U.S. patent number 5,908,622 [Application Number 08/842,874] was granted by the patent office on 1999-06-01 for food product containing thraustochytrium and/or schizochytrium microflora and an additional agricultural based ingredient.
This patent grant is currently assigned to OmegaTech, Inc.. Invention is credited to William R. Barclay.
United States Patent |
5,908,622 |
Barclay |
June 1, 1999 |
Food product containing thraustochytrium and/or schizochytrium
microflora and an additional agricultural based ingredient
Abstract
Disclosed in a process for growing the microflora
Thraustochytrium, Schizochytrium, and mixtures thereof, which
includes the growing of the microflora in fermentation medium
containing non-chloride containing sodium salts, in particular
sodium sulfate. In a preferred embodiment of the present invention,
the process produces microflora having a cell aggregate size useful
for the production of food products for use in aquaculture. Further
disclosed is a food product which includes Thraustochytrium,
Schizochytrium, and mixtures thereof, and a component selected from
flaxseed, rapeseed, soybean and avocado meal. Such a food product
includes a balance of long chain and short chain omega-3 highly
unsaturated fatty acids.
Inventors: |
Barclay; William R. (Boulder,
CO) |
Assignee: |
OmegaTech, Inc. (Boulder,
CO)
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Family
ID: |
25506004 |
Appl.
No.: |
08/842,874 |
Filed: |
April 17, 1997 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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461137 |
Jun 5, 1995 |
5688500 |
Nov 18, 1997 |
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292490 |
Aug 18, 1994 |
5518918 |
May 21, 1996 |
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962522 |
Oct 16, 1992 |
5340742 |
Aug 23, 1994 |
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911760 |
Jul 10, 1992 |
5340594 |
Aug 23, 1994 |
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580778 |
Sep 11, 1990 |
5130242 |
Jul 14, 1992 |
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439093 |
Nov 17, 1989 |
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241410 |
Sep 7, 1988 |
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Current U.S.
Class: |
424/93.1;
424/93.3; 435/41; 435/257.1; 426/807; 435/946; 435/243; 426/61 |
Current CPC
Class: |
A23L
25/30 (20160801); A23L 15/20 (20160801); C12P
7/649 (20130101); C12N 1/12 (20130101); A23L
13/50 (20160801); A23L 17/65 (20160801); C11B
1/10 (20130101); A61K 31/202 (20130101); C12P
7/6463 (20130101); A23L 13/00 (20160801); A23L
13/43 (20160801); C12P 7/6472 (20130101); A23K
10/16 (20160501); A23L 11/07 (20160801); A23K
50/00 (20160501); C12P 7/6409 (20130101); A23K
50/75 (20160501); A23L 17/40 (20160801); A23L
19/09 (20160801); A23K 20/158 (20160501); A23K
50/10 (20160501); A23L 29/065 (20160801); A23K
50/80 (20160501); A23K 40/25 (20160501); A61K
31/20 (20130101); C12N 1/10 (20130101); A23L
17/00 (20160801); C12N 1/14 (20130101); C12P
7/6427 (20130101); A23L 33/12 (20160801); A23K
40/20 (20160501); Y10S 426/807 (20130101); Y02E
50/10 (20130101); Y10S 435/911 (20130101); Y10S
426/805 (20130101); Y10S 435/946 (20130101); Y02A
40/818 (20180101) |
Current International
Class: |
A23K
1/00 (20060101); A23L 1/03 (20060101); A23K
1/16 (20060101); A23K 1/18 (20060101); A23L
1/20 (20060101); A23L 1/314 (20060101); A23L
1/30 (20060101); A23L 1/36 (20060101); A23L
1/32 (20060101); A23L 1/325 (20060101); C12P
7/64 (20060101); C12N 1/14 (20060101); A23L
1/212 (20060101); A01N 063/00 (); A23C 009/12 ();
C12N 001/00 (); C12N 001/12 () |
Field of
Search: |
;426/61,807
;424/93.3,93.1 ;435/41,243,257.1,946 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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0 231 904 A2 |
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Aug 1987 |
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EP |
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1557635 |
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Jan 1969 |
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FR |
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58-196068 |
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May 1985 |
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JP |
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58-213613 |
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Jun 1985 |
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JP |
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WO 88/10112 |
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Dec 1988 |
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WO |
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WO 89/ 00606 |
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Jan 1989 |
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WO |
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W0 89/00606 |
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Jan 1989 |
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WO |
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WO 91/14427 |
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Oct 1991 |
|
WO |
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WO 92/12711 |
|
Aug 1992 |
|
WO |
|
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Primary Examiner: Naff; David M.
Assistant Examiner: Ware; Deborah K.
Attorney, Agent or Firm: Sheridan Ross P.C.
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation of U.S. patent application Ser.
No. 08/461,137, filed Jun. 5, 1995 which issued as U.S. Pat. No.
5,688,500 on Nov. 18, 1997 which is a divisional of U.S. patent
application Ser. No. 08/292,490, filed Aug. 18, 1994, which issued
as U.S. Pat. No. 5,518,918 on May 21, 1996 which is a divisional of
U.S. patent application Ser. No. 07/962,522, filed Oct. 16, 1992
which issued as U.S. Pat. No. 5,340,742 on Aug. 23, 1994 which is a
continuation-in-part of U.S. patent application Ser. No.
07/911,760, filed Jul. 10, 1992 which is incorporated herein in its
entirety by reference which issued as U.S. Pat. No. 5,340,594 on
Aug. 23, 1994 which is a divisional of U.S. patent application Ser.
No. 07/580,778, filed Sep. 11, 1990 which is incorporated herein in
its entirety which issued as U.S. Pat. No. 5,130,242 on Jul. 14,
1992 which is a continuation-in-part of U.S. patent application
Ser. No. 07/439,093, filed Nov. 17, 1989 which was previously
expressly abandoned and which is incorporated herein in its
entirety by reference which is a continuation-in-part of U.S.
patent application Ser. No. 07/241,410, filed Sep. 7, 1988 which
was previously expressly abandoned.
Claims
What is claimed is:
1. A food product composition comprising:
a) microflora selected from the group consisting of
Thraustochytrium, Schizochytrium, and mixtures thereof; and
b) a material selected from the group consisting of flaxseed,
rapeseed, soybean, avocado meal, and mixtures thereof.
2. The food product composition of claim 1, wherein said
composition comprises between about 5% and about 95% by weight of
said microflora.
3. The food product composition of claim 1, wherein said
composition comprises between about 5% and about 95% by weight of
said flaxseed.
4. The food product composition of claim 1, wherein said
composition comprises between about 5% and about 95% by weight of
said rapeseed.
5. The food product composition of claim 1, wherein said
composition comprises between about 5% and about 95% by weight of
said soybean.
6. The food product composition of claim 1, wherein said
composition comprises between about 5% and about 95% by weight of
said avocado meal.
7. The food product composition of claim 1, wherein said food
product composition is mixed with an animal feed.
8. A method for producing a food product composition comprising the
step of admixing microflora selected from the group consisting of
Thraustochytrium, Schizochytrium, and mixtures thereof with a
material selected from the group consisting of flaxseed, rapeseed,
soybean, avocado meal, and mixtures thereof.
9. The method of claim 8, wherein the food product composition
comprises between about 5% and about 95% by weight of said
microflora.
10. The method of claim 8, wherein the food product composition
comprises between about 5% and about 95% by weight of said
material.
11. The method of claim 8, further comprising the step of admixing
said food product composition with an animal feed.
12. The method of claim 8, wherein said food product composition is
extruded.
13. The method of claim 8, wherein said microflora is mixed with
said material in order to reduce the average moisture content of
the microflora and wherein the mixture is extruded under heat in
order to further remove moisture from the resulting extruded food
product composition.
14. The method of claim 13, wherein the extruded food product
composition is dried.
15. A food product composition comprising:
a) microflora selected from the group consisting of
Thraustochytrium, Schizochytrium, and mixtures thereof; and
b) a material selected from the group consisting of flaxseed,
rapeseed, soybean, avocado meal, and mixtures thereof,
wherein said food product composition is an extrusion product.
16. The food product composition of claim 15, wherein said
composition comprises between about 5% and about 95% by weight of
said microflora.
17. The food product composition of claim 15, wherein said
composition comprises between about 5% and about 95% by weight of
said material.
18. The food product composition of claim 15, wherein said
composition is mixed with an animal feed.
Description
FIELD OF THE INVENTION
The filed of this invention relates to heterotrophic organisms and
a process for culturing them for the production of lipids with high
concentrations of omega-3 highly unsaturated fatty acids (HUFA)
suitable for human and animal consumption as food additives or for
use in pharmaceutical and industrial products.
BACKGROUND OF THE INVENTION
Omega-3 highly unsaturated fatty acids (HUFAs) are of significant
commercial interest in that they have been recently recognized as
important dietary compounds for preventing arteriosclerosis and
coronary hear disease, for alleviating inflammatory conditions and
for retarding the growth of tumor cells. These beneficial effects
are a result both of omega-3 HUFAs causing competitive inhibition
of compounds produced from omega-6 fatty acids, and from beneficial
compounds produced directly from the omega-3 HUFAs themselves
(Simopoulos et al., 1986). Omega-6 fatty acids are the predominant
HUFAs found in plants and animals. Currently, a commercially
available dietary source of omega-3 HUFAs is from certain fish oils
which can contain up to 20-30% of these fatty acids. The beneficial
effects of these fatty acids can be obtained by eating fish several
times a week or by daily intake of concentrated fish oil.
Consequently large quantities of fish oil are processed and
encapsulated each year for sale as a dietary supplement. However,
there are several significant problems with these fish oil
supplements, including bioaccumulation of fat-soluble vitamins and
high levels of saturated and omega-6 fatty acids, both of which can
have deleterious health effects.
Another source of omega-3 HUFAS is the microflora Thraustochytrium
and Schizochytrium which are discussed in detail in related U.S.
Pat. No. 5,130,242. These microflora have the advantages of being
heterotrophic and capable of high levels of omega-3 HUFA
production. There still exists a need however for improved methods
for fermentation of these microflora and identification of improved
uses of the microflora product.
BRIEF SUMMARY OF THE INVENTION
The present invention is directed to a new process for growing the
microflora Thraustochytrium, Schizochytrium, and mixtures thereof,
which includes the growing of the microflora in a culture medium
containing non-chloride containing sodium salts, particularly
including sodium sulfate. More particularly, a significant portion
of the sodium requirements of the fermentation are supplied as a
non-chloride containing sodium salt. The present process is
particularly useful in commercial production because the chloride
content in the medium can be significantly reduced, thereby
avoiding the corrosive effects of chloride on fermentation
equipment. In addition, the present invention is particularly
useful for production of food products for use in aquaculture
because Thraustochytrium and Schizochytrium cultured in such media
form much smaller clumps than those cultured in high chloride media
and are thus more available as a food source for larval shrimp. In
particular, Thraustochytrium and Schizochytrium cultured in medium
containing sodium sulfate can have cell aggregates of an average
size of less than about 150 microns in diameter.
