U.S. patent number 5,486,041 [Application Number 08/249,606] was granted by the patent office on 1996-01-23 for cabinet structures coupled to adjacent cabinet structures and to rectangular frame elements, and equipped with anti-tilt mechanisms and rolling and sliding bases.
This patent grant is currently assigned to International Fuel Cells Corporation. Invention is credited to Christopher C. Sykes.
United States Patent |
5,486,041 |
Sykes |
January 23, 1996 |
**Please see images for:
( Certificate of Correction ) ** |
Cabinet structures coupled to adjacent cabinet structures and to
rectangular frame elements, and equipped with anti-tilt mechanisms
and rolling and sliding bases
Abstract
Cabinet structure has interconnected side, top and back panels,
and base structure connected to the side panels, all with
interengaging bevelled edge surfaces. A recess is formed in one
bevelled surface and extends outwardly to define an opening on an
outer corner edge of the cabinet structure. A coupling member has a
rectangular tab inserted in the opening for coupling to auxiliary
structure. The base structure is a channel rail receiving a plate
sliding longitudinally of the rail from a retracted position to an
extended position for engaging in the rail of said similar
structure. Sliding drawer suspensions have anti-tilt mechanisms
interconnected by an actuating bar which passes through the top
panel of the lower of two stacked cabinet structures. The bar is
releasably connected to each anti-tilt mechanism to allow assembly
and disassembly of the stack. A rectangular base has rollers and a
jacking member to raise the base from a lower position in which it
rolls freely on the rollers to an upper position in which the
rollers disengage from the ground.
Inventors: |
Sykes; Christopher C. (Toronto,
CA) |
Assignee: |
International Fuel Cells
Corporation (South Windsor, CT)
|
Family
ID: |
22944224 |
Appl.
No.: |
08/249,606 |
Filed: |
May 26, 1994 |
Current U.S.
Class: |
312/111; 312/108;
312/198; 312/263 |
Current CPC
Class: |
A47B
87/007 (20130101); A47B 87/0284 (20130101); A47B
91/005 (20130101); F16B 12/46 (20130101) |
Current International
Class: |
A47B
87/00 (20060101); A47B 91/00 (20060101); A47B
87/02 (20060101); F16B 12/46 (20060101); F16B
12/00 (20060101); F16B 012/10 () |
Field of
Search: |
;312/108,111,198,263,265.5 ;108/64,65 ;248/188.4 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Dorner; Kenneth J.
Assistant Examiner: White; Rodney B.
Claims
I claim:
1. Cabinet structure coupling to a superadjacent similar cabinet
structure, each such cabinet structure comprising interconnected
side, top and back panels, and base structure comprising a
downwardly facing channel connected at least to the side panels,
the side and top panels having interengaging bevelled edge
surfaces, and at least one channel section recess formed in at
least one of said bevelled edge surfaces and extending outwardly to
define an opening on an outer corner edge of the cabinet structure,
and, in combination therewith, a coupling member connecting to the
base structure of said superadjacent cabinet structure and having a
rectangular tab portion inserted in said opening and an elongated
web portion seating in said downwardly facing channel of said
superadjacent similar cabinet structure and said tab portion
inclining generally longitudinally away from one end of said web
portion generally toward an opposite end thereof.
2. Cabinet structure as claimed in claim 1 wherein said base
structure comprises at least one channel section rail extending
transversely between said side panels.
3. Cabinet structure as claimed in claim 2 wherein said channel
section rail has bevelled end surfaces interengaging bevelled edge
surfaces of the side panels and each end of said rail is connected
to the adjacent side panel by an angle bracket connector having one
portion inserted in a slot formed in the bevelled edge of said
adjacent side panel and another portion inserted in a channel of
said rail.
4. Cabinet structure as claimed in claim 2 including a plate
sliding longitudinally in said rail from a retracted position to an
extended position for engagement in a rail of an adjacent similar
structure.
5. Cabinet structure as claimed in claim 4 including a fastener for
locating the plate in the rail in the extended position.
6. Cabinet structure as claimed in claim 1 wherein said coupling
member comprises a limb extending from said opposite end of said
web portion generally toward said tab portion for engaging a top
panel of the cabinet structure.
7. Cabinet structure as claimed in claim 1 including a mechanical
fastener adapted to locate said coupling member relative to said
base structure.
8. Cabinet structure as claimed in claim 1, wherein said downwardly
facing channel extends laterally between the side panels and
receives a plate sliding longitudinally of the channel from a
retracted position to an extended position engaging in the channel
of a similar adjacent cabinet structure.
9. Cabinet structure as claimed in claim 8 including a fastener for
locating the plate in the channel in the extended position.
10. Modular sliding drawer cabinet structure comprising at least an
upper and a lower modular cabinets adapted to be stacked vertically
with said upper on said lower cabinet, each cabinet having two
sides, a back, a top and base structure, each side having an inner
face, and a front connected to a sliding drawer suspension
connected to each of said inner faces, an anti-tilt mechanism
associated with at least one sliding drawer suspension of each
cabinet, and an actuating bar interconnecting the anti-tilt
mechanism and disallowing extension of the suspension of one of
said cabinets when the suspension of the other of said cabinets is
extended, and wherein the top of at least the lower cabinet has an
opening through which the bar passes and each end of the bar is
adapted to couple releasably to each anti-tilt mechanism.
