U.S. patent number 7,018,054 [Application Number 10/725,420] was granted by the patent office on 2006-03-28 for electro-optical device encased in mounting case, projection display apparatus, and mounting case.
This patent grant is currently assigned to Seiko Epson Corporation. Invention is credited to Hiroyuki Kojima, Tomoaki Miyashita, Hiromi Saitoh.
United States Patent |
7,018,054 |
Miyashita , et al. |
March 28, 2006 |
Electro-optical device encased in mounting case, projection display
apparatus, and mounting case
Abstract
An electro-optical apparatus encased in the mounting case
includes an electro-optical device in which the light emitted from
a light source is incident on an image display region, and a
mounting case including a plate disposed to face one surface of the
electro-optical device and a cover to cover the electro-optical
device, a portion of the cover abutting against the plate, wherein
the mounting case accommodates the electro-optical device by
holding at least a portion of a peripheral region located at the
circumference of the image display region of the electro-optical
device with at least one of the plate and the cover. In addition,
the cover has a surface area increasing portion to increase the
surface area thereof.
Inventors: |
Miyashita; Tomoaki
(Shimosuwa-machi, JP), Kojima; Hiroyuki (Suwa,
JP), Saitoh; Hiromi (Chino, JP) |
Assignee: |
Seiko Epson Corporation (Tokyo,
JP)
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Family
ID: |
32766117 |
Appl.
No.: |
10/725,420 |
Filed: |
December 3, 2003 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20040169783 A1 |
Sep 2, 2004 |
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Foreign Application Priority Data
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Dec 20, 2002 [JP] |
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2002-370075 |
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Current U.S.
Class: |
353/119; 353/61;
361/688; 361/704; 361/703; 359/245; 353/60; 349/161; 349/58;
348/748; 348/E9.027 |
Current CPC
Class: |
H04N
9/3144 (20130101); G02F 1/133308 (20130101); G02F
2201/36 (20130101); G02F 1/133385 (20130101) |
Current International
Class: |
G03B
21/16 (20060101); G02F 1/03 (20060101); G02F
1/1335 (20060101); H02K 7/20 (20060101) |
Field of
Search: |
;353/119,30,31,34,37,52,60,61 ;359/237,245,246,249
;348/739,744,748,750,751,759 ;349/5,8,58,60,161
;361/688,703,704 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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03-149521 |
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Jun 1991 |
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JP |
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04-125538 |
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Apr 1992 |
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JP |
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6-67143 |
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Mar 1994 |
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JP |
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6-55134 |
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Jul 1994 |
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JP |
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6-265855 |
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Sep 1994 |
|
JP |
|
7-248480 |
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Sep 1995 |
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JP |
|
A1 WO98/36313 |
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Aug 1998 |
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JP |
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10-232629 |
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Sep 1998 |
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JP |
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10-319379 |
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Dec 1998 |
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JP |
|
11-84350 |
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Mar 1999 |
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JP |
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2000-147472 |
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May 2000 |
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JP |
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2001-264883 |
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Sep 2001 |
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JP |
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2001-318361 |
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Nov 2001 |
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JP |
|
2002-107698 |
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Apr 2002 |
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JP |
|
2002-296568 |
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Oct 2002 |
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JP |
|
2004-045680 |
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Feb 2004 |
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JP |
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Primary Examiner: Perkey; W. B.
Assistant Examiner: Blackman; Rochelle
Attorney, Agent or Firm: Oliff & Berridge, PLC
Claims
What is claimed is:
1. An electro-optical apparatus, comprising: an electro-optical
panel including: an image display region that receives light from
an external source, a peripheral region at the periphery of the
image display region, a side surface; a plate that opposes a
surface of the electro-optical panel, the plate including a side
portion extending in parallel and in opposition with the side
surface of the electro-optical panel; a cover that, in cooperation
with the plate, accommodates at least a portion of the peripheral
region of the electro-optical panel, the cover including a side
wall that opposes the side surface of the electro-optical panel,
the side wall of the cover having an inner surface and an outer
surface, the inner surface contacting the side portion of the plate
and the outer surface including a plurality of fins at positions
opposing the side portion of the plate.
2. The electro-optical apparatus according to claim 1, the fins
increasing the surface area of the sidewall portion.
3. The electro-optical apparatus according to claim 1, the fins
protruding outward from the surface of the cover.
4. The electro-optical apparatus according to claim 3, the fins
being formed to correspond to the direction of the flow of cooling
air which is supplied from the outside of the mounting case.
5. The electro-optical apparatus according to claim 3, the fins
being provided in a straight shape.
6. The electro optical apparatus according to claim 3, the fins
being arranged in a zigzag shape.
7. The electro-optical apparatus encased in the mounting case
according to claim 6, the fins, being arranged in the zigzag shape,
include a first column of fins having a plurality of small fins,
and a second column of fins extending in parallel with the first
column of fins and having a plurality of small fins, and one of the
small fins of the plurality of fins that constitute the second
column of fins being formed to be positioned adjacent to a gap
between the small fins of the plurality of fins that constitute the
first column of fins.
8. The electro-optical apparatus according to claim 7, the gap
between the small fins being longer than a length of the small
fin.
9. The electro-optical apparatus according to claim 7, a pitch
between the small fins, which includes the gap between the small
fins, being 3 mm or more.
10. The electro-optical apparatus according to claim 7, a height of
the small fin being 0.5 mm or more, and a width of the small fin
being 0.3 mm or more.
11. The electro-optical apparatus according to claim 1, the fins
including the first column of fins and a second column of fins
extending in parallel with the first column of fins, and a gap
between the first column of fins and the second column of fins
being 1 mm or more.
12. The electro-optical apparatus according to claim 1, the cover
being made of a material of high heat conductivity.
13. A projection display apparatus, comprising: the electro-optical
apparatus according to claim 1; the light source; an optical system
to guide the projection light into the electro-optical device; a
projection optical system to project the light emitted from the
electro-optical device; and a cooling air discharging portion to
supply cooling air to the electro-optical apparatus.
14. An electro-optical apparatus according to claim 1, wherein the
plate, cover, and the electro-optical device are stacked in a
stacked direction, the fins of the cover including a tapered
surface tapered in the stacked direction, the tapered surface
having an arched surface that extends in the stacked direction.
15. An electro-optical apparatus, comprising: an electro-optical
device having an image display region on which projection light
from a light source is incident; and a mounting case including a
plate disposed to face one surface of the electro-optical device
and a cover to cover the electro-optical device, a portion of the
cover abutting against the plate, the mounting case accommodating
the electro-optical device by holding at least a portion of a
peripheral region located at a circumference of the image display
region of the electro-optical device with at least one of the plate
and the cover, the cover having a surface area increasing portion
to increase the surface area thereof, the surface area increasing
portion including dimples provided to form concave portions on the
surface of the cover.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
The present invention relates to a mounting case to accommodate an
electro-optical device, such as a liquid crystal panel, which is
used as a light valve of a projection display apparatus, such as a
liquid crystal projector, an electro-optical device in a mounting
case, in which the electro-optical device is accommodated or
encased in the mounting case, and a projection display apparatus
including the electro-optical device encased in the mounting
case.
2. Description of Related Art
In the related art generally, when a liquid crystal panel is used
as a light valve of a liquid crystal projector, the liquid crystal
panel is not provided in an exposed state on a console, etc.,
constituting the liquid crystal projector. But it is accommodated
or encased in a suitable mounting case. Then the mounting case
including the liquid crystal panel is provided on the console.
Herein, the liquid crystal panel can be easily fixed to the console
by suitable screw holes provided in the mounting case.
In the liquid crystal projector, source light emitted from a light
source is projected on the liquid crystal panel in the mounting
case as focused light. Light passing through the liquid crystal
panel is enlarged and projected on the screen to display images. In
such a liquid crystal projector, since the enlarged projection is
generally predetermined, relatively intensive light emitted from a
light source, such as a metal halide lamp, is used.
However, in this construction, first, there is a problem in which
the temperature of the liquid crystal panel in the mounting case
rises. The rise in temperature causes the rise in temperature of
the liquid crystal interposed between a pair of transparent
substrates in the liquid crystal panel. Therefore, the
characteristics of the liquid crystal are deteriorated. In
addition, when the light emitted from the source light is uneven,
the liquid crystal panel is partially heated, and then the
deviation of its transmittance is generated by the so-called hot
spots. Thus, the quality of projected images deteriorates.
Techniques to prevent the rise in temperature of the liquid crystal
panel include an approach to prevent the rise in temperature of the
liquid crystal panel by providing a radiating sheet between the
liquid crystal panel and a radiating plate in a liquid crystal
display module including the liquid crystal panel and a package for
holding and accommodating the liquid crystal panel and having the
radiating plate.
In addition, in order to address the problem, other approaches,
such as an approach of providing a light shielding film on a
substrate located at the side of the liquid crystal panel on which
light is incident and an approach of forming the mounting case, in
which the liquid crystal panel is held or accommodated, using a
light reflective material, have been known.