A further embodiment of the present invention is the production of
a microflora biomass comprising Thraustochytrium, Schizochytrium,
and mixtures thereof which have an average cell aggregate size of
less than about 150 microns. The microflora biomass is useful for
aquaculture and in particular, for feeding larval shrimp because
the microflora have the primary feed advantages required for shrimp
of a high sterol content and a high omega-3 highly unsaturated
fatty acid (HUFA) content. Additionally, because of the small cell
aggregate size, the microflora can be eaten by the larval shrimp,
brine shrimp, rotifers, and mollusks. The present invention further
includes a process for the production of these organisms which
includes feeding Thraustochytrium, Schizochytrium, and mixtures
thereof, having an average cell size of less than about 150 microns
to them.
A further embodiment of the present invention is directed to a food
product which is comprised of microflora selected from the group
consisting of Thraustochytrium, Schizochytrium, and mixtures
thereof and an additional component selected from the group
consisting of flaxseed, rapeseed, soybean, avocado meal, and
mixtures thereof. A particular advantage of this food product is
that it has a high long chain omega-3 fatty acid content and a high
short chain omega-3 fatty chain content from the additional
component. In a further embodiment, the food product is produced by
extrusion. The extrusion process involves mixing the microflora
with the additional component, thereby reducing the moisture
content of the food product. The food product is then extruded
under heat, thus driving off a significant portion of the reduced
moisture. The remaining amount of the original moisture content is
readily removed by air drying or short baking times, thereby
reducing the overall energy requirements of drying and the
potential degradation of the omega-3 HUFA's by extended drying at
high temperatures.
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1 is a graphical representation of HUFA production in newly
isolated strains of the invention, represented by .box-solid., and
previously isolated strains represented by +. Each point represents
a strain, the position of each point is determined by the percent
by weight of total fatty acids which were omega-3 HUFAs (abscissa)
and the percent by weight of total fatty acids which were omega-6
fatty acids (ordinate). Only those strains of the invention were
plotted wherein less than 10.6% (w/w) of total fatty acids were
omega-6 and more than 67% of total fatty acids were omega-3.
FIG. 2 is a graphical representation of HUFA production in newly
isolated strains of the invention, represented by .box-solid., and
previously isolated strains, represented by +. Each point
represents a strain, the position of each point is determined by
the percent by weight of total fatty acids which were omega-3 HUFAs
(abscissa) and percent of weight of total fatty acids which were
eicosapentaenoic acid (EPA C20:5n-3) (ordinate). Only those strains
of the invention were plotted wherein more than 67% (w/w) of total
fatty acids were omega-3 and more than 7.8% (w/w) of total fatty
acids were C20:5n-3.
FIG. 3 is a graphical representation of omega-3 HUFA composition in
newly isolated strains of the invention, represented by
.quadrature., and previously isolated strains, represented by +.
Each point represents a separate strain. Values on the abscissa are
weight fraction of total omega-3 HUFAs which were C20:5n-3 and on
the ordinate are weight fraction of total omega-3 fatty highly
unsaturated acids which were C22:6n-3. Only strains of the
invention were plotted having either a weight fraction of C20:5n-3
28% or greater, or a weight fraction of C22:6n-3 greater than
93.6%.
FIG. 4 is a graph showing growth of various newly isolated strains
of the invention and previously isolated strains, at 25.degree. C.
and at 30.degree. C. Growth rates are normalized to the growth rate
of strain U-30 at 25.degree. C. Previously isolated strains are
designated by their ATCC accession numbers.
FIG. 5 is a graph of total yields of cellular production after
induction by nitrogen limitation. Each of ash-free dry weight,
total fatty acids and omega-3 HUFAs, as indicated, was plotted,
normalized to the corresponding value for strain 28211. All strains
are identified by ATCC accession numbers.
FIG. 6 is a graph of fatty acid yields after growth in culture
media having the salinity indicated on the abscissa. Strains shown
are newly isolated strains S31 (ATCC 20888) (.quadrature.) and
U42-2 (ATCC 20891) (+) and previously isolated strains, ATCC 28211
(.diamond.) and ATCC 28209 (.DELTA.). Fatty acid yields are plotted
as relative yields normalized to an arbitrary value of 1.00 based
on the average growth rate exhibited by S31 (ATCC 20888(
(.quadrature.) over the tested salinity range.
FIG. 7 is a graph of increases in the omega-3 HUFA content of the
total lipids in the brine shrimp, Artemia salina, fed
Thraustochytrid strain (ATCC 20890) isolated by the method in
Example 1. EPA=C20:5n-3; DHA=C22:5n-3.
FIG. 8 is a graph of increases in the omega-3 HUFA content of the
total lipids in the brine shrimp, Artemia salina, fed
Thraustochytrid strain (ATCC 20888) isolated by the method in
Example 1. EPA=C20:5n-3; DHA=C22:5n-3.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
For purposes of definition throughout the application, it is
understood herein that a fatty acid is an aliphatic monocarboxylic
acid. Lipids are understood to be fats or oils including the
glyceride esters of fatty acids along with associated phosphatides,
sterols, alcohols, hydrocarbons, ketones, and related
compounds.
A commonly employed shorthand system is used in this specification
to denote the structure of the fatty acids (e.g., Weete, 1980).
This system uses the letter "C" accompanied by a number denoting
the number of carbons in the hydrocarbon chain, followed by a colon
and a number indicating the number of double bonds, i.e., C20:5,
eicosapentaenoic acid. Fatty acids are numbered starting at the
carboxy carbon. Position of the double bonds is indicated by adding
the Greek letter delta (.DELTA.) followed by the carbon number of
the double bond; i.e., C20:5omega-3.DELTA..sup.5,8,11,14,17. The
"omega" notation is a shorthand system for unsaturated fatty acids
whereby numbering from the carboxy-terminal carbon is used. For
convenience, n-3 will be used to symbolize "omega-3," especially
when using the numerical shorthand nomenclature described herein.
Omega-3 highly unsaturated fatty acids are understood to be
polyethylenic fatty acids in which the ultimate ethylenic bond is 3
carbons from and including the terminal methyl group of the fatty
acid. Thus, the complete nomenclature for eicosapentaenoic acid, an
omega-3 highly unsaturated fatty acid, would be
C20:5n-3.DELTA..sup.5,8,11,14,17. For the sake of brevity, the
double bond locations (.DELTA..sup.5,8,11,14,17) will be omitted.
Eicosapentaenoic acid is then designated C20:5n-3, Docosapentaenoic
acid (C22:5n-3.DELTA..sup.7,10,13,16,19) is C22:5n-3, and
Docosahexaenoic acid (C22:6n-3.DELTA..sup.4,7,10,13,16,19) is
C22:6n-3. The nomenclature "highly unsaturated fatty acid" means a
fatty acid with 4 or more double bonds. "Saturated fatty acid"
means a fatty acid with 1 to 3 double bonds.
A collection and screening process has been developed to readily
isolated many strains of microorganisms with the following
combination of economically desirable characteristics for the
production of omega-3 HUFAs: 1) capable of heterotrophic growth; 2)
high content of omega-3 HUFAs; 3) unicellular; 4) preferably low
content of saturated and omega-6 HUFAs; 5) preferably nonpigmented,
white or essentially colorless cells; 6) preferably thermotolerant
(ability to grow at temperatures above 30.degree. C.); and 7)
preferably euryhaline (able to grow over a wide range of
salinities, but especially at low salinities). This process is
described in detail in related U.S. Pat. No. 5,130,242.
Using the collection and screening process, strains of unicellular
microflora can be isolated which have fatty acid contents up to
about 45% total cellular dry weight percent (% dwt), and which
exhibit growth over a temperature range from 15-48.degree. C. and
grow in a very low salinity culture medium. Many of the very high
omega-3 strains are very slow growers. Strains which have been
isolated by the method outlined above, and which exhibit rapid
growth, good production and high omega-3 HUFA content, have omega-3
unsaturated fatty acid contents up to approximately 12% dwt.
One aspect of the present invention is the growth of
Thraustochytrium, Schizochytrium, and mixtures thereof with high
omega-3 HUFA content, in fermentation medium containing
non-chloride containing sodium salts and preferably sodium sulfate.
More particularly, a significant portion of the sodium requirements
of the fermentation are supplied as non-chloride containing sodium
salts. For example, less than about 75% of the sodium in the
fermentation medium is supplied as sodium chloride, more preferably
less than about 50% and more preferably less than about 25%. A
particular advantage of the present invention is that the medium
provides the source of sodium needed by the microflora to grow in
the absence of a significant amount of chloride which can corrode
the vessel in which the microflora are being grown and other
fermentation or downstream processing equipment. It has been
surprisingly found that microflora of the present invention can be
grown at chloride concentrations of less than about 3 gl/l, more
preferably less than about 500 mg/l, more preferably less than
about 250 mg/l and more preferably between about 60 mg/l and about
120 mg/l while still attaining high yields of biomass per sugar of
about 50% or greater. As discussed below, an additional advantage
of the present invention is the production of microflora that are
high in omega-3 HUFA content but have a small enough cell aggregate
size to be consumed by larval shrimp, brine shrimp, rotifers and
mollusks.
Non-chloride containing sodium salts can include soda ash (a
mixture of sodium carbonate and sodium oxide), sodium carbonate,
sodium biocarbonate, sodium sulfate and mixtures thereof, and
preferably include sodium sulfate. Soda ash, sodium carbonate and
sodium bicarbonate tend to increase the pH of the fermentation
medium, thus requiring control steps to maintain the proper pH of
the medium. The concentration of sodium sulfate is effective to
meet the salinity requirements of the microflora, preferably the
sodium concentration is (expressed as g/l of Na) is greater than
about 1.0 g/l, more preferably between about 1.0 g/l and about 50.0
g/l and more preferably between about 2.0 g/l and about 25 g/l.
It has been surprisingly found that fermentation of the strains in
the presence of a non-chloride containing sodium salt and
particularly, sodium sulfate limits the cell aggregate size of the
strains to less than about 150 microns, preferably less than about
100 microns, and more preferably less than about 50 microns. As
used herein, the term cell aggregate size refers to the approximate
average diameter of clumps or aggregates of cells in a fermentation
medium of a microfloral culture. Typically, greater than about 25
percent of the cell aggregates in a microfloral culture have cell
aggregate size below the average size, more preferably greater than
about 50 percent and more preferably greater than about 75 percent.
