U.S. patent number 6,765,797 [Application Number 10/324,289] was granted by the patent office on 2004-07-20 for heat transfer apparatus.
This patent grant is currently assigned to Intel Corporation. Invention is credited to Amber S. Bedi, Daniel Dragoon, William Handley, Javier Leija, Karl H. Mauritz, Carol Miller, Mark D. Summers.
United States Patent |
6,765,797 |
Summers , et al. |
July 20, 2004 |
**Please see images for:
( Certificate of Correction ) ** |
Heat transfer apparatus
Abstract
The present invention relates generally to apparatus and methods
for the spreading and dissipation of thermal energy from
heat-producing components. More particularly, it relates to a heat
transfer apparatus and methods particularly useful in the
electrical arts. One embodiment of a heat transfer apparatus
include but not limited to, a spring-biased member comprising a
first side member, a second side member, and a connecting member
adapted for spring-biased removable attachment to a heat-producing
device. Another embodiment of a heat transfer apparatus is a
spring-biased carrier that attaches to a heat-producing device and
which carries a member, such as a finned plate. Another embodiment
of a heat transfer apparatus is a spring-biased member comprising
fingers for conducting thermal energy to a structure. Another
embodiment of a heat transfer apparatus is a spring-biased clip
used to attach separate heat-spreading/dissipating members, such as
a finned plate, against a heat-producing member.
Inventors: |
Summers; Mark D. (Phoenix,
AZ), Mauritz; Karl H. (Chandler, AZ), Bedi; Amber S.
(Phoenix, AZ), Handley; William (Chandler, AZ), Miller;
Carol (Gilbert, AZ), Leija; Javier (Chandler, AZ),
Dragoon; Daniel (Phoenix, AZ) |
Assignee: |
Intel Corporation (Santa Clara,
CA)
|
Family
ID: |
25403109 |
Appl.
No.: |
10/324,289 |
Filed: |
December 19, 2002 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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894462 |
Jun 28, 2001 |
6535387 |
|
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Current U.S.
Class: |
361/704;
165/80.3; 174/16.3; 257/718; 257/719; 257/727; 361/709;
361/710 |
Current CPC
Class: |
H01L
23/4093 (20130101); H05K 7/20509 (20130101); H01L
2924/0002 (20130101); H01L 2924/0002 (20130101); H01L
2924/00 (20130101) |
Current International
Class: |
H05K
7/20 (20060101); H05K 007/20 () |
Field of
Search: |
;361/704,707,709,710,717,721 ;257/717-719,722,727 ;174/16.3
;165/80.2,80.3,185 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Chervinsky; Boris
Attorney, Agent or Firm: Schwegman, Lundberg, Woessner &
Kluth, P.A.
Parent Case Text
This application is a divisional of U.S. application Ser. No.
09/894,462 filed on Jun. 28, 2001, now U.S. Pat. No. 6,535,387.
Claims
What is claimed is:
1. Heat transfer apparatus comprising: one or more first members
each comprising a substantially planar first side and a second
side, the second side having a length and a width, the length
longer than the width, the one or more first members having a top
and bottom alone the length; and one or more resilient spring
clips, the one or more spring clips each comprising: a first side
member having a first connecting edge; a second side member having
a second connecting edge; and a connecting member, the connecting
member coupled with the first and second side members at the first
and second connecting edges, the first and second side members in
spaced-apart substantially parallel relationship to each other and
the connecting member is substantially perpendicular to the first
or second side member, the first and second side members and the
connecting member defining a channel adapted to couple one first
member and a heat-producing device within the channel, the clip
having a spring bias adapted to force the substantially planar
first side of the first member against the heat-producing member
with a substantially evenly distributed force across the
substantially planar first side; and a center spring clip of the
one or more resilient spring clips, the center spring clip having
an inwardly-projecting tab at an end on the first and/or second
side member opposite the connecting member, wherein the center
spring clip is adapted to engage the one or more first members with
its connecting member over the top of the one or more first members
at a center portion along the length of the second side of the
first member and to engage the heat-producing device with its
inwardly-projecting tab engaging an aperture in the heat-producing
device.
2. The apparatus of claim 1, further comprising one or more second
members each comprising a substantially planar first side and a
second side, the channel of the one or more spring clips adapted to
engage one first member and one second member and the
heat-producing member within the channel, wherein the planar first
side of the first and second members are adapted to provide
substantially uniform contact with the heat-producing member.
3. The apparatus of claim 2, wherein the second side is smooth and
is adapted to spread thermal energy substantially uniformly across
the second side.
4. The apparatus of claim 3, wherein the second side of the one or
more first and second members has additional heat dissipating
elements that provide increased surface area on that side.
5. The apparatus of claim 4, wherein the additional heat
dissipating elements comprise a plurality of fins.
6. The apparatus of claim 4, wherein the additional heat
dissipating elements comprise a plurality of pins.
7. The apparatus of claim 4, wherein the second side comprises a
corrugated shape.
8. The apparatus of claim 5, wherein the second side further
comprises one or more depressions, each depression adapted to
couple with one of the one or more resilient spring clips.
9. The apparatus of claim 8, the spring clip first and second side
members further comprise a detent portion, wherein the second side
further comprises depressions, the depressions adapted to engage
the detent portions.
10. The apparatus of claim 9, wherein the depressions comprise
areas wherein the fins are reduced in height.
11. The apparatus of claim 10, wherein the first side member of one
or more spring clips further comprise a first flare portion and the
second side member of one or more spring clips further comprise a
second flare portion, the flare portions flare outwardly and away
from each other and are adapted to assist in the sliding engagement
of the clip over the first and second members.
12. The apparatus of claim 11, wherein the first and second side
members of one or more spring clips further comprise
inwardly-projecting tabs adapted to engage apertures in the
heat-producing device upon which the apparatus is placed.
13. The apparatus of claim 12, further comprising a thermal
conduction aid, the thermal conduction aid adapted to be placed
between the one or more first and second members first side and the
heat-producing device, the thermal conduction aid adapted to
provide increased conduction of thermal energy from the
heat-producing device to the one or more first and second
members.
14. An electronic component comprising: a substrate; one or more
heat producing elements on a device, the device coupled to the
substrate with opposing surfaces of the elements substantially
perpendicular to the surface of the substrate; and a heat transfer
apparatus comprising: one or more first members each comprising a
first side and a second side, the second side having a length and a
width, the length longer than the width, the one or more first
members having a top and bottom along the length; and one or more
resilient spring clips each comprising a first side member having a
first connecting edge; a second side member having a second
connecting edge; and a connecting member, the connecting member
coupled with the first and second side members at the first and
second connecting edges, the first and second side members and the
connecting member defining a substantially rectangular channel, the
one or more resilient spring clips have a spring bias adapted to
provide squeezing force to hold within the channel the one or more
first members and the one or more heat producing elements on the
device such that the first side of the one or more first members is
in contact with the one or more heat producing elements; and a
center spring clip of the one or more resilient spring clips, the
center spring clip having an inwardly-projecting tab at an end on
the first and/or second side member opposite the connecting member,
wherein the center spring clip engages the one or more first
members with its connecting member over the top of the one or more
first members at a center portion along the length of the second
side of the first member and with its inwardly-projecting tab
disposed in an aperture in the device.
15. The electronic component of claim 14, wherein the substrate
comprises a printed circuit board, and the second side of one or
more first members comprise a plurality of fins.
16. The electronic component of claim 15, wherein the printed
circuit board has a first side and a second side with one or more
memory chips mounted on the first side and the second side, the
memory chips on each side extending substantially the same in
distance from the printed circuit board.
17. The electronic component of claim 16, further including one or
more second members, wherein a first member is held against one or
more memory chips on one side of the printed circuit board and a
second member is held against one or more memory chips on the
second side of the printed circuit board such that a resilient
spring clip of the one or more resilient spring clips slidably
engages the first member and the second member.