However, the related art approaches to prevent the rise in
temperature of the liquid crystal panel have the following
problems. As long as intensive light is emitted from the light
source, the problem of the rise in temperature of the liquid
crystal panel may occur at any time. Therefore, in order to obtain
still higher image quality, more effective measures to reduce or
prevent the rise in temperature are required instead of or in
addition to the aforementioned approaches.
For example, according to the approach of using the radiating
sheet, the heat accumulated in the liquid crystal panel can be
effectively radiated. However, assuming that the radiating plate or
the radiating sheet is provided to cover the entire surface of the
substrate, the approach can be used for a reflective liquid crystal
panel, but cannot be used for a transmissive liquid crystal
panel.
In addition, according to the approach of reflecting light by the
light shielding film and the mounting case, as the areas of the
light shielding film and the mounting case increase, the amount of
the reflected light increases. Thus, the rise in temperature of the
liquid crystal panel can be reduced or prevented. However, if the
amount of the reflected light increases indiscriminately, the stray
light increases in the housing to accommodate the liquid crystal
panel in the mounting case. Thus, the quality of images can be
deteriorated. In addition, since the increase of the area of the
light shielding film causes the reduction of the amount of the
light from the source light, which is to be originally incident to
and to pass through the liquid crystal panel, the image can be
darkened. Thus, it is contrary to the aforementioned purpose in
which the intensive light is used in order to display a brighter
image. Accordingly, the aforementioned related art approaches do
not have a total solution for the above problems.
SUMMARY OF THE INVENTION
The present invention is contrived to address the above problems.
The present invention is to provide an electro-optical device
encased in a mounting case capable of effectively suppressing the
rise in temperature of the electro-optical device, to which
relatively intensive light is incident, and a projection display
apparatus including the electro-optical device encased in the
mounting case. In addition, the present invention provides a
mounting case suitable to mount the electro-optical device.
In order to achieve the above, an electro-optical device in a
mounting case of an aspect of the present invention and having an
image display region, on which projection light from a light source
is incident, includes the electro-optical device including a
mounting case, a plate disposed to face one surface of the
electro-optical device and a cover to cover the electro-optical
device, a portion of the cover abutting against the plate, the
mounting case accommodating the electro-optical device by holding
at least a portion of a peripheral region located in the
circumference of the image display region of the electro-optical
device with at least one of the plate and the cover. In addition,
the cover has a surface area increasing portion to increase the
surface area thereof.
According to the electro-optical device encased in the mounting
case of an aspect of the present invention, the electro-optical
device having the image display region, on which the projection
light from the light source is incident, is accommodated into the
mounting case including a cover and a plate. The electro-optical
device includes, for example, a liquid crystal device or a liquid
crystal panel which is mounted as a light valve of the projection
display apparatus. In addition, the mounting case may have an
additional function, such as a light shielding function, to prevent
the leakage of light in the peripheral region of the
electro-optical device and the influx of the stray light from the
peripheral region to the image display region by partially covering
at least a portion of the peripheral region of the electro-optical
device.
In addition, in an aspect of the present invention, the cover
particularly has the surface area increasing portion to increase
its own surface area. Thus, it is possible to increase the heat
radiating capability of the cover, and thus to effectively cool the
electro-optical device. This is obtained as follows.
First, when projected light is incident on the electro-optical
device, the temperature of the electro-optical device rises. Then,
the heat generated from the electro-optical device is directly
transferred to at least one of the plate and the cover holding the
peripheral region, or the heat transferred to the plate is directly
transferred to the cover through the abutting portion. In this
case, the plate and the cover function as a heat sink of the
electro-optical device. In an aspect of the present invention,
since the cover has the surface area increasing portion, the heat
radiating capability and the cooling capability of the cover can be
enhanced. Therefore, the cover is substantially always kept in a
suitably cooled state. This means that the cover functions as an
excellent heat sink as described above.
As a result, according to an aspect of the present invention, the
effective cooling of the electro-optical device can be realized.
Therefore, in an aspect of the present invention, since defects due
to the rise in temperature of the electro-optical device, such as
the deterioration of the characteristics of a liquid crystal layer
constituting the electro-optical device or the occurrence of hot
spots in the liquid crystal layer, do not occur, it is possible to
display high-quality images.
According to an aspect of the electro-optical device in the
mounting case of the present invention, the cover has a sidewall
portion facing a side surface of the electro-optical device, and
the surface area increasing portion increases the surface area of
the sidewall portion.
According to the aspect, the increased surface area of the cover by
the surface area increasing portion is the sidewall portion.
Herein, since the sidewall portion corresponds to a portion
opposite to the side surface of the electro-optical device as
described above, an occupation ratio of the sidewall portion over
the entire cover is originally large. In the aspect, since the
surface area increasing portion is provided to the sidewall portion
occupying a relatively large area of the entire cover area, it is
possible to further effectively increase the area of the entire
cover.
Therefore, according to the aspect, the heat radiating capability
of the cover can be more effectively enhanced as described above,
and thus, the cooling effect on the electro-optical device can be
more effectively enhanced.
In another aspect of the electro-optical device encased in the
mounting case of an aspect of the present invention, the surface
area increasing portion has fins which are protruded from the
surface of the cover.
According to the aspect, it is possible to relatively easily
increase the surface area of the cover.
In addition, "the fins" described in the aspect may be formed by
processes, such as a cutting process, a forging process, a pressing
process, an injection molding process, or a casting process when
the cover main body is formed or thereafter.
In another aspect of the electro-optical device encased in the
mounting case of the present invention, the fins are formed to
correspond to the direction of the flow of cooling air which is
blown to the electro-optical device encased in the mounting
case.
According to the aspect, since the fins are provided to correspond
to the direction of the flow of cooling air blown to the
electro-optical device encased in the mounting case, the cooling
effect of the cover by the fins can be more effectively
enhanced.
In other words, if the fins are provided to interrupt the flow of
cooling air, it is difficult for the cooling air to be blown beyond
the fins, so that the cover cannot effectively cool. However, if
the fins are provided to correspond to the direction of the flow of
cooling air, the fins do not interrupt the flow of cooling air, so
that the cooling air can be blown over the entire cover uniformly.
Thus, according to the aspect, the cooling effect on the cover can
be effectively enhanced.
In addition, in the aspect, the construction that "the fins are
provided to correspond to the direction of the flow of cooling air"
specifically includes the following cases. For example, the
construction includes the first case that, when the cooling air
flows in a straight direction around the cover, the fins are
provided to correspond to the direction of the flow of cooling air.
The construction includes the second case that, when the cooling
air flows in whirls around the cover, the fins are provided to
change their forming directions according to the locations of the
fins provided on the cover. In addition to the cases, the
construction includes another case where, even if the cooling air
flows in irregular directions around the electro-optical device in
the mounting case, the fins are provided to change their directions
so as to correspond to all or a portion of the irregular flow
directions according to the locations of the fins provided on the
cover.
In another aspect of the electro-optical device encased in the
mounting case of the present invention, the fins are provided in a
straight shape.
According to the aspect, the surface area of the cover can be
increased by the fins protruded in the straight shape. According to
the aspect, the heat radiating capability of the cover can be
enhanced.
In another aspect of the electro-optical device in the mounting
device of the present invention, the fins are arranged in a zigzag
shape.
In the aspect, it is generally assumed that the "fins" include a
plurality of small fins (which are described later) and the
plurality of small fins are arranged in a zigzag shape. More
specifically, the fins are arranged "to be alternately disposed
between two columns" or "to form in a check shape in plan view".
According to the aspect, the surface area of the cover can be
increased by the fins protruded in the zigzag shape. Therefore,
according to the aspect, the heat radiating capability can be
enhanced.
In the aspect, it is preferable that the fins arranged in the
zigzag shape should include a first column of fins having a
plurality of small fins arranged in parallel to each other and a
second column of fins having a plurality of small fins arranged in
parallel to each other and extended parallel to the first column of
fins, wherein at least one of the small fins constituting the
second column of fins is disposed to correspond to a location of a
gap between the small fins, which constitute the first column of
fins and are adjacent to each other.
According to such a construction, the arrangement of the "fins",
which are arranged in the zigzag shape, is more clearly defined. In
the aspect, the small fins constituting the first column of fins
are formed to alternate with and not to overlap the small fins
constituting the second column of fins. For example, if the small
fins constituting the first column of fins are indicated by
numerals 1(1), 1(2), . . . , 1(n) and the small fins constituting
the second column of fins are indicated by numerals 2(1), 2(2), . .
. , 2(n), the arrangement aspect is used in which the small fins
belonging to the same column (the first column) are not located
between the 1(m)-th small fin and 1(m+1)-th small fin (herein, m=1,
2, . . . n-1) and the 2(m)-th small fin is located in the
alternated column, that is, the second column.