Microfloral cells produced in accordance with the present invention
meet cell aggregate size parameters described above while in
fermentation medium as well as after freezing and/or drying of the
biomass if resuspended in liquid or physically agitated, such as by
a blender or vortexer. The present process is particularly
important for microflora which replicate by successive bipartition
(wherein a single cell replicates by dividing into two cells which
each divide into two more, etc.) because as cells repeatedly and
rapidly undergo this process, the cells tend to clump forming
multi-cell aggregates which are often outside the cell aggregate
size parameters identified above. Schizochytrium replicate by
successive bipartition and by forming sporangia which release
zoospores. Thraustochytrium, however, replicate only by forming
sporangia and releasing zoospores. For Thraustochytrium which
replicate by sporangia/zoospore formation, clumping can be a
problem as well, particularly because even though the number of
cells in an aggregate may not be as great as aggregates formed by
successive bipartition, the individual cell sizes of
Thraustochytrium tend to be larger, and thus, clumps of a small
number of cells are larger. However, one deposited strain of
Thraustochytrium, ATCC 26185, has been identified which does not
exhibit significant aggregation.
In another aspect of the present invention, it has been found that
by restricting the oxygen content of the fermentation medium during
the growth of Thraustochytrium, Schizochytrium, and mixtures
thereof, the lipid content of the strains can be increased. The
optimum oxygen concentration for lipid production can be determined
for any particular microflora by variation of the oxygen content of
the medium. In particular, the oxygen content of the fermentation
medium is maintained at an oxygen content of less than about 40% of
saturation and preferably between about 5% of saturation and about
40% of saturation.
Growth of the strains by the invention process can be effected at
any temperature conducive to satisfactory growth of the strains;
for example, between about 5.degree. C. and about 48.degree. C.,
preferably between about 15.degree. C. and about 40.degree. C., and
more preferably between about 25.degree. C. and about 35.degree. C.
The culture medium typically becomes more alkaline during the
fermentation if pH is not controlled by acid addition or buffers.
The strains will grow over a pH range from 5.0-11.0 with a
preferable range of about 6.0-8.5.
Various fermentation parameters for inoculating, growing and
recovering microflora are discussed in detail in U.S. Pat. No.
5,130,242. The biomass harvested from a fermentation run can be
dried (e.g., spray drying, tunnel drying, vacuum drying, or a
similar process) and used as a feed or food supplement for any
animal whose meat or products are consumed by humans. Similarly,
extracted omega-3 HUFAs can be used as a feed or food supplement.
Alternatively, the harvested and washed biomass can be used
directly (without drying) as a feed supplement. To extend its shelf
life, the wet biomass can be acidified (approximate pH=3.5-4.5)
and/or pasteurized or flash heated to inactivate enzymes and then
canned, bottled or packaged under a vacuum or non-oxidizing
atmosphere (e.g., N.sub.2 or CO.sub.2). The term "animal" means any
organism belonging to the kingdom Animalia and includes, without
limitation, any animal from which poultry meat, seafood, beef, pork
or lamb is derived. Seafood is derived from, without limitation,
fish, shrimp and shellfish. The term "products" includes any
product other than meat derived from such animals, including,
without limitation, eggs or other products. When fed to such
animals, omega-3 HUFAs in the harvested biomass or extracted
omega-3 HUFAs are incorporated into the flesh, eggs or other
products of such animals to increase the omega-3 HUFA content
thereof.
A further embodiment of the present invention is the use of the
harvested biomass as a food product for larval shrimp, brine
shrimp, rotifers and mollusks and in particular, larval shrimp.
During the larval stage of development, shrimp larvae are unable to
use some food sources because the food source is too large. In
particular, at certain stages of development, shrimp larvae are
unable to use a food source having a diameter greater than about
150 microns. Thus, microflora grown in fermentation medium
containing a non-chloride sodium salt, and particularly sodium
sulfate, as broadly discussed above, are suitable for use as a
shrimp food product. As discussed above, microflora grown under
such conditions typically have a cell aggregate size less than
about 150 microns, preferably less than about 100 microns, and more
preferably less than about 50 microns.
A further advantage of the use of microflora of the present
invention as a food source for shrimp is that such microflora have
a significant sterol content including cholesterol, which is a
primary feed requirement for shrimp. The microflora of the present
invention typically have a sterol content of preferably at least
about 0.1% ash-free dry weight (afdw), more preferably at least
about 0.5% afdw, and even more preferably at least about 1.0% afdw.
In addition, the microflora of the present invention typically have
a cholesterol content of preferably at least about 15% of the total
sterol content, more preferably at least about 25% of the total
sterol content, and even more preferably at least about 40% of the
total sterol content. Further, the microflora biomass of the
present invention also provide shrimp with additional nutritional
requirements such as omega-6 fatty acids, protein, carbohydrates,
pigments and vitamins.
The microbial product of the present invention is of value as a
source of omega-3 HUFAs for fish, shrimp and other products
produced by aquaculture. The product can be used as a food product
as described above for shrimp; or added directly as a supplement to
the feed for shrimp and fish, generally; or it can be fed to brine
shrimp or other live feed organisms intended for consumption by an
aquacultured organism. The use of such microflora in this manner
enables the shrimp farmer to obtain significantly higher growth
rates and/or survival rates for larval shrimp and to produce
post-larval shrimp which are more hardy and robust.
For most feed applications, the fatty acid content of the harvested
cells will be approximately 15-50% dwt with the remaining material
being largely protein and carbohydrate. The protein can contribute
significantly to the nutritional value of the cells as several of
the strains that have been evaluated have all of the essential
amino acids and would be considered a nutritionally balanced
protein.
A further embodiment of the present invention is the production of
a food product using the Thraustochytrium, Schizochytrium, and
mixtures thereof, of the present invention, combined with an
additional component selected from the group consisting of
rapeseed, flaxseed, soybean and avocado meal. A particular
advantage of this embodiment is that the food product contains both
short chain omega-3 HUFAs from the additional component and long
chain omega-3 HUFAs from the microflora. Food products having
flaxseed, rapeseed, soybeans and avocado meal are known to be
useful for supplying a source of short chain omega-3 HUFAs and for
additionally supplying a source of short chain omega-3 HUFAs, which
can be elongated by the humans and animals that ingest them. Such
food products, however, have the disadvantages of having high
choline contents from the additional component, which can form
primary amines and result in an unpleasant fish smell; and toxic
compounds from the additional component, which at high levels can,
for example, inhibit the laying of eggs by hens or cause animals to
go off of their feed. As such, the food product of the present
invention has the advantage of a lowered flaxseed, rapeseed, soy
bean or avocado meal content because the organism ingesting the
food product does not need high levels of short chain omega-3 HUFAs
for the purpose of converting them to long chain HUFAs. Thus, the
lowered content of the flaxseed and rapeseed of the food product
results in lowered amounts of choline and/or inhibitory toxic
compounds present in the food product.
The amount of Thraustochytrium, Schizochytrium, and mixtures
thereof, used in the food product can range from between about 5%
to about 95% by weight. The additional component can be present in
the food product at a range of between about 5% to about 95% by
weight. Additionally, the food product can include other
components, as well, including grains, supplements, vitamins,
binders and preservatives.
In a preferred embodiment, the above food product is produced using
an extrusion process. The extrusion process involves mixing the
microflora with the additional component, thereby reducing the
moisture in the microflora biomass by the amount of the additional
component mixed. The food product is extruded under heat, thus
removing further moisture from the food product. The resulting
product which has a low moisture content can be air dried or dried
by relatively short baking times thereby reducing the overall
energy requirements of drying and the potential degradation of
omega-3 HUFAs due to long time periods at high temperatures. In
addition, heat from the extrusion process can degrade some of the
unwanted toxic compounds commonly found in the additional component
which can, for example, inhibit egg laying by hens or cause animals
to go off of their feed.
The present invention will be described in more detail by way of
working examples. Species meeting the selection criteria described
above have not been described in the prior art. By employing these
selection criteria, over 25 potentially promising strains have been
isolated from approximately 1000 samples screened. Out of the
approximate 20,500 strains in the American Type Culture Collection
(ATCC), 10 strains were later identified as belonging to the same
taxonomic group as the strains isolated. Those strains still viable
in the Collection were procured and used to compare with strains
isolated and cultured by the disclosed procedures. The results of
this comparison are presented in Examples 4 and 5 below.
The most recent taxonomic theorists place Thraustochydrids with the
algae or algae-like protists. All of the strains of unicellular
microorganisms disclosed and claimed herein are members of the
order Thraustochytriales (Order: Thraustochytriales; Family:
Traustochytriaceae; Genus: Thraustochytrium or Schizochytrium). For
general purposes of discussion herein, these microorganisms will be
called microflora to better denote their uncertain exact taxonomic
position.
The novel strains identified below were deposited under the
Budapest Treaty on the International Recognition of the Deposit of
Microorganisms for the Purpose of Patent Procedure. All
restrictions on the availability to the public of the materials so
deposited will be irrevocably removed upon the granting of a
patent. Each deposit will be stored for a period of at least five
years after the most recent request for the furnishing of a sample
of the deposited microorganism is received by the American Type
Culture Collection (ATCC), and, in any case, for a period of at
least 30 years after the date of the deposit.
Preferred microorganism of the present invention have all of the
identifying characteristics of the deposited strains and, in
particular, the identifying characteristics of being able to
produce omega-3 HUFAs as described herein and having cell aggregate
size characteristics when cultured under conditions as described
herein. In particular, the preferred microorganisms of the present
invention refer to the following deposited microorganisms and
mutants thereof.
______________________________________ Strain ATCC No. Deposit Date
______________________________________ Schizochytrium S31 20888
8/8/88 Schizochytrium S8 20889 8/8/88
______________________________________
The present invention, while disclosed in terms of specific
organism strains, is intended to include all such methods and
strains obtainable and useful according to the teachings disclosed
herein, including all such substitutions, modification, and
optimizations as would be available expedients to those of ordinary
skill in the art.
The following examples and test results are provided for the
purpose of illustration and are not intended to limit the scope of
the invention.
EXAMPLES
Example 1
Collection and Screening
A 150 ml water sample was collected from a shallow, inland saline
pond and stored in a sterile polyethylene bottle. Special effort
was made to include some of the living plant material and naturally
occurring detritus (decaying plant and animal matter) along with
the water sample. The sample was placed on ice until return to the
laboratory. In the lab, the water sample was shaken for 15-30
seconds, and 1-10 ml of the sample was pipetted or poured into a
filter unit containing 2 types of filters: 1) on top, a sterile 47
mm diameter Whatman #4 filter having a pore size about 25 .mu.m;
and 2) underneath the Whatman filter, a 47 mm diameter
polycarbonate filter with about 1.0 .mu.m pore size. Given slight
variations of nominal pore sizes for the filters, the cells
collected on the polycarbonate filter range in size from about 1.0
.mu.m to about 25 .mu.m.
