U.S. patent number 4,460,634 [Application Number 06/215,696] was granted by the patent office on 1984-07-17 for adhesive sheet and method for manufacturing the same.
Invention is credited to Masaaki Hasegawa.
United States Patent |
4,460,634 |
Hasegawa |
July 17, 1984 |
Adhesive sheet and method for manufacturing the same
Abstract
An improved adhesive sheet and method of manufacturing it, the
sheet comprising a number of adhesive parts and support parts on
its rear surface, said adhesive parts and support parts being
alternately arranged equidistantly over the whole area of the rear
surface. A single adhesive sheet may be folded so that two sheet
halves are brought in contact with one another at their rear
surface, wherein the adhesive parts of one sheet half are located
opposite to the support parts of the other half, while the support
parts of the one sheet half are located opposite to the adhesive
parts of the other sheet half. Also, two blank sheets, may be used
and made to overlap in substantially the same manner. The adhesive
sheets require no protective sheet. The sheets are made by coating
the rear surface of one sheet half or blank sheet with an adhesive
agent, allowing the rear surfaces of both sheet halves or two blank
sheets to overlap and then compressing the overlapped sheet halves
or blank sheets with the aid of suitable compressing means, thereby
effecting transference of the adhesive agent from the support part
of the adhesive-coated sheet or sheet-half to the uncoated adhesive
basis of the other sheet or sheet-half.
Inventors: |
Hasegawa; Masaaki (Sumida-ku,
Tokyo, JP) |
Family
ID: |
27284293 |
Appl.
No.: |
06/215,696 |
Filed: |
December 12, 1980 |
Foreign Application Priority Data
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Dec 29, 1979 [JP] |
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54-170648 |
Feb 27, 1980 [JP] |
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55-23519 |
Feb 29, 1980 [JP] |
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55-25076 |
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Current U.S.
Class: |
428/124; 156/289;
156/719; 283/80; 283/81; 427/208.6; 428/195.1; 428/42.1;
428/904.4 |
Current CPC
Class: |
G09F
15/02 (20130101); Y10T 156/1195 (20150115); Y10T
428/24802 (20150115); Y10T 428/1486 (20150115); Y10T
428/24215 (20150115) |
Current International
Class: |
G09F
15/02 (20060101); G09F 15/00 (20060101); G09F
015/02 () |
Field of
Search: |
;428/198,124,187,43,64,195 ;156/291,292,289,344 ;427/208.6 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
Page 648, the title page, the Verso of the title page of Webster's
Seventh New Collegiate Dictionary, G&C Merriam Company,
Publishers, Springfield, Mass..
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Primary Examiner: Epstein; Henry F.
Attorney, Agent or Firm: Darby & Darby
Claims
What is claimed is:
1. A display poster comprising a pressure-sensitive adhesive sheet
capable of removably adhering to a substrate without damaging said
substrate, said composite sheet comprising:
(a) a single base sheet having first and second surfaces;
(b) a plurality of distinct strips of pressure-sensitive adhesive
material affixed on said first sheet surface and bearing a
pressure-sensitive adhesive for adhesively but removably affixing
said sheet onto said substrates, said adhesive strips lying
substantially on the same plane, said plane being elevated with
respect to said sheet surface;
(c) a plurality of distinct non-adhesive strips also affixed on
said first sheet surface, said non-adhesive strips also lying on
substantially the same plane, said plane also being elevated with
respect to said first sheet surface and substantially of the same
elevation as the plane of said adhesive strips, said non-adhesive
strips supporting said base sheet so as to lie even on said
substrate; said adhesive and non-adhesive strips being alternately
disposed in an equally spaced relation on said first sheet surface,
thereby leaving a substantial portion of said first sheet surface
free; and
(d) indicia consisting of the display of said poster disposed on
said second sheet surface; wherein said substrate is different from
said second sheet surface.
2. A composite adhesive sheet as described in claim 1 wherein said
adhesive and non-adhesive strips are raised off the plane of said
first sheet surface.
3. A composite adhesive sheet as described in claim 2 wherein said
adhesive and non-adhesive strips have substantially the same
configuration.
4. A composite adhesive sheet as described in claim 3 wherein said
adhesive and non-adhesive strips are arranged in columns and
rows.
5. A composite adhesive sheet as described in claim 4 wherein said
non-adhesive strips are made of plastic.