According to such a construction, since the small fins are arranged
with a suitable density, the heat radiating capability can be
highly enhanced. For example, as the aforementioned numerals are
used, it is assumed that the 2(m)-th small fin is located to be
adjacent to the 1(m)-th small fin. In this case, since heat is
radiated from the 2(m)-th and 1(m)-th small fins, the ambient
temperature, particularly, the temperature of the air between both
small fins rises, and thus, it is difficult to radiate heat from
both small fins. However, according to the aspect, since the
1(m)-th small fin is not located to be adjacent to the 2(m)-th
small fin, the aforementioned problems cannot occur.
In addition, the expression of the aspect can be replaced with the
another expression that "one of the small fins constituting the
first column of fins is provided to correspond to the location of
the gap between the small fins which constitute the second column
of fins and are adjacent to each other".
Furthermore, in the aspect, although only the first and second
columns of fins exist, in some case, the third, fourth, or more
columns of fins may be provided in addition to the first and second
columns of fins. In this case, the relationship between the "first
column of fins" and the "second column of fins" can be generally
adapted to additional columns. For example, assuming that a total
of three columns of fins are provided, the first and second columns
of fins meet the relationship between the "first column of fins"
and the "second column of fins" in this aspect, and the second and
third columns of fins meet the relationship between the "second
column of fins" and "the first column of fins" in this aspect.
In such a construction, it is preferable that the gap between the
small fins should be longer than a small fin.
According to such a construction, as described above, if one of the
small fins constituting the second column of fins is "provided to
correspond to the location of the gap between the small fins
constituting the first column of fins", the one of the small fins
can be wholly provided between the small fins.
Therefore, the heat radiating characteristics of the fins can be
more surely enhanced. Thus, according to the construction, since
the 2(m)-th small fin and 1(m)-th small fin are not adjacent to
each other and a portion of the former does not "overlap" a portion
of the latter, each of the small fins can exhibit a sufficient
radiating characteristic.
In addition, according to such construction, particularly, the
formation of the fins in the zigzag shape can be relatively easily
performed. For example, the fins according to the aspect can be
suitably formed by an injection molding process as described below.
Two molds in a zigzag shape, in which mount parts and valley parts
are formed alternately, are prepared. The two molds are disposed in
a manner that the mount parts or the valley parts of one mold are
engaged with the valley parts or the mount parts of the other mold
and a predetermined gap is formed between the top portion of the
mount mold and the bottom portion of the valley mold. And then, the
injection molding is carried out through the gap, so that the fins
arranged in the zigzag shape as described above can be easily
obtained. In this case, the mold removal, which is inevitably
involved in the aforementioned manufacturing process, can be easily
performed. Furthermore, it is preferable that the two molds should
be moved apart from each other.
In addition, "the length of the small fin" means the length of the
small fin along the direction of the first or second column as
clear from the above description.
Furthermore, it is preferable that a pitch between the small fins
including the gap between the small fins is 3 mm or more.
According to such a construction, since the pitch between the small
fins is properly set, the fins can be more easily formed, and the
heat radiating characteristic of the fins can be more effectively
enhanced.
Furthermore, it is preferable that a height of the small fins
should be 0.5 mm or more and a width of the small fins should be
0.3 mm or more.
According to the construction, since the size of the small fins is
properly set, an increase of the surface area of the cover can be
surely obtained. Therefore, the heat radiating capability of the
cover can be effectively enhanced.
In addition, "the height of small fin" means the length from the
tip of fins "protruded from the surface of the cover" to the
surface of the cover, and "the width of small fin" means the length
of the small fin along a direction crossing the direction of the
first or second column.
In another aspect of the electro-optical device encased in the
mounting case of the present invention, the fins include a first
column of fins and a second column of fins extended in parallel to
the first column of fins, and a gap between the first column of
fins and the second column of fins is 1 mm or more.
According to the aspect, the fins include the first column of fins
and the second column of fins. In this case, when each of "the
first column of fins" and "the second column of fins" is arranged
in a zigzag shape, "the first column of fins" and "the second
column of fins" themselves correspond to "the first column of fins"
and "the second column of fins" as described above as they are. In
addition to such a case, when the fins are provided in a straight
shape, it is considered that the straight fins as "the first column
of fins" and the straight fins as "the second column of fins" are
provided in two columns.
In addition, in the aspect, the gap between the two columns of fins
is 1 mm or more. In this manner, when the cooling air supplies to
the electro-optical device encased in the mounting case, the
cooling air can be supplied between the two columns of fins
uniformly and naturally.
In particular, assuming that the electro-optical device encased in
the mounting device of an aspect of the present invention is
mounted to a projection display apparatus, the electro-optical
device encased in the mounting case and a cooling fan individually
provided to the projection display apparatus have to be provided at
a long distance, or it is difficult that both of them are arranged
to be exactly opposite to each other since generally, additional
components are provided to the projection display apparatus. In
this case, it is considered that only the cooling air having a low
static pressure and a low air volume is supplied to the
electro-optical device encased in the mounting case.
In the aspect, since the gap between the two columns of fins is set
to a relatively long distance of 1 mm or more, the cooling air
having a low static pressure and a low air volume can be supplied
between the two columns of fins. According to such construction,
since the surface area of the fins, which are exposed to the
cooling air, increases, the heat radiating characteristics of the
fins can be more enhanced.
Therefore, according to the aspect, it is possible to further
enhance the heat radiating capability of the entire cover.
In another aspect of the electro-optical device encased in the
mounting case of the present invention, the surface area increasing
portion includes a dimple provided to form a concave on the surface
of the cover.
According to the aspect, the surface area of the cover can be
relatively easily increased.
In addition, the difference between the "dimple" and the "fin" is
determined whether they are protruded or concaved from "the surface
of the cover" as a reference plane.
In some cases, "the dimple" referred in the aspect may have a
property of "never interrupting the flow of the cooling air blown
to the electro-optical device encased in the mounting device." It
can be understood from the aforementioned point of view that the
fins have a property of interrupting the flow of the cooling air a
little. And then, the difference between the dimple and the fin may
be considered from the above point of view.
In addition, in the aspect, "to form a concave" does not only mean
that a process of "forming the concave" needs to be actually
performed when forming the dimple on the surface of the cover. In
the method of forming the dimple, like the method of forming fins,
the dimples can be formed by processes, such as a cutting process,
a forging process, a pressing process, an injection molding
process, or a casting process when the cover main body is formed or
thereafter.
In another aspect of the electro-optical device encased in the
mounting case of the present invention, the cover is made of a
material having high heat conductivity.
According to the aspect, since the cover is made of the material
having high heat conductivity, the heat radiating capability of the
cover can be highly enhanced by both of the function and effect due
to the surface area increasing portions composed of the fins, the
dimples, and the like.
In addition, preferably, "the material having high heat
conductivity" specifically includes aluminum, magnesium, copper, or
an alloy thereof.
A mounting case of an aspect of the present invention includes a
plate disposed to face one surface of an electro-optical device in
which the light emitted from a light source is incident on an image
display region; and a cover to cover the electro-optical device,
the cover having a portion of abutting against the plate, the
mounting case accommodating the electro-optical device by holding
at least a portion of the peripheral region located at the
circumference of the image display region of the electro-optical
device with at least one of the plate and the cover, and the cover
having a surface area increasing portion to increase the surface
area of the cover.
According to the mounting case of an aspect of the present
invention, it is possible to provide a mounting case suitable for
the electro-optical device encased in the mounting case of the
present invention.
In an aspect of the mounting case of an aspect of the present
invention, the cover has a sidewall portion facing a side surface
of the electro-optical device, and the surface area increasing
portion increases the surface area of the sidewall portion.
According to the aspect, in the electro-optical device encased in
the mounting case of the present invention, it is possible to
provide a mounting case suitable for the aspect in which the cover
has a sidewall portion and the surface area increasing portion
increases the surface area of the sidewall portion.
In order to achieve the above, a projection display apparatus of an
aspect of the present invention includes the aforementioned
electro-optical device encased in the mounting case (including
their various aspects); the light source; an optical system to
guide the light emitted from the light source into the
electro-optical device; a projection optical system to project the
light emitted from the electro-optical device; and a cooling air
discharging portion to supply cooling air to the electro-optical
device encased in the mounting case.
According to the projection display apparatus of an aspect of the
present invention, it includes the aforementioned electro-optical
device encased in the mounting case of an aspect of the present
invention. Since the electro-optical device can be effectively
cooled by the increase of the surface area of the cover
constituting the mounting case and by the cooling air discharging
portion provided in the projection display apparatus, it is
possible to display high-quality images.
The operation and other advantages of an aspect of the present
invention will be apparent from the exemplary embodiments described
later.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plan view illustrating an exemplary embodiment of a
projection liquid crystal apparatus according to the present
invention;
FIG. 2 is a plan view illustrating an exemplary embodiment of an
electro-optical device according to the present invention:
FIG. 3 is a cross-sectional view taken along the plane H H' shown
in FIG. 2;
FIG. 4 is an exploded perspective view illustrating an
electro-optical device together with a mounting case according to a
first exemplary embodiment of the present invention;
FIG. 5 is a front view of an electro-optical device encased in the
mounting case according to the first exemplary embodiment of the
present invention;
FIG. 6 is a cross-sectional view taken along the plane X1 X1' shown
in FIG. 5;
FIG. 7 is a cross-sectional view taken along the plane Y1 Y1' shown
in FIG. 5;
FIG. 8 is a back view shown from the direction of Z1 shown in FIG.