The Whatman filter was removed and discarded. The polycarbonate
filter was placed on solid F-1 media in a petri plate, said media
consisting of (per liter): 600 ml seawater (artificial seawater can
be used), 400 ml distilled water, 10 g agar, 1 g glucose, 1 g
protein hydrolysate, 0.2 g yeast extract, 2 ml 0.1 M KH.sub.2
PO.sub.4, 1 ml of a vitamin solution (A-vits) (Containing 100 mg/l
thiamine, 0.5 mg/l biotin, and 0.5 mg/l cyanocobalamin), 5 ml of a
trace metal mixture (PII metals, containing per liter: 6.0 g
Na.sub.2 EDTA, 0.29 g FeCl.sub.3 6H.sub.2 O, 6.84 g H.sub.3
BO.sub.3, 0.86 MnCl.sub.2 4H.sub.2 O, 0.06 g ZnCl.sub.2, 0.026 g
CoCl.sub.2 6H.sub.2 O, (0.052 g NiSO.sub.4 H.sub.2 O, 0.002 g
CuSo.sub.4 5H.sub.2 O, and 0.005 g Na.sub.2 MoO.sub.4 2H.sub.2 O,
and 500 mg each of streptomycin sulfate and penicillin-G. The agar
plate was incubated in the dark at 30.degree. C. After 2-4 days
numerous colonies appeared on the filter. Colonies of unicellular
microflora (except yeast) were picked from the plate and restreaked
on a new plate of similar media composition. Special attention was
made to pick all colonies consisting of colorless white cells. The
new plate was incubated at 30.degree. C. and single colonies picked
after a 2-4 day incubation period. Single colonies were then picked
and placed in 50 ml of liquid medium containing the same organic
enrichments as in the agar plates. These cultures were incubated
for 2-4 days at 30.degree. C. on a rotary shaker table (100-200
rpm). When the cultures appeared to reach maximal density, 20-40 ml
of the culture was harvested, centrifuged and lyophilized. The
sample was then analyzed by standard, well-known gas
chromatographic techniques (e.g., Lepage and Roy, 1984) to identify
the fatty acid content of the strain. Those strains with omega-3
HUFAs were thereby identified, and cultures of these strains were
maintained for further screening.
Using the collection and screening process outlined above, over 150
strains of unicellular microflora have been isolated which have
high omega-3 HUFA contents as a percent of total fatty acids and
which exhibit growth over a temperature range from 15-48.degree. C.
Strains can also be isolated which have less than 1% (as % of total
fatty acids) of the undesirable C20:4n-6 and C22:5n-6 HUFAs for
some applications. Strains with high omega-6 content can also be
isolated. Strains of these microflora can be repeatedly isolated
from the same location using the procedure outlined above. A few of
the newly isolated strains have very similar fatty acid profiles.
The possibility that some are duplicate isolates of the same strain
cannot be ruled out at present. Further screening for other
desirable traits such as salinity tolerance or ability to use a
variety of carbon and nitrogen sources can then be carried out
using a similar process.
Example 2
Maintaining Unrestricted Growth: PO.sub.4 and Yeast Extract
Cells of Schizochytrium aggregatum (ATCC 28209) were picked from
solid F-1 medium and inoculated into 50 ml of FFM medium. (Fuller
et al., 1964). This medium contains: seawater, 1000 ml; glucose,
1.0 g; gelatin hydrolysate, 1.0 g; liver extract, 0.01 g; yeast
extract, 0.1 g; PII metals, 5 ml; 1 ml B-vitamins solution
(Goldstein et al., 1969); and 1 ml of an antibiotic solution (25
g/l streptomycin sulfate and penicillin-G). 1.0 ml of the vitamin
mix (pH 7.2) contains: thiamine HCl, 200 .mu.g; biotin, 0.5 .mu.g;
cyanocobalamin, 0.05 .mu.g; nicotonic acid, 100 .mu.g; calcium
pantothenate, 100 .mu.g; riboflavin, 5.0 .mu.g; pyridoxine HCl,
40.0 .mu.g; pyridoxamine 2HCl, 20.0 .mu.g; p-aminobenzoic acid, 10
.mu.g; chlorine HCl, 500 .mu.g; inositol, 1.0 mg; thymine, 0.8 mg;
orotic acid, 0.26 mg; folinic acid, 0.2 .mu.g; and folic acid, 2.5
.mu.g. The culture was placed on a rotary shaker (200 rpm) at
27.degree. C. After 3-4 days, 1 ml of this culture was transferred
to 50 ml of each of the following treatments: 1) FFM medium (as
control); and 2) FFM medium with the addition of 250 mg/l KH.sub.2
PO.sub.4 and 250 mg/l yeast extract. These cultures were placed on
a rotary shaker (200 rpm) at 27.degree. C. for 48 hr. The cells
were harvested and the yield of cells quantified. In treatment 1,
the final concentration of cells on as ash-free dry weight basis
was 616 mg/l. In treatment 2, the final concentration of cells was
1675 mg/l, demonstrating the enhanced effect of increasing PO.sub.4
and yeast extract concentrations in the culture medium.
Example 3
Maintaining Unrestricted Growth: Substitution of Corn Steep Liquor
for Yeast Extract
Cells of Schizochytrium sp. S31 (ATCC No. 20888) were picked from
solid F-1 medium and placed into 50 ml of M-5 medium. This medium
consists of (on a per liter basis): yeast extract, 1 g; NaCl, 25 g;
MgSO.sub.4.7H.sub.2 O, 5 g; KCl, 1 g; CaCl.sub.2, 200 mg; glucose,
5 g; glutamate, 5 g; KH.sub.2 PO.sub.4, 1 g; PII metals, 5 ml;
A-vitamins solution, 1 ml; and antibiotic solution, 1 ml. The pH of
the solution was adjusted to 7.0 and the solution was filter
sterilized. Sterile solutions of corn steep liquor (4 g/40 ml; pH
7.0) and yeast extract (1 g/40 ml; pH 7.0) were prepared. To one
set of M-5 medium flasks, the following amount of yeast extract
solution was added: 1) 2 ml; 2) 1.5 ml; 3) 1 ml; 4) 0.5 ml; and 5)
0.25 ml. To another set of M-5 medium flasks the yeast extract and
corn steep liquor solutions were added at the following levels: 1)
2 ml yeast extract; 2) 1.5 ml yeast extract and 0.5 ml corn steep
liquor; 3) 1.0 ml yeast extract and 1.0 ml corn steep liquor; 4)
0.5 ml yeast extract and 1.5 ml corn steep liquor; and 5) 2 ml corn
steep liquor. One ml of the culture in F-1 medium was used to
inoculate each flask. They were placed on a rotary shaker at
27.degree. C. for 48 hr. The cells were harvested by centrifugation
and the yield of cells (as ash-free dry weight) was determined. The
results are shown in Table 1. The results indicate the addition of
yeast extract up to 0.8 g/l of medium can increase the yield of
cells. However, addition of corn steep liquor is even more
effective and results in twice the yield of treatments with added
yeast extract. This is very advantageous for the economic
production of cells as corn steep liquor is much less expensive
than yeast extract.
TABLE 1 ______________________________________ Treatment (Amount
Nutrient Ash-Free Dry Weight Supplement Added) (mg/l)
______________________________________ 2.0 ml yeast ext. 4000 1.5
ml yeast ext. 4420 1.0 ml yeast ext. 4300 0.5 ml yeast ext. 2780
0.25 ml yeast ext. 2700 2.0 ml yeast ext. 4420 1.5 ml yeast ext. +
0.5 ml CSL* 6560 1.0 ml yeast ext. + 1.0 ml CSL 6640 0.5 ml yeast
ext. + 1.5 ml CSL 7200 2.0 ml CSL 7590
______________________________________ *CSL = corn steep liquor
Example 4
Enhanced HUFA Content of Strains Isolated by Method in Example 1
Compared to ATCC Strains (Previously Known Strains)
A battery of 151 newly isolated strains, selected according to the
method described in Example 1, were sampled in late exponential
phase growth and quantitatively analyzed for HUFA content by
gas-liquid chromatography. All strains were grown either in M1
medium or liquid FFM medium, whichever gave highest yield of cells.
M1 medium has the same composition as M5 medium, except that the
concentrations of glucose and glutamate are 1 g/l. Additionally,
five previously isolated Thraustochytrium or Schizochytrium species
were obtained from the American Type Culture Collection,
representing all the strains which could be obtained in viable form
from the collection. These strains were: T. aureum (ATCC No.
28211), T. aureum (ATCC No. 34304), T. roseum (ATCC No. 28210), T.
straitum (ATCC No. 34473) and S. aggregatum (ATCC No. 28209). The
strains all exhibited abbreviated growth in conventional media, and
generally showed improved growth in media of the present invention,
including M5 medium and FFM medium. The fatty acid production of
each of the known strains was measured as described, based upon the
improved growth of the strains in media of the invention.
Fatty acid peaks were identified by the use of pure compounds of
known structure. Quantitation, in terms of percent by weight of
total fatty acids, was carried out by integrating the
chromatographic peaks. Compounds identified were: palmitic acid
(C16:0), C20:4n-6 and C22:1 (which were not resolved separately by
the system employed), C20:5n-3, C22:5n-6, C22:5n-3, and C22:6n-3.
The remainder, usually lower molecular weight fatty acids, were
included in the combined category of "other fatty acids." Total
omega-3 fatty acids were calculated as the sum of 20:5n-3, 22:5n-3
and 22:6n-3. Total omega-6 fatty acids were calculated as the sum
of the 20:4/22:1 peak and the 22:5n-6 peak.
The results are shown in Tables 2-3 and illustrated in FIGS. 1-3.
From Table 2 it can be seen that large numbers of strains can be
isolated by the method of the invention, and that large numbers of
strains outperform the previously known strains by several
important criteria. For example, 102 strains produced at least 7.8%
by weight of total fatty acids C20:5w3, a higher percentage of that
fatty acid than any previously known strain. Strains 23B (ATCC No.
20892) and 12B (ATCC No. 20890) are examples of such strains.
Thirty (30) strains of the invention produced at least 68% by
weight of total fatty acids as omega-3 fatty acids, more than any
previously known strain. Strain 23B (ATCC No. 20892) is an example
of such strains. Seventy-six (76) strains of the invention yielded
not more than 10% by weight of total fatty acids as omega-6 fatty
acids, considered undesirable components of the human diet, lower
than any previously known strain. Strains 23B (ATCC No. 20892) and
12B (ATCC No. 20890) are examples of such strains. In addition,
there are 35 strains of the invention that produce more than 25% by
weight of total fatty acids as omega-6 fatty acids, more than any
previously known strain. While such strains may have a more narrow
range of uses for dietary purposes, they are useful as feedstock
for chemical synthesis of eicosanoids starting from omega-6 fatty
acids.
