 0.010
inches. In the embodiment of FIGS. 2-5, the radial extent of the
recessed surface 40 comprises about 25 percent (%)of the radial
extent of seal face 32 of seal ring 28 between inner diameter edge
38 and outer diameter edge 36. The radial extent of recess surface
40 could be increased to as much as 50 percent (%) depending on the
sealing application involved. It is contemplated that the radial
extent of the hydro-pad 44 would likewise increase and the radial
outer terminus of the hydro-pad grooves would be co-extensive with
the radial outer terminus of the recessed surface 40 within the
tolerance previously discussed.
The hydro-pads 44 serve to create a hydrodynamic force between the
primary ring seal face 32 and the mating ring seal face 24 when the
seal is in operation by drawing fluid between the primary ring seal
face 32 and the mating ring seal face 24. The hydrodynamic force
causes the seal faces 24,32 to separate slightly and reduces the
friction between the primary ring 28 and the mating ring 18.
One of the inventive feature of the present invention is that the
recessed hydro-pad seal face of the primary ring 32 is better able
to limit the escape of fluid as compared to a conventional
hydro-pad seal face. The recessed hydro-pad seal face 32 is able to
better limit the escape of fluid for a number of reasons. First,
conventional hydro-pads could generate too much hydrodynamic force
to separate the faces of the primary ring and mating ring larger
than desired. This larger than desired separation between the faces
allows fluid to leak between the faces. The recessed hydro-pad seal
face 32 deceases the amount of the hydrodynamic forces by forming
the hydro-pads 44 in the recessed section 40, thus allowing some of
the hydrodynamic force to dissipate into the recessed section
40.
Another reason the primary ring seal face 32 of the present
invention is better able to limit the escape of fluid as compared
to the conventional hydro-pad seal face is that a seal face with
hydro-pads gets unevenly heated up due to the hydro-pads. This
uneven heating of the seal face tends to develop thermal bumps
locally. These thermal bumps prevent the primary ring seal face and
mating ring seal face from getting closer to create an effective
seal. By axially spacing the surface defining the hydro-pads 44
from the mating ring seal face 24 by forming the hydro-pads 44 in a
recessed section 40, under static and pressurized condition, the
minimum interfacial gap remains in the dam area. Furthermore, in
the static position, the pressure can also cause bumps to develop
on the primary ring seal face 32 due to uneven distortion in the
circumferential direction. Any bumps that might develop on the
primary ring seal face 32 will be at a distance from the mating
ring seal face 24 so as not to interfere with the sealing function
at the dam area. Hence, the seal face contact will be continuous in
the circumferential direction, without interruption of the bumps
formed by the hydro-pads. This will lead to good static
sealing.
Also in a seal where the pumping mechanism is located adjacent the
inner diameter of the seal face, the presence of the recessed
portion better accommodates convex rotation or distortion of the
seal ring. With the pumping mechanism located adjacent the outer
diameter of the seal face, the presence of the recessed portion
better accommodates concave rotation or distortion.
While the illustrative embodiment of a seal in FIG. 1 discloses the
seal utilized in a single seal arrangement, the seal in accordance
to the present invention can be utilized in a single seal
arrangement, a double seal arrangement consisting of two single
seals mounted back-to-back, or a tandem seal arrangement consisting
of two single seals mounted in the same direction. For the most
part, the other elements of the seal arrangement whether a double
seal or a tandem seal are used, are similar to those elements of a
conventional double seal arrangement or tandem seal arrangement as
described in commonly assigned U.S. Pat. No. 6,626,436 to Pecht et
al., the subject matter of which is hereby incorporated by
reference.
Furthermore, while the illustrative embodiments of FIGS. 1-5
disclose the recessed section and the pumping mechanism such as
hydro-pads 44 of FIG. 2 located near the inner diameter side of the
seal face, the recessed section and the pumping mechanism can also
be located at the outer diameter side of the seal face should the
pressure be higher at the outer diameter side of the seal face than
the pressure at the inner diameter side of the seal face. For such
a seal arrangement, a generally annular dam section is defined near
the inner diameter side of the seal face and a generally annular
recessed section is defined near the outer diameter side of the
seal face. In such an arrangement, the semi-circular grooves,
forming the hydro-pads, are situated in the recessed section with
the open ends directed radially outward. Hydro-pads located at the
outer diameter side of the seal face are described in commonly
assigned U.S. Pat. No. 4,407,512, the subject matter of which is
hereby incorporated by reference. It should be noted that the seal
face disclosed in U.S. Pat. No. 4,407,512 is different from the
seal face 32 of the present invention at least for the reason that
the hydro-pads of U.S. Pat. No. 4,407,512 are not situated in a
recessed section such as recessed section 40 of the embodiment of
FIGS. 1-5.