5;
FIG. 9 is a front view of a plate member constituting the mounting
case according to the first exemplary embodiment of the present
invention;
FIG. 10 is a back view shown from the direction of Z2 shown in FIG.
9;
FIG. 11 is a side view shown from the direction of Z3 shown in FIG.
9;
FIG. 12 is a front view of a cover member constituting the mounting
case according to the first exemplary embodiment of the present
invention;
FIG. 13 is a back view shown from the direction of Z4 shown in FIG.
12;
FIG. 14 is a side view shown from the direction of Z5 shown in FIG.
12;
FIG. 15 is a perspective view of the electro-optical device encased
in the mounting case according to the first exemplary embodiment of
the present invention and illustrates the flow of air into the
electro-optical device encased in the mounting case;
FIG. 16 is a view having the same purpose as FIG. 12 and is a front
view in which the shapes of fins are different from those of the
fins shown in FIG. 12;
FIG. 17 is a back view shown from the direction of Z4 shown in FIG.
16;
FIG. 18 is a side view shown from the direction of Z5 shown in FIG.
16;
FIG. 19 is a view having the same purpose as FIG. 18, but is
different from the FIG. 18 in that dimples are formed in a side fin
portion;
FIG. 20 is a cross-sectional view taken along the plane W W' shown
in FIG. 19 and particularly illustrates only the cross-sectional
shapes of the small fins and the dimples;
FIG. 21 is a view having the same purpose as FIG. 18 and
illustrates a different arrangement of the small fins from that of
the small fins shown in the FIG. 18; and
FIG. 22 is a view having the same purpose as FIG. 18 and
illustrates an aspect in which three columns of small fins are
provided.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Now, exemplary embodiments of the present invention will be
described with reference to the accompanying figures.
An Exemplary Embodiment of a Projection Liquid Crystal
Apparatus
First, with reference to FIG. 1, an exemplary embodiment of a
projection liquid crystal apparatus according to an aspect of the
present invention will be described on the basis of an optical
system into which optical units are assembled. The projection
display apparatus of the exemplary embodiment is constructed using
a multi-plate color projector composed of three liquid crystal
light valves, which is an example of an electro-optical device
encased in a mounting case.
In FIG. 1, a liquid crystal projector 1100, an example of the
multi-plate color projector, is a projector which utilizes three
liquid crystal light valves having electro-optical devices in which
driving circuits are mounted on TFT array substrates as RGB light
valves 100R, 100G, and 100B.
In the liquid crystal projector 1100, the light emitted from a lamp
unit 1102, which is a white light source, such as a metal halide
lamp, is divided into R, G, and B light components corresponding to
three primary colors R, G, and B by three mirrors 1106 and two
dichroic mirrors 1108, and the light components are guided into the
light valves 100R, 100G, and 100B corresponding to the colors. In
particular, the B light component is guided through a relay lens
system 1121 including an incident lens 1122, a relay lens 1123, and
an emitting lens 1124 in order to reduce or prevent the loss of
light due to its long optical path. The light components
corresponding to the three primary colors, which are modulated by
the light valves 100R, 100G, and 100B, are synthesized by a
dichroic prism 1112 and then projected on the screen 1120 as a
color image through a projection lens 1114.
An active matrix driving liquid crystal apparatus, in which TFTs
are used as switching devices, is used as the light valves 100R,
100G, and 100B of the exemplary embodiment. The light valves 100R,
100G, and 100B are composed of the electro-optical devices encased
in the mounting cases as described later in detail.
As shown in FIG. 1, a fan 1300 (which corresponds to an example of
"the cooling air discharging portion" as referred in an aspect of
the present invention) is provided to the liquid projector 1100 to
supply cooling air to the light valves 100R, 100G, and 100B. The
fan 1300 includes a substantially cylindrical member having a
plurality of blades 1301 in the side thereof, and the blades 1301
generate wind by rotating the cylindrical member with its axis as a
center. The wind generated by the sirocco fan 1300 in accordance
with such a principle flows in whirls as shown in FIG. 1.
The wind is supplied to the respective light valves 100R, 100G, and
100B through an air passage not shown in FIG. 1, and blows from
respective outlets 100RW, 100GW, and 100BW provided near the light
valves 100R, 100G, and 100B to the light valves 100R, 100G, and
100B.
If the fan 1300 as described above is used, it is possible to
obtain an advantage that the wind is easily supplied to narrow
spaces around the light valves 100R, 100G, and 100B because the
wind has a high static pressure.
In the aforementioned construction, the light emitted from the lamp
unit 1102, which is an intensive light source, raises the
temperatures of the light valves 100R, 100G, and 10B. At that time,
if the temperatures rises excessively, the liquid crystal
constituting the light valves 100R, 100G, and 100B may be
deteriorated, or hot spots generated by the partial heating of a
portion of the liquid crystal panel due to the unevenness of light
emitted from the light source cause the deviation of its
transmittance. For this reason, particularly, in the exemplary
embodiment, mounting cases capable of cooling the electro-optical
devices are provided to the respective light valves 100R, 100G, and
100B as described later. Therefore, it is possible to effectively
suppress the temperature rise of the light valves 100R, 100G, and
100B as described later.
In the exemplary embodiment, it is preferable that a cooling device
including a circulating unit to circulate a coolant through the
surrounding spaces of the light valves 100R, 100G, and 100B should
be provided within a housing of the liquid crystal projector 1100.
In this way, it is possible to further effectively cool the
electro-optical device encased in the mounting case having a heat
radiating function as described later.
An Exemplary Embodiment of an Electro-Optical Device
Next, the overall construction of an electro-optical device
according to an exemplary embodiment of the present invention will
be described with reference to FIGS. 2 and 3. Herein, a driving
circuit built-in TFT active matrix driving liquid crystal device is
illustrated as an example of an electro-optical device. The
electro-optical device according to the exemplary embodiment is
used as liquid crystal light valves 100R, 100G, and 100B of the
aforementioned liquid crystal projector 1100. Herein, FIG. 2 is a
plan view of the electro-optical device and illustrates a TFT array
substrate and constructional components provided thereon as shown
from the counter substrate. FIG. 3 is a cross-sectional view taken
along the plane H H' shown in FIG. 2.
Referring to FIGS. 2 and 3, in the electro-optical device according
to the exemplary embodiment, the TFT array substrate 10 is disposed
to face the counter substrate 20. A liquid crystal layer 50 is
interposed and sealed between the TFT array substrate 10 and the
counter substrate 20. The TFT array substrate 10 and the counter
substrate 20 are bonded to each other by a seal member 52 disposed
at a seal region which is located around an image display region
10a.
The seal member 52 to bond both substrates is made of, for example,
ultra-violet curable resin, thermosetting resin, and the like,
which are applied on the TFT array substrate 10 and then cured by
ultra-violet irradiation or heating in manufacturing processes. In
addition, spacers made of a material, such as glass fiber or glass
bead, are dispersed in the seal member 52 to keep the gap between
the TFT array substrate 10 and the counter substrate 20 (the gap
between the substrates) at a predetermined interval. Therefore, the
electro-optical device of the exemplary embodiment is used for a
light valve of the projector as a small-sized device and is
suitable to enlarge and displaying images.
A frame light shielding film 53 to define a frame region of the
image display region 10a is provided at the counter substrate 20
parallel to the inner side of the seal region where the seal member
52 is disposed. All or a portion of the frame light shielding film
53 may be provided at the TFT array substrate 10 as a built-in
light shielding film.
In the peripheral region located at the outer side of the seal
region, where the seal member 52 is disposed, of a region extending
to the circumference of the image display region, a data line
driving circuit 101 and an external circuit connection terminal 102
are provided along one side of the TFT array substrate 10, and
scanning line driving circuits 104 are provided along two sides
adjacent to the one side. Furthermore, a plurality of wiring lines
105 to connect the scanning line driving circuits 104 provided
along two sides of the image display region 10a are provided at the
remaining side of the TFT array substrate 10. As shown in FIG. 2,
upper and lower conducting members 106 to serve as upper and lower
conduction terminals between the two substrates are disposed at
four corners of the counter substrate 20. On the other hand, on the
TFT array substrate 10, the upper and lower conduction terminals
are provided at the regions opposite to the corners. Through these
members, the electrical conduction is made between the TFT array
substrate 10 and the counter substrate 20.
In FIG. 3, pixel-switching TFTs and wiring lines, such as scanning
lines and data lines are formed on the TFT array substrate 10, and
then, alignment layers are formed on pixel electrodes 9a. On the
other hand, on the counter substrate 20, a counter electrode 21 and
a light shielding film 23 in a lattice or stripe shape are
provided, and in addition, an alignment layer is formed on the
uppermost portion thereof. A liquid crystal layer 50, which is made
of, for example, one kind of nematic liquid crystal or a mixture of
plural kinds of nematic liquid crystals, takes a predetermined
alignment state between a pair of alignment layers.