11. In combination, rectangular cabinet structure and a rectangular
base supporting the structure and provided with roller members
normally engaging the ground beneath the base for rolling motion,
and associated with each roller member a jacking mechanism
actuatable to elevate the base sufficiently to disengage each
roller member from the ground wherein the base has a periphery
defined by a rectangular frame comprising a pair of parallel end
members and a pair of side members at right angles to the end
members, and said roller members comprise a pair of cylindrical
rollers extending horizontally parallel to and adjacent said pair
of end members, respectively, each roller member having a length
substantially the length of the adjacent end member and journalled
at its opposite ends on said side members, respectively.
12. The combination of claim 11 wherein each jacking mechanism
comprises a bolt threadedly engaging the base and extendable
downwardly.
13. Cabinet structure coupling to a rectangular frame element
having a channel section member, said cabinet structure comprising
interconnected side, top and back panels, and base structure
connected at least to the side panels, the side and top panels
having interengaging bevelled edge surfaces, and at least one
channel section recess formed in at least one of said bevelled edge
surfaces and extending outwardly to define an opening on an outer
corner edge of the cabinet structure, and, in combination
therewith, a coupling member comprising a rectangular tab portion
inserted in said opening and an elongated rectangular member to be
secured longitudinally within the channel of said channel section
member, said rectangular tab portion inclining longitudinally away
from said rectangular member.
14. Cabinet structure coupling to a rectangular frame element
having a channel section member, said cabinet structure comprising
interconnected side, top and back panels, and base structure
connected at least to the side panels, the side and top panels
having interengaging bevelled edge surfaces, and at least one
channel section recess formed in at least one of said bevelled edge
surfaces and extending outwardly to define an opening on an outer
corner edge of the cabinet structure, and, in combination
therewith, a coupling member comprising a rectangular tab portion
inserted in said opening and a channel section portion secured
laterally within the channel of said channel section member, and
said rectangular tab portion inclining laterally from said channel
section portion.
Description
The present invention relates to cabinet structure especially
although not exclusively useful for office furniture.
In the current economic climate, there is considerable demand for
furniture, especially office furniture, which can be manufactured
relatively inexpensively from relatively low cost materials and
which functionally is at least equal to and preferably superior to
conventional designs. One area in which known designs tend to be
deficient however is in providing arrangements for attachment or
coupling to adjacent or auxiliary structure. For example it may be
desired to couple a cabinet or bank of cabinets parallel to or at
right angles to a wall or partition structure. Further it may be
desired to employ modular cabinet structure which can be readily
coupled to or disconnected from vertically or transversely adjacent
similar cabinet structures allowing for the provision of cabinet
storage capacity of desired size and for increase or reduction of
such capacity in response to changes in the demand locally in the
office or other environment in which the structure is used. The
known cabinet structures and the arrangements for providing such
coupling tend to be more complex and expensive and more difficult
to install and operate than may be considered desirable.
Moreover, known cabinet drawer structures of which the applicant is
aware have not been stackable on one another without problems of
tilting of the cabinets arising if an excessive number of drawers
are opened at the same time.
In one aspect the present invention provides cabinet structure
adapted to be coupled to auxiliary or other adjacent structure,
comprising interconnected side, top and back panels, and base
structure connected at least to the side panels. The side and top
panels have interengaging bevelled edge surfaces, and at least one
channel section recess is formed in at least one of said bevelled
edge surfaces and extends outwardly to define an opening on an
outer corner edge of the cabinet structure. In combination with the
cabinet structure there is provided a coupling member having a
rectangular tab portion adapted to be inserted in said opening and
to be coupled to an adjacent structure.
With this arrangement the cabinet structure may be manufactured
relatively inexpensively from panels machined from particle or
fibre board or the like and having the channel section recess or
recesses machined in their edge surfaces. The panels may be
interconnected by angle bracket connectors, preferably inserted
into slots machined into the bevelled edge surfaces at zones spaced
between the side faces of the panels so that the connectors are not
visible from the outside or from the inside of the cabinet. The
coupling member may be adapted to couple to vertically adjacent
cabinet structure or to partition structure extending parallel to
or at right angles to the cabinet structure, for example. By virtue
of the inclination of the recess in which the tab portion is
inserted an anchorage or connection is achieved which provides
resistance to vertical as well as lateral forces without requiring
the use of additional mechanical fasteners.
In a further aspect the invention relates to cabinet structure
adapted to be attached laterally to similar structure and
comprising side, top, and back panels and base structure connected
at least to the side panels. The base structure comprises at least
one channel section rail extending laterally between the side
panels and receiving a plate sliding longitudinally of the rail
from a retracted position to an extended position engaging in the
rail of said similar structure. This arrangement provides a
relatively simple and inexpensive means of interconnecting
laterally adjacent cabinet structure to provide a group or wall of
cabinet having increased stability. Preferably the channel section
rail is an extrusion, for example of aluminum or engineering
plastic material and is extruded or otherwise formed with a
bevelled longitudinal edge and is formed with bevelled end
surfaces, for example by cutting the extrusion along planes
inclined to the general plane of the channel so that it is well
adapted to be incorporated in a cabinet structure formed from bevel
edged panels as described above.
The invention also provides modular sliding drawer cabinet
structure comprising at least an upper and a lower modular cabinet
adapted to be stacked vertically with said upper on said lower
cabinet, each cabinet having two sides, a back, a top and base
structure, each side having an inner face, and a front connected to
a sliding drawer suspension connected to each of said inner faces,
an anti-tilt mechanism associated with at least one sliding drawer
suspension of each cabinet, and an actuating bar interconnecting
the anti-tilt mechanisms and disallowing extension of the
suspension of one of said cabinets when the suspension of the other
of said cabinets is extended, and wherein the top of at least the
lower cabinet has an opening through which the bar passes and each
end of the bar is adapted to couple releasably to each anti-tilt
mechanism.