6. A composite adhesive sheet as described in claim 4 wherein said
adhesive and non-adhesive strips are arranged to extend
substantially across the full surface area of said first surface of
said base sheet.
7. A composite adhesive sheet as described in claim 4 wherein said
sheet further comprises a fold line at a predetermined position
whereby said sheet can be folded and a predetermined number of said
non-adhesive zones and said adhesive zones can thereby be disposed
opposite each other in a predetermined arrangement.
8. A composite adhesive sheet as described in claim 7 wherein said
opposed adhesive zones and non-adhesive are brought into contact
with each other.
9. A composite adhesive sheet assembly comprising a first composite
sheet according to claim 4 disposed opposite a second composite
sheet according to claim 4 whereby said first surface of said first
sheet is opposed to said first surface of said second sheet and
said adhesive zones of said first sheet abut said non-adhesive
zones of said second sheet and said non-adhesive zones of said
first sheet abut said adhesive zones of said second sheet, said
sheets removably adhering to each other.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an adhesive sheet such as a
sticker, poster or the like which is intended to be adhesively
sticked to a panel, wall and the like and to a method for
manufacturing it. More particularly the present invention relates
to a preformed adhesive sheet which is having a number of adhesive
parts over its rear face and having a predetermined display pattern
such as a letter, figure, photo or the like printed or scribed on
the front face thereof and to a method for manufacturing the
aforesaid adhesive sheet.
2. Description of the Prior Art
Hitherto, a display or advertisement sheet having a certain display
pattern such as a letter, figure, photo and the like printed or
scribed on the front face thereof to a panel, wall or the like had
to be coated with a liquid adhesive agent over its whole rear face
with the aid of a brush, pasting roller or the like prior to
sticking onto the panel, wall or the like. However, this
conventional process for preparing the display or advertisement
sheet required various laborious field operations.
In view of the many difficulties encountered with the conventional
display or advertisement sheets such as those described above, an
improved adhesive sheet has been developed in recent years which
has a rear face coated with an adhesive agent over the whole area
thereof and also covered with a protective sheet. However, due to
the fact, the adhesive part extends over the whole rear face of the
adhesive sheet, substantial force is required to remove the used
adhesive sheet and, sometimes, it is very difficult to remove it
completely. Therefore it is often found that a part of the used
adhesive sheet is left behind on the panel, wall or the like,
resulting in unpleasant appearance of the same. In case a panel,
wall or the like is made of material which can be easily injured or
damaged, the removing or peeling operation causes the panel, wall
or the like to be injured or damaged.
Furthermore another drawback of the conventional adhesive sheet is
that it requires a separate protective sheet for covering said
adhesive part which results in increased material costs.
OBJECT OF THE INVENTION
Hence it is the first object of the present invention to provide an
adhesive sheet which requires no substantial force when removing it
from a panel, wall or the like where it was adhesively mounted and
which can be completely removed therefrom without any residue left
behind.
It is the second object of the present invention to provide an
adhesive sheet which does not require any protective sheet for
covering a number of adhesive parts preformed over its rear face
and which can be thus manufactured at a reduced cost.
It is the third object of the present invention to provide a method
for manufacturing the adhesive sheet inexpensively without any
difficulty, by which method the aforesaid two objects can be
satisfactorily accomplished.
SUMMARY OF THE INVENTION
The adhesive sheet in accordance with the present invention has a
display or advertisement pattern on its front face and is preformed
to have a number of adhesive parts on the rear face thereof, said
adhesive parts being uniformly arranged over the whole area of the
rear face. Owing to the fact that the adhesive sheet has a number
of adhesive parts uniformly arranged it is ensured that the
adhesive sheet is adhesively attached to a panel, wall or the like
without fail and that it is completely removed therefrom without
any necessity for heavy substantial force, resulting in no injury
or damage to said panel, wall or the like:
A double layered type adhesive sheet in accordance with the present
invention comprises two blank sheets which are formed to have a
number of adhesive parts and support parts (having an even and
smooth surface) uniformly arranged over the whole area of their
rear face, said blank sheets being overlapped in such a manner that
their rear faces are brought in contact with one another.
Further, a folded type adhesive sheet in accordance with the
present invention comprises a single blank sheet which is formed to
have a number of adhesive parts and support parts uniformly
arranged over the whole area of its rear face, said blank sheet
being folded along a folding line in such a manner that the rear
faces of the two sheet halves are brought in contact with one
another. The above described double layered-type adhesive sheet and
folded-type adhesive sheet do not require any protective sheet to
cover the adhesive parts.