In addition, the data reveal many strains of the invention which
produce a high proportion of total omega-3 fatty acids as C22:6n-3.
In Table 3, 48 of the strains shown in Table 2 were compared to the
previously known strains, showing each of C20:5n-3, C22:5n-3 and
C22:6n-3 as percent by weight of total omega-3 content. Fifteen
strains has at least 94% by weight of total omega-3 fatty acids as
C22:6n-3, more than any previously known strain. Strain S8 (ATCC
No. 20889) was an example of such strains. Eighteen strains had at
least 28% by weight of total omega-3 fatty acids as C20:5n-3, more
than any previously known strain. Strain 12B (ATCC No. 20890) was
an example of such strains.
TABLE 2
__________________________________________________________________________
LIST OF STRAINS AND COMPOSITIONS UNDER STANDARD SCREENING
CONDITIONS PERCENT OF TOTAL FATTY ACIDS Total Total C16:0 C20:4w6
C20:5w3 C22:5w6 C22:5w3 C22:6w3 Other FA Omega 3 Omega 6 Strain
__________________________________________________________________________
30.4% 2.8% 6.6% 3.2% 0.2% 8.3% 48.5% 15.1% 6.0% 21 22.9% 0.4% 2.3%
15.5% 0.5% 47.0% 11.5% 49.7% 15.9% ATCC 20889 14.9% 6.5% 12.0%
11.8% 0.4% 49.7% 4.7% 62.1% 18.3% U40-2 40.3% 1.7% 3.8% 8.6% 0.0%
8.2% 37.4% 12.0% 10.2% 21B 20.7% 0.4% 7.8% 0.0% 0.0% 1.1% 70.1%
8.9% 0.4% BG1 26.0% 5.7% 1.5% 9.7% 0.7% 9.7% 46.7% 11.9% 15.4% 56A
16.4% 1.4% 10.0% 1.9% 2.2% 46.4% 21.8% 58.6% 3.3% 11A-1 23.7% 3.3%
10.5% 1.9% 1.8% 29.9% 28.9% 42.2% 5.2% 4A-1 18.7% 6.9% 9.2% 11.9%
3.2% 25.2% 24.9% 37.5% 18.8% 17B 15.4% 4.2% 7.3% 9.5% 0.9% 51.2%
11.6% 59.3% 13.7% ATTC 20891 22.3% 3.9% 7.6% 23.5% 0.5% 22.1% 20.2%
30.2% 27.4% S44 14.4% 2.3% 15.0% 18.4% 0.7% 43.8% 5.5% 59.4% 20.7%
U30 22.1% 7.8% 3.1% 12.7% 1.0% 14.9% 38.3% 19.0% 20.5% 59A 18.1%
2.3% 6.9% 9.1% 0.8% 52.2% 10.6% 59.9% 11.4% U37-2 15.8% 3.9% 8.8%
11.6% 1.2% 53.3% 5.5% 63.3% 15.5% S50W 23.7% 3.8% 6.3% 6.9% 0.6%
43.0% 15.6% 50.0% 10.7% ATCC 20891 10.0% 0.0% 0.0% 0.0% 0.0% 0.0%
90.0% 0.0% 0.0% UX 16.6% 6.3% 11.9% 13.3% 1.7% 43.0% 7.3% 56.6%
19.5% LW9 17.3% 2.3% 8.4% 11.4% 0.7% 53.6% 6.5% 62.6% 13.6% C32-2
23.8% 1.2% 6.4% 2.5% 1.9% 34.4% 29.8% 42.6% 3.7% 5A-1 17.1% 5.2%
11.1% 7.6% 2.2% 27.2% 29.6% 40.4% 12.9% BG1 25.4% 2.2% 9.6% 7.0%
1.1% 46.0% 8.8% 56.7% 9.1% U3 16.9% 12.0% 6.6% 16.2% 0.4% 25.1%
22.8% 32.1% 28.2% 55B 26.3% 2.6% 8.6% 2.0% 2.5% 32.4% 25.5% 43.5%
4.6% 18A 19.4% 0.3% 9.8% 0.0% 0.3% 38.4% 31.7% 48.6% 0.3% 32D 16.0%
16.7% 8.6% 18.4% 0.0% 22.5% 17.7% 31.1% 35.1% 56B 18.6% 7.7% 11.4%
3.6% 4.3% 31.7% 22.7% 47.4% 11.2% SX2 17.8% 4.4% 16.2% 6.4% 3.7%
33.6% 17.8% 53.5% 10.9% 53B 16.8% 2.7% 13.8% 20.5% 1.4% 39.3% 5.5%
54.4% 23.3% S49 20.8% 8.0% 8.9% 6.4% 1.7% 33.7% 20.3% 44.5% 14.4%
S3 14.8% 0.3% 3.7% 3.9% 0.0% 69.9% 7.4% 73.6% 4.2% 3A-1 28.1% 5.2%
12.7% 3.2% 0.9% 20.9% 29.0% 34.5% 8.4% 15A 20.9% 0.7% 8.5% 1.0%
0.0% 35.8% 33.0% 44.3% 1.7% 9A-1 15.7% 10.2% 8.8% 13.4% 1.5% 23.9%
26.3% 34.3% 23.7% 51B 16.2% 11.2% 7.8% 16.4% 1.5% 20.4% 26.5% 29.7%
27.6% 8A-1 20.5% 5.5% 8.6% 4.8% 2.7% 28.7% 29.2% 40.0% 10.3% 13A-1
16.1% 13.6% 11.1% 16.0% 0.0% 28.4% 14.8% 39.4% 29.6% 24B-2 16.9%
7.3% 16.4% 6.1% 0.0% 40.8% 12.4% 57.2% 13.4% 24B-1 16.2% 0.0%
10.9%
1.0% 0.0% 56.5% 15.5% 67.4% 1.0% 3B 17.0% 0.0% 5.0% 2.3% 0.0% 73.4%
2.3% 78.3% 2.3% 5BG5 20.8% 4.5% 5.8% 3.8% 1.0% 22.7% 41.3% 29.5%
8.4% 16B 19.0% 14.0% 8.3% 18.9% 0.7% 23.9% 15.2% 32.9% 32.9% 6A-I
18.0% 0.3% 10.1% 0.0% 0.0% 48.9% 22.7% 59.0% 0.3% 33B 16.7% 5.5%
14.8% 8.5% 1.7% 31.8% 21.0% 48.3% 13.9% B40 15.0% 1.0% 11.7% 2.1%
0.9% 62.3% 6.9% 74.9% 3.1% 28A 17.8% 18.5% 8.1% 20.5% 0.0% 22.1%
12.9% 30.2% 39.0% 43B 16.9% 0.0% 3.4% 2.7% 0.0% 61.2% 15.8% 64.6%
2.7% 1A-1 15.6% 2.7% 11.4% 10.9% 0.8% 53.7% 4.9% 65.9% 13.6% U41-2
16.5% 0.7% 3.9% 3.9% 0.0% 68.4% 6.7% 72.2% 4.6% 56B 14.4% 0.9%
10.9% 2.5% 1.0% 66.4% 3.8% 78.3% 3.4% 46A 17.6% 0.0% 2.4% 3.3% 0.0%
66.3% 10.4% 68.7% 3.3% 15A-1 25.0% 0.0% 3.3% 0.0% 1.4% 53.2% 17.1%
57.9% 0.0% 13A 16.1% 13.4% 9.3% 13.6% 0.0% 32.3% 15.3% 41.6% 27.0%
37B 16.5% 9.1% 13.2% 6.7% 0.0% 38.9% 15.6% 52.1% 15.9% 43B 16.1%
12.4% 12.0% 15.7% 0.8% 30.5% 12.5% 43.3% 28.1% 17B 13.8% 0.8% 11.5%
2.8% 0.0% 67.0% 4.1% 78.6% 3.6% 27A 17.5% 18.6% 9.0% 19.5% 0.0%
21.7% 13.7% 30.7% 38.1% 46B 21.4% 1.4% 18.9% 0.0% 5.0% 43.5% 9.9%
67.3% 1.4% ATCC 20890 17.7% 0.0% 0.6% 4.4% 0.0% 68.2% 9.1% 68.8%
4.4% 5A 17.6% 16.0% 9.6% 18.8% 0.0% 25.6% 12.4% 35.2% 34.8% 28B-2
14.0% 0.9% 13.2% 1.6% 0.0% 64.7% 5.5% 77.9% 2.6% 27B 19.5% 2.9%
16.6% 1.1% 1.6% 30.2% 28.1% 48.5% 4.0% 49B 17.2% 0.7% 6.8% 2.7%
0.0% 63.0% 9.6% 69.8% 3.4% 18B 14.4% 3.5% 13.5% 26.0% 1.0% 37.2%
4.4% 51.6% 29.5% S49-2 16.1% 2.2% 15.7% 21.6% 0.0% 36.7% 7.8% 52.4%
23.7% 20B 17.3% 4.7% 14.3% 7.2% 2.9% 30.2% 23.5% 47.3% 11.9% 8B
11.5% 3.3% 11.3% 6.5% 1.1% 59.9% 6.5% 72.2% 9.8% 13B 16.6% 0.7%
10.7% 1.6% 0.0% 59.7% 10.8% 70.4% 2.2% 26A 16.1% 3.3% 13.5% 23.8%
0.0% 38.7% 4.7% 52.2% 27.1% S42 15.6% 0.6% 12.1% 0.0% 0.0% 60.2%
11.5% 72.3% 0.6% 35B 19.5% 0.0% 1.4% 3.4% 0.0% 66.6% 9.1% 68.0%
3.4% 42A 18.9% 3.5% 12.7% 25.0% 0.0% 35.0% 5.0% 47.6% 28.5% 40A
25.2% 3.3% 9.3% 21.8% 0.0% 30.3% 10.1% 39.6% 25.1% S50C 17.6% 11.1%
13.2% 14.1% 1.3% 28.7% 14.0% 43.2% 25.2% 59A 19.9% 0.0% 5.5% 1.9%
0.0% 66.8% 6.0% 72.3% 1.9% SBG9 15.4% 3.1% 13.2% 26.1% 0.0% 35.8%
6.5% 49.1% 29.1% 21B 18.9% 0.7% 11.6% 0.0% 0.0% 59.1% 9.7% 70.7%
0.7% 2B 14.1% 1.1% 12.4% 2.0% 0.0% 65.2% 5.2% 77.6% 3.1% 1B 22.2%
16.2%
6.3% 17.7% 0.0% 18.1% 19.5% 24.4% 33.8% 55B 16.0% 1.0% 4.5% 0.0%