The invention will now be more fully described by way of example
only with reference to the accompanying drawings.
FIG. 1 is a perspective view of cabinet structure in accordance
with the invention used in association with partition
structure.
FIG. 2 is a perspective view of a further arrangement of cabinet
structure of the invention with partition structure.
FIG. 3 shows a view from the rear, in exploded form, of the
components of cabinet structure in accordance with the present
invention;
FIG. 4 shows a cross-section on an enlarged scale of a channel
section rail employed in the cabinet structure of FIG. 1;
FIG. 5 is a partial perspective view showing a connection between a
side panel and a base rail structure adjacent a rear corner of the
cabinet structure;
FIG. 6 is a partial perspective view similar to FIG. 3, showing the
elements in interconnected position;
FIG. 7 is a partial perspective view with portions cut away to show
interior structure and showing an arrangement for coupling a
cabinet to a vertically adjacent similar cabinet structure;
FIG. 8 is a partial cross-section showing the coupling element of
FIG. 7 in assembled position;
FIG. 9 is a rear view partially in section showing two vertically
adjacent cabinet structures each equipped with a sliding drawer and
with a drawer interlock arrangement;
FIG. 10 is a cross section on an enlarged scale of the area circled
at X in FIG. 9;
FIG. 11 is a side view partly in section of the cabinet structure,
drawers and interlock of FIG. 9;
FIG. 12 is a partial perspective view, again with portions cut
away, and on an enlarged scale, of the area circled at XII in FIG.
1, showing a device for coupling cabinet structure of the invention
in parallel position to partition wall structure;
FIG. 13 is a partial cross-section taken through the assembled
structure of FIG. 12;
FIG. 14 is a partial perspective view, again with portions cut
away, and on an enlarged scale, of the area circled at XIV in FIG.
2, showing an arrangement for coupling cabinet structure of the
invention at right angles to partition wall structure;
FIG. 15 shows a partial cross-section through the structure of FIG.
14 in assembled condition;
FIG. 16 is a partial perspective view, again with portions cut
away, showing an arrangement for laterally connecting the cabinet
structure to similar cabinet structure;
FIG. 17 is a partial cross-section taken through the assembled
structure of FIG. 11;
FIG. 18 is a perspective view of a base unit for the cabinet
structure.
Referring to the accompanying drawings, wherein like reference
numerals indicate like parts, FIG. 1 shows banks of cabinets formed
from vertically and/or horizontally adjacently placed modular units
of cabinet structure in accordance with the invention. Such cabinet
structure may be free standing or as shown may be coupled to
partition units.
More particularly, FIG. 1 shows a first cabinet group 10 formed
from three vertically adjacent modular cabinet structures 11 placed
on a supporting base 12. Second, third and fourth groups 13, 14 and
16 are placed horizontally adjacent one another. Groups 13 and 14
each comprise three of the structures 11, and a somewhat taller
structure 17. Group 14 includes a further structure 17 placed on
top. Group 16 comprises a still taller structure 18, surmounted by
a unit 17a similar to structure 17 except it is provided with open
shelving 19 rather than cabinet doors 21. Each group 13, 14 and 16
is placed on a supporting base 12.
The cabinets are shown incorporated into a partition wall
comprising elements 22 and 23 as described and shown in applicant's
U.S. patent application Ser. No. 08/173,257 filed Dec. 27, 1993 and
U.S. Pat. No. 4,905,428 dated Mar. 6, 1990, the disclosures of both
of which are incorporated herein by reference. It may be noted that
the cabinet structures 11, 17 and 18 and bases 12 are modular with
respect to the elements 22 and 23, so that, for example, the three
cabinets 11 plus supporting base 12 have the same height as the
two-high partition structure 22 including its supporting base,
while structure 17 has the same height as one panel of element 23.
Structure 18 has the same height as the two high partition 22 or
three of the cabinet structures 11.
Preferably, each structure 11, 17 and 28 is equal in width to an
element 22 or 23.
FIG. 2 shows groups 10a, 13a and 14a similar to groups 10, 13 and
14 and coupled at right angles to a partition formed by a linear
run of a two high unit 22, two three high units 23, and two four
high units 24.
FIG. 3 shows in exploded form a cabinet structure in accordance
with the invention having the proportions of the cabinet structure
11 described above. The same principles of construction are however
equally well used for producing the cabinets 17, 17a or 18 referred
to above and other similar cabinet structures. The structure in
FIG. 3 has opposing side panels 26 and 27, a top panel 28 and a
back panel 29. Each panel is preferably of uniform and equal
thickness. The cabinet also comprises a base structure comprising
two lengths of rail structure 31 and 32. Each of the pieces 31 and
32 is a length severed from an extruded rail of the profile shown
at 33 in FIG. 4.
The panels 26 to 29 may be formed of any board-like sheet material
providing adequate strength properties, and which preferably is
readily machined using routing devices and the like, so that its
edges can be readily shaped and profiled. Examples of suitable
materials include wood, chipboard and various other particle board
and fiber board materials well known to those of skill in the art
and typically formed from bonded wood or other cellulosic particle
or fiber products. A preferred material is MDF (medium density
fiber board).