In addition to the data line driving circuit 101 and the scanning
line driving circuits 104, etc., a sampling circuit to sample image
signals on image signal lines and to supply the sampled image
signals to data lines, a precharge circuit to supply the precharge
signals of a predetermined level to a plurality of data lines prior
to the image signals, and an inspection circuit and the like to
inspect the quality and defects of the electro-optical device
during the manufacturing process or at the time of forwarding may
be formed on the TFT array substrate 10 shown in FIGS. 2 and 3.
When the electro-optical device as constructed above is operated,
intensive light is radiated from the upper side of FIG. 3. As a
result, the temperature of the electro-optical device rises by the
heating due to the light absorption in the counter substrate 20,
the liquid crystal layer 50, and the TFT array substrate 10, etc.
The rise in temperature facilitates the deterioration of the liquid
crystal layers 50 and causes the deterioration of the quality of
the display image.
Therefore, the rise in temperature can be effectively suppressed by
an electro-optical device encased in the mounting case of the
exemplary embodiment described below.
An Electro-Optical Device Encased in a Mounting Case; First
Exemplary Embodiment
Next, an electro-optical device encased in the mounting case
according to a first exemplary embodiment of the present invention
will be described with reference to FIGS. 4 to 14.
Firstly, the basic construction of a mounting case will be
described with reference to FIGS. 4 to 14. Herein, FIG. 4 is an
exploded perspective view illustrating an electro-optical device
together with a mounting case according to the first exemplary
embodiment, FIG. 5 is a front view of the electro-optical device
encased in the mounting case. FIG. 6 is a cross-sectional view
taken along the plane X1 X1' shown in FIG. 5. FIG. 7 is a
cross-sectional view taken along the plane Y1 Y1' shown in FIG. 5.
FIG. 8 is a back view shown from the direction of Z1 shown in FIG.
5. FIGS. 4 to 8 illustrate the mounting case in which
electro-optical devices are accommodated. In addition, FIG. 9 is a
front view of a plate member constituting the mounting case. FIG.
10 is a back view shown from the direction of Z2 shown in FIG. 9.
FIG. 11 is a side view shown from the direction of Z3 shown in FIG.
9. Furthermore, FIG. 12 is a front view of a cover member
constituting the mounting case. FIG. 13 is a back view shown from
the direction of Z4 shown in FIG. 12. FIG. 14 is a side view shown
from the direction of Z5 shown in FIG. 12.
As shown in FIGS. 4 to 8, the mounting case 601 includes the plate
member 610 and the cover member 620. The electro-optical device
500, which is accommodated in the mounting case 601, includes
another optical component, such as a reflection preventing plate
overlapped with the surface thereof, and an external circuit
connecting terminal, to which a flexible connector 501 is
connected, in addition to the electro-optical devices shown in
FIGS. 2 and 3. Furthermore, a polarizing plate or a phase
difference plate may be provided to the optical system of the
liquid crystal projector 1100, or it may be overlapped with the
surface of the electro-optical device 500.
Moreover, a dustproof substrate 400 is provided to portions not
facing the liquid crystal layers 50 in the TFT array substrate 10
and the counter substrate 20 (see FIGS. 4, 6, and 7).
The dustproof substrate 400 is constructed to have a predetermined
thickness. The dustproof substrate reduces or prevents dirt or dust
around the electro-optical device 500 from being directly stuck
onto the surface of the electro-optical device. Therefore, it is
possible to effectively remove a defect that a figure of dirt or
dust appears on the magnified projection image. Since the dustproof
substrate 400 has the predetermined thickness, the dustproof
substrate has a defocusing function to deviate the focus of the
source light or the vicinity thereof from a location where dirt or
dust exists, that is, from the surface of the dustproof substrate
400.
As shown in FIG. 4, the electro-optical device 500 including the
TFT array substrate 10, the counter substrate 20, and the dustproof
substrate 400 is accommodated in the mounting case 601 including
the plate member 610 and the cover member 620. However, as shown in
FIGS. 6 and 7, a molding member 630 is filled between the
electro-optical device 500 and the mounting case 601. The molding
member 630 ensures the bonding between the electro-optical device
500 and the mounting case 601 and reduces or prevents the
occurrence of positional deviation of the former within the
latter.
In the first exemplary embodiment, it is assumed that the light is
incident on the cover member 620, passes through the
electro-optical device 500, and emits from the plate member 610.
That is, referring to the FIG. 1, the component facing the dichroic
prism 1112 is not the cover member 620 but the plate member
610.
Now, the construction of the plate member 610 and the cover member
620 constituting the plate member 610 will be described in more
detail.
First, as shown in FIGS. 4 to 11, the plate member 610 is a member
having a substantially quadrilateral shape in plan view and is
disposed to face one surface of the electro-optical device 500. In
the first exemplary embodiment, the plate member 610 and the
electro-optical device 500 are directly abutted against each other,
and the latter is mounted on the former.
More specifically, the plate member 610 includes a window 615, a
strength reinforcement portion 614, a bent portion 613, a cover
member fixing hole portion 612, and attaching holes 611a to 611d
and 611e.
The window 615 is formed in an opened shape in which a portion of
the member having the substantially quadrilateral shape is opened.
For example, the window 615 is a member to enable the light to
transmit from the upper side to the lower side in FIG. 6. The light
can pass through the electro-optical device 500 by the window 615.
When the electro-optical device 500 is mounted on the plate member
610, the peripheral region around the image display region 10a in
the electro-optical device 500 is in an abutting state against the
edge of the window 615. In this manner, the plate member 610 holds
the electro-optical device 500.
The strength reinforcement portion 614 has a three-dimensional
shape formed by a process of convexing a portion of the member
having the substantially quadrilateral shape higher than other
portions in plan view. In this way, the strength of the plate
member 610 is reinforced. The strength reinforcement portion 614
may be disposed at a location to substantially abut against one
side of the electro-optical device 500 (see FIG. 7). However,
strictly speaking, both of them do not abut against each other in
FIG. 7.
The bent portion 613 is a portion formed by bending a portion of
each of two opposite sides of the member having the substantially
quadrilateral shape toward the inside of the quadrilateral shape.
The outer surface of the bent portion 613 is abutted against the
inner surface of the cover member 620 when bonding the plate member
610 to the cover member 620 (see FIG. 6). The inner surface of the
bent portion 613 is abutted against the outer surface of the
electro-optical device 500 through the molding member 630 (see FIG.
6). In this manner, the location of the electro-optical device 500
on the plate member 610 is roughly determined.
In addition, since the inner surface of the bent portion 613 abuts
against the outer surface of the electro-optical device 500 through
the molding member 630, the absorption of heat from the former to
the latter is available. In other words, the plate member 610 can
function as a heat sink for the electro-optical device 500. Thus,
it is possible to reduce or prevent the accumulation of heat in the
electro-optical device 500 due to the intensive light radiation
from the lamp unit 1102 to the electro-optical device 500.
In addition, since the outer surface of the bent portion 613 abuts
against the inner surface of the cover member 620 as described
above, the heat transfer from the former to the latter is
available. The heat radiation from the electro-optical device 500
is performed by the amount corresponding to heat capacitances of
both of the plate member 610 and the cover member 620, so that the
cooling of the electro-optical device 500 can be very effectively
performed.
The cover member fixing hole portion 612 is a hole portion to
engage with a convex portion 621 provided at the corresponding
location in the cover member 620. The plate member 610 and the
cover member 620 are fixed to each other by engaging the cover
member fixing hole portion 612 with the convex portion 621. In
addition, in the first exemplary embodiment, the cover member
fixing hole portion 612 includes two holes as shown in each figure.
In case of the need of distinguishing the holes, the two holes are
referred to as cover member fixing holes 612a and 612b,
respectively. Corresponding to the holes, the convex portion 621
also includes two convex portions. In case of the need of
distinguishing the convex portions, the two convex portions are
referred to as convex portions 621a and 621b, respectively.
The attaching holes 611a to 611d are used to attach the
electro-optical device encased in the mounting case within the
liquid crystal projector 1100 as shown in FIG. 1. In the first
exemplary embodiment, the attaching holes 611a to 611d are provided
to four corners of the member having the substantially
quadrilateral shape. In addition to the attaching holes 611a to
611d, an attaching hole 611e is provided in the first exemplary
embodiment. The attaching hole 611e is disposed to form a triangle
together with the attaching holes 611c and 611d of the attaching
holes 611a to 611d. In other words, the attaching holes 611e, 611c,
and 611d are disposed as "the corresponding apexes" of the
triangle. In this manner, in the first exemplary embodiment, it is
possible to fix the four points at the four corners using the
attaching holes 611a to 611d and to fix the three points at the
three corners using the attaching holes 611e, 611c, and 611d.
Next, the cover member 620, which is a member having a
substantially cubical shape, is disposed to face the other surface
of the electro-optical device 500, as shown in FIGS. 4 to 8 and 12
to 14.