In addition, while the illustrative embodiment of FIGS. 2-5
discloses the use of hydro-pads to generate the hydrodynamic force
to separate the faces of the primary ring and the mating ring,
other seal face patterns can also be used to generate the
hydrodynamic force. One such seal face pattern to generate
hydrodynamic force is a wavy-tilt pattern seal described in U.S.
Pat. No. 5,947,481 to Young, the subject matter of which is hereby
incorporated by reference. Another seal face pattern to generate
hydrodynamic force is a spiral groove design described in commonly
assigned U.S. Pat. No. 5,938,206 to Klosterman, the subject matter
of which is hereby incorporated by reference.
As with the use of a seal face with hydro-pads, the seal face of
the alternative hydrodynamic force generating seal face patterns
locates the wavy-tilt pattern seal or the spiral groove in a
generally annular recessed section to reduce the hydrodynamic force
and keep the bumps at a distance from the mating ring seal face as
not to interfere with the sealing function at the dam area. The
wavy seal or the spiral groove, along the recessed section for the
which the wavy seal or the spiral groove is situated therein, can
be located near the inner diameter side or near the outer diameter
side of the seal face. For seal faces with wavy seal or spiral
groove patterns, the axial depth of the recessed section relative
to the dam section is preferably in the range of 20 micro-inches to
60 micro-inches and more preferably in the range of 25 micro-inches
to 40 micro-inches. For a seal face with wavy seal or spiral groove
patterns, the axial depth of the main face pattern, or the axial
depth of the wavy seal or spiral groove, relative to the dam
section is preferably 0.0001 inches or higher, and more preferably
in the range of 0.0001 to 0.0003 inches. The axial depth of the
main face pattern should be greater than the axial depth of the
recessed section.
Also, while the illustrative embodiment discloses the hydro-pads
and the recessed section located on the primary ring seal face, the
hydro-pads (along the previous discussed alternative hydrodynamic
force generating seal face designs) and the recessed section can be
located on the mating ring seal face to generate the hydrodynamic
force.
FIGS. 6-8 illustrate a mechanical seal primary ring 128 having a
sealing face 132 incorporating the present invention. The seal ring
128 is suitable for application in the seal assembly in FIG. 1.
The primary ring seal face 132 is illustrated in detail in FIG.
6-8. It is defined by an outer diameter side or edge 136 and an
inner diameter side or edge 138. The primary ring seal face 132
defines a generally annular recessed section 140 adjacent the inner
diameter side 138 of the primary ring seal face 132 and a generally
annular dam section 142 adjacent the outer diameter side 136 of the
primary ring seal face. Circumferential edge 137 separates annular
recessed section 140 from annular dam section 142. The primary ring
128 further defines a chamfered surface 148 radially inward of the
primary ring seal face 132. It forms no part of the interactive
seal face.
The surface, defining the recessed section 140, is axially
displaced from the opposing surface of the mating ring 18 when the
primary ring 128 engages the mating ring 18. The dam section 142 of
the primary ring seal face 132, in conjunction with a corresponding
section of the mating ring seal face 24, creates a dam area
preventing fluid leakage between the seal faces 24, 132.
The primary ring seal face 132 also defines a pumping mechanism in
the form of a spiral groove pattern 144 formed on the surface
defining the recessed section 140. The spiral groove pumping
mechanism is superimposed onto the surface of recessed section
140.
The spiral groove pattern 144 includes a plurality of lands which
are coplanar with recessed surface 140. It also includes a
plurality of grooves with bottom surfaces 145 that are below the
surface 140. That is, the bottom surfaces 145 of the grooves 144
are axially spaced further away from mating ring face 24 than the
recessed surface 140 when the seal rings 132 and 24 are assembled
into a seal assembly such as that illustrated in FIG. 1.
The axial depths d.sub.1 of the recessed portion or section 140
relative to dam 142 is between 20 and 60 micro-inches and
preferably between 25 and 40 micro-inches.
The axial depth d.sub.2 of the main face pattern to the bottom
surfaces 145 of spiral grooves 144 as illustrated in this
embodiment, relative to the dam section 142 is preferably 100 to
600 micro-inches or higher. The axial depth d.sub.2 of the main
face pattern 144 should be greater than the axial depth d.sub.1 of
the recessed section 140.
The radial inner circumferential edge 137 of the dam 142 is at
about 50 percent (%)of the radial distance between the outer
diameter side or edge 136 and inner diameter side or edge 138 of
the seal face 132 of seal ring 128. The distance between the inner
diameter side or edge 138 of the seal face 132 and the radial inner
edge 137 of the dam defines the recessed portion 140 of the seal
ring face 132.