As seen in the accompanying drawings, in the preferred form each
side edge of each of the panels 26 to 29 is inwardly bevelled,
usually at 45.degree. to the main faces. Each panel forms a miter
with each adjoining panel. The back panel 29 forms a miter with
each side panel 26 and 27 and with the top panel 28. In bevelled
edge surfaces which interengage in the assembled cabinet structure
with an adjacent bevelled edge surface of a panel, or with an end
of a rail 31 or 32, such surfaces are formed, for example by
routing, with a recessed slot-like pocket best seen in, for example
FIG. 3 wherein a bevelled rear edge 271 is formed with a routed
pocket 2711.
The accompanying drawings use the reference numeral notation of a
suffix 1 to 4 to indicate the bevelled edges of the corresponding
panels. One bevelled edge of the side panel 27 is indicated by
reference numeral 271, a second bevelled edge by reference numeral
272, etc. Further, the drawings use the reference numeral notation
of addition of a suffix 1 or 2 to the bevelled edge reference
numeral to indicate a routed slot or pocket formed in that edge.
Thus, for example, one routed pocket in the edge 271 is identified
by reference numeral 2711 and the other by 2712, etc. The extent of
the routed pocket within the panel is indicated approximately in
broken lines in FIGS. 1, 3 and 4.
As best seen in FIGS. 3 and 4, the pockets are formed to snugly
receive the arms of angle bracket connectors 34.
As may best be understood by reference to FIG. 3, in the assembled
condition of the structure 11, a pair of such angle bracket
connectors 34 connect each side 26 and 27 to the top 28, a further
pair connect each side 26 and 27 to the rails 31 and 32, and
further pairs connect the sides 26 and 27 to the back 29. Usually,
a set of three of the connectors 34 connect the top edge of the
back 29 to the rear edge of the top 28.
As will be readily appreciated, in assembling the cabinet
structure, a set of the connectors 34 may be preinserted into the
pockets routed in the bevelled edges of a panel and then each panel
having the connector members 34 inserted therein may be manipulated
to introduce the protruding ends of its connectors 34 into the
routed pockets in the edges to which the panel is to be joined.
The channel section rail 33 from which the lengths 31 and 32 are
severed, as seen in FIG. 4 comprises a main planar web portion 36
having a downwardly depending flange 37 to which connects a
secondary planar web portion 38. The front edge of the web portion
36 carries an inclining portion 39 presenting a bevelled surface
for interengagement with a bevelled lower edge surface 292 of, for
example, the back panel 29. The secondary web portion 38 defines
the base of a downwardly facing channel 41 having a channel side
portion 42 extending laterally forward to define a foot portion 43
extending in a third or lower most base plane. The lower edge of
the front portion 39 has a thickened foot portion 44 having its
lower surface coplanar with the plane of the foot portion 43.
Further, rearwardly, the web 38 is provided with a downwardly
extending flange 46 forming an opposite side of the downwardly
facing channel 41 and one side of a lower upwardly facing channel
47. The flange 46 connects with a lower base web 48 extending
coplanar with the foot portion 43 and thickened portion 44 toward a
rear upwardly extending flange 49 having forwardly directed web
portion 51 and 52 defining re-entrant edges of the lower upwardly
facing base channel 47 and of an upper upwardly facing channel 53.
The upper channel 53 is intended to receive a limb of the
connectors 34 inserted endwise therein. Web portions 54 and 56
extending rearwardly from the webs 38 and 36, respectively, define
opposing re-entrant channel side portions of the channels 47 and
53.
Further, it may be noted that the inclining front portion 39
extends upwardly above and usually at 45.degree. to the plane of
the web 36 and horizontally inwardly to define a rearwardly
directed lip portion 57. On its underside, the portion 39 includes
a thickened rib 58, the lower edge of which defines with the
underside of the portion 39 a downwardly facing angular section
groove 59, which may be used to locate the tip of self-tapping
screws threaded upwardly through the portion 39 to engage, if
desired, in a lower bevelled edge such as edge 292 of the back
panel 29 engaging the portion 39 in the completed cabinet
structure. The effective thickness of the rail 33, that is the
distance between portions 44 and 57 is preferably the same as the
thickness of each of the panels 26 to 29.
The upper face of the secondary web portion 38 is extruded with a
small V-section groove 61 to serve as a guide for cutting or
tapping holes through the web portion 38, as described in more
detail later.
The rail 33 is preferably extruded from a metal, such as aluminium,
but may be extruded from a high strength engineering plastic such
as nylon, NOREL.RTM. or the like, if desired.
In forming the pieces 31 and 32, the rail 33 is cut to lengths with
the ends bevelled downwardly and outwardly to mate snugly with the
lower bevelled edges 262 and 272 of the side panels 26 and 27,
respectively. As seen in FIGS. 5 and 6, angle bracket connector 34
are inserted endways into the upper upwardly facing channel 53 in
the rails 31 and 32 and into the corresponding routed pockets such
as the routed pocket 2722 in the side panel 27 are used to connect
the ends of the rail 31 and 32 to the side panels 26 and 27.
It may be noted that, in assembling the cabinet structure, the
rails 31 and 32 are oppositely directed, with the inclining surface
39 of the front rail 31 facing forwardly to blend with the adjacent
forward bevelled edge surfaces of the side panels 26 and 27 and the
inclining face 39 of the rear rail 32 facing rearwardly to mate
with the bevelled edge surface 292 of the back panel 29 as well as
to blend in miter fashion with the adjacent bevelled edges 261 and
272 of the side panels 26 and 27.
In the preferred form, the connector members 34 are each formed
with a small circular hole 62 adjacent the mid-point of each limb.