The cover member 620 is preferably made of light shielding resin,
metallic material, and the like in order to reduce or prevent the
leakage of the light in the peripheral region of the
electro-optical device 500 and the introduction of the stray light
from the peripheral region to the image display region 10a. Since
it is preferable that the cover member 620 should function as a
heat sink for the plate member 610 or the electro-optical device
500, the cover member 620 is preferably made of materials of
relatively high heat conductivity, such as aluminum, magnesium,
copper, or an alloy thereof.
Specifically, the cover member 620 includes the convex portion 621,
a cooling air introducing portion 622, a cooling air discharging
portion 624, and a cover main body 623. The convex portion 621 is
used to fix the plate member 610, and includes two convex portions
621a and 621b at the locations corresponding to the cover member
fixing holes 612a and 612b, respectively. The convex portion 621
according to the first exemplary embodiment is provided to form a
portion of the cooling air introducing portion 622 or a tapered
portion 622T described later. In FIG. 5, although the original
convex portion 621 is not shown, it is particularly shown in FIG.
5.
The cooling air introducing portion 622 includes the tapered
portion 622T and a baffle plate 622P as shown in FIGS. 4, 5, 7, 12,
or 14. In the first exemplary embodiment, the tapered portion 622T
has an external shape of a substantially triangular prism with its
bottom being a right triangle. In addition, the tapered portion
622T has an appearance where one side of the triangular prism in
the tapered portion 622T is attached on the one side of the cover
main body 623. In this case, the one side of the triangular prism
includes a side interposed between a rectangular portion of the
bottom of the triangular prism and a corner portion adjacent
thereto. Therefore, the tapered portion 622T has a shape including
a base portion 622T1 at the highest height of the side plane of the
cover main body 623 and a tip 622T2 at the height gradually lowered
therefrom. Herein, the term "height" is a distance in the
top-bottom direction in FIG. 7. In FIG. 7, a dotted line extending
in the top-bottom direction is represented as a reference. On the
other hand, the baffle plate 622P has a shape of a wall erected
along one side between two angles except for the rectangular
portion on the bottom of the triangular prism. In terms of the
aforementioned "height", the height of the baffle plate 622P is
constant at any place between the base portion 622T1 and the tip
622T2 although the height of the tapered portion 622T is gradually
lowered from the base portion 622T1 to the tip 622T2.
The cooling air discharging portion 624 includes a flexible
connector leading portion 624C and a rear fin portion 624F as shown
in FIG. 4, 5, 8, 12, or 13. The flexible connector leading portion
624C is provided on one side of the cooling air discharging portion
to face the side plane of the cover main body 623 on which the
tapered portion 622T is provided. Specifically, a member having a
cross-sectional shape of "U" on the aforementioned side plane is
attached by an opened portion having a cross-sectional shape of "U"
in the downward direction of FIG. 8 or 13 as shown in FIG. 8 or 13.
A flexible connector 510 connected to the electro-optical device
500 is drawn out from the space surrounded in a shape of "U".
On the other hand, the rear fin portion 624F is provided on the
so-called ceiling plate having a cross-sectional shape of "U" in
the flexible connector leading portion 624C. More specifically, the
rear fin portion 624F has a shape of a plurality ("four" in FIG. 4,
etc.) of portions straightly protruding from the ceiling plate in
parallel to match the numerals in a direction of a straightly
protruding portions, that is, the side fin portions 627 to be
described later, as shown in FIG. 4, 5, 8, 12, or 13. By doing so,
the surface area of the cover member 620 increases.
Finally, the cover main body 623, which is a member having a
substantially rectangular parallelepiped shape, is interposed
between the cooling air introducing portion 622 and the cooling air
discharging portion 624, as shown in FIGS. 4 to 8 and FIGS. 12 to
14. The inside of the rectangular parallelepiped shape, which
accommodates the electro-optical device 500, is in the so-called
hollow state. Strictly speaking, the cover main body 623 is a
member having a lid-free box shape. The "cover" in this expression
may be considered to correspond to the plate member 610 described
above.
More specifically, the cover main body 623 has a window 625 and a
side fin portion 627. The window 625 of which a bottom plane having
the box shape and a "top surface" in FIG. 4 or 6 are formed in an
opening shape is a member capable of allowing light to penetrate
from the upper part to the lower part in FIG. 6. The light emitted
from the lamp unit 1102 within the liquid crystal projector 1100
shown in FIG. 1 can be incident to the electro-optical device 500
through the window 625. In addition, in the cover main body 623
having the window 625, the peripheral region near the image display
region 10a in the electro-optical device 500 may be preferably
formed to abut against the edge of the window 625 similarly to the
description of the window 615 in the plate member 610. By doing so,
the cover main body 623, more particularly, the edge of the window
625 can also hold the electro-optical device 500.
In the first exemplary embodiment, in particular, the side fin
portions 627, which is an example of "the surface area increasing
portion" or "fin" in an aspect of the present invention, are
provided to both sides of the cover main body 623. The term "both
sides" is the side planes except for the sides where the
aforementioned cooling air introducing portion 622 and the cooling
air discharging portion 624 are provided. Both sides (hereinafter,
sometimes referred to as a "sidewall portion 62W"), for example,
face one side of the electro-optical device 500 and the other side
facing the one side, respectively, as shown in FIG. 6, etc. In
addition, the inner surface of the sidewall portion 62W is abutted
against the outer surface of the bent portion 613 in the plate
member 610 at the process of adhering the cover member 620 and the
plate member 610 (see FIG. 6). In this way, the sidewall portion
62W according to the first exemplary embodiment may face the one
side and the other side of the electro-optical device 500, in
particular, through the bent portion 613. The term "to face"
referred in an aspect of the present invention corresponds to this
case.
More specifically, the side fin portion 627 has a shape of a
plurality of portions straightly protruding from the side plane in
parallel from the cooling air introducing portion 622 to the
cooling air discharging portion 624 as shown in FIG. 4 or FIGS. 6
and 13. In the first exemplary embodiment, in particular, two
columns of straight fins are disposed in parallel.
The distance g between the two columns of fins is 1 mm or more (see
FIGS. 13 and 14). In the size of the two columns of fins, the
height h and the width w are 0.5 mm or more and 0.3 mm or more,
respectively (see FIGS. 12 and 13).
The presence of the side fin portion 627 leads to the increase of
the surface area of cover main body 623 or the cover member 620. In
particular, in the first exemplary embodiment, since the side fin
portion 627 is formed with sidewall portion 62W having a relatively
large ratio of occupation over the entire cover member 620, the
increase of the surface area is effectively obtained. Furthermore,
the increase of the surface area is surely obtained by setting the
height h and the width w of the two columns of fins to the
aforementioned values.
The side fin portion 627 having the aforementioned shape may be
formed by a process such as, for example, a cutting process, a
forging process, a pressing process, an injection molding process,
or a casting process, at the same time of or after the process of
forming the cover member 620. According to these processes, it is
possible to easily form the side fin portion 627.
Since the cover member 620 has the aforementioned construction, the
wind blown from the fan 1300 provided in the liquid crystal
projector 1100, as shown in FIG. 1, flows as shown in FIG. 15 near
the mounting case 601 or the cover member 620. Here, FIG. 15 is a
perspective view of an electro-optical device encased in the
mounting case and illustrates the typical flow of wind into the
electro-optical device encased in the mounting case. In addition,
in order to implement the same flow of the cooling air in the
liquid crystal projector 1100 shown in FIG. 1 as that of FIG. 15,
it is necessary to provide the electro-optical device encased in
the mounting case, that is, light valves 100R, 100G, and 100B so
that the outlets 100RW, 100GW, and 100BW described above with
reference to FIG. 1 can face the cooling air introducing portion
622 constituting the cover member 620.
Firstly, as the cooling air flows up the tapered portion 622T of
the cooling air introducing portion 622, the cooling air is blown
to the cover main body 623 by which the surface of the
electro-optical device 500 is exposed (see a reference numeral W1).
In addition, since the baffle plate 622P is provided to the cooling
air introducing portion 622, most of the cooling air blown in any
direction can be guided on the tapered portion 622T, and moreover,
into the cover main body 623 (see a reference numeral W2). In this
way, according to the first exemplary embodiment, since the wind
can be effectively blown out toward the cover main body 623, the
heat generated from the electro-optical device 500 can be directly
dissipated. In other words, in addition to the cooling function,
the heat accumulated in the cover member 620 can be effectively
dissipated.
The wind which is in the outer side of the baffle plate 622P of the
cooling air introducing portion 622, that is, in the side of not
facing the tapered portion 622T (see a reference numeral W3) or the
wind which reaches the surface of the electro-optical device 500 or
the vicinity thereof as described above and then flows by the side
of the cover main body 623 reaches the side fin portion 627. As
described above, since the side fin portion 627 has the straight
fins and the surface area of the cover main body 623 is increased,
it is possible to effectively cool the cover main body 623 or the
cover member 620. In addition, in the first exemplary embodiment,
since the surface area is surely increased by the formation of the
side fin portion 627 on the sidewall portion 62W or the suitable
setting of the height h and the width W of the two column of fins
constituting the side fin portion 627 as described above, it is
possible to very effectively cool the cover member 620.