One proposed method for manufacturing a double layered-type
adhesive sheet in accordance with the present invention comprises
coating the rear face of one blank sheet with an adhesive agent,
allowing two blank sheets to be overlapped in such a manner they
are brought in contact one another at their rear faces, only one of
said rear faces being coated with an adhesive agent, and
compressing the overlapped blank sheets. This proposed method makes
it possible to simplify the step of coating the rear face with an
adhesive agent.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Now the present invention will be described in more detail with
reference to the accompanying drawings which illustrate preferred
embodiments of the present invention. It is to be noted that
similar parts or components throughout the drawings are identified
by the same reference numerals.
FIG. 1 is a plan view of an adhesive sheet made of paper in
accordance with a preferred embodiment of the present invention,
wherein the rear face of the adhesive sheet is covered with a
protective sheet which is partly shown.
FIG. 2 is a sectional view of the adhesive sheet, taken in line
X--X in FIG. 1.
FIG. 3 is a side view of an adhesive sheet in accordance with
another preferred embodiment of the present invention, wherein the
adhesive sheet is constructed in the form of a double layer.
FIG. 4 is a plan view of an adhesive sheet made of paper in
accordance with another preferred embodiment of the present
invention, wherein the adhesive sheet has a number of adhesive
strips attached thereto and is covered with a protective sheet over
its rear face, said protective sheet being partly shown.
FIG. 5 is a plan view of a single adhesive sheet for a folded-type
adhesive sheet made of plastic material in accordance with yet
another preferred embodiment of the present invention, wherein the
unit adhesive sheet has a number of square adhesive parts preformed
over the rear face thereof.
FIG. 6 is a plan view of the folded type adhesive sheet showing the
single adhesive sheet of FIG. 5, having both sheet halves folded
over one another in an overlapped state.
FIG. 7 is a plan view of another single adhesive sheet for a
folded-type adhesive sheet made of plastic material in accordance
with the present invention, wherein the adhesive sheet has a number
of strip-shaped adhesive parts prepared over the rear face
thereof.
FIG. 8 is a plan view of the folded type adhesive sheet comprising
the single sheet of FIG. 7, having both sheet halves folded over
one another in an overlapped state.
FIG. 9 is a plan view of a blank sheet for manufacturing a
double-layered-type adhesive sheet, wherein said blank sheet is
formed with a number of square adhesive part bases over the rear
face thereof.
FIG. 10 is a plan view of a modified blank sheet for a
double-layered-type adhesive sheet, wherein said blank sheet is
formed with a number of strip-shaped adhesive part bases over the
rear face thereof.
FIG. 11 is a side view of two blank sheets, wherein one of them is
coated with an adhesive agent over the whole rear face thereof,
while the other one is not so coated.
FIG. 12 is a side view of the two blank sheets in FIG. 11, showing
said sheets in adhesive contact at their rear face.
FIG. 13 is a side view of the overlapped blank sheets in FIG. 12,
said overlapped blank sheets being subjected to compression.
FIG. 14 is a side view of the double layered type adhesive sheet of
FIG. 13, wherein the respective blank sheets are peeled away one
from another.
FIG. 15 is a plan view of another blank sheet for a
double-layered-type adhesive sheet.
FIG. 16 is a side view of two blank sheets similar to those of FIG.
11, wherein one of them is coated with an adhesive agent over the
whole rear face thereof, while the other one is not so coated,
and
FIG. 17 is a side view of the double layered type adhesive sheet
similar to FIG. 14, wherein the respective blank sheets are peeled
away from one another.