The radial distance between the inner diameter 138 of seal ring 128
and circumferential edge 137 in the embodiment of FIGS. 6-8, and
thus the radial extent of the recessed surface 140 and the groove
pattern 144 comprises about 50 percent (%) of the radial extent of
seal face 132 of seal ring 128 between inner diameter edge 138 and
outer diameter edge 136. The radial extent of recess surface 140
and/or the pattern 144 could be increased beyond 50 percent (%) or
decreased to less than 50 percent (%) depending on the sealing
application involved.
The spiral groove pattern 144 serves to create a hydrodynamic force
between the primary ring seal face 132 and the mating ring seal
face 24 when the seal is in operation by drawing fluid between the
primary ring seal face 132 and the mating ring seal face 24. The
hydrodynamic force causes the seal faces 24, 132 to separate
slightly and reduces the friction between the primary ring 128 and
the mating ring 18.
FIGS. 9-12 illustrate a mechanical seal primary ring 228 having a
sealing face 232 incorporating the present invention. The seal ring
228 is suitable for application in the seal assembly in FIG. 1.
The primary ring seal face 232 is illustrated in detail in FIG.
9-12. It is defined by an outer diameter side or edge 236 and an
inner diameter side or edge 238. The primary ring seal face 232
defines a generally annular recessed section 240 adjacent the inner
diameter side 238 of the primary ring seal face 232 and a generally
annular dam section 242 adjacent the outer diameter side 236 of the
primary ring seal face. Circumferential edge 237 separates annular
recessed section 240 from annular dam section 242. The primary ring
228 further defines a chamfered surface 248 radially inward of the
primary ring seal face 232. It forms no part of the interactive
seal face.
The surface, defining the recessed section 240, is axially
displaced from the opposing surface of the mating ring 18 when the
primary ring 228 engages the mating ring 18. The dam section 242 of
the primary ring seal face 232, in conjunction with a corresponding
section of the mating ring seal face 24, creates a dam area
preventing fluid leakage between the seal faces 24, 132.
The primary ring seal face 232 also defines a pumping mechanism in
the form of a wavy-tilt pattern 244 formed on the surface defining
the recessed section 240. Such patterns are disclosed in U.S. Pat.
Nos. 4,836,561 and 5,947,481, the subject matter of which are
hereby incorporated by reference. The wavy face pumping mechanism
is superimposed onto the surface of recessed section 240.
The wavy face pattern 244 includes a plurality of spaced peaks 241
which are coextensive with recessed surface 240. The pattern 244
defines a smoothly curved surface that includes the peaks or waves
241 separated by radially-tilted regions. The radially-tilted
regions commence at the level of the recessed surface 240 and
progress axially deeper relative to the recessed surface 240 in a
radial direction away from dam portion 242. The radially-tilted
regions culminate in valley bottom portions 245 of a maximum axial
depth relative to recessed surface 240 at inner edge or diameter
238 of seal ring face 232. The bottom surfaces 245 at edge 238 are
spaced furthest away from mating ring face 24 when the seal rings
232 and 24 are assembled into a seal assembly such as that
illustrated in FIG. 1.
The axial depths d.sub.1 of the recessed portion or section 240
relative to dam 242 is between 20 and 60 micro-inches and
preferably between 25 and 40 micro-inches.
The axial depth d.sub.2 of the main face pattern to the bottom
surfaces 245 of the wavy-tilt pattern as illustrated in this
embodiment, relative to the dam section 242 is preferably 100 to
600 micro-inches or higher. The axial depth d.sub.2 of the main
face pattern 244 should be greater than the axial depth d.sub.1 of
the recessed section 240.
The radial inner circumferential edge 237 of the dam 242 is at
about 25 percent (%)of the radial distance between the outer
diameter side or edge 236 and inner diameter side or edge 238 of
the seal face 232 of seal ring 228. The distance between the inner
diameter side or edge 238 of the seal face 232 and the radial inner
edge 237 of the dam defines the recessed portion 240 of the seal
ring face.
The radial distance between the inner diameter 238 of seal ring 228
and circumferential edge 237 in the embodiment of FIGS. 9-12, and
thus the radial extent of the recessed surface 240 and the pattern
244 comprises about 75 percent (%) of the radial extent of seal
face 232 of seal ring 228 between inner diameter edge 238 and outer
diameter edge 236. The radial extent of recess surface 240 and/or
the pattern 244 could be decreased to 50 percent (%) or less
depending on the sealing application involved.
The wavy-tilt pattern 244 serves to create a hydrodynamic force
between the primary ring seal face 232 and the mating ring seal
face 24 when the seal is in operation by drawing fluid between the
primary ring seal face 232 and the mating ring seal face 24. The
hydrodynamic force causes the seal faces 24,232 to separate
slightly and reduces the friction between the primary ring 228 and
the mating ring 18.