Similarly, the panels 11 to 14 are formed with small circular holes
63 in portions overlying the routed pockets 2711, etc. in registry
with the holes 62 in the connectors 34 when fully inserted into the
routed pockets. After completion of the assembly of the cabinet
structure, screws 64 (see FIG. 7) are passed through the holes 63
or directly into the connectors 34 to engage the holes 62 in the
connectors and embed in the material of the panels 26 to 29, in
order to locate the connectors 34 within the routed pockets 2711
etc. and secure the elements of the assembled cabinet structure
together.
In the case of the connectors 34 inserted in the rails 31 and 32,
self-tapping screws 64 may be passed through the holes 62 in the
exposed limb of the connector lying in the channel 53. It may be
noted that the re-entrant flange 54 is off-set rearwardly from the
mid-point of the upper channel 53 into which the connectors 34 are
inserted, in order to provide material in which the screw may
embed.
The elements of the cabinet structure described above with
reference to FIGS. 3 to 7 are well adapted to be produced by
automated, computer-controlled cutting and routing machinery. As
will be appreciated by those skilled in the art, it is readily
possible to provide automated machinery to which board stock of the
material from which the panels are to be formed may be fed and to
which continuous lengths of the extrusion 33 may be fed. Such
automated machinery may cut the boardstock to the required sizes
and shapes, rout its edges to provide the bevelled edge structure
and rout the pockets 2711, etc. automatically. Further, such
machinery may automatically cut the extrusion 33 to the lengths
required to form the base structure rails 31 and 32, and form
bevelled ends on the rails.
As will be appreciated, often it will be desired to provide cabinet
structures of standard or uniform depth and of one or more standard
lengths and of several standard heights, so that cabinet structures
of different dimensions are modular with respect to one another,
and may be combined together to form a unitary wall or bank of
cabinets as described above with reference to FIGS. 1 and 2. The
automated machinery described above is readily programmable to
provide components of various standard sizes which may be connected
together, using front and rear rails similar to the rails 31 and
32, and the connectors 34, to form the above-mentioned standard
range of cabinet sizes. Non-limiting examples include the
structures 11, 17 and 18 referred to above. Moreover, such
machinery may form the panels and their bevelled edges (usually at
45.degree. to the major faces of the panels) and routed pockets,
and provide the cut lengths of rails such as the rails 31 and 32
and their bevelled ends, to a dimensional accuracy which would not
normally be obtainable except by employing the most highly
qualified and skilled craftsmen.
Referring to FIGS. 3, 7 and 8, the upper bevelled edge surfaces 264
and 274 of the side panels 26 and 27 are provided with a pair of
shallow channel section recesses 66, one adjacent the front and one
adjacent the rear of the panel. One of these recesses 66 is best
seen in FIG. 7, which shows a cabinet structure 11 to be coupled to
a lower adjacent cabinet structure 11a. Parts similar to those of
the structure 11 are denoted by the same reference numerals with
suffix a. As best seen in FIG. 7, each shallow recess 66 extends a
distance inwardly from the outer corner edge 67 of the bevelled
face 274a in which the recess 66 is formed. The recesses 66 are
readily adapted to be automatically routed into the edges of the
panels in the course of the automated fabrication procedure
described above.
In the assembled cabinet structure, when the top panel, for example
panel 28a, is united to the side panel 27a, the recess 66 defines
with the adjacent bevelled edge surface of the top panel 28a a slot
or opening, as may be seen at 68 in FIG. 16 in a laterally adjacent
similar cabinet structure 11c. The recess 66 and opening 68 may be
used in a variety of ways in combination with coupling devices for
coupling the cabinet structure to auxiliary structures such as
partition walls and vertically adjacent cabinet structure, as well
as to similar cabinet structure. Such coupling elements comprise a
rectangular tab portion which fits snugly within the opening 68 and
recess 66. By virtue of the inclination of the recess 66, the
engagement of the tab portion within the recess can provide an
engagement or anchoring which offers good resistance to
vertically-directed as well as lateral forces.
In FIG. 7 and 8, for example, there is employed a coupling element
69 for use in connecting vertically adjacent cabinet structures
together, such as structures 11 and 11a. The element 69 comprises a
rigid rectangular strip 71, preferably of steel, of a width which
fits snugly within the downwardly facing channel 41 of rails 31 and
32. An end 61 is bent outwardly and then inwardly downwardly at an
angle of approximately 45.degree. to the strip 71, as seen in FIG.
8, and an opposite end 73 is bent over to form a limb extending
toward and engaging the upper surface of a top panel 28a of a
sub-adjacent cabinet structure 11a. In use, the tab portion 72 is
inserted into the opening 68 and recess 66, and the upper cabinet
structure 11 is then placed over the lower structure 11a in a
position such that the strip 71 enters the downwardly facing
channel 41. The strip 71 is formed with a pair of holes 74, one of
which in the inserted position is in registry with a hole 75
predrilled through the web portion 38 at a point along the V-groove
671 in the rail 38. A hole 75 is pre-drilled through each of the
rails 31 and 32 adjacent each end. Since, as seen in FIG. 4, the
groove 61 is off-set from the median line of the downwardly facing
channel 41, one of the holes 74 will be in registry with a hole 75
when an element 69 is inserted into the one end of the rail 31 or
32, while the other of the holes 74 will be in registry with a hole
75 at the opposite end of rail 31 or 32 in the case of a coupling
element 69 inserted into the opposite end of the rail 31 or 32. In
order to secure the rail 31 to the element 69, a screw 76 is
inserted through the hole 75 and threads into the a hole 74 in the
strip 71. The screw 76 may be self-tapping, or the holes 74 in the
strip 71 may be pre-tapped or threaded. As will be appreciated, a
similar coupling arrangement may be used at each end of each of the
rails 31 and 32 forming the base structure of the upper cabinet
structure 11. The planar lower surfaces of the portions 43, 44 and
48 of each of the rails 31 and 32 (see FIG. 4) define a stable base
on which the cabinet structure may be supported on a horizontal
plane surface, such as on the top panel 28a of structure 11a.