18. An apparatus comprising: a substrate; a printed circuit board
coupled to the substrate; one or more heat producing elements
coupled to the printed circuit board such that the heat producing
elements are coupled substantially flat against the printed circuit
board; and a heat transfer apparatus comprising: one or more first
members each comprising a first side and a second side, the second
side having a length and a width, the length longer than the width,
the one or more first members having a top and bottom along the
length; and one or more resilient spring clips each comprising a
first side member having a first connecting edge; a second side
member having a second connecting edge; and a connecting member,
the connecting member coupled with the first and second side
members at the first and second connecting edges, the first and
second side members and the connecting member defining a
substantially rectangular channel, the one or more resilient spring
clips have a spring bias adapted to provide squeezing force to hold
within the channel the one or more first members and the one or
more heat producing elements such that the first side of the one or
more first members is in contact with the one or more heat
producing elements; and a center spring clip of the one or more
resilient spring clips, the center spring clip having an
inwardly-projecting tab at an end on the first and/or second side
member opposite the connecting member, wherein the center spring
clip engages the one or more first members with its connecting
member over the top of the one or more first members at a center
portion along the length of the second side of the first member and
with its inwardly-projecting tab disposed in an aperture in the
printed circuit board.
19. The apparatus of claim 18, wherein the substrate comprises a
motherboard with the printed circuit board coupled to the
motherboard by electrical contacts on the printed circuit board
inserted into sockets attached to the motherboard.
20. The apparatus of claim 18, wherein the apparatus comprises a
computer system.
21. Heat transfer apparatus comprising: a first heat transfer
member, the first heat transfer member having a length and a width,
the length longer than the width, the first heat transfer member
having a top and bottom alone the length; and a resilient spring
clip to hold the first heat transfer member against a
heat-producing device, the resilient spring clip having two side
members connected by a connecting member, one or both of the two
side members having an inwardly-projecting tab at an end opposite
the connecting member, the resilient spring clip having a spring
bias adapted to force the first heat transfer member against the
heat-producing device with a substantially evenly distributed
force, wherein the resilient spring clip is adapted to engage the
first heat transfer member with its connecting member over the top
of the first heat transfer member at a center portion along the
length of the first heat transfer member and is adapted to engage
the heat-producing device with its inwardly-projecting tab directed
into an aperture in the heat-producing device.
22. The apparatus of claim 21, further including a second heat
transfer member, the second heat transfer member to be held against
the heat-producing device opposite the first heat transfer member
by the resilient spring clip.
23. The apparatus of claim 21, wherein the first heat transfer
member includes additional heat dissipating elements that provide
increased surface area.
24. The apparatus of claim 21, wherein the first heat transfer
member includes a side portion having a corrugated shape.
25. The apparatus of claim 21, wherein the first heat transfer
member includes a side portion having one or more fins.
26. The apparatus of claim 22, wherein the resilient spring clip
includes an inwardly-projecting tab on both of the two side
members, the inwardly-projecting tab on both of the two side
members engaged in separate apertures of the heat-producing
device.
27. An electronic apparatus comprising: a first substrate; one or
more heat-producing devices coupled to the first substrate; and a
heat transfer apparatus including: a first heat transfer member,
the first heat transfer member having a length and a width, the
length longer than the width, the first heat transfer member having
a top and bottom along the length; and a resilient spring clip to
hold the first heat transfer member against the one or more
heating-producing devices, the resilient spring clip having two
side members connected by a connecting member, one or both of the
two side members having an inwardly-projecting tab at an end
opposite the connecting member, the resilient spring clip having a
spring bias adapted to provide a squeezing force to hold the first
heat transfer member in contact with the one or more heat-producing
devices, wherein the resilient spring clip engages the first heat
transfer member with its connecting member over the top of the
first heat transfer member at a center portion along the length of
the first heat transfer member and with its inwardly-projecting tab
disposed in an aperture in the first substrate.
28. The electronic apparatus of claim 27, wherein the first
substrate comprises a printed circuit board.
29. The electronic apparatus of claim 27, wherein the electronic
apparatus further includes a second substrate to which the first
substrate is coupled.
30. The electronic apparatus of claim 27, further including a
second heat transfer member, the resilient spring clip providing a
squeezing force to hold the second heat transfer member in contact
with the one or more heat-producing devices opposite the first heat
transfer member, wherein the first heat transfer member includes
additional heat dissipating elements that provide increased surface
area.
31. The electronic apparatus of claim 27, wherein the electronic
apparatus comprises a computer.
32. A method for providing heat transfer, comprising: contacting a
first heat transfer member with a portion of a heat-producing
device, the first heat transfer member having a length and a width,
the length longer than the width, the first heat transfer member
having a top and bottom along the length; and clamping a resilient
spring clip to the first heat transfer member at a center portion
along the length of the first heat transfer member to force the
first heat transfer member against the heat-producing device, the
resilient spring clip having two side members connected by a
connecting member, one or both of the two side members having an
inwardly-projecting tab at an end opposite the connecting member,
wherein the inwardly-projecting tab is directed into an aperture of
the heat-producing device and the connecting member of the
resilient spring clip is disposed over the top of the first heat
transfer member.
33. The method of claim 32, wherein the method further includes
contacting a second heat transfer member with a further portion of
the heat-producing device opposite the portion of the
heat-producing device contacted by the first heat transfer member
and clamping the first and second heat transfer members with the
resilient spring clip.
34. The method of claim 33, wherein clamping the first and second
heat transfer members with the resilient spring clip includes
slidably engaging the resilient spring clip with the first and
second heat transfer members.
35. The method of claim 33, wherein clamping the resilient spring
clip to the first and second heat transfer members includes
slidably engaging a resilient spring clip having a flare portion to
assist in the sliding engagement of the resilient spring clip to
the first and second heat transfer members.
36. The method of claim 32, wherein clamping the resilient spring
clip to the first heat transfer member includes engaging detent
portions of the resilient spring clip with depressions in the first
heat transfer member.
37. The method of claim 32, wherein contacting the first heat
transfer member with the heat-producing device includes contacting
the first heat transfer member having a substantially planar first
side and a second side with the substantially planar first side
contacting the heat-producing device.
38. The method of claim 37, wherein contacting the first heat
transfer member with the heat-producing device further includes
contacting the first heat transfer member with the second side
having a plurality of fins.
39. The method of claim 32, wherein clamping the resilient spring
clip to the heat-producing device includes engaging the
inwardly-projecting tab on both of the two side members of the
resilient spring clip into separate apertures in the heat-producing
device.
40. The method of claim 32, wherein the method further includes
applying a thermal conduction aid between the heat-producing device
and the first heat transfer member.
41. The method of claim 32, wherein contacting the first heat
transfer member with the heat-producing device includes contacting
the first heat transfer member with memory devices mounted on a
substrate.
42. The method of claim 32, wherein contacting the first heat
transfer member with the heat-producing device includes contacting
the first heat transfer member with a heat-producing device of a
computer.
Description
FIELD
The present invention relates generally to apparatus and methods
for the spreading and dissipation of thermal energy from
heat-producing components. More particularly, it relates to a
removable heat transfer apparatus and methods particularly useful
in the electrical arts.
BACKGROUND
Many electronic components produce significant and potentially
damaging levels of heat during operation. In certain cases, it is
necessary to augment the dissipation of the heat from the
components by the use of cooling apparatus. Heat management is
especially critical in computer systems, not only to protect the
heat-producing components from the effects of high temperatures,
but also to protect surrounding components and structures.
Considering that computer components are commonly housed in compact
enclosures, heat management becomes increasingly important to
maintain safe operating temperatures.
One computer component that generates significant levels of heat is
the memory chip. Memory chips, such as random assess memory (RAM)
chips, are electronic components that store data and instructions
for processing by a central processing unit (CPU). Memory chips
come in many different packaging configurations, but most share the
general shape of a low profile rectangular box or plate.
In early computer design, memory chips were mounted directly to the
computer motherboard, otherwise known as the mainboard. Today,
memory chips are typically assembled into what is referred to as a
memory module. There are three major components that make up a
memory module: the memory chips, a printed circuit board (PCB), and
other "on-board" elements such as resistors and capacitors. Memory
modules have one or more mating electrical contacts that couple
with one or more sockets attached to the motherboard. Memory
modules stand upright and away from the motherboard either at an
angle or perpendicular to the motherboard surface. This allows for
the attachment of many more memory chips than would be permitted if
each chip were mounted directly to the motherboard. Memory modules
also permit easy and rapid assembly/disassembly to the
motherboard.