An adhesive sheet 1 in accordance with the first embodiment of the
present invention as illustrated in FIGS. 1 and 2 is constructed of
commercial printing paper. A required pattern, such as a letter,
figure, photo or the like is printed on the front face (not shown)
of adhesive sheet 1. Such a pattern may also be scribed on the
front face of the adhesive sheet 1 after completion of adhesion of
the same onto a panel, wall or the like. The adhesive sheet 1 has a
number of adhesive pieces 2 at its rear face. The adhesive pieces 2
are prepared by pasting an adhesive agent in selected areas on the
rear face of adhesive sheet 1. Polyvinylether, polyisobutylene,
SBR, butyl rubber and others are usually employed as adhesive
agents. The adhesive pieces 2 are uniformly located at a constant
distance from one another in two cross directions at right angles
to one another over the whole rear face of the adhesive sheet 1. As
apparent from FIG. 1, each adhesive piece 2 has the same
configuration, that is, a small circle in case of the first
embodiment. It should be of course understood that the
configuration of the adhesive piece is not limited only to a small
circle and it may assume other shapes such as a square, strip or
the like. As readily seen from FIG. 2, the respective adhesive
pieces 2 are in the form of a spherical section, as seen from the
side. This allows adhesive sheet 1 to be adhesively mounted on a
panel, wall or the like with a reduced contact surface
therebetween. As a result adhesive sheet 1 can be peeled off with a
considerably reduced force. It is to be noted that adhesive pieces
2 may be of uniform thickness. This will result in an increased
contact surface between adhesive sheet 1 and the panel, wall or the
like and therefore a tighter adhesive attachment of the former to
the latter. Decision as to which type of adhesive piece should be
employed will be dependent on the adhesive power of the adhesive
pieces, and on the surface condition of the panel, wall or the
like.
Furthermore, adhesive sheet 1 has a number of support pieces 3
which are located between the adjacent adhesive pieces 2. Thus
adhesive pieces 2 and support pieces 3 are alternately located in
an equally spaced relation in two cross directions at right angles
to one another. Support pieces 3 have a flat and smooth surface and
are constructed by fixedly securing a circular plastic piece to the
adhesive sheet 1. Preferably, support pieces 3 have substantially
the same thickness as adhesive pieces 2. This is to ensure that
support pieces 3 keeping the surface of adhesive sheet 1 even after
the same is attached to a panel, wall or the like. In the present
drawings the thickness of adhesive sheet 1, adhesive pieces 2 and
support pieces 3 is exaggerated for purposes of illustration.
Moreover, support pieces 3 have substantially the same
configuration as adhesive pieces 3.
Adhesive sheet 1 is covered with a protective sheet 4 at its rear
face, said protective sheet 4 having the same shape as that of the
adhesive sheet 1. The protective sheet 4 is either a paper sheet
having at least one face covered or coated with plastic material or
a plastic sheet. Thus protective sheet 4 is adhesively secured to
adhesive pieces 2 of adhesive sheet 1 with considerably reduced
adhesive force, which permits protective sheet 4 to be pulled off
easily when adhesive sheet 1 is to be mounted on a panel, wall or
the like.
Adhesive sheet 1 can be adhesively secured to a panel, wall or the
like by pressing the former against the latter. Secure adhesive
attachment of adhesive sheet 1 to the wall or panel is ensured by
the uniform arrangement of adhesive pieces 2 over the whole rear
face of adhesive sheet 1. The fact that adhesive sheet 1 has a
smaller contact surface than conventional sheets which had their
rear face fully coated with an adhesive agent, ensures its easy
peel off from the panel, wall or the like leaving only small
visible marks thereon without injury or damage.
FIG. 3 illustrates a double-layered-type adhesive sheet in
accordance with the present invention. This double-layered-type
adhesive sheet comprises two adhesive sheets 1a and 1b each having
the same structure those as illustrated in FIGS. 1 and 2. Sheets 1a
and 1b positioned in such a manner that the rear face of one
contacts the rear face of the other. It is to be noted that
adhesive pieces 2 of adhesive sheet 1a come in adhesive contact
with support pieces 3 of adhesive sheet 1b, while support pieces 3
of adhesive sheet 1a come in adhesive contact with adhesive pieces
2 of adhesive sheet 1b. Thus each one of adhesive sheets 1a and 1b
serves to protect the adhesive pieces the other. When adhesive
sheets 1a and 1b are to be attached to a panel, wall or the like,
they are parted from each other. Since support pieces 3 of one
adhesive sheet are adhered to adhesive pieces 2 of the other sheet
with reduced adhesive force, adhesive sheets 1a and 1b can be
easily peeled off one another. It will be readily recognized from
the above description that adhesive sheets 1a and 1b serve as
protective sheets one for the other in the same manner as the
aforesaid protective sheet 4.
Thus, the double-layered-type adhesive sheet described above does
not require a protective sheet to cover its rear face which results
in considerable material saving.