As will be appreciated, the coupling elements 69 described above in
detail with reference to FIGS. 7 and 8 provide a means whereby
cabinet groups such as the groups 10, 13, 14, 16, 10a, 13a and 14a
can be readily built up from modular cabinet structure such as the
structure 11, 17 or 18 described above in detail with reference to
FIGS. 1 to 6, having each structure secured to the vertically
adjacent structure whereby a stable built-up group is obtained.
In order the close off the base of the cabinet structure, and
provide a complete enclosure and a neat appearance, a thin
rectangular bottom panel 77 is preferably inserted into the cabinet
structure and placed over the rails 31 and 32. The panel 77 is of
length such that it abuts snugly against the upper portions 57 of
the inclining sides 39 of the rails 31 and 32, and of width such
that it fits snugly between the side panels 26 and 27. Its
thickness is such that it rests on web 36 with its upper surface
flush with lip portion 57.
Doors such as side-opening cabinet doors 21 seen in FIG. 1 can be
hinged to the cabinet structure using conventional hinges connected
to the inner faces of the side panels 26 and 27. Upwardly opening
doors, such as a door 78 indicated in FIG. 1 may similarly be
hinged to the underside of the top panel 28. Shelving 19 as seen in
FIG. 1 can be connected to the inner sides of the side panels 26
and 27 with conventional shelf supports.
Similarly, conventional drawer slide mechanisms can be connected to
the inner sides of the inner panels 26 and 27 for supporting drawer
slides, hanging folder slides.
FIGS. 9 and 11 show a drawer slide system provided with an
anti-tilt interlock. In the example shown, upper and lower units,
11a and 11b are preferably interconnecting with coupling elements
69 as described in detail above with reference to FIGS. 7 and 8.
Each unit contains a drawer 79a or b having a front wall 81 with
edges bevelled so that when the drawer is closed the wall 81 is
snugly received against the bevelled front side edges of the top
panel 28a or 28b, the bevelled front edges of the side panels 26a
or 26b and 27a or 27b and the inclined front edge 39 of the front
rail 31. Each drawer 79a or b is supported on each side on a full
extension drawer slide comprising a cabinet rail 82 attached to the
inner wall of the adjacent side panel, for example panel 27, with
fasteners such as screws at three points 83. An intermediate or
floating rail 84 runs on the cabinet rail on ball bearings, and a
drawer rail 86 supporting the drawer 79a or b runs on the
intermediate rail 84, again on ball bearings. The cabinet rail is
spaced from the panel 27 or other panel to which it is attached, by
circular spacers or washers 87 sufficiently to allow a thin
interlocking bar 88 to reciprocate freely upwardly and downwardly.
The bar 88 is adapted to actuate an anti-tilt interlocking device,
and passes between two of the spacers 87, as seen in FIG. 11.
At each end, the bar 88 connects with latching mechanism forming
part of the above-mentioned anti-tilt device and comprising a
locking device 89 vertically reciprocable on a housing 91 secured
to the side wall 27. The device 89 contains a catch operable to
engage a projection and actuator 92 secured to the drawer 79a or b,
when the bar 88 and devices 89 are displaced, for example are
raised, and thereby prevent extension of the drawer 79a or b.
Normally, when the bar 88 is in a lower position, when a drawer
such as drawer 79a or b is extended, as the projection or actuator
92 moves forwardly from the fully closed position, it strikes the
catch and this raises the locking devices 89 and the bar 88. The
catch then latches the devices 89 and bar 88 in the raised or
locked state. In such state, the bar 88 has moved the catch
associated with the other drawer (and with every other drawer
connected or ganged together in the vertical stack) to a position
effective to interfere with the projection 92 on the or each other
drawer so that no other drawer in the stack can then be opened.
This anti-tilt interlock serves to prevent overbalancing as a
result of the forward shift of the center of gravity which could
occur if two or more drawers were extended at the same time. In the
preferred form of the present invention, a form of anti-tilt
interlock is selected which has its bar 88 detachable at each end
from the devices 89. Preferably, the bar 88 has snap-coupling
formations 92 which snap-couple with corresponding formation 93
provided on the devices 89. Such anti-tilt interlock mechanisms
having detachable interlocking bars are in themselves known for use
in monolithic filing cabinets consisting of a single cabinet frame
provided with a number of sliding drawers, and are available under
the trade-mark HETTICH from Hettich Marketing-Und Vertriebs-GmbH
& Co. Kg., Kirchlengern, Germany. To enable installation of
such anti-tilt mechanisms in vertically stacked modular cabinet
structures in accordance with the invention, each upper panel 28 is
formed with a thin rectangular slot 94 on at least one side, and
preferably on both sides, as seen in FIG. 3, so that an anti-tilt
interlocking mechanism can be installed on each side of the stack
of cabinets. Similarly slots may be formed by each bottom panel 77
at positions 96 in registry with the slots 94.
In use, the stack or group of cabinets such as stack 10 is set up
having the anti-tilt mechanism installed except for the locking bar
88 or plurality of bars 88 in the event that the stack is more than
two high. A bar 88 is then inserted into an upper cabinet, for
example, such as structure 11a, passed downwardly between the
cabinet rail 82 and the adjacent side panel 27 and through the
slots 96 and 94 and its end then snap-coupled with latching
mechanism 89 in the sub-adjacent cabinet, for example structure
11b, using finger pressure to snap the coupling portions together.