0.0% 69.5% 9.0% 74.0% 1.0% 3A 17.0% 4.3% 12.4% 29.8% 0.0% 34.0%
2.5% 46.4% 34.1% 9B 15.4% 4.3% 8.7% 13.2% 0.0% 53.2% 5.1% 62.0%
17.5% U24 14.2% 3.1% 12.0% 20.0% 1.1% 35.2% 14.3% 48.3% 23.2% U28
16.8% 14.6% 10.1% 16.0% 0.6% 27.7% 14.0% 38.5% 30.7% 28B-1 23.2%
1.9% 8.3% 1.1% 2.3% 22.7% 40.4% 33.3% 3.0% 44B 24.6% 15.8% 8.7%
16.0% 0.0% 15.3% 19.6% 24.0% 31.8% 54B 15.5% 0.0% 1.3% 2.9% 0.0%
72.7% 7.6% 74.0% 2.9% 55A 18.4% 1.0% 5.0% 3.0% 0.0% 66.2% 6.4%
71.3% 3.9% 49A 18.6% 15.3% 9.4% 18.0% 0.0% 27.3% 11.4% 36.7% 33.3%
51A 23.5% 13.1% 7.3% 17.9% 0.0% 26.7% 11.4% 34.0% 31.0% 14A-1 13.3%
1.1% 14.5% 0.9% 0.0% 64.6% 5.6% 79.1% 2.0% 25B 22.9% 2.4% 10.3%
21.5% 0.0% 26.5% 16.4% 36.9% 23.9% 41A 16.8% 1.0% 9.7% 2.7% 0.0%
58.3% 11.5% 68.0% 3.7% 24A 0.4% 8.5% 14.1% 10.2% 2.1% 27.6% 37.0%
43.8% 18.8% 61A 30.5% 0.0% 7.1% 0.0% 0.0% 0.6% 61.8% 7.7% 0.0% BRBG
18.2% 14.9% 8.3% 18.7% 0.0% 24.4% 15.5% 32.7% 33.6% 17A 17.4% 2.0%
9.3% 2.8% 0.0% 55.7% 12.7% 65.0% 4.9% 60A 14.1% 0.8% 13.0% 1.2%
0.0% 67.8% 3.1% 80.8% 2.0% 26B 17.8% 5.0% 6.9% 15.0% 1.5% 47.4%
6.4% 55.8% 20.0% ATCC 20888 16.0% 0.0% 1.8% 2.0% 0.0% 70.8% 9.4%
72.6% 2.0% 2A 24.6% 0.0% 4.0% 0.0% 0.0% 49.4% 22.0% 53.4% 0.0% 44A
17.4% 1.8% 0.0% 2.9% 0.0% 55.3% 23.3% 55.3% 4.6% 14A 23.3% 1.3%
4.6% 0.0% 0.0% 12.6% 58.1% 17.3% 1.3% 41B 19.3% 0.0% 1.1% 3.8% 0.0%
66.6% 9.1% 67.8% 3.8% 66A 18.6% 15.6% 8.3% 17.1% 1.1% 24.6% 14.8%
33.9% 32.7% 11A 19.6% 5.1% 10.1% 27.2% 0.0% 27.5% 10.6% 37.5% 32.3%
2X 15.7% 2.4% 14.0% 25.7% 0.0% 36.7% 5.4% 50.8% 28.1% 33A 14.6%
1.5% 13.5% 0.0% 0.0% 66.0% 4.3% 79.5% 1.5% ATCC 20892 PRIOR STRAINS
15.7% 3.9% 3.7% 8.1% 0.0% 55.1% 13.5% 58.8% 12.0% ATCC 34304 28.2%
1.6% 6.9% 11.4% 0.0% 17.8% 34.1% 24.7% 12.9% ATCC 24473 15.2% 2.9%
7.7% 9.8% 0.6% 54.6% 9.2% 62.9% 12.7% ATCC 28211 23.2% 10.7% 4.3%
12.6% 1.5% 20.6% 27.0% 26.4% 23.4% ATCC 28209 13.2% 6.3% 6.9% 4.3%
0.0% 60.1% 9.1% 67.0% 10.6% ATCC 28210
__________________________________________________________________________
TABLE 3 ______________________________________ EPA DPA DHA
C20:5.omega.3 C22:5.omega.3 C22:6.omega.3 Strain
______________________________________ COMPOSITION OF OMEGA 3 FATTY
ACID FRACTION 44.0% 1.1% 54.9% 21 4.6% 0.9% 94.5% ATCC 20889 19.3%
0.7% 80.0% U40-2 31.9% 0.0% 68.1% 21B 87.9% 0.0% 12.1% BRBG1 12.5%
6.1% 81.5% 56A 17.0% 3.7% 79.3% 11A-1 24.9% 4.3% 70.8% 4A-1 24.4%
8.4% 67.2% 17B 12.2% 1.5% 86.3% ATCC 20891 25.1% 1.7% 73.2% S44
25.2% 1.1% 73.7% U30 16.2% 5.4% 78.4% 59A 11.5% 1.4% 87.1% U37-2
14.0% 1.9% 84.2% S50W 12.7% 1.3% 86.0% ATCC 20891 -- -- -- UX 21.0%
2.9% 76.1% LWN9 13.4% 1.0% 85.6% C32-2 15.0% 4.3% 80.7% SA-1 27.4%
5.4% 67.2% BRBG1 17.0% 1.9% 81.1% U3 20.5% 1.3% 78.1% 55B 19.8%
5.8% 74.4% 18A 20.1% 0.7% 79.2% 32B 27.8% 0.0% 72.2% 56B 24.1% 9.1%
66.9% SX2 30.3% 6.9% 62.8% 53B 25.3% 2.5% 72.2% S49 19.9% 3.8%
76.3% S3 5.0% 0.0% 95.0% 3A-1 36.9% 2.6% 60.5% 15A 19.3% 0.0% 80.7%
9A-1 25.8% 4.4% 69.8% 51B 26.3% 5.0% 68.7% 8A-1 21.6% 6.7% 71.7%
13A-1 28.0% 0.0% 72.0% 24B-2 28.7% 0.0% 71.3% 24B-1 16.2% 0.0%
83.8% 3B 6.3% 0.0% 93.7% SBGS 19.7% 3.3% 77.0% IGB 25.2% 2.1% 72.6%
6A-1 17.1% 0.0% 82.9% 33B 30.5% 3.6% 65.9% B40 15.6% 1.2% 83.1% 28A
26.8% 0.0% 73.2% 43B 5.2% 0.0% 94.8% 1A-1 17.4% 1.2% 81.5% U41-2
5.4% 0.0% 94.6% 56B 13.9% 1.3% 84.8% 46A 3.5% 0.0% 96.5% 15A-1 5.8%
2.4% 91.8% 13A 22.3% 0.0% 77.7% 37B 25.4% 0.0% 74.6% 43B 27.7% 1.9%
70.3% 17B 14.7% 0.0% 85.3% 27A 29.2% 0.0% 70.8% 46B 28.0% 7.5%
64.5% ATCC 20890 0.9% 0.0% 99.1% 5A 27.3% 0.0% 72.7% 288-2 16.9%
0.0% 83.1% 27B 34.3% 3.4% 62.3% 49B 9.7% 0.0% 90.3% 18B 26.1% 1.9%
71.9% S49-2 29.9% 0.0% 70.1% 20B 30.1% 6.2% 63.7% 8B 15.6% 1.5%
82.9% 13B 15.2% 0.0% 84.8% 26A 25.9% 0.0% 74.1% S42 16.7% 0.0%
83.3% 35B 2.1% 0.0% 97.9% 42A 26.6% 0.0% 73.4% 40A 23.4% 0.0% 76.6%
S50C 30.6% 2.9% 66.4% 59A 7.6% 0.0% 92.4% SBG9 27.0% 0.0% 73.0% 21B
16.4% 0.0% 83.6% 2B 15.9% 0.0% 84.1% 1B 25.9% 0.0% 74.1% 55B 6.0%
0.0% 94.0% 3A 26.7% 0.0% 73.3% 9B 14.1% 0.0% 85.9% U24 24.9% 2.2%
72.9% U28 26.4% 1.5% 72.1% 28B-1 24.8% 6.9% 68.3% 44B 36.4% 0.0%
63.6% 54B 1.8% 0.0% 98.2% 55A 7.1% 0.0% 92.9% 49A 25.6% 0.0% 74.4%
51A 21.5% 0.0% 78.5% 14A-1 18.4% 0.0% 81.6% 25B 28.1% 0.0% 71.9%
41A 14.3% 0.0% 85.7% 24A 32.3% 4.8% 63.0% 61A 91.6% 0.0% 8.4% BRBG
25.5% 0.0% 74.5% 17A 14.4% 0.0% 85.6% 60A 16.1% 0.0% 83.9% 26B
12.4% 2.7% 84.9% ATCC 20888 2.5% 0.0% 97.5% 2A 7.5% 0.0% 92.5% 44A
0.0% 0.0% 100.0% 14A 26.7% 0.0% 73.3% 41B 1.7% 0.0% 98.3% 66A 24.5%
3.1% 72.4% 11A 26.8% 0.0% 73.2% 2X 27.6% 0.0% 72.4% 33A 17.0% 0.0%
83.0% ATCC 20892 PRIOR STRAINS 6.4% 0.0% 93.6% ATCC 34304 27.9%
0.0% 72.1% ATCC 24473 12.2% 1.0% 86.8% ATCC 28211 16.4% 5.6% 78.1%
ATCC 28209 10.3% 0.0% 89.7% ATCC 28210
______________________________________
FIG. 1 illustrates the set of strains, isolated by the method in
Example 1, that have more than 67% omega-3 fatty acids (as % of
total fatty acids) and less than 10.6% omega-6 fatty acids (as % of
total fatty acids). All of the previously known strains had less
than 67% omega-3 fatty acids (as % of total fatty acids) and
greater than 10.6% omega-6 (as % of total fatty acids).
FIG. 2 illustrates the set of strains, isolated by the method in
Example 1, that have more than 67% omega-3 fatty acids (as % of
total fatty acids) and greater than 7.5% C20:5n-3 (as % of total
fatty acids). All of the previously known strains had less than 67%
omega-3 fatty acids (as % of total fatty acids) and less than 7.8%
C20:5n-3 (as % of total fatty acids).