Commonly, more than one memory chip is mounted onto the PCB that
makes up the memory module. Memory chips may be mounted on only one
side of the PCB or on both sides. The memory chips are mounted such
that they lie flat against the PCB. Memory chips come in a variety
of sizes and shapes, but commonly, only memory chips of one type
are used for each type of memory module. Since the same type of
chip is used on a particular memory module, the mounted chips
extend substantially the same distance above the surface of the
PCB. Therefore, the back surface of one memory chip is
substantially coplanar with adjacent chips on the same side of the
PCB, the significance of which will be discussed below.
Advancements in memory components continuously focus on increased
access speed and larger storage capacity in a smaller package.
Inevitably, these advancements come in the form of memory chips
that contain more circuits operating at higher speeds and mounted
on smaller boards. In some types of memory modules, all of the
memory chips on the PCB operate at substantially the same wattage
and access rates such that the chips generate substantially the
same heat. The chips on more advanced memory modules may operate at
different wattage and at different access rates such that each chip
produces different levels of heat at different times. The
dissipation of excess heat becomes even more challenging as memory
modules become faster and smaller.
In certain memory module configurations, especially for memory
modules where one chip produces a different localized heat output
as an adjacent chip, it is advantageous to manage this heat by
spreading the heat over the entire memory module using a heat
transfer apparatus. A common heat transfer apparatus used in the
art is sheet metal which is placed overtop the backs of the memory
chips and riveted to the PCB via holes in the board. Since that
same type of chip is used on specific types of memory modules, the
back surface of the chips on one side of the memory module are
substantially coplanar. Therefore, a substantially flat piece of
sheet metal will contact the back surface of all of the memory
chips on a particular side of the memory module. If memory chips
are mounted on both sides of the memory module, a second piece of
sheet metal is used in similar fashion. The sheet metal acts to
spread or distribute the heat produced by the chips over all of the
chips on a particular side of the memory module resulting in a
substantially even distribution of heat among the memory chips. The
sheet metal also augments the dissipation of heat produced by the
chips by exposing a larger surface to the environment.
There are drawbacks to the current heat transfer apparatus devices.
The current heat transfer apparatuses require riveting the sheet
metal to the PCB card. This requires that a number of holes be
incorporated on the PCB card, which, among other things, takes up
valuable space on the PCB card that could be used for other
electrical components. Further, it is very difficult to access or
replace the memory chips from the PCB once the sheet metal is
riveted in place. Also, it is very difficult to reposition the heat
transfer apparatus, for example during manufacturing, once riveting
takes place. Further, uneven stress at the rivet locations may lead
to an uneven contact between the chips and the sheet metal and
unsatisfactory structural properties.
Another drawback of the present art involves the constant striving
for component miniaturization present in the computer art. It is
desired that the size of the memory module be made smaller yet
retain the same or more memory capacity. Therefore, as the PCB card
is made smaller while comprising the same number of memory chips,
there is less room for a full compliment of mounting holes
available for mounting the heat transfer apparatus as is available
in a standard height memory card. Hence, a standard heat transfer
apparatus can not be ideally utilized on shorter memory
modules.
In addition, the present heat transfer apparatus is limited in its
ability to act as a heat sink to dissipate the thermal energy to
its environment. Further improvements are needed to improve the
heat dissipation while retaining a compact size as well as to
provide for disassembly.
Accordingly, there is a need for improved heat transfer apparatus
and methods that address these and other shortcomings of the
current art.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1A and 1B are perspective and cross-sectional views,
respectively, of an embodiment of a heat transfer apparatus.
FIG. 2 is a perspective view of an embodiment of a heat transfer
apparatus tool adapted to assist in the installation of the heat
transfer apparatus onto a device.
FIGS. 3A, 3B, and 3C are perspective, side, and end views,
respectively, of an embodiment of a heat transfer apparatus.
FIGS. 4A and 4B are exploded and perspective views, respectively,
of an embodiment of a heat transfer apparatus.
FIGS. 5A and 5B are perspective and side views, respectively, of an
embodiment of a heat transfer apparatus.
FIGS. 6A, 6B and 6C are exploded and perspective views,
respectively, of an embodiment of a heat transfer apparatus.
FIG. 7 is a perspective view of an embodiment of a reduced height
Dual In-line Memory Module (RH-DIMM).
FIG. 8 is a perspective view, respectively, of an embodiment of two
RH-DIMMs coupled to a substrate.
FIGS. 9A-9C are perspective views of an embodiment of a heat
transfer apparatus coupled to a RH-DIMM.
FIG. 9D is a perspective view of an embodiment of insulating sheets
coupled to a RH-DIMM.
FIG. 9E is a side view of an embodiment of a plurality of heat
transfer apparatuses coupled to two RH-DIMMs which themselves are
coupled to a substrate suitable for use in a computer system.
FIG. 10 is a perspective view of an embodiment of the heat transfer
apparatus coupled to a RH-DIMM.
FIG. 11 is a perspective view of an embodiment of the heat transfer
apparatus coupled to a RH-DIMM.
FIG. 12A is a perspective view of an embodiment of the heat
transfer apparatus coupled to a RH-DIMM.
FIGS. 12B and 12C are perspective views of an embodiment of a
plurality of heat transfer apparatuses coupled to a plurality of
RH-DIMMs.
DETAILED DESCRIPTION
In the following detailed description, reference is made to the
accompanying drawings, which are not necessarily to scale, which
form a part hereof, and in which is shown, by way of illustration,
specific embodiments in which the apparatus and methods can be
practiced. These embodiments are described in sufficient detail to
enable those skilled in the art to practice them, and it is to be
understood that the embodiments can be combined, or that other
embodiments can be utilized and that procedural changes can be made
without departing from the spirit and scope of the present
invention. The following detailed description is, therefore, not to
be taken in a limiting sense, and the scope is defined by the
appended claims and their equivalents. In the drawings, like
numerals describe substantially similar components throughout the
several views.
The following figures refer to apparatus and methods for a heat
transfer apparatus adapted to be used on an electronic device, for
example, a memory module, such as a random access memory (RAM)
module, also referred to as a memory card, as might be used in, but
not limited to, a personal computer (PC). The scope of the
invention is not to be limited to memory modules specifically nor
computer assemblies in general. The scope of the invention
includes, but is not limited to, any device or apparatus requiring
the benefits of a heat transfer apparatus.
FIG. 1A is a perspective view of an embodiment of a heat transfer
apparatus 100. FIG. 1B is a cross-sectional view about the line
1B--1B of the same embodiment. The heat transfer apparatus 100
comprises a first side member 110, a second side member 120 and a
connecting member 130. The connecting member 130 couples with the
first and second side members 110, 120 at a first edge 118 and a
second edge 128, respectively. The first and second side members
110, 120 further comprise a first and second free edge 114, 124
opposite the first and second edges 118, 128.
The heat transfer apparatus 100 is generally rectangular in cross
section as shown in FIG. 1B. In one embodiment, the first and
second side members 110, 120 are substantially planar. The first
and second side members 110, 120 are adapted to intimately contact
a planar surface of a device, not shown, upon which the heat
transfer apparatus is placed. In another embodiment, not shown, the
first and second side members 110, 120 are shaped to conform to a
non-planar surface of the device upon which the heat transfer
apparatus is placed. Other cross sectional shapes are within the
scope of the invention, wherein the specific cross section is
determined by the shape of the device upon which it is coupled and
also the thermal management needs of the device.
In the embodiment of FIG. 1A, the first and second side members
110, 120 are in spaced-apart substantially parallel relationship to
each other and the connecting member 130 is substantially
perpendicular the first and second side members 110, 120 when the
side members 110, 120 engage a device. The first and second side
members 110, 120 and the connecting member 130 define an elongated
channel 140 which is adapted to receive a device after the side
members 110, 120 are flexed to "open" the channel 140.
In one embodiment, the heat transfer apparatus 100 is comprised of
a resilient material having good thermal conductivity. The heat
transfer apparatus 100 is resiliently biased such that after the
first and second side members 110, 120 are spread apart for
assembly onto the device, the first and second side members 110,
120 return to a flexed position slightly opened beyond the original
position so that the first and second side members 110, 120 are in
a flexed, pressure applying urging, removable engagement with the
device. Examples of materials which the heat transfer apparatus 100
may be comprised include, but not limited to, steel,
spring-tempered steel, aluminum, other resilient metals, and
thermal-conducting plastics and polymers.