The upper end of the bar 88 can then be snap-coupled to the upper
latching mechanism 89.
In the example shown, the anti-tilt mechanism cooperates with a
cabinet lock 97. A short upper bar extension piece 98 connects the
upper locking device 89 to a locking plate 99 supported for
vertical sliding on a pin 101 attached to the side panel. When a
key is inserted in the lock 97 and turned, a lock extension 102
lifts the plate 99 thus raising all locking devices 89 and bars 88
to the locking state, precluding extension of any drawer such as
drawers 79a and b.
Referring to the enlarged section seen in FIG. 10, it may be noted
that the outer corner edges of the bevelled edges of the panels,
such as the top panel 28 and side panel 27, are formed similarly
with a convexly arcuate profile 103 blending smoothly with the
outer surfaces of the panel such as upper planar surface 104 and
the adjacent chamfer or bevelled edge 28. This avoids edges which
would be sharp or thin and vulnerable to damage, and provides as
aesthetically attractive appearance of an inset edge or reveal line
bordering each side of the cabinet structure.
As seen in FIG. 4, the front edge of the foot portion 44 of the
rail section 33 used for the front and rear rails 31 and 32 is also
convexly rounded similarly to the edge portion 103, so that the
exposed edge of the rear rail 32, visible beneath the back panel
29, and the edge of the front rail 31 visible beneath any door or
the like such as drawer front 81 present an appearance similar to
the edges of the panels 26 to 29.
FIGS. 12 and 13 show an arrangement for coupling the cabinet
structure parallel to a partition wall, wherein the structure 11,
may for example form part of a group of cabinets 10 as seen in FIG.
1 coupled to a partition element 22, so that the group 10 supports
and stabilizes the wall 22. In the example shown, the partition
element 22 comprises rectangular frame elements similar to those
described and shown in applicant's above-mentioned U.S. Pat. No.
4,905,428. The elements 22 comprise a vertical side rail 106 united
at its upper end to a generally channel section upper rail 107. The
upper end of the side rail 106 is notched at 108 to expose the end
of the channel recess 109. The coupling element comprises a rigid
rectangular metal plate member 111 comprising a rectangular base
portion 112 adapted to be secured in the base of the channel 112
with a self-tapping screw 113 passed through an opening 114 as seen
in FIG. 12. An inclining rectangular tab portion 116 of the
coupling element, which fits snugly within the opening 68 and
recess 66 adjacent the rear edge of the cabinet 11, is connected to
the portion 112 through an upwardly raised supporting portion 117
in order to conform the coupling element to the cabinet structure
11 and frame element 22, since normally it is desired that the
height of the cabinet structure 11 or of a stack or group of
modular cabinet structures 10 placed one on top of another, of
which the cabinet structure 11 is uppermost, should be the same as
the height of the frame element 22, as seen in FIG. 1.
FIGS. 14 and 15 show a somewhat similar coupling arrangement for
supporting a wall where it is desired to provide a cabinet
structure 11 extending at right angles to a frame element 22 of a
partition wall, for example as seen for the group 10a in FIG. 2. In
this case, a relatively thin resilient metal coupling element 117
is employed. The element 117 has a rectangular plate portion 118
with a downwardly off-set channel section portion 119 adapted to
lodge in an upper relatively wide channel section portion 121 of
the rail 107, as seen in FIG. 15.
The element 117 has an inclining rectangular tab portion 122
including a portion 123 bent rearwardly and in effect forming a
barb. In use, the portions 122 and 123 are inserted into the
opening 68 and recess 66. The barbed portion 123, in the relaxed
condition, extends away from the portion 122, and is compressed
downwardly, as seen in FIG. 15, so that the free edge of the barbed
portion 123 engages in the material of the top panel 28 as a result
of the resilient reaction and resists withdrawal. If desired, a
thin bladed tool may be introduced to depress the barb 123 to allow
retraction of the element 117 for the purpose of disassembly. As
noted above, the coupling element 117 is formed of relatively thin
plate material, and may be retained and located relative to the
rail 107 by compression between the rail 107 and a vertically
adjacent element 22a of the partition wall in the event the wall 22
extends above the top of the group of cabinets 11 as shown in
broken lines in FIG. 15, or by a planar capping plate 124 (seen in
FIG. 2) disposed over the element 117 and secured to the rail 107,
for example as described in applicants above-mentioned U.S. Pat.
No. 4,905,428, especially with reference to FIGS. 8a and 8b
thereof, in the event the top of the cabinet 11 is to be flush with
the top of the wall 22. The element 22a may be a further frame
element similar to the frame element 22 having its lower rail
retained to the rail 107 through vertical connectors applied at
points spaced longitudinally from the coupling element 117 for
example as described in applicants patent application Ser. No.
08/173,257 with reference to FIGS. 4 and 5 thereof. As will be
appreciated, usually at least two of the coupling elements 117 will
be used to couple an upper corner edge of each cabinet structure 11
to an adjacent partition wall such as element 22.
FIGS. 16 and 17 show an arrangement for making lateral connections
between cabinet structure 11, or banks or groups such as groups 13,
14 and 16 of vertically stacked structures 11, 17, 18 or 21. The
connector member 126 comprises a substantially rigid or stiff
rectangular plate 127, for example a steel strip of width to fit
snugly within the lower upwardly facing channel 47 in the rails 31
and 32. Adjacent each end of plate 127, an opening 128 is formed in
which screws 129 can engage. The screws 129 may be self-tapping or
the openings 128 may be pre-tapped. When the screws 129 are
threaded fully into the openings 128, the ends of the screws 129
engage on the base of the channel formed by the lower web 48, so
that the plate 127 is urged tightly upwardly into engagement with
the underside of the re-entrant sides 51 and 54 of the channel 47.