Example 5
Enhanced Growth Rates of Strains Isolated by Method in Example 1
Compared to ATCC Strains (Previously Known Strains)
Cells of Schizochytrium sp. S31 (ATCC No. 20888), Schizochytrium
sp. S8 (ATCC No. 20889), Thraustochytrium sp. S42, Thraustochytrium
sp. U42-2, Thraustochytrium sp. S42 and U30, (all isolated by the
method of Example 1) and Thraustochytrium aureum (ATCC #28211) and
Schizochytrium aggregatum (ATCC #28209) (previously known strains)
were picked from solid F-1 medium and placed into 50 ml of M-5
medium. The pH of the solution was adjusted to 7.0 and the solution
was filter sterilized. After three days of growth on an orbital
shaker (200 rpm, 27.degree. C.), 1-2 ml of each culture was
transferred to another flash of M-5 medium and placed on the shaker
for 2 days. The culture (1-2 ml) were then transferred to another
flash of M-5 medium and placed on the shaker for 1 day. This
process ensured that all cultures were in the exponential phase of
growth. These later cultures were then used to inoculate two 250 ml
flasks of M-5 medium for each strain. These flasks were than placed
on shakers at 25.degree. C. and 30.degree. C., and changes in their
optical density were monitored on a Beckman DB-G spectrophotometer
(660 nm, 1 cm path length). Optical density readings were taken at
the following times: 0, 6, 10, 14, 17.25, 20.25 and 22.75 hours.
Exponential growth rates (doublings/day) were then calculated from
the optical density data by the method of Sorokin (1973). The
results are presented in Table 4 and illustrated (normalized to the
growth of strain U30 at 25.degree. C.) in FIG. 4. The data indicate
that the strains isolated by the method in Example 1 have much
higher growth rates than the previously known ATCC strains at both
25.degree. C. and 30.degree. C., even under the optimized phosphate
levels essential for continuous growth. Strains of
Thraustochytriales isolated from cold Antarctic waters have not
been shown to grow at 30.degree. C.
TABLE 4 ______________________________________ Exponential Growth
Rate (doublings/day) Strain 25.degree. C. 30.degree. C.
______________________________________ S31* (ATCC No. 20888) 8.5
9.4 U40-2* 5.8 6.0 S8* (ATCC No. 20889) 7.1 8.8 S42* 6.6 8.3 U30*
5.5 7.3 28209** 4.6 5.0 28210** 3.5 4.5 28211** 4.2 5.7 34304** 2.7
3.7 24473** 4.6 5.3 ______________________________________ *strain
isolated by method in Example 1 **previously known ATCC strain
Example 6
Enhanced Production Characteristics (Growth and Lipid Induction) of
Strains Isolated by Method in Example 1 Compared to ATCC Strains
(Prior Art Strains)
Cells of Schizochytrium sp. S31 (ATCC No. 20888), Schizochytrium
sp. S8 (ATCC No. 20889) (both isolated by the method of Example 1)
and Thraustochytrium aureum (ATCC #28211) and Schizochytrium
aggregatum (ATCC #28209) (prior art strains) were picked from solid
F-1 medium and placed into 50 ml of M-5 medium (see Example 3). The
pH of the solution was adjusted to 7.0 and the solution was filter
sterilized. After three days of growth on an orbital shaker (200
rpm, 27.degree. C.), 1-2 ml of each culture was transferred to
another flask of M-5 medium and placed on the shaker for 2 days.
The ash-free dry weights for each of these cultures were then
quickly determined and then 3.29 mg of each culture was pipetted
into two 250 ml erlenmeyer flasks containing 50 ml of M-5 medium.
These flasks were placed on a rotary shaker (200 rpm, 27.degree.
C.). After 24 hours 20 ml portions of each culture were then
centrifuged, the supernatants discarded, and the cells transferred
to 250 ml erlenmeyer flasks containing 50 ml of M-5 medium without
any glutamate (N-source). The flasks were placed back on the
shaker, and after another 12 hours they were sampled to determine
ash-free dry weights and quantify fatty acid contents by the method
of Lepage and Roy (1984). The results are illustrated (normalized
to the yields of ATCC No. 28211, previously known strain) in FIG.
5. The results indicate that the strains isolated by the method of
Example 1 produced 2-3 times as much ash-free dry weight in the
same period of time, under a combination of exponential growth and
nitrogen limitation (for lipid induction) as the prior art ATCC
stains. In addition, higher yields of total fatty acids and omega-3
fatty acids were obtained from strains of the present invention
with trains S31 (ATCC No. 20888) producing 3-4 times as much
omega-3 fatty acids as the prior art ATCC stains.
Example 7
Enhanced Lower Salinity Tolerance and Fatty Acid production by
Strains Isolated by Method in Example 1
Strains of 4 species of Thraustochytrids, Schizochytrium sp. S31
(ATCC No. 20888) and Thraustochytrium sp. U42-2 (ATCC No. 20891)
(both isolated and screened by the method of Example 1), and S.
aggregatum (ATCC 28209) and T. aureum (ATCC 28210) (obtained from
the American Type Culture Collection) were picked from solid F-1
medium and incubated for 3-4 days at 27.degree. C. on a rotary
shaker (200 rpm). A range of differing salinity medium was prepared
by making the following dilutions of M medium salts (NaCl, 25 g/l;
MgSO.sub.4.7H.sub.2 O, 5 g/l; KCl, 1 g/l; CaCl.sub.2, 200 mg/l; 1)
100% (w/v M medium salts; 2) 80% (v/v) M medium, 20% (v/v)
distilled water; 3) 60% (v/v) M medium, 40% (v/v) distilled water;
4) 40% (v/v) M medium, 60% (v/v) distilled water; 5) 20% (v/v) M
medium, 80% distilled water; 6) 15% (v/v) M medium, 85% (v/v)
distilled water; 7) 10% (v/v) M medium, 90% (v/v) distilled water;
8) 7% (v/v) M medium, 93% (v/v) distilled water; 9) 3% (v/v) M
medium, 97% (v/v) distilled water; 10) 1.5% (v/v) M medium, 98.5%
(v/v) distilled water. The following nutrients were added to the
treatments (per liter): glucose, 5 g; glutamate, 5 g; yeast ext., 1
g; (NH.sub.4).sub.2 SO.sub.4, 200 mg; NaHCO.sub.3, 200 mg; PII
metals, 5 ml; A-vitamins solution, 1 ml; and antibiotics solution,
2 ml. Fifty ml of each of these treatments were inoculated with 1
ml of the cells growing in the F-1 medium. These cultures were
placed on an orbital shaker (200 rpm) and maintained at 27.degree.
C. for 48 hr. The cells were harvested by centrifugation and total
fatty acids determined by gas chromatography. The results are
illustrated in FIG. 6. Thraustochytrium sp. U42-2 (ATCC No. 20891)
isolated by the method of Example 1 can yield almost twice the
amount of fatty acids produced by T. aureum (ATCC 28211) and over 8
times the amount of fatty acids produced by S. aggregatum (ATCC
28209). Additionally, U42-2 appears to have a wider salinity
tolerance at the upper end of the salinity range evaluated.
Schizochytrium sp. S31 (ATCC No. 20888), also isolated by the
method in Example 1, exhibited both a high fatty acid yield (2.5 to
10 times that of the previously known ATCC strains) and a much
wider range of salinity tolerance than the ATCC strains.
Additionally, Schizochytrium sp. S31 (ATCC No. 20888) grows best at
very low salinities. This property provides a strong economic
advantage when considering commercial production, both because of
the corrosive effects of saline waters on metal reactors, and
because of problems associated with the disposal of saline
waters.
Example 8
Cultivation/Low Salinity
Fifty ml of M/10-5 culture media in a 250 ml erlenmeyer flask was
inoculated with a colony of Schizochytrium sp. S31 (ATCC No. 20888)
picked from an agar slant. The M/10-5 media contains: 1000 ml
deionized water, 2.5 g NaCl, 0.5 g MgSO.sub.4.7H.sub.2 O, 0.1 g
KCl, 0.02 g CaCl.sub.2, 1.0 g KH.sub.2 PO.sub.4, 1.0 g yeast
extract, 5.0 g glucose, 5.0 g glutamic acids, 0.2 g NaHCO.sub.3, 5
ml PII trace metals, 2 ml vitamin mix, and 2 ml antibiotic mix. The
culture was incubated at 30.degree. C. on a rotary shaker (200
rpm). After 2 days the culture was at a moderate density and
actively growing. 20 ml of this actively growing culture was used
to inoculate a 2 liter fermenter containing 1700 ml of the same
culture media except the concentration of the glucose and glutamate
had been increased to 40 g/l (M/10-40 media). The fermenter was
maintained at 30.degree. C., with aeration at 1 vol/fol/min, and
mixing at 300 rpm. After 48 hr, the concentration of cells in the
fermenter was 21.7 g/l. The cells were harvested by centrifugation,
lyophilized, and stored under N.sub.2.
The total fatty acid content and omega-3 fatty acid content was
determined by gas chromatography. The total fatty acid content of
the final product was 39.0% ash-free dry weight. The omega-3 HUFA
content (C20:5n-3, C22:5n-3 and C22:6n-3) of the microbial product
was 25.6% of the total fatty acid content. The ash content of the
sample was 7.0%.
Example 9
Diversity of Fatty Acid Content
Growth and gas chromatographic analysis of fatty acid production by
various strains as described in Example 4 revealed differences in
fatty acid diversity. Strains of the present invention synthesized
fewer different fatty acids than previously available strains.
Lower diversity of fatty acids is advantageous in fatty acid
purification since there are fewer impurities to be separated. For
food supplement purposes, fewer different fatty acids is
advantageous because the likelihood of ingesting unwanted fatty
acids is reduced. Table 5 shows the number of different HUFAs
present, at concentrations greater than 1% by weight of total fatty
acids for previously known strains, designated by ATCC number and
various strains of the present invention.
TABLE 5 ______________________________________ No. of Different
Fatty Acids at 1% or Greater Strain % of Total Fatty Acids
______________________________________ 34304** 8 28211** 8 24473**
10 28209** 13 28210** 8 S31* 5 S8* 6 79B* 6
______________________________________ *strain isolated by the
method in Example 1 **previously known ATCC strain
Example 10
Recovery
Fifty ml of M5 culture media in a 250 ml erlenmeyer flask was
inoculated with a colony of Schizochytrium Sp. S31 (ATCC No. 20888)
picked from an agar slant. The culture was incubated at 30.degree.
C. on a rotary shaker (200 rpm). After 2 days the culture was at a
moderate density and actively growing. 20 ml of this actively
growing culture was used to inoculate a 1 liter fermenter
containing 1000 ml of the same culture media except the
concentration of the glucose and glutamate had been increased to 40
g/l (M20 media). The fermenter was maintained at 30.degree. C. and
pH 7.4, with aeration at 1 vol/min, and mixing at 400 rpm. After 48
hr, the concentration of the cells in the fermenter was 18.5 g/l.
Aeration and mixing in the fermenter was turned off. Within 2-4
minutes, the cells flocculated and settled in the bottom 250 ml of
the fermenter. This concentrated zone of cells had a cell
concentration of 72 g/l. This zone of cells can be siphoned from
the fermenter, and: (1) transferred to another reactor for a period
of nitrogen limitation (e.g., combining the highly concentrated
production of several fermenters); or (2) harvested directly by
centrifugation or filtration. By preconcentrating the cells in this
manner, 60-80% less water has to be processed to recover the
cells.