In the embodiment shown in FIGS. 1A and 1B, the first and second
edges 118, 128 are formed with a generous radii, for example, but
not limited to, a range from 0.1 to 0.3 mm. The generous radii
assist in the resiliency of the heat transfer apparatus 100. The
generous radii also provide improved structural integrity and
strength as compared with edges having smaller radii.
In the embodiment shown in FIGS. 1A and 1B, two portions of the
first and second free edges 114, 124 curl outwardly and away from
each other forming two first rolled edges 112 and two second rolled
edge 122, respectively, and first and second unrolled edges 115,
125, respectively. The rolled edges 112, 122 curl approximately 180
degrees. In other embodiments, the rolled edges 112, 122 curl more
or less than 180 degrees. In the instant embodiment, the rolled
edges 112, 122 are adapted to accept a tool used to open up the
heat transfer apparatus by spreading apart the first and second
side members 110, 120. The rolled edges 112, 122 also serve to
minimize damage to a device upon which it is placed, which will be
discussed below, in comparison with embodiments which do not have
rolled edges 112, 122.
In the embodiment of FIG. 1A, the first and second unrolled edges
115, 125 comprise a first and second tab 116, 126, respectively,
projecting therefrom. A portion of the tabs 116, 126 project
inwardly and towards each other, the tabs 116, 126 adapted to
engage a device upon which it is placed, which will be further
discussed below.
FIG. 2 is a perspective view of an embodiment of a heat transfer
apparatus tool 50 adapted to assist in the installation of the heat
transfer apparatus 100 onto a device 30. The heat transfer
apparatus tool 50 comprises a pair of pivotally connected handles
54 and opposing jaws 52. The handles 54 and jaws 52 pivot about a
joint 58 such that when the handles 54 are moved together, the jaws
52 open. The jaws 52 further comprise blades 56 which are adapted
to engage the rolled edges 112, 122. Upon engagement of the blades
56 with the rolled edges 112, 122 and subsequent squeezing of the
handles 54 together, the first and second side members 110, 120
resiliently flex substantially about the first and second edges
118, 128, respectfully, and the first and second free edge 114, 124
are urged away from each other. The heat transfer apparatus 100 may
be subsequently positioned over the device 30 such that the device
30 is positioned within the channel 140. Upon release of the
handles 54, the first and second free edges 114, 124 return to a
flexed position slightly opened beyond the original position so
that the first and second side members 110, 120 are in a flexed,
pressure applying urging engagement with the device 30. Other
methods of spreading the first and second side members 110, 120
prior to engagement with the device are also within the scope of
the invention.
FIG. 3A is a perspective view of an embodiment of a heat transfer
apparatus 300. FIG. 3B is a cross-sectional view of the same
embodiment about the line 3B--3B. The heat transfer apparatus 300
comprises a first side member 310, a second side member 320 and a
connecting member 330. The connecting member 330 couples with first
and second side members 310, 320 at a first edge 318 and a second
edge 328, respectively.
In the embodiment shown in FIG. 3A, the first and second edges 318,
328 are formed with a generous radii, for example, but not limited
to, a range from 0.1 to 0.3 mm. The generous radii assist in the
resiliency of the heat transfer apparatus 100. The generous radii
also provide improved structural integrity and strength as compared
with edges having smaller radii.
The heat transfer apparatus 300 is generally rectangular in cross
section along line 3B--3B of FIG. 3B. Other cross sectional shapes
are within the scope of the invention, wherein the specific cross
section is determined by the shape of the device upon which it is
attached and also the thermal management needs of the device.
In one embodiment, the heat transfer apparatus 300 is comprised of
a resilient material having good thermal conductivity. The heat
transfer apparatus 300 is resiliently biased such that after the
first and second side members 310, 320 are spread apart for
assembly onto the device, the first and second side members 310,
320 return to a flexed position slightly opened beyond the original
position so that the first and second side members 310, 320 are in
a flexed, pressure applying urging, removable engagement with the
device. Examples of materials which the heat transfer apparatus 300
may be comprised include, but not limited to, steel,
spring-tempered steel, aluminum, other resilient metals, and
thermal-conducting plastics and polymers.
The first and second side members 310, 320 are in spaced-apart
substantially parallel and facing relationship to each other and
the connecting member 330 is substantially perpendicular to the
first or second side members when the side members 310, 320 engage
a device. The first and second side members 310, 320 and the
connecting member 330 define an elongated channel 340 which is
adapted to receive a device after the side members 310, 320 are
flexed to "open" the channel 340.
The first and second side members 310, 320 comprise a first and
second inner portion 317, 327, respectively, and first and second
outer portion 350, 360, respectively, which are coupled together at
a rolled edge 312, 322. The first and second outer portions 350,
360 have a corrugated shape, comprising a substantially uniform
series of ridges 352 and grooves 354. The first and second outer
portions 350, 360 fold back upon the first and second inner
portions 317, 327 such that at least one of the grooves 354 comes
into contact with the first and second inner portions 317, 327. The
contact between the first and second inner portions 317, 327 and
the first and second outer portions 350, 360 allows for thermal
conduction between the contacting portions. Thermal conduction also
takes place between the first and second inner portions 317, 327
and the first and second outer portions 350, 360 via the rolled
edges 312, 322. In other embodiments, not shown, there is no
contact between the first and second inner portions 317, 327 and
the first and second outer portions 350, 360, wherein thermal
conduction takes place between the first and second inner portions
317, 327 and the first and second outer portions 350, 360 only via
the rolled edges 312, 322
The corrugated shape of the first and second outer portions 350,
360 provides for an increase in surface area as compared with a
flat surface. This increase in surface area provides for more
efficient transfer of thermal energy from the heat transfer
apparatus 300 into the fluid medium surrounding the heat transfer
apparatus 300 and the environment. The height of the ridges 352 and
grooves 354 may be increased or decreased to account for an
increased or decreased need, respectively, to dissipate more
thermal energy by convection. Other shapes of the first and second
outer portion 350, 360 other than corrugated are also within the
scope of the invention. In other embodiments, not shown, the first
and second outer portions 350, 360 comprise other shapes, such as,
but not limited to, bumps and dimples, flat, and flat with a
roughened surface.
The substantially flat first and second inner portions 317, 327
provide for intimate contact with a relatively flat device placed
within the channel 340. In another embodiment, not shown, the first
and second inner portions 317, 327 are shaped to conform to a
non-planar surface of the device upon which it is placed.
FIG. 3C is an end view of an embodiment of a heat transfer
apparatus 300c comprising one outer portion 350c on one of the
first and second side members 310c, 320c. The embodiment of FIG. 3C
maybe used when only one of the first and second side members 310c,
320c will be in contact with heat producing components wherein one
outer portion 350c is sufficient to meet the cooling requirements
of the device upon which it is placed, and the additional heat
dissipating properties of a second outer portion 350c is not
needed.
The embodiment of heat transfer apparatus 300 as shown in FIG. 3A
includes means to assist in the spreading apart of the first and
second side members 310, 320. In the embodiment shown in FIG. 3A,
the rolled edges 312, 322 comprise tool-engaging apertures 315,
325. The tool-engaging apertures 315, 325 are adapted to accept the
insertion of a mounting tool (not shown) used to open up the heat
transfer apparatus by spreading apart the first and second side
members 310, 320. One embodiment of a tool suitable for use with
the heat transfer apparatus 300 comprises a tool substantially
similar to the tool 50 shown in FIG. 2, but with the jaws 52
comprising a pin-shape adapted to couple with the tool-engaging
apertures 315, 325.
The rolled edges 312, 322 also serve to minimize damage during
application to a device upon which it is to be placed, which will
be discussed below, in comparison to an embodiment not having
rolled edges 312, 322.
The embodiment of heat transfer apparatus 300 as shown in FIG. 3A
further includes tabs 314, 324 that project from the tool-engaging
apertures 315, 325. The tabs 314, 324 project inwardly and towards
each other and are adapted to engage the device upon which it is
placed, which will be further discussed below.