FIGS. 13-16 illustrate the present invention applied to the seal
face of an O.D. pressurized seal. That is, in this embodiment, the
outside diameter or edge of the primary ring (and also the mating
ring) is subjected to a fluid pressure higher than the pressure
experienced at the inside diameter or edge of the seal interface.
As illustrated, the primary seal ring 328 includes a face 332 with
an inner circumferential edge or diameter 338 and an outer
circumferential edge or diameter 336. A dam section 342 is adjacent
the inner edge 338 of the ring 328. It extends radially outwardly
to edge 337 about mid-way between circumferential edges 336 and
338. A recessed portion 340 extends between edge 337 and outer edge
336 of ring face 332.
Superimposed on the recessed portion 340 is a pumping mechanism in
the form of hydro-pad grooves 344. Hydro-pad grooves 344 open
radially outward of the outer circumferential edge 336 of the seal
ring 328.
As in the embodiment of FIGS. 2-5, the recessed portion has an
axial depth d.sub.1, relative to dam surface 342. The hydro-pad
grooves 344 have a depth d.sub.2 which exceeds the depth d.sub.1.
The relationship between the axial depth of the recessed surface
340 and the depth of the hydro-pad grooves 344 relative to dam
surface 340 are as described with respect to the embodiment of
FIGS. 2-5.
FIGS. 17-19 illustrate the present invention applied to the seal
face of an O.D. pressurized seal. That is, in this embodiment, the
outside diameter or edge of the primary ring (and also the mating
ring) is subjected to a fluid pressure higher than the pressure
experienced at the inside diameter or edge of the seal interface.
As illustrated, the primary seal ring 428 includes a face 432 with
an inner circumferential edge or diameter 438 and outer
circumferential edge or diameter 436. A dam section 442 is adjacent
the inner edge 438 of the ring 428. It extends radially outward to
edge 437 about mid-way between circumferential edges 436 and 438. A
recessed portion 440 extends between edge 437 and outer edge 436 of
ring face 432.
Superimposed on the recessed portion 440 is a pumping mechanism in
the form of spiral groove pattern 444 with grooves open radially
outward of the outer circumferential edge 436 of the seal ring 428.
The pattern includes lands coextensive with recessed portion 440
and grooves with bottom surfaces 445.
As in the embodiment of FIGS. 2-5, the recessed portion 440 has an
axial depth d.sub.1, relative to dam surface 442. The bottoms 445
of groove of pattern 444 have a depth d.sub.2 which exceeds the
depth dl. The relationship between the axial depth of the recessed
surface 440 and the depth of the bottom surfaces 445 of the grooves
relative to dam surface 442 is as described with respect to the
embodiment of FIGS. 6-8.
FIGS. 20-23 illustrate the present invention applied to the seal
face of an O.D. pressurized seal. That is, in this embodiment, the
outside diameter or edge of the primary ring (and also the mating
ring) is subjected to a fluid pressure higher than the pressure
experienced at the inside diameter or edge of the seal interface.
As illustrated, the primary seal ring 528 includes a face 532 with
an inner circumferential edge or diameter 538 and an outer
circumferential outer edge or diameter 536 A dam section 542 is
adjacent the inner edge 538 of the ring 528. It extends radially
outward to edge 537 between circumferential edges 536 and 538. A
recessed portion 540 extends between edge 537 and outer edge 536 of
ring face 532.
Superimposed on the recessed portion 540 is a pumping mechanism in
the form of a wavy-tilt pattern 544. The wavy-tilt pattern 544
includes a plurality of spaced peaks 541 which are coextensive with
recessed surface 540. The pattern 544 defines a smoothly curved
surface that includes the peaks or waves 541 separated by
radially-tilted regions. The radially-tilted regions commence at
the level of the recessed surface 540 and progress axially deeper
relative to the recessed surface 540 in a radial direction away
from dam portion 542. The radially-tilted regions culminate in
valley bottom portions 545 having a maximum axial depth relative to
recessed surface 540 at outer edge or diameter 536 of seal ring
face 532. The bottom surfaces 545 at edge 536 are spaced furthest
away from mating ring face 24 when the seal rings 532 and 24 are
assembled into a seal assembly such as that illustrated in FIG.
1.
As in the embodiment of FIGS. 2-5, the recessed portion 540 has an
axial depth d.sub.1, relative to dam surface 542. The bottom
surfaces 545 of the radially-tilted regions have a depth d.sub.2
which exceeds the depth d.sub.1. The relationship between the axial
depth of the recessed surface 540 and the maximum depth at the
bottom 545 as described with respect to the embodiment of FIGS.
9-12.
Various features of the present invention have been explained with
reference to the embodiments shown and described. It must be
understood, however, that modifications may made without departing
from the spirit of the invention and scope of the following
claims.
* * * * *