U.S. patent number 7,084,382 [Application Number 11/344,784] was granted by the patent office on 2006-08-01 for clip on welder for plastic material.
This patent grant is currently assigned to Engineering & Research Associates, Inc.. Invention is credited to Joseph C. Jensen.
United States Patent |
7,084,382 |
Jensen |
August 1, 2006 |
Clip on welder for plastic material
Abstract
A clip on welder includes two pairs of opposed grippers defined
by pivotally attached upper and lower frames for latching the
welder to heat weldable material, such as a length of tubing, upon
actuation of a start button by an operator; thereafter, the welder
operates unattended. At least a jaw of a pair of jaws disposed
intermediate the two pairs of grippers heats the material
compressed and lodged therebetween to form a weld in or across the
material. A source of gas, such as air, under pressure selectively
connected to a bellows provides the power to pivot the upper and
lower frames into gripping engagement with the material. A source
of electrical signals provides the power to heat the material
intermediate the pair of jaws. One or more thermocouples senses the
heat of the jaws and generates signals used to control the
application of power and to control cooling. After completion of
the weld, cooling air is directed to the jaws until the
thermocouple(s) signal(s) indicates a sufficiently low temperature.
Release of the welder from the material is in response to actuation
of a stop button by the operator.
Inventors: |
Jensen; Joseph C. (Tucson,
AZ) |
Assignee: |
Engineering & Research
Associates, Inc. (Tucson, AZ)
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Family
ID: |
34920437 |
Appl.
No.: |
11/344,784 |
Filed: |
February 1, 2006 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20060124637 A1 |
Jun 15, 2006 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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10799106 |
Mar 12, 2004 |
7026592 |
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Current U.S.
Class: |
219/765;
219/52 |
Current CPC
Class: |
B29C
66/82421 (20130101); B29C 66/872 (20130101); B29C
66/91421 (20130101); B29C 66/81811 (20130101); B29C
65/18 (20130101); B29C 66/1122 (20130101); B29C
66/861 (20130101); B29C 66/91212 (20130101); B29C
65/305 (20130101); B29C 66/8242 (20130101); B29C
65/7841 (20130101); B29C 66/83241 (20130101); B29C
66/91641 (20130101); B29C 66/91231 (20130101); B29C
66/8221 (20130101); B29C 66/961 (20130101); B29C
66/4312 (20130101); B29C 66/9131 (20130101); B29C
66/8227 (20130101); B29C 65/08 (20130101); B29C
66/91431 (20130101); B29C 65/04 (20130101); B29C
65/14 (20130101); B29C 66/9672 (20130101); B29C
66/8618 (20130101); B29C 66/81821 (20130101) |
Current International
Class: |
H05B
6/62 (20060101) |
Field of
Search: |
;219/765,603,633,764,766,767,768,769,607,52 |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
nhs; GENESIS Tube Sealers; undated. cited by other .
Baxter; Hematron III Hand-held Tube Sealer; 2002. cited by other
.
Baxter; HandySeal Mobile, Battery-operated, Hand-held Tube Sealer;
2002. cited by other .
Baxter; AutoSeal Portable, Battery-operated, Hand-held Tube Sealer;
2000. cited by other .
Teruflex; ACS-152 Dielectric Sealer; undated. cited by other .
Ace Medical inc; Ace Sealer-01 Ultrasonic wave tube sealer;
undated. cited by other .
National Hospital Specialties; Biosealer-Tube Sealers CR 6, CR
6-PS, CR 4; undated. cited by other .
NPBI B.V.; Composeal Mobilea portable, battery powered sealer;
undated. cited by other .
Hemopharm; Tube Sealers BT200, BT300, BT400, CS600A,
CS600B;undated. cited by other .
Ljungberg & Kogel AB; Biosealer CR 6-PS; undated. cited by
other .
BioTrans; Composeal, ; undated; Brochure No. B022-0294. cited by
other .
Wave Biotech LLC; Hot Lips Tube Sealer; undated; website
www.wavebiotech.com/products/hot.sub.--lips/index.html. cited by
other .