It is appreciated that various shapes and configurations may be
used individually or in combination for the first and second side
members 310, 320, all of which are within the scope of this
disclosure.
FIG. 4A is an exploded perspective view of an embodiment of a heat
transfer apparatus 400 comprising a spring clip 401 and heat
transfer member 452. FIG. 4B is a perspective view of the assembled
heat transfer apparatus 400 of FIG. 4A. The spring clip 401
comprises a first side member 410, a second side member 420, and a
connecting member 430. The connecting member 430 is coupled with
first and second side members 410, 420 at a first edge 418 and a
second edge 428, respectively. An end view, not shown, presents the
spring clip 401 comprising a generally rectangular profile. Other
profile shapes are within the scope of the invention, wherein the
specific profile is determined by the shape of the device upon
which the heat transfer apparatus is attached and also the thermal
management needs of the device.
In the embodiment of FIG. 4A, the first and second side members
410, 420 are in a spaced apart, substantially parallel relationship
to each other and the connecting member 430 is substantially
perpendicular to the first or second side member 410, 420 when the
side members 410, 420 engage a device. The first and second side
members 410, 420 and the connecting member 430 define an elongated
channel 440 which is adapted to receive a device after the side
members 410, 420 are flexed to "open" the channel 440.
In one embodiment, the spring clip 401 is comprised of a resilient
material having good thermal conductivity. The spring clip 401 is
resiliently biased such that after the first and second side
members 410, 420 are spread apart for assembly onto the device, the
first and second side members 410, 420 return to a flexed position
slightly opened beyond the original position so that the first and
second side members 410, 420 are in a flexed, pressure applying
urging, removable engagement with the device. Examples of materials
which the heat transfer apparatus 400 may be comprised include, but
not limited to, steel, spring-tempered steel, aluminum, other
resilient metals, and thermal-conducting plastics and polymers.
In the embodiment shown in FIG. 4A, the first and second edges 418,
428 are formed with a generous radii, for example, but not limited
to, a range from 0.1 to 0.3 mm. The generous radii assist in the
resiliency of the spring clip 401. The generous radii also provide
improved structural integrity and strength as compared with edges
having smaller radii.
The first and second side members 410, 420 comprise a first and
second inner portion 417, 427, respectively, and first and second
outer portion 470, 480, respectively, which are coupled together at
a rolled edge 412, 422, respectively. The first and second inner
portions 417, 427 are substantially planar which provides for
substantially uniform and intimate contact with a surface of a
relatively flat device placed within the channel 440, details of
which will be discussed below. In another embodiment, the first and
second inner portions 417, 427 are shaped to conform to a
non-planar surface of the device upon which the heat transfer
apparatus is placed.
In the embodiment of FIGS. 4A and 4B, the first and second outer
portions 470, 480 comprise at least one first and second arm 472,
482, respectively, that projects from a first and second free edge
414, 424. The first and second arms 472, 482 are spaced apart from
but in substantially parallel relationship with the first and
second inner portions 417, 427. The first and second arms 472, 482
are adapted to accept a heat transfer member 450 as will be
discussed below.
The first and second arms 472, 482 further comprise a retention
means 419, 429 that retains the heat transfer member 450 in the
spring clip 401. In the embodiment of FIG. 4A, the retention means
419, 429 comprises a rolled edge projecting from the arms 472, 482
and curling towards the first and second inner portions 417, 427.
In other embodiments, not shown, the retention means comprises,
among others, the spring bias of the first and second arms 472, 482
forcing the heat transfer member 450 against the first and second
inner portions 417, 427, respectively, with sufficient force to
retain the heat transfer member 450.
The heat transfer member 450 has a generally rectangular plate-like
shape comprising a substantially planar first side 455 and a second
side 454. The planar first side 455 is adapted to substantially
uniformly couple with the substantially planar first or second
inner portions 417, 427. Substantially uniform contact between the
planar first side 455 and the first or second inner portion 417,
427 is important for efficient conduction of thermal energy between
the two elements.
The second side 454 of the heat transfer member 450 is adapted to
have a high surface area. In the embodiment of FIG. 4A, the second
side 454 comprises a plurality of fins 458. It can be appreciated
by those skilled in the art that the size, number, spacing and
shape of the fins 458 is determined by the thermal transfer
requirements of the device upon which it the heat transfer
apparatus 400 is placed. In one embodiment, the second side 454
further comprises arm engagement means 452 that are adapted to
engage the arms 472, 482. In the embodiment of FIG. 4A, the arm
engagement means 452 comprises portions wherein the fins 458 are
shortened creating a depression which is adapted to accommodate an
arm 472, 482. In one embodiment, one arm engagement means 452 is a
depression 453 adapted to accept an arm 472, 482 therein,
preventing side-to-side motion of the heat transfer member 450 with
respect to the spring clip 401.
The heat transfer member 450 is adapted to couple with the spring
clip 401 by inserting the heat transfer member 450 between one of
the first and second inner portions 417, 427 and the corresponding
first and second outer portions 470, 480. In one embodiment, the
heat transfer member 450 is further retained in the first and
second outer portions 470, 480 by retention means 419, 429 which
prevent the withdrawal of the heat transfer member 450 from the
first and second arms 472, 482.
The heat transfer member 450 is adapted to be scalable to meet the
thermal dissipation demands of the device upon which the heat
transfer apparatus is attached, as would be appreciated by those
skilled in the art. For example, among others, the heat transfer
member 450 comprises a flat plate used to distribute the heat
throughout the heat transfer member 450. In another embodiment, the
heat transfer member 450 comprises relatively tall fins 458 to
dissipate a greater quantity of heat or to dissipate the heat at a
faster rate when compared with embodiments having shorter fins 458
or no fins 458.
In another embodiment, the fins 458 may take the form of pins, not
shown, that increase the effective surface area of the second side
452 increasing the transfer of thermal energy from the heat
transfer apparatus 400 into the fluid medium surrounding the heat
transfer apparatus 400 and into the environment. A different heat
transfer member 450 configuration may be used in each of the first
and second outer portions 470, 480 to tailor the heat management
needs of a particular device upon which the heat transfer apparatus
400 is placed. In one embodiment, one heat transfer member 450 is
used in either the first or second side members 410, 420 wherein
only one of the first or second inner portions 417, 427 is exposed
to heat. This embodiment is appropriate in applications wherein one
heat transfer member 450 is sufficient to meet the cooling
requirements of the device upon which the heat transfer apparatus
is placed, and the additional heat dissipating property of a second
heat transfer member 450 is not needed.
In one embodiment, the heat transfer apparatus 400 further
comprises means to assist in the spreading apart of the first and
second side members 410, 420. In the embodiment shown in FIG. 4A,
the means to assist in the spreading apart of the first and second
side members 410, 420 comprises one or more tool-engaging holes 415
in a portion of the rolled edge 412, 422 of the first and second
side members 410, 420. The tool-engaging holes 415 are adapted to
allow the engagement of a mounting tool therein, not shown. In
another embodiment, a mounting tool, not shown but similar to the
tool 50 shown in FIG. 2, is adapted to be received between the arms
472, 482 to engage the rolled edges 412, 422 from above. In either
embodiment, the mounting tool is used to open up the spring clip
401 by spreading apart the first and second side members 410, 420
such that a device can be inserted into the channel 440.
The rolled edges 412, 422 are adapted to minimize damage to the
device upon which it is placed, which will be discussed below, in
comparison to an embodiment wherein the edge is more sharp. In one
embodiment, the heat transfer member 450 is coupled to the spring
clip 401 after the heat transfer apparatus 400 is coupled to the
device, as will be discussed below. In another embodiment, the heat
transfer member 450 is coupled to the spring clip 401 before the
heat transfer apparatus 400 is coupled to the device.
In one embodiment, the heat transfer apparatus 400 further
comprises tabs, not shown, substantially similar to the tabs 314,
324 in FIG. 3A, which project from the tool-engaging holes 415. The
tabs would function substantially similar to the tabs 314, 324
which project inwardly and towards each other and are adapted to
engage the device upon which it is placed.