In addition, as described above, the wind which reaches the surface
of the electro-optical device 500 or the vicinity thereof and then,
as it is, blows away from the end portion of the cover main body
623 reaches the rear fin portion 624F (see a reference numeral W1).
Since the rear fin portion 624F has the straight protruding portion
and the surface area of the cooling air discharging portion 624 is
increased as described above, it is possible to effectively cool
the cooling air discharging portion 624 and the cover member
620.
In this way, in the mounting case 601 according to the first
exemplary embodiment, it is possible to effectively perform the
cooling by the cooing air as a whole. In addition, such a cooling
method is very effective in finally dissipating externally the heat
transferred by the electro-optical device 500, the plate member
610, and the cover member 620 in this order, as described above.
Since the cover member 620 can be effectively cooled, the flow of
heat transferred from electro-optical device 500 through the bent
portion 613 to plate member 610 or the cover member 620 can be
effectively maintained at any time. For example, since the cover
member 620 is suitably cooled in a normal state, its function as a
heat sink can be maintained at any time, and thus, the heat
dissipation from the plate member 610, and moreover, from the
electro-optical device 500 can be effectively performed at any time
as seen from the cover member 620. In addition to this, if the
cover member 620 in the first exemplary embodiment is made up of a
material having relatively high heat conductivity, such as
aluminum, magnesium, copper, or alloys thereof as described above,
the aforementioned function and effect will be more effectively
enhanced.
Therefore, in the first exemplary embodiment, since the excessive
heat is not accumulated in the electro-optical device 500, the
deterioration of the liquid crystal layers 50 and the occurrence of
the hot spots can be reduced or prevented in advance, so that the
deterioration of images can be greatly reduced.
In addition, in the first exemplary embodiment, since there are a
variety of features as follows with respect to the side fin portion
627 or the relation between the side fin portion 627 and the flow
of cooling air, it is possible to greatly obtain cooling effects of
the aforementioned electro-optical device 500.
Firstly, although the side fin portion 627 has two columns of
straight fins in parallel as described above, it can be understood
that the straight fins are provided to correspond with the flow of
the cooling air (particularly, see the cooling air indicated with
the reference numeral W3) as shown in FIG. 15. By doing so, the
cooling effect on the cover member 620 by the side fin portion 627
can be effectively obtained. This is a result of the flow of the
cooling air not being excessively interrupted by the side fin
portion 627 and the cooling air can be smoothly guided into the
rear end portion.
In addition, as noticeable from the cooing air W2 in FIG. 15, it is
natural that there is a case that the cooling air flows in a
direction which does not necessarily correspond with the extending
direction of the straight fins. Moreover, in the exemplary
embodiment, the fan 1300, an example of the cooling air discharging
portion provided to the liquid crystal projector 1100, supplies a
whirlpool wind as already described above (see FIG. 1). Therefore,
strictly speaking, the direction of the cooling air is not always
limited to the straight direction toward the electro-optical device
encased in the mounting case which is the light valve 100R, 100G,
or 100B.
However, even in consideration of these situations, the side fin
portion 627 according to the first exemplary embodiment belongs to
the case that it is provided "to correspond with the flow of the
cooling air" referred in an aspect of the present invention. This
is because, even in the aforementioned situation, most of the
cooling air shown in FIG. 15 flows into the cooling air introducing
portion 622, the cover main body 623, and cooling air discharging
portion 624 in this order.
In this way, the construction that "the fins are provided to
correspond with the flow of the cooling air" does not mean only the
case where the fins are provided to strictly or completely
correspond with the flow of the cooling air. As described above, it
also includes the case where the fins are provided to roughly
correspond with the direction of the flow of the cooling air based
on the electro-optical device encased in the mounting case.
Secondly, the two columns of straight fins constituting the side
fin portion 627 according to the first exemplary embodiment are
disposed with the interval of 1 mm or more between them as
described above. By doing so, even in a case where the static
pressure and the amount of the cooling air W3 shown in FIG. 15 are
low, the cooling air W3 can be blown between the two columns of
straight fins uniformly and smoothly.
In particular, in the first exemplary embodiment, the
electro-optical device encased in the mounting case is provided as
the light valves 100R, 110G, and 100B of the liquid crystal
projector 1100 as shown in FIG. 1. Therefore, the other components,
such as the incident lens 1122 and the relay lens 1123, need to be
provided, so that the electro-optical device encased in the
mounting case, that is, the light valves 100R, 100G, and 10B, and
the fan 1300 have to be disposed at a relatively long distance. And
thus, in some cases, it is difficult to dispose both of them to be
completely opposite to each other. In this case, it is considered
that only the cooling air having a low static pressure and a low
amount are blown to the electro-optical device encased in the
mounting case.
Nevertheless, in the first exemplary embodiment, since the distance
between the two columns of fins is set at a relatively long
distance of 1 mm or more, the cooling air having the low static
pressure and low amount can be blown even between the two columns
of fins. By doing so, since the surface area of the fins, which are
exposed to the cooling air, increases, the heat radiating
characteristic of the fins can be enhanced. Therefore, according to
the first exemplary embodiment, it is possible to further enhance
the capability of the heat dissipation of the overall cover member
620.
An Electro-Optical Device Encased in a Mounting Case; Second
Exemplary Embodiment
Next, an electro-optical device encased in the mounting case
according to a second exemplary embodiment of the present invention
will be described with reference to FIGS. 16 to 18. FIGS. 16 and
18, which are views having the same purpose as FIGS. 12 to 14,
illustrate cases having different shapes of side fin portions from
the figures. In addition, in the second exemplary embodiment, the
constructions and effects of the main components of the
aforementioned "projection display apparatus", "electro-optical
device", and the "electro-optical device encased in the mounting
case" are the same as those of the first exemplary embodiment.
Therefore, their descriptions will be omitted, and only the
characteristic parts in the second exemplary embodiment will be
described.
In the second exemplary embodiment, a side fin portion 628
including a plurality of small fins which are disposed in a zigzag
shape is provided to one side of the cover main body 623 as shown
in FIGS. 16 to 18, whereas the two columns of straight fins are
provided in the first exemplary embodiment.
More specifically, the side fin portion 628 includes 6 small fins
for every side of the cover main body 623, that is, 12 small fins
for the overall cover member 620 as shown in FIGS. 16 to 18.
Referring to the only one side plane, the side fin portion 628
include, for example, a first column of fins and a second column of
fins which are passed in the left and right directions in the
figure, respectively, as shown in FIG. 18. In addition, the first
column of fins includes three small fins 1(1), 1(2), and 1(3), and
the second column of fins includes three small fins 2(1), 2(2), and
2(3).
All of the small fins 1(1) to 1(3), or 2(1) to 2(3) have the same
shape and size. It is preferable that the height h (see FIGS. 16
and 17) and width w (see FIGS. 17 and 18) of the small fins 1(1) to
1(3) and 2(1) to 2(3) are 0.5 mm or more and 0.3 mm or more,
respectively.
In the second exemplary embodiment, the relation between the first
and second columns of fins is as follows. The small fin 2(1)
constituting the second column of fins is disposed to correspond to
the location of the gap between the small fins 1(1) and 1(2) which
constitute the first column of fins and are adjacent to each other.
Similarly, the small fin 2(2) is disposed to correspond to the
location of the gap between the small fins 1(2) and 1(3).
In addition, in a different point of view, the small fin 1(2) is
disposed to correspond to the location of the gap between the small
fins 2(1) and 2(2), and the small fin 1(3) is disposed to
correspond to the location of the gap between the small fins 2(2)
and 2(3). In short, in the second exemplary embodiment, the small
fins 1(1) to 1(3) constituting the first column of fins and the
small fins 2(1) to 2(3) constituting the second column of fins are
formed not to be overlapped to each other and in different
manners.
In particular, in the second exemplary embodiment, the size q of
the gap between the small fins 1(1) and 1(2), for example, is
longer than the length 1 of the small fin 2(1). This relation is
suitable for all the aforementioned small fins.
Furthermore, the pitch p (see FIG. 18) between the small fins 1(1)
to 1(3) constituting the first column of fins is 3 mm or more. The
pitch p between the small fins 2(1) to 2(3) constituting the second
column of fins is the same as that of the first column of fins.
In addition, the gap g (see FIGS. 17 and 18) between the first and
second columns of fins is 1 mm or more. By doing so, the same
functions and effects as those of the first exemplary embodiment,
where the gap g between the two columns of straight fins is 1 mm or
more, can be obtained, which will be described again later.
Since the side fin portion 628 is provided, the functions and
effects obtained in the second exemplary embodiment are as follows.
Firstly, in the second exemplary embodiment, the flow of the
cooling air, as shown in FIG. 15, can be also obtained, so that the
cooling of the cover member 620, and moreover, the cooling of the
electro-optical device 500 can be effectively obtained.