Consolidated Polymer Technologies, Inc.; C-Flex Advanced Aseptic
Connecting Device; undated; Catalog No. ACD200-2. cited by
other.
|
Primary Examiner: Robinson; Daniel
Attorney, Agent or Firm: Cahill, von Hellens & Glazer
P.L.C.
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATIONS
The present application is a division of and claims priority to an
application entitled "CLIP ON THERMAL WELDER", filed Mar. 12, 2004,
assigned Ser. No. 10/799,106, now U.S. Pat. No. 7,026,592, which
application is directed to an invention made by the present
inventors and assigned to the present assignee.
Claims
I claim:
1. A clip on welder for making a weld in a heat weldable material,
said welder comprising in combination: a) a source of a gas under
pressure; b) a source of electrical signals; c) an upper frame, a
lower frame and pivot means for pivotally interconnecting said
upper and lower frames; d) an expandable and contractible pneumatic
bladder responsive to said source of a gas under pressure for
urging pivotal movement of said upper and lower frames relative to
one another to engage the material therebetween; e) a pair of
spaced apart grippers disposed in said lower frame in operative
engagement with a further pair of spaced apart grippers disposed in
said upper frame for gripping the material to be welded; f) a first
jaw disposed in said lower frame intermediate said pair of grippers
and a second jaw disposed in said upper frame intermediate said
pair of further grippers and in opposed relationship to said first
jaw for compressing the material placed therebetween and effecting
a weld; g) an element for heating the material to effect a weld and
being disposed in at least one jaw of said first and second jaws,
said element being in operative engagement with said source of
electrical signals; and h) a cooling assembly for cooling at least
one jaw of said first and second jaws on completion of the weld in
response to signals from said source of electrical signals and
operatively responsive to said source of gas under pressure to
provide a flow of gas proximate said first and second jaws.
2. A clip on welder as set forth in claim 1 including a
thermocouple in operative engagement with said heating element for
sensing the temperature of said heating element and for providing a
signal to said source of electrical signals reflective of the
temperature sensed.
3. A clip on welder as set forth in claim 1 including a further
element for heating being disposed in the other of said first and
second jaws, said further heating element being in operative
engagement with said source of electrical signals.
4. A clip on welder as set forth in claim 3 including a
thermocouple in operative engagement with each of said heating
element and said further heating element for sensing the
temperature of said heating element and said further heating
element and for providing respective signals to said source of
electrical signals reflective of each of the temperatures
sensed.
5. A clip on welder as set forth in claim 1 wherein each of said
upper and lower frames includes opposing wall sections for limiting
the degree of compression of the material.
6. A clip on welder for making a weld in a heat weldable material,
said welder comprising in combination: a) a first frame, a second
frame and a pivot for pivotally interconnecting said first and
second frames; b) a jaw disposed in each of said first and second
frames for compressing and sealing the material placed thereacross;
c) a first pair of grippers disposed on opposed sides of said one
jaw in one of said first and second frames and in operative
engagement with a second pair of grippers disposed in the other of
said first and second frames for gripping the material; d) a
bellows for selectively actuating pivotal movement of said first
and second frames to cause said first and second pairs of grippers
to grip the material and to compress the material between said
jaws; and e) an element disposed in at least one of said jaws for
heating the compressed material placed thereacross.
7. A clip on welder as set forth in claim 6 wherein each of said
first and second frames includes opposing wall sections for
limiting the degree of compression of the material.
8. A clip on welder as set forth in claim 6 including a
programmable controller for controlling operation of said source of
air pressure and of the heating of said at least one jaw.
9. A clip on welder as set forth in claim 8 including a
thermocouple associated with at least one of said heating elements
for sensing the temperature of each of said jaws and for
transmitting a signal indicative of the temperature sensed to said
programmable controller.
10. A clip on welder as set forth in claim 8 including a cooling
assembly for cooling each of said heating elements with a flow of
air, said cooling assembly including a source of air under
pressure, a passageway disposed in proximity to each of said
heating elements for exhausting the flow of air to the atmosphere
and a conduit interconnecting each passageway of said passageways
with said source of air under pressure and a valve responsive to
said programmable controller for controlling the flow of air to
each passageway of said passageways.