FIG. 5A is a perspective view of an embodiment of a heat transfer
apparatus 500. FIG. 5B is a side view of the same embodiment. The
heat transfer apparatus 500 comprises a first side member 510, a
second side member 520 and a connecting member 530. The connecting
member 530 couples with first and second side members 510, 520 at a
first edge 518 and a second edge 528, respectively. The heat
transfer apparatus 500 is generally rectangular in profile as shown
in FIG. 5B. Other profile shapes are within the scope of the
invention, wherein the specific profile is determined by the shape
of the device upon which it is attached and also the thermal
management needs of the device. In the embodiment of FIG. 5A, the
first and second side members 510, 520 are in spaced-apart
substantially parallel relationship to each other and the
connecting member 530 is substantially perpendicular to the first
or second side member 510, 520 when the side members 510, 520
engage a device. The first and second side members 510, 520 and the
connecting member 530 define an elongated channel 540 which is
adapted to receive a device after the side members 510, 520 are
flexed to "open" the channel 540.
In one embodiment, the heat transfer apparatus 500 is comprised of
a resilient material having good thermal conductivity. The heat
transfer apparatus 500 is resiliently biased such that after the
first and second side members 510, 520 are spread apart for
assembly onto the device, the first and second side members 510,
520 return to a flexed position slightly opened beyond the original
position so that the first and second side members 510, 520 are in
a flexed, pressure applying urging, removable engagement with the
device. Examples of materials which the heat transfer apparatus 500
may be comprised include, but not limited to, steel,
spring-tempered steel, aluminum, other resilient metals, and
thermal-conducting plastics and polymers.
In the embodiment shown in FIGS. 5A and 5B, the first and second
edges 518, 528 are formed with a generous radii, for example, but
not limited to, a range from 0.1 to 0.3 mm. The generous radii
assist in the resiliency of the heat transfer apparatus 500. The
generous radii also provide improved structural integrity and
strength as compared with edges having smaller radii.
The first and second side members 510, 520 comprise a first and
second inner portion 517, 527, respectively, and first and second
outer portion 550, 560, respectively, which are coupled together at
a rolled edge 512, 522. The first and second outer portions 550,
560 fold back upon and in close proximity with the first and second
inner portions 517, 527, wherein thermal conduction between the
portions will occur via the rolled edges 512, 522.
In one embodiment, at least a portion of the first and second inner
portions 517, 527 and the first and second outer portions 550, 560
are in contact, wherein thermal conduction between the contacting
portions, as well as via the rolled edges 512, 522 will occur.
The first and second outer portions 550, 560 further comprise a
plurality of elongated first and second fingers 570, 580,
respectively, projecting from a first and second outer edge 514,
524 opposite the first rolled edge 512, 522. The first and second
fingers 570, 580 curl outwardly and away from the connecting member
530. The first and second fingers 570, 580 assist in dissipating
thermal energy by increasing the surface area of the heat transfer
apparatus 500.
In one embodiment, the first and second fingers 570, 580 comprise a
first and second contact surface 571, 581 adapted to make contact
and thermal engagement with a secondary structure. In the
embodiment of FIG. 5A, the first and second fingers 570, 580 extend
away such that the first and second contact surfaces 571, 581 lie
substantially perpendicular to the first and second inner portions
517, 527. The fingers 570, 580, and more particularly, the first
and second contact surfaces 571, 581 are adapted to engage a
structure adjacent to the first and second contact surfaces 571,
581. The first and second fingers 570, 580 comprise a resilient
material such that when engaged by an adjacent structure, the first
and second fingers 570, 580 have a spring bias which urges the
first and second fingers 570, 580 into contact with the adjacent
structure, as will be discussed below.
The embodiment of the heat transfer apparatus 500 of FIG. 5A is
advantageously used for many applications. For example, among
others, the plurality of first and second fingers 570, 580 provide
a surface area for free convection of thermal energy into the
environment.
Also, for example, among others, the heat transfer apparatus 500
may be used where it is desired to conduct thermal energy from a
heat-producing device to an external structure, such as, but not
limited to, a heat sink or an enclosure. The height of the first
and second fingers 570, 580 may be increased or decreased to
account for the distance the heat transfer apparatus 500 is away
from the external structure, to ensure proper contact between the
first and second fingers 570, 580 and the external structure. Also,
the height of the first and second fingers 570, 580 may be
increased or decreased to accommodate an external structure having
a surface contour, such as, among others, an external structure
having an uneven or sloping surface. The resiliency of the first
and second fingers 570, 580 reduce the need for relatively close
tolerances of the distance between the external structure and the
heat transfer apparatus 500 while ensuring contact between the
first and second contact surfaces 571, 581 and the external
structure.
Other configurations of the first and second fingers 570, 580 are
within the scope of the invention. In the embodiment of FIG. 5A,
the first fingers 570 projecting from the first outer portion 550
are in staggered relationship with the second fingers 580
projecting from the second outer portion 560. The staggered
relationship of the fingers 570, 580 in this embodiment allows for
the placement of a plurality of heat transfer apparatuses 500 in
side-by-side close proximity to each other with substantially no
interference between adjacent fingers, as will be discussed
below.
In one embodiment of the heat transfer apparatus 500, means for
spreading apart the first and second side members 510, 520 in
similar fashion as discussed above is provided. The rolled edges
512, 522 also serve to minimize damage to a device upon which it is
placed, which will be discusses below, in comparison to an
embodiment wherein the edge is more sharp. In another embodiment,
the heat transfer apparatus 500 further includes tabs in similar
fashion as described above to engage a device upon which it is
placed.
FIG. 6A is an exploded perspective view of an embodiment of a heat
transfer apparatus 600 comprising one or more spring clips 610, 611
and one or more heat transfer members 650. FIG. 6B is a perspective
view of the assembled heat transfer apparatus 600 of FIG. 6A. The
spring clip 610, 611 comprises a first side member 620, a second
side member 640, and a connecting member 630. The connecting member
630 is coupled with first and second side members 620, 640 at a
first edge 618 and a second edge 628, respectively. The spring clip
610, 611 comprises a generally rectangular end-view profile. Other
end-view profile shapes are within the scope of the invention,
wherein the specific profile is determined by the shape of the
device upon which it is attached and also the thermal management
needs of the device. In the embodiment of FIG. 6A, the first and
second side members 620, 640 are in a spaced apart, substantially
parallel relationship to each other and the connecting member 630
is substantially perpendicular to the first or second side member
620, 640 when the side members 620, 640 engage heat transfer
members 650. The first and second side members 620, 640 and the
connecting member 630 define a channel 632 which is adapted to
receive heat transfer members 650 and a device 900 after the side
members 620, 640 are flexed to "open" the channel 632.
The separate heat transfer member 650 has a generally rectangular
plate-like shape comprising a substantially planar first side 655
and a second side 654. The planar first side 655 is adapted to
couple with the device 900 upon which it is placed. Contact between
the planar first side 655 and the heat producing portions of the
device 900 is important for efficient conduction of thermal energy
between the two elements.
The second side 654 of the heat transfer member 650 is adapted to
have a high surface area. In one embodiment, the second side 654 is
smooth and is adapted to spread thermal energy across its surface.
In the embodiment of FIG. 6A, the second side 654 comprises a
plurality of fins 658. It can be appreciated by those skilled in
the art that the size, number, spacing and shape of the fins 658 is
determined by the thermal transfer requirements of the device upon
which the heat transfer apparatus 600 is placed. It can also be
appreciated that instead of fins 658, in other embodiments, the
second side 654 can comprise pins, corrugations, or other heat
dissipation augmenting means.
In one embodiment, the second side 654 further comprises clip
engagement means in the form of depressions 652 that are adapted to
engage either the first or second detent portion 622, 642 of the
spring clips 610, 611. The depressions 652 comprise areas wherein
the fins 658 are shortened or notched creating a depression which
is adapted to accommodate either the first or second detent portion
622, 642 of the spring clips 610, 611. In one embodiment, the
depressions 652 are adapted to laterally restrain the heat transfer
member 650, wherein the depressions 652 are notched to accept the
first or second detent portion 622, 642 therein, preventing
side-to-side motion of the heat transfer member 650 with respect to
the spring clip 610, 611.