Example 11
Utilization of a Variety of Carbon and Nitrogen Sources
Fifty ml of M5 culture media in a 250 ml erlenmeyer flash was
inoculated with a colony of Schizochytrium sp. S31 (ATCC No. 20888)
or Thraustochytrium sp. U42-2 (ATCC No. 20891) picked from an agar
slant. The M5 media was described in Example 3 except for the
addition of 2 ml vitamin mix, and 2 ml antibiotic mix. The culture
was incubated at 30.degree. C. on a rotary shaker (200 rpm). After
2 days the culture was at a moderate density and actively growing.
This culture was used to inoculate flasks of M5 media with one of
the following substituted for the glucose (at 5 g/l): dextrin,
sorbitol, fructose, lactose, maltose, sucrose, corn starch, wheat
starch, potato starch, ground corn; or one of the following
substituted for the glutamate (at 5 g/l): gelysate, peptone,
tryptone, casein, corn steep liquor, urea, nitrate, ammonium, whey,
or corn gluten meal. The cultures were incubated for 48 hours on a
rotary shaker (200 rpm, 27.degree. C.). The relative culture
densities, representing growth on the different organic substrates,
are illustrated in Tables 6-7.
TABLE 6 ______________________________________ Utilization of
Nitrogen Sources Strains Thraustochytrium Schizochytrium sp. U42-2
sp. S31 N-Source ATCC No. 20891 ATCC No. 20888
______________________________________ glutamate +++ +++ gelysate
+++ +++ peptone ++ ++ tryptone ++ ++ casein ++ ++ corn steep +++
+++ liquor urea + ++ nitrate ++ +++ ammonium + +++ whey +++ +++
corn gluten +++ +++ meal ______________________________________ +++
= high growth ++ = medium growth + = low growth 0 = no growth
TABLE 7 ______________________________________ Utilization of
Organic Carbon Sources Strains Thraustochytrium Schizochytrium sp.
U42-2 sp. S31 C-Source ATCC No. 20891 ATCC No. 20888
______________________________________ glucose +++ +++ dextrin +++
+++ sorbitol + + fructose + +++ lactose + + maltose +++ + sucrose +
+ corn starch +++ + wheat starch +++ + potato starch +++ + ground
corn +++ 0 ______________________________________ +++ = high growth
++ = medium growth + = low growth 0 = no growth
Example 12
Feeding of Thraustochytrid-Based Feed Supplement to Brine Shrimp to
Increase Their Omega-3 HUFA Content
Cellular biomass of Thraustochytrium sp. 12B (ATCC 20890) was
produced in shake flasks in M-5 medium (see Example 3) at
25.degree. C. Cellular biomass of Thraustochytrium sp. S31 (ATCC
20888) was produced in shake flasks in M/10-5 medium (see Example
8) at 27.degree. C. The cells of each strain were harvested by
centrifugation. The pellet was washed once with distilled water and
recentrifuged to produce a 50% solids paste. The resulting paste
was resuspended in sea water and then added to an adult brine
shrimp culture as a feed supplement. The brine shrimp had
previously been reared on agricultural waste products and as a
result their omega-3 HUFA content was very low, only 1.3-2.3% of
total fatty acids (wild-caught brine shrimp have an average omega-3
HUFA content of 6-8% total fatty acids). The brine shrimp (2-3 mL)
were held in a 1 liter beaker filled with sea water and an airstone
was utilized to aerate and mix the culture. After addition of the
feed supplement, samples of the brine shrimp were periodically
harvested, washed, and their fatty acid content determined by gas
chromatography. The results are illustrated in FIGS. 7 and 8. When
fed the thraustochytrid-based feed supplement as a finishing feed,
the omega-3 content of the brine shrimp can be raised to that of
wild-type brine shrimp within 5 hours if fed strain 12B or within
11 hours when fed strain S31. The omega-3 HUFA content of the brine
shrimp can be greatly enhanced over that of the wild type if fed
these feed supplements for up to 24 hours. Additionally, these feed
supplements greatly increase the DHA content of the brine shrimp,
which is generally only reported in trace levels in
wild-(v/v)caught brine shrimp.
Example 13
Use of Sodium Sulfate in Culture Medium
This example illustrates that omega-3 production and total fatty
acid content is not harmed and can be the same or better when using
sodium sulfate instead of sodium chloride as the sodium salt in a
fermentation medium.
Schizochytrium ATCC No. 20888 was grown in medium, pH 7.0,
containing 2.36 grams of sodium per liter of medium, 1.5-3.0 grams
of a nitrogen source per liter of medium, and 3.0 grams of glucose
per liter of medium. The cells were incubated at 28.degree. C., at
200 rotations per minute, for 48 hours. The results are shown in
Table 8.
TABLE 8 ______________________________________ Effect of Sodium
Sulfate Compared With Sodium Chloride on Fatty Acid Content total
biomass N source omega-3 fatty acid yield (g/L) (% dwt) (% dwt)
(g/L) ______________________________________ A) Na salt = sodium
chloride; N source = sodium glutamate 3.0 6.0 11.2 1.74 2.5 5.8
10.8 1.71 2.0 5.8 11.0 1.65 1.5 7.5 20.3 1.39 B) Na salt = sodium
chloride; N source = peptone 3.0 7.9 21.9 1.34 2.5 9.4 27.4 1.21
2.0 6.7 28.9 1.18 1.5 11.1 42.1 1.16 C) Na salt = sodium sulfate; N
source = sodium glutamate 3.0 9.3 31.9 1.34 2.5 10.1 38.6 1.35 2.0
10.1 41.4 1.30 1.5 9.5 43.6 1.26
______________________________________
As seen in Table 8, omega-3 and total fatty acid production when
using sodium sulfate is comparable to or better than when using
sodium chloride as a sodium salt.
Example 14
Production of Schizochytrium in Low Salinity Culture Medium
This Example illustrates the fermentation of Schizochytrium in a
low salinity culture medium while maintaining high biomass yields
and high omega-3 and fatty acid production.
Schizochytrium ATCC No. 20888 was grown in medium, containing 3.33
g/l of peptone as a nitrogen source, 5.0 g/l of glucose as a carbon
source, with varying sodium concentrations. The cells were
fermented at 30.degree. C. with an inoculum of about 40 mg/L dwt
for a period of 48 hours. The sodium was supplied as sodium
chloride. The results of this run are shown in Table 9.
TABLE 9 ______________________________________ Production of
Schizochytrium in Low Salinity Culture Medium Biomass Fatty final
Na conc. Cl conc. Yield acids omega-3 glucose g/L g/L g/L % dwt %
dwt g/L ______________________________________ 4.88 7.12 1.76 .+-.
0.60 35.4 .+-. 1.0 10.2 .+-. 0.6 0.00 3.90 5.70 1.72 .+-. 0.67 37.0
.+-. 0.7 11.1 .+-. 0.3 0.15 2.93 4.27 1.70 .+-. 0.42 43.0 .+-. 0.2
12.1 .+-. 0.1 0.22 1.95 2.85 1.66 .+-. 0.57 29.8 .+-. 0.7 9.3 .+-.
0.1 1.55 0.98 1.42 0.40 .+-. 0.61 10.6 .+-. 2.4 4.0 .+-. 1.0 4.31
______________________________________
As can be seen from the results in Table 9, high biomass yields and
production of omega-3 fatty acids and total fatty acids can be
achieved at sodium concentrations of greater than about 1.0
g/l.
Example 15
Cultivation of Schizochytrium in Medium with Low Chloride
Content
This Example illustrates the fermentation of microflora of the
present invention at minimal chloride concentrations while
achieving high biomass yields based on starting sugar
concentration.
Schizochytrium ATCC No. 20888 was cultured in shake flasks at 200
rpm and 28.degree. C. in 50 ml aliquots of the following medium.
1000 ml deionized water; 1.2 g MgSO.sub.4.7H.sub.2 O; 0.067 g
CaCO.sub.3 ; 3.0 g glucose; 3.0 g monosodium glutamate; 0.2 g
KH.sub.2 PO.sub.4 ; 0.4 g yeast extract; 5.0 ml PII metals, 1.0
vitamin mix; and 0.1 g each of penicillin-G and streptomycin
sulfate. The chloride concentration was varied by adding differing
amounts of KCl to each treatment. The potassium concentration in
all of the treatments were held constant by additions of potassium
citrate. Sodium concentration was either 2.37 g/l or 4.0 g/l
through addition of sodium sulfate. The results of these
fermentations are shown below in Table 10.
TABLE 10 ______________________________________ Fermentation of
Schizochytrium at Minimal Chloride Concentrations Na 2.37 g/L Na
4.0 g/L Chloride conc. Biomass Yield Biomass Yield (mg/L) (mg/L)
(mg/L) ______________________________________ 0.1 198 .+-. 21 158
.+-. 48 7.1 545 .+-. 120 394 .+-. 151 15.1 975 .+-. 21 758 .+-. 163
30.1 1140 .+-. 99 930 .+-. 64 59.1 1713 .+-. 18 1650 .+-. 14 119.1
1863 .+-. 53 1663 .+-. 46 238.1 1913 .+-. 11 1643 .+-. 39
______________________________________
As can be seen from the results shown in Table 10, high yields of
biomass per sugar can be achieved at low chloride concentrations.
For example, at a chloride concentration of greater than 59.1 mg/L,
yields of greater than 50% are achieved.
Example 16
Variation of Sodium Sulfate Concentration at Low Chloride
Concentrations
This Example illustrates the effect of varying sodium sulfate
concentration in a fermentation at low chloride concentration.
Schizochytrium ATC 20888 was cultured in shake flasks at 200 rpm
and 28.degree. C. in 50 ml aliquots of the following medium: 1000
ml deionized water; 1.2 g MgSO.sub.4.7H.sub.2 O; 0.125 g KCl; 0.067
g CaCO.sub.3 ; 3.0 g glucose; 3.0 g monosodium glutamate; 0.2 g
KH.sub.2 PO.sub.4 ; 0.4 g yeast extract; 5.0 ml PII metals; 1.0 ml
vitamin mix; and 0.1 g each of penicillin-G and streptomycin
sulfate. The sodium sulfate concentration was varied in the
treatments from 3.0 g/l to 30.2 g/l. The results of the
fermentation runs are shown below in Table 11.
TABLE 11 ______________________________________ Variation of Sodium
Sulfate Concentration at Low Chloride Content Sodium Sulfate
Biomass yield (g/l) (g/l) ______________________________________
3.0 0.78 6.0 1.13 9.1 1.72 12.1 1.88 15.1 1.89 22.7 1.91 30.2 1.63
______________________________________
The results shown in Table 11, illustrate that at a low chloride
concentration of about 59 g/l, high biomass yields from glucose of
greater than 50% can be obtained by selection of an appropriate
sodium sulfate concentration.
* * * * *