It is to be noted that adhesive sheet 1, as illustrated in FIGS. 1
and 2, can be folded along a folding line (not shown) to form two
sheet halves in such a manner that their rear faces abut one
another. In that case it is essential that adhesive pieces 2 of one
sheet half come in adhesive contact with the support pieces 3 of
the other sheet half, while adhesive pieces 2 of the other sheet
half come in contact with the support pieces 3 of the first sheet
half, whereby a folded adhesive sheet (not shown) is obtained. It
will be obvious that this folded-type adhesive sheet does not
require any protective means such as protective sheet 4. When
putting it in use, the sheet halves are unfolded to the original
expanded state.
The aforesaid folding line may be in the form of a perforated line.
In this case the sheet halves can be torn off from one another
along the perforated folding line, when they are unfolded. Thus the
respective sheet halves are attached to a panel, wall or the like
separately.
FIG. 4 illustrates an adhesive sheet made of paper in accordance
with the second embodiment of the present invention. In this
embodiment, adhesive members 2 and support members 3 are prepared
strips, substantially same in form. As apparent from the drawing,
adhesive members 2 and support members 3 are extended in parallel
at a right angle to the longitudinal direction and are alternately
located at an equal distance from each other. This type of adhesive
sheet can be adhesively attached to a panel, wall or the like
uniformly and tightly in the same manner as the preceding
embodiment. The adhesive sheet 1 peels off from the panel, wall or
the like without inparting any injury or damage thereto and without
leaving a perceptible unpleasant dirty line or trace thereon.
Further, adhesive sheet 1 is covered with a protective sheet 4 as
illustrated in FIG. 4 to be kept in storage. It is to be added that
a double-layered type adhesive sheet or folded-type adhesive sheet
can be obtained by combining two blank sheets or folding a single
blank sheet in such a manner that the adhesive members of one
adhesive sheet or sheet half come in adhesive contact with the
support members of the other, as described above.
It should be understood that material of the adhesive sheet is not
be limited only to paper as described in the two preceding
embodiments and that it may be a plastic material. A few examples
of adhesive sheet made of plastic material will be described later.
In case of an adhesive sheet made of plastic material, its rear
face also serves as the support member. In this type of adhesive
sheet the adhesive members are prepared by roughening a
predetermined part or parts of the rear face of the adhesive sheet
and coating it or them with an adhesive agent.
Next, a folded-type adhesive sheet in accordance with another
embodiment of the present invention is illustrated in FIGS. 5 and
6. In this embodiment folding is accomplished by partial
overlapping of two opposite sheet halves of an adhesive member. As
illustrated in FIG. 5, adhesive sheet 1 is formed with a number of
square adhesive parts 2 over its rear face, said adhesive parts 2
being arranged in an equally spaced relation in two cross
directions. The free space between any two adjacent adhesive parts
2 has a width shorter than the length of one side of the square
adhesive part 2, said width amounting to about one third of the
side length of a square adhesive part 2 in this embodiment. Further
adhesive sheet 1 has a support part 3 which comprises the free area
of the rear face of adhesive sheet 1 excluding adhesive parts 2.
Adhesive sheet 1 is adapted to be folded along a folding line 6a.
Folding line 6a extends in parallel to the diagonal line of the
base sheet 1 and is spaced from the latter by a substantial
distance. Specifically, folding line 6a passes through points on
the sides of adhesive parts 2 where said sides are divided into
three pieces by the diagonal line, said three pieces having one
third of the length of the respective sides. When folding the
adhesive sheet 1 along the folding line 6a so that the respective
sheet halves 1a and 1b are brought in contact with one another at
their rear faces, partial adhesive attachment is achieved between
the adhesive parts 2 of one sheet half 1a and the adhesive parts 2
of the other sheet half 1b of the adhesive sheet 1, as illustrated
in FIG. 6. In this embodiment the adhesive contact area (defined by
the four hatched parts) of the respective adhesive parts 2 amounts
to four ninths of the whole area thereof.
Since the rear face of adhesive sheet 1 is covered with the
adhesive sheet itself, no separate protective sheet is required.
When it is to be in use, the respective sheet halves 1a and 1b of
the folded adhesive sheet 1 are unfolded and expanded by peeling
off one from another. Because of the fact that partial adhesive
attachment has been established between the opposite adhesive parts
2 only a small force is required for unfolding them.