11. A clip on welder as set forth in claim 6 including limit means
for limiting movement of said jaws toward one another to a distance
which is a function of the material and the degree of compression
sought.
Description
BACKGROUND OF THE INVENTION
1. Technical Field of the Invention
The present invention relates to tubing welders and, more
particularly, to clip on unattended welders for forming a seal in a
length of tubing to seal the tubing.
2. Description of Related Art
It is well known that plastic materials may be welded to one
another by the application of heat. Many prior art devices
developed for this purpose are essentially immobile units
particularly adapted for mass production requirements in a
manufacturing facility.
As suggested above, plastic materials may be welded to one another
by application of heat. Numerous devices have been developed for
this purpose of which the following descriptions are
representative. U.S. Pat. No. 2,529,717 describes an RF energized
heat sealer wherein one electrode of a pair of electrodes is
removable to accommodate placement of the material to be sealed
between the electrodes; a constant RF energy level is applied for a
timed duration to effect the seal. U.S. Pat. No. 2,629,809 is
directed to a manually operated device for compressing
thermoplastic material between an anvil and a hammer whereupon RF
energy is applied until the hammer has been raised to a
predetermined height. U.S. Pat. No. 2,751,965 illustrates a bag
sealer employing a first timing circuit for maintaining compressed
the opening of the bag intermediate electrodes and a second timing
circuit for applying a fixed level of RF energy. U.S. Pat. No.
3,040,153 illustrates a yarn splicer having a pair of pinchers for
compressing yarn ends intermediate fixed position electrodes
between which RF energy is transmitted to fuse the yarn ends to one
another. U.S. Pat. No. 3,232,810 illustrates the use of a tuned
cavity to regulate the transmission of RF energy for sealing
polyester materials. U.S. Pat. No. 3,518,396 is directed to a
series of resonant circuits which preclude the work piece from
altering the heat distribution pattern of a dielectric heating
apparatus. U.S. Pat. No. 3,632,943 describes a dielectric heat
sealer which incorporates a liquid filled coil as a cooling medium
to ensure uniformity of the seals; shield means are also employed
to prevent spurious RF leakage. U.S. Pat. No. 3,738,892 illustrates
two spaced apart conductive members for inductively heating and
welding two adjacent sheets of plastic to one another without an
attendant compression of the sheets.
There is a continual existing need for blood donors in order to
meet the day to day hospital demands for blood. Consequently, many
private organizations, whether or not affiliated with hospitals,
have arisen for the sole purpose of collecting blood. In order to
obtain sufficient quantities of blood, these organizations must
visit locations having a high concentration of blood donors. That
is, they must periodically visit schools, office buildings,
factories and the like and they must transport all equipment
necessary to collect the donated blood.
Normally, the blood is drawn from a donor through flexible tubing
extending into a plastic bag. Once the bag is filled to its
capacity, the tubing must be sealed to prevent leakage and, more
importantly, prevent deterioration of the collected blood. Because
of the required mobility and rapid processing of a blood collection
unit, any and all equipment required must be specifically designed
for compact storage, minimum reliance upon support facilities at
the blood collection location, minimum operating and set up times
and ease of operability.
Plastic tubing, particularly of the type used in conjunction with
the collection of blood, is relatively fragile and is easily burst
when heated to a temperature close to its melting point. To
effectively and repetitively accurately heat seal or weld such
tubing, certain parameters must be observed. The heat applied
should be limited to the heat necessary to effect a weld. The
locality of the applied heat should be focused upon the actual
physical section upon which the weld is to be made to preclude
softening of adjacent material as such softening may permit the
fluid, under pressure within the tubing, to burst the tubing.
To meet the need for readily and easily sealing blood filled
plastic tubing, a hand held operated tubing sealer has been
developed and is described in U.S. Pat. No. 4,013,860 entitled
"Hand Held Electromechanical Sealer", assigned to the present
assignee and incorporated herein by reference. This sealer is a
readily transportable sealer of small size and is hand operated to
form heat seals in any plastic tubing placed intermediate its jaws.