The spring clip 610, 611 is adapted to couple with one or more heat
transfer members 650 by sliding engagement of the spring clip 610,
611 onto an assembly comprising one or more heat transfer members
650 and the device 900, such that a portion of the assembly is
within the channel 632. The spring bias of the spring clip 610, 611
holds the heat transfer members 650 against the device 900. In the
embodiment of FIG. 6B, the first and second heat transfer members
650 are held against the device 900 by the spring clips 610,
611.
In one embodiment, the first and second side members 620, 640
further comprise a first and second flare portion 624, 644,
respectively, which flare outwardly to assist in the sliding
engagement of the spring clip 610, 611 over the heat transfer
members 650. The flare portions 624, 644 also are adapted to
minimize damage to the heat transfer members 650 during
assembly.
The heat transfer member 650 is adapted to be scalable to meet the
thermal dissipation demands of the device upon which it is
attached, as would be appreciated by those skilled in the art. For
example, among others, the fins 658 may be made taller to dissipate
a greater quantity of heat or to dissipate the heat at a faster
rate. The fins 658 may take the form of pins that increase the
effective surface area of the second side 652 further increasing
thermal transfer to the environment. A different heat transfer
member 650 configuration may be used on each side of the device 900
to tailor the heat management needs of the device 900 upon which
the heat transfer apparatus 600 is placed.
In one embodiment, one heat transfer member 650 is used when one
heat transfer member 650 is sufficient to meet the cooling
requirements of the device 900, and the additional heat dissipating
properties of a second heat transfer member 650 is not needed. An
electrically insulating means may be used to electrically insulate
the spring clip 610, 611 from the device 900 where no heat transfer
member 650 is used, if required.
In one embodiment, the first and second side members 620, 640 of
the spring clip 611 further comprises inwardly-projecting tabs 616,
626, shown in FIG. 6C. The tabs 616, 626 are adapted to engage
apertures 617 in the device 900 upon which it is placed. The tabs
616, 626 prevent dislodgment of the clip 611 from the device 900
while substantially preventing shifting of the heat transfer
apparatus 600.
The heat transfer member 650 is comprised of a material having good
thermal conductivity, such as, but not limited to, aluminum,
copper, and the like. This allows for the efficient transfer of
heat from the device 900 to the heat transfer member 650. The heat
is subsequently conducted to the second side 654 and ultimately to
the surrounding environment.
Thermal conduction aids may be used with any of the aforementioned
embodiments. In one embodiment of the heat transfer apparatus, a
thermal conduction aid is used between the electronic device and
the heat transfer apparatus. In the embodiment of FIG. 4A, a
thermal conduction aid 492 is shown. The thermal conduction aid 492
assists in the transfer of heat to the heat transfer apparatus 400
by improving the surface contact between a device, not shown, and
the heat transfer apparatus 400. The thermal conduction aid 492
"fills-in" any gaps between the device, not shown, and the first
and second inner portions 417, 427. Examples of thermal conduction
aids include, but are not limited to, thermal conductive grease,
soft metallic foil, and metal impregnated paste. One skilled in the
art can appreciate that thermal conduction aids may be used with
all the disclosed embodiments herein.
Also, thermal conduction aids may be used, not only for device/heat
transfer apparatus contact areas but also between elements that
comprise the heat transfer apparatus, such as those in the
embodiments shown in FIGS. 3A-C, 4A-B, and 5A-B. For example,
referring to FIG. 5A, among others, a thermal conduction aid may be
used between the first inner portion 517 and the first outer
portion 550 to assist in the transfer of heat from the first inner
portion 517 to the first outer portion 550 and subsequently to the
fingers 570.
Application to Memory Devices
The following embodiments are examples of how the various heat
transfer apparatus embodiments described above may be used on a
specific memory module. The following embodiments are for
illustrative purposes only and are not limited thereto. The scope
of the invention is not to be limited by use on any specific memory
module nor to computer assemblies in general. The scope of the
invention includes, but is not limited to, any device or apparatus
requiring the benefits of a heat transfer apparatus.
FIG. 7 is a perspective view of an embodiment of a reduced height
Dual In-line Memory Module (RH-DIMM) 700. There are three major
components that make up the RH-DIMM 700: dynamic random access
memory (DRAM) chips 704, a printed circuit board (PCB) 702, and
other "on-board" elements 706 such as resistors and capacitors.
Memory chips 704 are mounted on both a first side 701 and a second
side 703 of the PCB 702. The memory chips 704 are mounted such that
they lie flat against the PCB 702. The memory chips 704 extend
substantially the same distance above the first and second surfaces
701, 703 of the PCB 702. Therefore, the back surfaces 705 of the
memory chips 704 are substantially coplanar with the adjacent
memory chips 704 on either the first or second side 701, 703 of the
PCB 702.
The RH-DIMM 700 has electrical contacts 708, the function of which
will be described below. The PCB 702 comprises two first apertures
710 and two second apertures 712. The reduced height of the RH-DIMM
700 precludes the placement of one aperture 710 at each corner of
the PCB 702 required for proper riveting of a conventional heat
transfer apparatus to the PCB 702.
FIG. 8 is a perspective of an embodiment of two RH-DIMMs 700
coupled to a substrate 800. In one embodiment, the substrate 800
comprises a printed circuit board. In the embodiment of FIGS. 8A
and 8B, the substrate 800 comprises what is known in the art as a
motherboard. The RH-DIMMs 700 are coupled to the substrate 800 by
inserting the electrical contacts 708 into sockets 802 attached to
the substrate 800. The RH-DIMMs 700 present opposing surfaces 701,
703 substantially perpendicular to the surface of the substrate
800. The RH-DIMMs 700 and the substrate 800 are elements of a
computer system, such as, but not limited to, a personal computer
(PC).
FIGS. 9A-9C are perspective views of an embodiment of a heat
transfer apparatus 100 of FIG. 1A coupled to a RH-DIMM 700. The
heat transfer apparatus 100 comprises a first side member 110, a
second side member 120, and a connecting member 130. The connecting
member 130 couples with the first and second side members 110, 120
at a first edge 118 and a second edge 128, respectively. The first
and second side members 110, 120 further comprise a first and
second free edge 114, 124 opposite the first and second edges 118,
128. The first and second side members 110, 120 and the connecting
member 130 define an elongated substantially rectangular channel
140.
The heat transfer apparatus 100 is comprised of a resilient
material having good thermal conductivity. The heat transfer
apparatus 100 is resiliently biased such that after the first and
second side members 110, 120 are spread apart for assembly onto the
RH-DIMM 700, the first and second side members 110, 120 return to a
flexed position slightly opened beyond the original position so
that the first and second side members 110, 120 are in a flexed,
pressure applying urging, removable engagement with the RH-DIMM
700.
A tool is used to open up the heat transfer apparatus 100 by
spreading apart the first and second side members 110, 120 for
subsequent placement of the RH-DIMM 700 into the channel 140. A
thermal conduction aid 492, further shown in FIG. 9D, is provided
between the first and second side members 110, 120 and the memory
chips 704 to ensure good thermal conduction between the first and
second side members 110, 120 and the memory chips 704.
In the embodiment of FIGS. 9A-9C, the heat transfer apparatus 100
further includes tabs 116, 126. The tabs 116, 126 project from the
first and second free edge 114, 124, respectively. The tabs 116,
126 project inwardly and towards each other. The tabs 116, 126
engage the second apertures 712 of the PCB 702. The engagement of
the tabs 116, 126 with the second apertures 712 provides for a
locking means of the heat transfer apparatus 100 with the RH-DIMM
700. This locking means substantially prevents movement between the
heat transfer apparatus 100 and the RH-DIMM 700.
In another embodiment, not shown, the RH-DIMM 700 comprises memory
chips on only one side of the PCB and exposed vias and solder
connections on the other side. Referring to FIG. 9C for reference,
one of the two thermal conduction aids 492 is replaced by an
insulating layer 493 to ensure that the vias and solder connections
are electrically insulated from the heat transfer apparatus
100.
FIG. 9E is a side view of an embodiment of heat transfer
apparatuses 100 coupled to two RH-DIMMs 700 which themselves are
coupled to a substrate 800 suitable for use in a computer system,
not shown. The RH-DIMMs 700 are coupled to the substrate 800 by
inserting the two mating electrical contacts 708 into sockets 802
attached to the substrate 800. The RH-DIMMs 700 and the substrate
800 are elements of a computer system, such as, but not limited to,
a personal computer (PC).