Alternatively, adhesive sheet 1 may be folded along another folding
line 6b in FIG. 5. This folding line 6b extends across the adhesive
parts 2 which are aligned in the vertical direction so that the
respective adhesive parts are divided into two parts having an area
ratio of 1 to 5. When folding it along the folding line 6b, it
follows that an adhesive contact area where adhesive parts 2 of the
sheet halves are brought in partial adhesive contact with one
another amounts to two thirds of the whole area of the respective
adhesive parts 2.
The above adhesive contact area between the opposite adhesive parts
2 varies according to the shape and size of the adhesive parts, the
width of the free area between adjacent adhesive parts and the
location of the folding line. The aforesaid adhesive contact area
should be determined according to the intensity of adhesive power
of the particular adhesive agent used so that adhesive folding is
ensured for the adhesive sheet 1 and so that the two sheet halves
peel off easily.
A folded type adhesive sheet in accordance with still another
embodiment of the present invention will be described below with
reference to FIGS. 7 and 8. In this embodiment adhesive sheet 1 is
formed to have a number of strip-shaped adhesive parts 2 at its
rear face, said strip-shaped adhesive parts 2 being arranged in
parallel at an equal distance. The free area other than the
adhesive parts 2 at the rear face of adhesive sheet 1 serves as the
support part 3, said free area having an even surface. In this
embodiment, adhesive sheet 1 is folded along folding line 7 which
corresponds to the diagonal line of adhesive sheet 1. The opposite
strip-shaped adhesive parts 2 at the rear faces of the respective
sheet halves 1a and 1b of adhesive sheet 1 divided by the folding
line 7 are adhesively attached to one another at so that they
intersect at right angles. The adhesive contact areas assume a
square shape defined by the hatched part in FIG. 8 and uniformly
distributed in an equally spaced arrangement over the whole folded
adhesive sheet.
Folding line 7 may be in the form of a perforated line.
The two embodiments of the present invention illustrated in FIGS. 5
through 8 are concerned with a folded-type adhesive sheet of which
folding is ensured by partial adhesive contact between the opposite
adhesive portions of the two halves. This technique of partial
adhesive contact is applicable to a double-layered-type adhesive
sheet which comprises a combination of two adhesive sheets the rear
faces of which are brought in adhesive contact with one another,
wherein a partial area of the adhesive portions of one adhesive
sheet comes in adhesive contact with a partial area of the adhesive
portions of the other adhesive sheet.
Next, a method for manufacturing a double-layered-type adhesive
sheet easily and inexpensively will be described below with
reference to FIGS. 9 through 14. FIG. 9 illustrates one of blank
sheets 1a' and 1b' for manufacturing a double layered type adhesive
sheet. Blank sheet 1a' is made of plastic material. Blank sheet 1a'
is formed to have a number of adhesive portion bases 2a over its
rear face. Adhesive bases 2a are prepared by roughening
predetermined partial areas on the rear face of blank sheet 1a'.
The free area other than adhesive portion bases 2a at rear face of
the blank sheet 1a' serves as a support portion and has an even
surface. The respective adhesive portion bases 2a assume a square
shape and are arranged in an equally spaced relation in two cross
directions. The distance across the free space between adjacent
adhesive portion bases 2a is substantially equal to the width
thereof or a little wider than the same. This results in support
portions 3 formed which have substantially the same shape as
adhesive portion bases 2a, or a shape a little larger than the
latter. The other blank sheet 1b' to be overlapped is prepared in
the same manner as described above.
Then, one of blank sheets 1a' and 1b', for instance, blank sheet
1a' is coated with an adhesive agent designated by the reference
numeral 5 over the whole rear face thereof (see FIG. 11). The
adhesive agent 5 isn't required to be coated to cover the whole
rear surface of the adhesive sheet 1a', but it may be coated in the
form of a number of points or parallel strips which are uniformly
distributed thereon.
After completion of coating, both blank sheets 1a' and 1b' are
overlapped in such a manner that their rear faces are brought in
adhesive contact as illustrated in FIG. 12, wherein blank sheet 1b'
is coated with no adhesive agent. It is essential that overlapping
is effected such that adhesive portion bases 2a of one blank sheet
1a' are located opposite to the support portions 3 of the other
blank sheet 1b', while support portions 3 of blank sheet 1a' are
located opposite to adhesive portion bases 2a of blank sheet
1b'.