Thus, it is readily usable to form seals at the donor site prior to
withdrawing the needle and maintaining a sterile closed system.
Also, a plurality of sealed segregated compartments along a length
of tubing filled with blood can be completed, wherein each of the
compartments is identified with a common serial number. Thereafter,
the compartments may be segregated from one another and various
tests may be preformed upon the sample of blood contained in the
compartments. This capability is particularly important where
testing is necessary and yet maintenance of the seal for the blood
within the attendant collection bag is not to be disrupted or
broken.
At most blood collection centers, such as those operated by the Red
Cross, much of the manual labor is performed as charitable work by
older persons. These persons are physically handicapped by the
natural processes of aging, by arthritis or by previous injuries.
For those persons whose hands are not strong or who suffer pain
when they attempt to grip an article with their hands, a hand held
sealer is difficult or painful to use. Consequently, the rate of
production of seals is essentially slower than optimum. A desk
mounted sealer described in U.S. Pat. No. 4,186,292, assigned to
the present assignee and incorporated herein by reference, is
usable by an operator who is either seated or standing and it
provides a direct line of sight for the operator in either
position. Thereby, operator fatigue is diminished and accurate
positioning of the liquid filled tubing to be automatically sealed
is promoted. Through actuation of a tubing position sensing switch
or a foot operated switch, a seal will be effected in the tubing
placed intermediate a fixed and a movable jaw, thereby allowing the
operator to use one or both hands to repetitively place and
reposition the tubing intermediate the jaws. The housing for the
sealer sealingly encloses the operative elements to preclude
seepage of fluid thereinto from a burst liquid filled length of
tubing. The shaft supporting the moveable jaw and extending from
within the housing is sealed through a wiping seal. The jaws
themselves and the attendant structure are developed from large
mass heat conducting material to dissipate the heat generated by
the jaws and to preclude heat build up for the benefit of both the
operator and the integrity of the formed seals.
U.S. Pat. No. 4,390,832, assigned to the present assignee and
incorporated herein by reference, describes an RF generating
circuit for providing a source of RF energy to seal a length of
tubing placed intermediate a pair of jaws. The pair of jaws are
electrically connected to the source of RF energy as plates of a
variable capacitor in an RF resonant circuit. The flow of RF energy
across the pair of jaws, which energy heats the tubing and, in
conjunction with mechanical pressure, makes the weld, is a function
of timing and of the spacing between the jaws, which spacing
affects the degree of resonance of the RF resonant circuit.
Simultaneous with the heating of the tubing, the configuration of
the pair of jaws compresses the tubing placed therebetween and
focuses the RF energy in a narrow swath across the tubing while
simultaneously elongating and spreading the tubing at the swath to
obtain a leak free weld. The resulting weld is configured to
provide for separation of the sealed compartments of the tubing
without tearing or rupturing the compartments.
In U.S. Pat. No. 4,529,859, assigned to the present assignee and
incorporated herein by reference, a solenoid operated moveable jaw
is disclosed which cooperates with a fixed jaw protruding from a
blood tubing sealing unit and formed as part of a relatively
massive heat sink to effect seals on liquid filled plastic tubing
upon transmission of RF energy timed to coincide with a degree of
initial mechanical compression of the tubing by the jaws after the
movement of the moveable jaw has been triggered by the tubing
intercepting and reflecting a beam of light. Dissipation of heat
from the exposed parts of the fixed jaw is by convention.
Dissipation of heat from the enclosed part of the fixed end
moveable jaws and that produced by the circuitry generating the RF
energy internal to the sealer unit is effected by channeling the
heat by conduction from all internal heat sources to the bottom and
rear plates of the unit and dissipating the heat from the bottom
and rear plates to the atmosphere by convection.