Furthermore, particularly in the second exemplary embodiment, the
aforementioned functions and effects can be enhanced by the side
fin portion 628.
Firstly, since each of the small fins 1(1) to 1(3) and 2(1) to 2(3)
can be formed not to be overlapped to each other and in different
manners, the small fins 1(1) to 1(3) and 2(1) to 2(3) are disposed
with a suitable density and the function of the heat dissipation in
each of the small fins can be still obtained. For example, in FIG.
18, assuming that each of the small fins 2(1), 2(2), and 2(3) is
located at the vicinity (just below the figure) of the small fins
1(1), 1(2), and 1(3), the small fins 2(r) and 1(r) (herein, r=1, 2,
3) dissipate heat to each other so that ambient temperature
(particularly, the temperature of the air between both small fins
2(r) and 1(r)) is raised, and thus, the heat in the both small fins
2(r) and 1(r) is considered to be difficult to dissipate. However,
in the second exemplary embodiment, the occurrence of the problem
can be avoided. This effect can be supported by the construction
that the size q of the gap between the small fins is longer than
the length 1 of the small fins, and moreover, the construction that
the pitch p between the small fins constituting each of the first
and second columns of fins is 3 mm or more.
Secondly, since the gap g between the first and second columns of
fins is 1 mm or more, even the cooling air having low static
pressure and amount can be blown between the first and second
columns of fins similarly to the first exemplary embodiment.
Therefore, the characteristics on the heat dissipation of the fins
can be enhanced, and even in the second exemplary embodiment, it is
possible to further enhance the capability of the heat dissipation
of the overall cover member 620. In addition, since the side fin
portion 628 or each of the small fins 1(1) to 1(3) and 2(1) to 2(3)
according to the second exemplary embodiment is provided to
correspond with the flow of the cooling air similar to the first
exemplary embodiment, the substantially same functions and effects
as those of the first exemplary embodiment can be obtained in this
point of view.
In other words, in the second exemplary embodiment, in addition to
the cooling function of the cover member 620, since the each of the
small fins 1(1) to 1(3) and 2(1) to 2(3) constituting the side fin
portion 628 is formed not to be overlapped or in different manners
as described above, the unique functions and effects can be
obtained as follows. By doing so, the formation of the fins in a
"zigzag" arrangement can be relatively easily performed. For
example, the fins having such a shape can be suitably formed by an
injection molding process, etc., described below. That is, two
molds of a zigzag shape are prepared by forming mount parts and
valley parts alternately. The two molds are disposed in a manner
that the mount parts or the valley parts of the one mold are
engaged with the valley parts or the mount parts of the other mold
and a predetermined gap is formed between the top portion of the
mount mold and the bottom portion of the valley mold. And then, the
injection molding is carried out through the gap, so that the fins
in the zigzag arrangement aspect as described above can be easily
obtained. In this case, the mold extraction inevitably involved in
the aforementioned manufacturing process can be easily performed.
It is preferable that the two molds are moved apart from each
other.
An Electro-Optical Device Encased in a Mounting Case; Third
Embodiment
Next, an electro-optical device encased in the mounting case
according to a third exemplary embodiment will be described with
reference to FIGS. 19 and 20. FIG. 19 which is a view having the
same purpose as FIG. 18 illustrates a case having a different shape
of a side fin portion to which dimples are provided. FIG. 20 which
is a cross-sectional view taken at the plane W W' in FIG. 19, in
particular, illustrates only the cross-sectional shapes of small
fins and dimples. In addition, in the third exemplary embodiment,
the constructions and effects of the main components of the
aforementioned "projection display apparatus", "electro-optical
device", and the "electro-optical device encased in the mounting
case" are the same as those of the first embodiment. However, the
side fin portion includes small fins in a zigzag arrangement as
described in the second embodiment. Therefore, their descriptions
will be omitted, and only the characteristic parts in the third
exemplary embodiment will be described.
In the third exemplary embodiment, in addition to the side fin
portion including a plurality of small fins disposed in the zigzag
arrangement described in the second exemplary embodiment, dimples
629 are provided as shown in FIGS. 19 and 20. A plurality of the
dimples 629 are disposed to fill gaps between the aforementioned
small fins 1(1) to 1(3) and 2(1) to 2(3).
Since the dimples 629 are provided, the surface area of the cover
member 620 can be also further increased. Therefore, according to
the third exemplary embodiment, the more effective cooling of the
cover member 620 can be implemented than those of the first and
second exemplary embodiments, and thus, it is possible to implement
the effective cooling of the electro-optical device 500.
In addition, in FIG. 20, the difference between the dimples 629 and
the small fin 2(1) of the third exemplary embodiment is that they
are protruded or recessed based on the "surface of the cover" as a
reference plane F (see FIG. 20).
In some cases, the "dimple" referred to in an aspect of the present
invention may have a property that "it never interrupts the flow of
the cooling air blown to the electro-optical device encased in the
mounting case." In the third exemplary embodiment, the dimples 629
are considered to have the property. Namely, as shown in FIG. 20,
the dimples 629 never interrupt the flow of the cooling air W4
blown from the paper side to the opposite side in the figure. On
the other hand, it can be understood from the aforementioned point
of view that the small fin 2(1) in FIG. 20 does not entirely
interrupt the flow of the cooling air (particularly, see the
cooling air W5 in FIG. 20). Therefore, the difference between "the
dimples" and "the fin" may be considered to be in this point of
view.
In addition, in an aspect of the present invention, the specific
shape of the "dimple" is not limited to a circle as viewed in plane
as shown in FIGS. 19 and 20. For example, the shape includes a
shape of a groove carved along its longitudinal direction.
In addition, the present invention is not limited to the
aforementioned exemplary embodiments. Now, modified examples which
are not dealt in the aforementioned exemplary embodiments but
belong to the scope of the exemplary embodiment will be
described.
First, although the side fin portions 627 and 628 in each of the
exemplary embodiments are provided to extend in a straight shape
from the cooling air introducing portion 622 to the cooling air
discharging portion 624, the present invention is not limited to
the shape. As described above, since the wind supplied from the fan
1300 in the liquid crystal projector 1100, as shown in FIG. 1,
flows in whirls, the cooling air is not limited to the cooling air
blown always straightly in the vicinity of the electro-optical
device encased in the mounting case, that is, light valves 100R,
100G, and 100B. Therefore, although most of the fins according to
an aspect of the present invention belong to this case, in a case
where the flow situation of the cooling can be definitively
obtained, the arrangement aspect of fins can be determined in
consideration of the situation.
In the specific example, for example, the arrangement aspect in
FIG. 21 can be adopted. FIG. 21, which is a view having the same
purpose as FIG. 18, illustrates a case having a different
arrangement aspect of small fins. In FIG. 21, a cooling air W6 is
blown in the so-called "slanted" manner in the vicinity of the
electro-optical device encased in the mounting case. If it is
expected with a high accuracy that the flow of the cooling air W6
is dominant even as totally seen, the fins are preferably disposed
to correspond with this situation. Therefore, in fact, the small
fin 1''(1) or the like is disposed in an inclined angle of
45.degree. to correspond with the flow of the cooling air W6 in
FIG. 21. By doing so, it is possible to effectively implement the
cooling of the cover member 620 without excessively interrupting
the flow of the cooling air W6.
Secondly, although all the side fin portions 627 and 628 in each of
the exemplary embodiments are provided to have two columns of fins,
in some case, the side fin portions may have the only one column of
fins or more than three columns of fins as shown in FIG. 22. FIG.
22 which is a view having the same purpose as FIG. 18 illustrates a
case having an arrangement of small fin groups in more than three
columns. Namely, in the arrangement having more than three columns
of fins as FIG. 22, it is preferable that the fins of each column
are provided to meet the same arrangement as that of second
exemplary embodiment. In other words, in FIG. 22, small fins 3(1),
3(2), and 3(3) constituting the third column of fins are disposed
to correspond to the locations of the gaps among small fins 2(1),
2(2), and 2(3) constituting the second column of fins, and the
length of each of the small fins 3(1), 3(2), and 3(3) is shorter
than the size of gaps among the small fins 2(1), 2(2), and 2(3). In
addition, the gap between the third column of fins and the second
column of fins is 1 mm or more. In this case, the third column of
fins and the second column of fins are considered to correspond to
the "first column of fins" and the "second column of fins" in the
present invention. In this way, the "first column of fins" and the
"second column of fins" referred to in an aspect of the present
invention are generally adapted irrespective of the number of
columns of fins actually provided.
The present invention is not limited to the aforementioned
exemplary embodiments, but it can be modified without departing
from the scope and spirit of the present invention. The modified
electro-optical device encased in the mounting cases, projection
display apparatuses, and mounting cases also belong to the
technical scope of the present invention. The electro-optical
device include, for example, an electrophoresis apparatus, an
electroluminescence apparatus, a plasma display apparatus, and an
apparatus using an electron-emitting device, such as a field
emission display apparatus, and a surface-conduction
electron-emitter display apparatus, as well as a liquid crystal
panel.
* * * * *