That is to say, the plate 127 is in the upper position shown in
FIG. 17. Normally, each cabinet structure 11 is supplied with a
plate 127 in each rail 31 and 32 in a retracted condition wherein
its ends are disposed inwardly from the ends of the rail 31 and 32.
In order to connect neighbouring cabinet structures, the screws 129
are loosened, and the plate 127 pushed longitudinally of the rail
31 or 32 to an extended position, as seen in FIGS. 16 and 17,
wherein one end of the plate 127 enters the open end of the channel
47 of the rail 31b or the like of the adjacent cabinet structure
11b. The screws 129 at each end of the plate 127 can then be
tightened to locate the plate 127 within the adjoining rail
structures 31 or the like. This arrangement allows laterally
adjacent cabinet structures such as structures 11, 17 17a or 18 to
be joined structurally together to form a unitary wall or bank of
cabinets, having increased stability against tipping and the
like.
In the assembled condition, the rails 31 and 32 extend below the
lower edges of the side walls 26 and 27. As seen in FIG. 17, for
example, the plane of the lower web 48 extends below the rounded
edge 103, providing a clearance through which the plate 127 can be
extended or retracted.
FIG. 18 shows one preferred form for the supporting base 12,
comprising a rectangular frame 131 formed from front and rear
pieces 132 and 133 and end pieces 134. Each of these pieces is
generally of channel section with the channel facing inwards. Each
front and rear piece 132 and 133 comprises a vertical web portion
136, an upper flange 137, a lower flange 138 somewhat shorter than
flange 137, and an inner lip 139 upstanding from the inner edge of
the lower flange 138.
Each side piece 134 is somewhat similar in section to the front and
rear pieces 132 and 133 except it has no upstanding lip such as lip
139. The pieces 132, 133 and 134 abut at mitered corners and are
rigidly connected with triangular connector plates, the position of
one of which is indicated in broken lines at 141 in FIG. 18,
spanning beneath the upper flanges 137 at each corner and spot
welded to the under sides of the flanges 137.
The supporting base 12 is formed to be the same size as the base of
the cabinet such as structure 11, to be supported. The outer faces
of the side pieces 132, 133 and 134 are flush with the front, sides
and back of the structure 11. In use the rails 31 and 32 rest on
and are parallel to the upper flanges 137 of the front and rear
pieces 132, 133. Desirably, each piece 132 and 133 is formed with
an opening 142 adjacent each end and positioned to be engaged by a
screw passed through the opening 75 pre-drilled adjacent each end
of each rail 31 and 32, in order to anchor the lowermost cabinet
structure 11 of a stack or group on the base 12. In order to
facilitate moving a cabinet structure or group of cabinet
structures, the base 12 is provided with ground-engaging roller
members, preferably a pair of rollers 143. Each roller 143 is
journalled on an axle 144 supported in a bearing passing through
the lip 139 adjacent one end. The diameter of the roller is
sufficient to extend a small distance below the lower edge of each
side piece 132, 133 and 134, so that each roller can engage the
ground or floor to allow rolling motion. A threaded bushing 146 is
fixed in each lower flange 138 adjacent each end and somewhat
outwardly from the bearing of the adjacent axle 144. A jacking
mechanism in the form of an elevating bolt 147 is threaded in each
bushing 146, and has a tool engaging square or hexagonal head 148
which can be accessed with wrench or similar tool introduced
through an opening 149 provided through each end piece 134 adjacent
each of its ends. After installation of a cabinet or cabinet group,
the bolts 147 are turned to extend them downwardly relative to the
bushings 146 to engage and react with the ground or floor and
elevate the frame 12 sufficiently to space the rollers 143 above
the floor. When desired, the bolts 147 can be turned to retract
them above the lowermost point of the rollers to allow the rollers
143 to again contact the floor for the purpose of moving the base
12 together with the cabinet structure or structures supported on
the base 12 to a fresh position.
Preferably, at least one of the side pieces of the base 12 is
formed with an opening or a partially pierced knock out which can
be easily removed to form an opening suitable for mounting an
electrical receptacle box. In FIG. 18 a receptacle box 151 is shown
mounted in an opening in the front piece 132. The box 151 is used
with an approved connector allowing an electrical connection to be
made, before cabinet structures 11 are placed on the base 12, to
power the box 151 from a floor receptacle. In this way the base can
be positioned over a floor receptacle without reducing the
availability of power outlets.
As noted above, in the assembled cabinet structure, the bevelled
face 39 of the rear rail 32 faces rearwardly to engage snugly
against the lower bevelled edge 292 of the back panel 29. Normally,
the connections between the back, top and side panels 26 to 29 made
through the angle bracket connector members 34, together with the
connection between the side panels 26 and 27 and the rails 31 and
32 provides sufficient structural rigidity and strength to the
cabinet structure 11. If desired, however, the rear rail 32 may be
connected to the lower edge of the back panel 29 by means of screws
(not shown) passed upwardly from the underside of the inclining
portion 39. The angled cross-sectioned groove 59 formed by the
enlarged portion 48 described in more detail above with reference
to FIG. 4 serves to locate the tips of the screws as they are
passed upwardly through the portion 39 and into the lower edge of
the back panel 29.
* * * * *