U.S. Pat. No. 5,750,971, assigned to the present assignee and
incorporated herein by reference, discloses the use of RF power for
melting, sealing and welding plastic tubing compressed between a
pair manually or automatically actuated electrically conducting
jaws of a hand held or fixed base tubing sealer. The RF power is
regulated by a pulse width modulator controlling the duty cycle of
applied constant voltage pulses. A predetermined change of
impedance of the tubing during compression and melting is detected
to regulate the power applied and to ensure a weld of predetermined
physical parameters. On completion of the weld, a first timer is
reset and a further weld may be made. In the event of impedance
mismatch, a second timer inhibits further application of power and
resetting of the first timer. The use of the pulse width modulator
enhances conservation of the power and accommodates portability of
the tubing sealer through use of rechargeable batteries as the
power source.
Each of the tubing sealers described or referenced above, require
attendance by an operator during the sealing process. Depending
upon the size and material of the tubing to be sealed as well as
the rate and level of power applied to effect heating to form the
weld, each weld may take tens of seconds or in excess of a minute.
At blood collection centers, the use of hand held or desk mounted
tubing sealers requires the attendance of an operator for the
duration of the seal(s) to be made. For efficiency purposes and to
simultaneously harvest as much collected blood as possible from as
many donors as possible while engaging as few operators as
possible, elimination of operator time to effect a seal(s) is
desirable as such an operator can attend to other matters while a
seal(s) is being formed.
SUMMARY OF THE INVENTION
A clip on welder includes two pairs of opposed grippers defined by
pivotally attached upper and lower frames for latching the welder
to a length of tubing. By pushing a start button an operator will
cause a bellows to inflate in response to air flow from a source of
compressed air to force the frames to pivot relative to one another
and bring two pairs of grippers into latching engagement with the
tubing. At least a jaw of a pair of jaws disposed intermediate the
two pairs of grippers thereafter heats the tubing compressed and
lodged therebetween to form a weld across the tubing. A source of
electrical signals actuated by the operator pushing the start
button provides the power to heat the jaws which heat the tubing
intermediate the pair of jaws.
One or more thermocouples associated with the jaws sense the heat
of the jaws and generate signals used by a programmed controller to
control application of power to the jaws. After a specified
temperature has been reached for a period of time, commensurate
with the formation of a weld, power to the jaws is terminated.
Thereafter, cooling air from a source of compressed air is directed
to the jaws to cool them until a specified reduced temperature is
reached. The bellows will remain inflated and the welder latched to
the tubing until an operator depresses a stop button and thereby
permit exhausting the air form the bellows.
It is therefore a primary object of the present invention to
provide a welder for welding a heat weldable material while
unattended by an operator.
Another object of the present invention is to provide a welder
attachable to and supported by the heat weldable material to be
welded and without attention of an operator during the welding
process.
Still another object of the present invention is to provide a
tubing welder for forming a weld in tubing which welder may be
attached to and removed from a length of the tubing at the
convenience of an operator and without requiring attendance by the
operator during formation of the weld.
Yet another object of the present invention is to provide a clip on
tubing welder that requires minimal instruction on the operation of
the welder.
A further object of the present invention is to provide a clip on
welder that may incorporate any of various heat generating elements
to form a seal across a length of tubing placed between a pair of
jaws.
A still further object of the present invention is to provide a
clip on tubing welder to form a seal unattended by an operator and
to automatically cool the heated jaws upon completion of the
seal.
A yet further object of the present invention is to provide a
method for forming a weld in a heat weldable material while
unattended by an operator.
A yet further object of the present invention is to provide a
method for attaching a welder to and supporting the welder from
heat weldable material that is to be welded and during formation of
the weld.
A yet further object of the present invention is to provide a
method for effecting a seal across a length of tubing with a clip
on tubing welder that operates unattended to form the seal and
subsequently cool the operative elements.