Then overlapped blank sheets 1a' and 1b' are subjected to
compression with the aid of compression means such as a pair of
rollers as illustrated in FIG. 13. Compression causes adhesive
agent 5 on the adhesive portion bases 2a of blank sheet 1a' to be
tightly adhered to the adhesive portion bases 2a, whereby the
required adhesive portions 2 are formed on blank sheet 1a'.
Meanwhile, compression causes adhesive agent 5 on the support
portions 3 of blank sheet 1a' to be transferred to the adhesive
portion bases 2a of the other blank sheet 1b' and become tightly
adhered thereto, whereby the required adhesive portions 2 are
formed on the other blank sheet 1b'. The above described
transference of the adhesive agent is attributable to the fact that
the adhesive portion bases 2a have higher affinity for the adhesive
agent 5 than support portions 3. Now a double layered tupe adhesive
sheet is provided which comprises the overlapped adhesive sheets 1a
and 1b both of which are formed with a number of adhesive portion
bases 2a and support parts 3.
When the adhesive sheets 1a and 1b are to be adhesively attached to
a panel, wall or the like, they are peeled off from one another as
illustrated in FIG. 14.
FIG. 10 illustrates a modified embodiment of a blank sheet for
manufacturing a double layered type adhesive sheet. The blank sheet
1a' (1b') is formed with a number of strip-shaped adhesive bases 2a
over the rear surface. Adhesive bases 2a are arranged equidistantly
in the longitudinal direction. The distance across the free space
between adjacent adhesive bases 2a (that is, the width of the
support parts 3) is substantially equal to the width of adhesive
bases 2a or a little wider. It will be obvious that a method for
manufacturing a double-layered-type adhesive sheet with the use of
the above blank sheet 1a' (1b') is substantially the same as the
above-described method.
The above two embodiments concern blank sheets made of plastic
material, but such sheets may be made of paper as described below.
As illustrated in FIG. 15, a blank sheet 1a' (1b') made of paper
has an even support portion 3 on which a plastic material is
adhesively placed, said support portion 3 extending over the rear
surface of said blank sheet 1a' (1b') excluding square adhesive
bases 2a. Adhesive bases 2a receive no surface treatment. First,
one blank sheet 1a' is uniformly coated with adhesive agent 5 over
the whole area of the rear surface thereof (see FIG. 16). Then both
blank sheets 1a' and 1b' are overlapped such that they are brought
in contact one another at their rear surface, wherein one blank
sheet 1a' is coated with adhesive agent 5, while the other blank
sheet 1b' is not so coated. It is to be noted that overlapping is
effected in such a manner that the adhesive bases 2a of one blank
sheet are located opposite to the support parts 3 of other blank
sheet. Thereafter the overlapped blank sheets are compressed with
the aid of suitable compressing means. Compression allows adhesive
agent 5 on adhesive bases 2a of blank sheet 1a' to be tightly
adhered thereto, whereby the required adhesive parts 2 are formed.
Meanwhile, adhesive agent 5 on the support parts 3 of blank sheet
1a' is transferred to adhesive bases 2a of the other blank sheet
1b' and is tightly adhered thereto. This causes the required
adhesive bases 2 to be formed on the other blank sheet 1b'. FIG. 17
illustrates how the overlapped adhesive sheets 1a and 1b are parted
away by peeling off. It will be clearly understood that adhesive
portions 2 and support portions 3 are prepared over the respective
adhesive sheets. In this embodiment adhesive portions 2 and support
portions 3 on the respective adhesive sheets 1a and 1b have the
substantially same thickness by controlling the quantity of
adhesive agent to be coated.
The above described method for manufacturing a double layered type
adhesive sheet can be employed for manufacturing a folded type
adhesive sheet comprising a single adhesive sheet. Specifically, a
blank sheet 1a is adapted to be folded along a folding line 9 so
that two sheet halves are provided. For instance, left sheet half
is uniformly coated with adhesive agent over the whole rear face
thereof. Then folding is effected along the folding line in such a
manner that both sheet halves are brought in contact at their rear
surface, wherein adhesive bases 2a of the left sheet half are
located opposite to the support portions 3 of the right sheet half,
while the support portions 3 of the left sheet half are located
opposite adhesive part bases 2a of the right sheet half. After
completion of the folding operation, the overlapped adhesive sheets
are subjected to compression in quite the same manner as the
preceding embodiments, whereby a number of adhesive portions 2 are
prepared over the whole rear faces of the overlapped sheets.
Obviously, the aforesaid folding line may be replaced by a
perforated line.
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