FIG. 10 is a perspective view of an embodiment of the heat transfer
apparatus 300 of FIG. 3 coupled to a RH-DIMM 700. The heat transfer
apparatus 300 comprises a first side member 310, a second side
member 320, and a connecting member 330. The first and second side
members 310, 320 and the connecting member 330 define an elongated
substantially rectangular channel 340.
The first and second side members 310, 320 comprise a first and
second inner portion 317, 327, respectively, and first and second
outer portion 350, 360, respectively, which are coupled together at
a rolled edge 312, 322. The first and second outer portions 350,
360 have a corrugated shape, comprising a series of ridges 352 and
grooves 354. The first and second outer portions 350, 360 fold back
upon the first and second inner portions 317, 327 such that the
grooves 354 come into contact with the first and second inner
portions 317, 327. The contact between the first and second inner
portions 317, 327 and the first and second outer portions 350, 360
allows for thermal conduction between the contacting portions.
The heat transfer apparatus 300 is comprised of a resilient
material having good thermal conductivity. The heat transfer
apparatus 300 is resiliently biased such that after the first and
second side members 310, 320 are spread apart for assembly onto the
device, the first and second side members 310, 320 return to a
flexed position slightly opened beyond the original position so
that the first and second side members 310, 320 are in a flexed,
pressure applying urging, removable engagement with the RH-DIMM
700.
A thermal conduction aid 492 is provided between the first and
second side members 310, 320 and the memory chips 704 to ensure
good thermal conduction between the first and second side members
310, 320 and the memory chips 704.
The heat transfer apparatus 300 includes tabs 314, 324 that engage
the second apertures 712 of the PCB 702. The engagement of the tabs
314, 324 with the second apertures 712 provides for a locking
attachment of the heat transfer apparatus 300 with the RH-DIMM 700.
This locking attachment provides a means to substantially prevent
movement between the heat transfer apparatus 300 and the RH-DIMM
700.
FIG. 11 is a perspective view of an embodiment of the heat transfer
apparatus 400 of FIG. 4 coupled to a RH-DIMM 700. Heat transfer
apparatus 400 comprises a spring clip 401 and heat transfer member
450. The spring clip 401 comprises a first side member 410, a
second side member 420 and a connecting member 430. The first and
second side members 410, 420 and the connecting member 430 define
an elongated substantially rectangular channel 440. The first and
second side members 410, 420 comprise a first and second outer
portion 470, 480, respectively. The first and second outer portions
470, 480 comprise three first and second arms 472, 482,
respectively, that project from a first and second free edge 414,
424. The first and second arms 472, 482 are spaced apart from but
in substantially parallel facing relationship with the first and
second inner portions 417, 427.
The spring clip 401 comprises a resilient material having good
thermal conductivity. The spring clip 401 is resiliently biased
such that after the first and second side members 410, 420 are
spread apart for assembly onto the device, the first and second
side members 410, 420 return to a flexed position slightly opened
beyond the original position so that the first and second side
members 410, 420 are in a flexed, pressure applying urging,
removable engagement with the device.
The first and second side members 410, 420 are spread-apart for
subsequent placement of the RH-DIMM 700 into the channel 440. A
thermal conduction aid 492 is provided between the first and second
side members 410, 420 and the memory chips 704, hidden from view,
to ensure good thermal conduction between the first and second side
members 410, 420 and the memory chips 704.
After the spring clip 401 is placed onto the RH-DIMM 700, the heat
transfer members 450 are inserted between first and side members
410, 420 and the first and second arms 472, 482.
FIG. 12A is a perspective view of an embodiment of the heat
transfer apparatus 500 of FIG. 5A coupled to a RH-DIMM 700. The
heat transfer apparatus 500 comprises a first side member 510, a
second side member 520, and a connecting member 530. The first and
second side members 510, 520 and the connecting member 530 define
an elongated substantially rectangular channel 540.
The heat transfer apparatus 500 is resiliently biased such that
after the first and second side members 510, 520 are spread apart
for assembly onto the device, the first and second side members
510, 520 return to a flexed position slightly opened beyond the
original position so that the first and second side members 510,
520 are in a flexed, pressure applying urging, removable engagement
with the RH-DIMM 700.
The first and second side members 510, 520 are spread-apart for
subsequent placement of the RH-DIMM 700 into the channel 540. A
thermal conduction aid 492 is provided between the first and second
side members 510, 520 and the memory chips 704 to ensure good
thermal conduction between the first and second side members 110,
120 and the memory chips 704.
The first and second outer portions 550, 560 further comprise
elongated first and second fingers 570, 580, respectively, which
project therefrom. The first and second fingers 570, 580 curl
outwardly and away from the connecting member 530. FIG. 12B is a
perspective view of an embodiment of a plurality of heat transfer
apparatuses 500 coupled to a plurality of RH-DIMMs 700. The
RH-DIMMs 700 are coupled to a substrate 810 by inserting the mating
electrical contacts 708 into sockets 812 attached to the substrate
810. The first fingers 570 are in staggered relationship with the
second fingers 580 which provides for the placement of a plurality
of heat transfer apparatuses 500 in side-by-side close proximity to
each other with substantially no interference between adjacent
fingers 570, 580.
FIG. 12C is an end view of an embodiment of a plurality of heat
transfer apparatuses 500 coupled to a plurality of RH-DIMMs 700.
The first and second fingers 570, 580 comprise a first and second
contact surface 571, 581 adapted to make contact and thermal
engagement with a structure 820, such as an enclosure. The first
and second fingers 570, 580 comprise a resilient material such that
when engaged by a structure, the first and second fingers 570, 580
have a spring bias that urges the first and second contact surface
571, 581 into contact with the structure 820. In this embodiment, a
portion of the thermal energy is conducted from the RH-DIMMs 700 to
the heat transfer apparatuses 500 and subsequently to the structure
820 via the first and second contact surfaces 571, 581 of the first
and second fingers 570, 580. The structure 820 provides a thermal
mass that absorbs the thermal energy away from the RH-DIMMs
700.
The urging of the first and second fingers 570, 580 against the
structure 820 under spring bias provides other advantages beyond
heat transfer properties. For example, among others, contact of the
first and second fingers 570, 580 against the structure 820
provides a degree of structural support for the RH-DIMM 700. This
is especially important in situations wherein the RH-DIMM 700
experiences vibration and shock. Further, the resiliency of the
first and second fingers 570, 580 reduces the need for relatively
close tolerances of the distance between the structure 820 and the
heat transfer apparatus 500 while ensuring contact between the
first and second contact surfaces 571, 581 and the structure
820.
The urging of the first and second side members 510, 520 against
the RH-DIMM 700 under spring bias provides other advantages beyond
heat transfer properties. For example, among others, contact of the
first and second side members 510, 520 against the RH-DIMM 700
provides a degree of structural support for the RH-DIMM 700. This
is especially important in situations wherein the RH-DIMM 700
experiences vibration and shock. The first and second side members
510, 520 help to stiffen the RH-DIMM 700 making the RH-DIMM 700
more resistant to shock and vibration.
Referring again to FIGS. 6A-6C, the figures show an embodiment of a
heat transfer apparatus 600 coupled to a RH-DIMM 700. The heat
transfer apparatus 600 comprises heat transfer members 650 and
spring clips 610, 611. The heat transfer members 450 are held
against the DRAM chips 704 while the spring clips 610, 611 slidably
engage the heat transfer members 450. The spring clips 610, 611 are
positioned with respect to the heat transfer members 450 such that
the first and second detent portions 622, 642 of the spring clips
610, 611 engage the depressions 652 of the heat transfer members
650. The spring bias of the spring clips 610, 611 secures the heat
transfer members 650 to the RH-DIMM 700.
It is to be understood that the above description is intended to be
illustrative and not restrictive. Many other embodiments will be
apparent to those of skill in the art upon reviewing the above
description. The scope of the invention should, therefore, be
determined with reference to the appended claims, along with the
full scope of equivalents to which such claims are entitled.
* * * * *