These and other objects of the present invention will become
apparent to those skilled in the art as the description thereon
proceeds.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be described with greater specificity
and clarity with reference to the following drawings, in which:
FIG. 1 illustrates the clip on welder coupled to a housing having a
source of air under pressure and a source of electrical signals for
operating the welder;
FIG. 2 is similar to FIG. 1 but certain components have been
removed;
FIG. 3 is an exploded view of the welder with certain components
removed therefrom;
FIG. 3A is an enlarged view of the structure within circle 3A shown
in FIG. 3;
FIG. 4 illustrates the interior of the bottom frame of the
welder;
FIG. 5 illustrates the interior of the top frame of the welder;
FIG. 6 is top view of the welder;
FIG. 7 is a cross sectional view of the welder taken along lines
7--7, as shown in FIG. 6;
FIG. 8 is an end view of the front of the welder;
FIG. 9 is a bottom view of the welder;
FIG. 10 is a partial cross sectional view taken along lines 10--10,
as shown in FIG. 9;
FIG. 11 is a partial cross sectional view taken along lines 11--11,
as shown in FIG. 9; and
FIG. 12 is a schematic of the welder and its operative
components.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, there is shown a tubing welder assembly 10 for
performing a seal across a heat weldable length of tubing. The
assembly includes a clip on welder 12 engaging a representative
length of tubing 14 engaged thereby, as illustrated. A support
housing 16 contains a source of a gas, such as air, under pressure
(not shown) and a source of electrical signals (not shown). The gas
under pressure is conveyed through a plurality of pneumatic
conduits enveloped within a sleeve 18 to welder 12. A plurality of
electrical signals are conveyed from within housing 16 through a
cable 20 to the welder. After the welder has been brought into
engagement with tubing 14, as illustrated, a start button 22 is
depressed. On actuation of the start button, the tubing will be
gripped by the welder to support the welder and permit unattended
operation of the welder during formation of the weld across the
tubing to form a seal. On completion of the weld, the element(s)
providing the requisite heat are deactivated and the element(s) are
cooled by a flow of air. At some point thereafter, an operator
would depress stop button 24 to permit disengagement of the welder
from the tubing. Thus, the operation of welder 12 requires operator
involvement only to the extent of attaching and detaching the
welder from the tubing.
While the above discussion is a summary of the preferred
embodiment, variations thereof can be made without departing from
the spirit and scope of the invention. For example, the welder will
work in conjunction with any heat weldable tubing irrespective of
size and wall thickness or whether the tubing is empty or filled
with blood (as it might be used in a blood collection center).
Other fluids of any type can also be present within the tubing
during formation of a weld. The welder is not restricted to use
with tubing. It will form a weld unattended by an operator upon any
heat weldable material, whether it be a sheet, a film, or other
physical configuration. The type, nature, size and configuration of
the weld is a function of the commensurate configuration of the jaw
or jaws used to heat the heat weldable material and the nature of
the type of energy applied to heat the heat weldable material. For
example, two or more sections of material may be welded to one
another to join them or to form a compartment therebetween or other
delineation. And, it is possible to weld together heat weldable
materials of different physical configurations by corresponding
adaptations of the jaws to be energized.
FIG. 2 is similar to FIG. 1 except that the housing is missing
along with sleeve 18 enveloping the pneumatic conduits. As
illustrated, a pneumatic fitting 26 includes three hollow prongs 28
for engagement with respective sources of air pressure within
housing 16. The air pressure attendant each of these prongs is
conveyed through three pneumatic conduits 30, 32 and 34 to welder
12. Similarly, electrical plug 36 interconnects a plurality of
electrical conductors within cable 20.
As particularly shown in FIG. 3, upper frame 38 and lower frame 40
are pivotally attached to one another by a shaft 42 engaging
apertured ears 44, 46 of upper frame 38 and mating ears (of which
ear 48 is shown) of lower frame 40. Conduits 30, 32 covey a flow of
air on command to cool the heating elements on completion of the
weld, as will be described in further detail below. Conduit 34
conveys a flow of air to a pneumatic fitting 52 in fluid
communication with a bellows to be described (see FIG. 3A). A cover
plate 54 is detachably attached to lower frame 40 to permit access
to the pneumatic conduits entering the welder; preferably, the
cover plate is hollowed to accommodate the conduits and the fitting
and suitably notched to permit passage of the conduits.
FIG. 4 illustrates the components interior to lower frame 40. As
discussed above, ears 48, 50 pivotally engage ears 44, 46 in upper
frame 38 via shaft 42. A conduit 32 conveys a flow of air to a
passageway partly surrounding electrode 62, which electrode
envelops heating element 64 of jaw 68. The electrode is embedded
within a ceramic jaw holder 66, as will be described in further
detail below. Pneumatic conduit 32 is in fluid communication with
the corresponding components in upper frame 38. A pair of grippers
70, 72 are disposed on opposed sides of holder 66. Each of these
grippers includes an oval like depression or the depression may be
circular but defining less than half a circle; the two depressions
are identified by numerals 74, 76 corresponding with grippers 70,
72, respectively. Gripper 70 also includes a pair of flats 70A, 70B
disposed on opposed sides of depression 74. Gripper 72 includes
similar flats 72A, 72B. As representatively shown, a length of
tubing 14 is supported by the depressions in grippers 70, 72. As
shown in FIG. 5, upper frame 38 includes a gripper 106 having a
depression 108 and flats 106A and 106B extending from the
depression. Similarly, gripper 110 includes a depression 112 and
flats 110A and 110B extending from the depression.
Referring to FIG. 5, further components interior of upper frame 38
are illustrated. Cable 20 includes a plurality of electrical
conductors for conveying power and the requisite control signals to
the components within the upper frame. In particular, conductors
80, 82 go to switch 84 corresponding with start button 22.
Conductors 86, 88 go to switch 90 corresponding with stop button
24. Conductors 92, 94 go to heating element 96 of jaw 97 disposed
within electrode 98 of jaw holder 100. Conductors 102, 104 go to
heating element 64 (see FIG. 4) in lower frame 40. Additionally,
electrical conductors (not shown) exist within cable 20 that
interconnect circuitry within housing 16 with thermocouples or
other temperature/heat sensing devices that may be used to sense
the temperature/heat of the heating elements and/or jaws to be
described below. A bar 116 depends from the base of upper frame 38
for cooperative engagement with a similar bar 114 supported by
bellows 60 (see FIG. 4).
Referring jointly to FIGS. 6, 7 and 8, additional structural
elements and their relationships to one another will be described.
Heating element 64 includes a thermocouple 120 lodged therein or
adjacent thereto to sense the temperature of the heating element
and/or the jaw. It is connected to circuitry within housing 16 by
an electrical conductor 122. Similarly, heating element 96 includes
a thermocouple 124 for the purpose of sensing the temperature of
the heating element and/or the jaw; it is also connected to
electrical circuitry within housing 16 by an electrical conductor
126. These thermocouples or other temperature/heat sensing devices
may be differently located in conjunction with either or both jaws
in the alternative or in addition. Thereby, the temperature of the
heating elements (and/or jaws) is determinable during operation of
the heating elements. Shut off of power to the heating elements,
once a predetermined temperature is reached or maintained for a
specified period of time, will occur by operation of the circuitry
within housing 16 (see FIGS. 1 and 12). The shut off temperature in
combination with duration at a specified temperature is a function
of the material of the tubing to be welded.
Bellows 60 includes bar 114 which is extended upon inflation of the
bellows to bear against bar 116 and cause pivotal movement of upper
and lower frames relative to one another to urge electrodes 62, 98
(jaws 68, 97) toward one another causing compression of the tubing
disposed therebetween and flatten the tubing to place the opposed
inside surfaces adjacent another. Simultaneously, the two pairs of
grippers in the upper and lower frames engage the tubing disposed
therein to grip the tubing and thereby attach or latch welder 12 to
the tubing.
Upon expansion of bellows 60, the resulting upward movement of bar
114 and bearing against bar 116 will cause the upper and lowers
frames to pivot with respect to one another. Grippers 70, 72 in
lower frame 40 and grippers 110, 106 in upper frame 38 will be
repositioned toward one another an amount sufficient to grip the
tubing disposed in the corresponding depressions. As the tubing
will become squeezed, it will expand laterally. To accommodate such
expansion, flats 70A, 70B are spaced apart from flats 110A, 110B
and flats 72A, 72B are spaced apart from flats 106A, 106B.
Electrode 62 (jaw 68) will become located a distance from electrode
98 (jaw 97) essentially equivalent to and preferably somewhat less
than twice the wall thickness of the tubing being welded. This
limited travel is controlled by wall sections 142, 144 in upper
frame 38 coming in contact with wall sections 146, 148 in lower
frame 40, respectively, as shown in FIGS. 4 and 5.
Referring jointly to FIGS. 9, 10 and 11, features attendant the
pneumatic operation of welder 12 will be described. Pneumatic
conduit 30 is attached to an hollow barb 130 defining a passageway
134 to provide fluid communication with a passageway 132 partly
surrounding electrode 62 encasing heating element 64. Passageway
132 extends forwardly to exhaust the air flowing therethrough at
the front of the welder. Similarly, pneumatic conduit 32 is
connected to an hollow barb having a passageway 136 to provide a
flow of air to passageway 138 surrounding electrode 98 and embedded
heating element 96 (jaw), which passageway also exhausts air at the
front of the welder. Thereby, after a weld has been performed, the
electrodes and their heating elements (jaws) are cooled by the air
flow. Upon termination of the weld, any lingering heat from the
electrodes will not compromise the weld made.
FIG. 11 illustrates, in dashed lines, extension of bellows 60 upon
an inflow of air from passageway 140 in fitting 52. As illustrated,
bar 114 is in engagement with bar 116 and will cause pivotal
movement of the upper and lower frames relative to one another.
FIG. 12 is a schematic of the operative and functional elements of
welder 12 and housing 16. Housing 16 includes a programable
controller 150 for controlling generation of various electrical
signals necessary for operation of welder 12; the electrical
conductors therefor are representatively identified by numeral 20.
In addition, it controls operation of the pneumatic system for
pivoting the upper and lower frames of the welder and for providing
controlled air flow to the electrodes; the pneumatic conduits
therefor are representatively identified by numeral 18. A source
152 of electrical power, whether it be a portable battery or
conventional house current, provides the requisite electrical power
to the programable controller. Similarly, a source 154 of
compressed air provides compressed air to a set of valves 156. It
may be noted that a gas other than air may be used. The programable
controller provides electrical power to each of heating elements
64, 96 through pairs of electrical conductors 158, 160. Electrical
conductors 122, 126 are in communication with the respective
thermocouples lodged in conjunction with heating elements 64, 96,
respectively, and provide indicia responsive to the temperature of
the respective heating elements. The sensed temperatures provide an
input to the control circuitry of the programmable controller to
bring about termination of power to the heating elements once the
requisite and predetermined temperature has been reached and/or
maintained for a predetermined time period. These conductors are
within cable 20, as discussed above. Valve 162 is an electrically
actuated valve for selectively conveying air from source 152 into
conduit 164 in response to a control signal transmitted via
conductor 166. As representatively shown and identified as a
pneumatic actuator, bellows 60 (described above) will inflate in
response to a flow of air through conduit 164. On completion of the
weld, a valve 168 is actuated to provide a flow of air from source
154 through conduit 170 to exhaust air into the passageways in each
of the jaws, as described above. This valve is controlled by
signals transmitted from the programable controller through
conductor 172. When the programable controller senses, through the
signals generated by the thermocouples, that the jaws are
sufficiently cooled, valve 168 is closed and further cooling air
flow will not occur. Upon actuation of stop button 24, valve 162
will release the air pressure within conduit 164 and the bellows
will collapse. Thereafter, the jaws of the upper and lower frames
may be manually (or under urging of a spring or the like) separated
from one another to permit withdrawal of the tubing disposed
therebetween.
In the present embodiment, each of the heating elements is a simple
resistive cartridge heater commercially available in the market
place. However, numerous other devices could be used to cause
heating of the tubing to be welded between the jaws, including RF
energy (as described above in certain of the assignee's patents),
inductive heating, sonic heating or radiant heating. Moreover, the
power provided may be AC, DC or radiant energy.
While the presently contemplated primary use of the present
invention relates to heat weldable tubing of any of many types of
chemical compositions, other forms of heat weldable materials could
be welded. These forms may be bags to be sealed, segregation of
chambers between sheets of material, etc.
* * * * *
References