U.S. patent number 4,285,458 [Application Number 06/079,533] was granted by the patent office on 1981-08-25 for welding backup shoe apparatus.
This patent grant is currently assigned to Midcon Pipeline Equipment Co.. Invention is credited to Clyde M. Slavens.
United States Patent |
4,285,458 |
Slavens |
August 25, 1981 |
**Please see images for:
( Certificate of Correction ) ** |
Welding backup shoe apparatus
Abstract
Welding backup shoe apparatus, wherein plural backup shoes are
carried side-by-side on flexible bands, each backup shoe being
resiliently biased outwardly so that the backup shoes are
resiliently pressed against the inner side of a weld joint between
end-to-end pipe sections to prevent blowthrough of weld metal
through the joint during welding and to dissipate heat from the
weld metal. A pair of bands, each carrying a plurality of backup
shoes, are supported by the shoes of a welding clamp, the bands
being disposed at the upper and lower interior of the pipes to be
expanded outwardly when the welding clamp shoes are expanded and to
be retracted inwardly when the welding clamp shoes are
retracted.
Inventors: |
Slavens; Clyde M. (Houston,
TX) |
Assignee: |
Midcon Pipeline Equipment Co.
(Houston, TX)
|
Family
ID: |
22151151 |
Appl.
No.: |
06/079,533 |
Filed: |
September 27, 1979 |
Current U.S.
Class: |
228/49.3;
219/160; 228/50 |
Current CPC
Class: |
B23K
9/035 (20130101) |
Current International
Class: |
B23K
9/035 (20060101); B23K 037/06 () |
Field of
Search: |
;228/46,49B,50
;219/160,161 ;269/254R,254CS |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: McGlynn; Joseph H.
Assistant Examiner: Ramsey; K. J.
Attorney, Agent or Firm: Fox, Jr.; Carl B.
Claims
I claim:
1. Apparatus for backing up welds during formation of the welds
comprising a pair of flexible semicircular band means disposed
end-to-end in spaced circular configuration, means biasing the
adjacent band ends toward one another to retract the band means,
plural backup elements disposed adjacently side by side along the
convex outer side of each said band means, means connecting each
said backup element to said band means and resiliently biasing said
backup elements radially outwardly from said band means, and
support means for supporting said band means whereby said backup
elements may be resiliently disposed against a weld joint between
the ends of aligned sections of pipe.
2. The combination of claim 1, said connecting said means backup
elements to said band means including spring means disposed between
each said backup element and said band means.
3. The combination of claim 2, said spring means each comprising a
helical compression spring.
4. The combination of claim 1, said support means comprising a
plurality of pipe clamp shoes of a circularly spaced set of pipe
clamp shoes.
5. The combination of claim 1, said support means comprising a
plurality of support elements each connected to a clamp shoe of a
circularly spaced set of pipe clamp shoes and movable radially
inwardly and outwardly therewith whereby said backup elements are
moved outwardly to be set against the weld joint when said pipe
clamp shoes are set in the end of a pipe.
6. The combination of claim 5, each said support element comprising
a support body having a laterally extending portion connectable
into an axial hole provided through a clamp shoe whereby said
support body may be fixed at one side of said clamp shoe, said
arcuate bands being disposed against the radially outward sides of
said support bodies.
7. The combination of claim 1, 4, 5 or 6, wherein said arcuate
bands disposed end-to-end comprise a substantially complete
circle.
8. The combination of claim 1, 4, 5 or 6, wherein said arcuate
bands are flexible end-to-end whereby they engage all of said
support elements.
9. The combination of claim 1, each said backup element being
composed of a highly heat conductive material.
10. The combination of claim 9, said highly heat conductive
material being copper.
11. The combination of claim 9, said highly heat conductive
material being aluminum.
12. The combination of claim 9, each said backup element having an
insert element at its side facing the weld joint whereby weld metal
does not contact the material of which said backup element is
made.
13. The combination of claim 12, each said insert element being
formed of a ceramic material.
14. The combination of claim 12, each said insert element being
formed of a thorated tungsten material.
15. The combination of claim 1, 2, 3, 4, 5 or 6, said backup
elements being flexibly supported whereby they will flushly engage
both sides of a weld joint even though the weld joint is
stepped.
16. The combination of clalm 1, 2, 3, 4, 5 or 6, wherein each said
backup element has a shallow central relief at its radially outward
surface in the direction of the weld joint whereby the backup
elements are spaced from the weld joint at their central
portions.
17. Apparatus for backing up welds during formation of the welds
comprising a pair of arcuate bands disposable end-to-end in a
circular configuraiton, plural backup elements disposed adjacently
side by side along one side of each said bands, means connecting
each said backup element to a said band and resiliently biasing
said backup elements outwardly from said band, and support means
for supporting said bands whereby said backup elements may be
resiliently disposed against a weld joint, said means connecting
said backup elements to said bands including helical compression
spring means disposed between each said backup element and a said
band, said support means comprising a plurality of support elements
each connected to a clamp shoe of a circularly spaced set of pipe
clamp shoes and movable radially inwardly and outwardly therewith
whereby said backup elements are moved outwardly to be set against
the weld joint when said pipe clamp shoes are set in the end of a
pipe, each said support element comprising a support body having a
laterally extending portion connectable into an axial hole provided
through a clamp shoe whereby said support body may be fixed at one
side of said clamp shoe, said arcuate bands being disposed against
the radially outward sides of said support bodies, and including a
tension spring means connected between the opposite ends of each
said arcuate band, each said tension spring means being disposable
under tension around the opposite side of the pipe clamp body from
the respective arcuate band to hold the arcuate band against the
support elements against which the arcuate band is disposed.
18. The combination of claim 17, each said arcuate band being fixed
to one of said support elements at a central point of the arcuate
band.
19. The combination of claim 17 or 18, wherein said arcuate bands
disposed end-to-end comprise a substantially complete circle.
20. The combination of claim 17 or 18, wherein said arcuate bands
are flexible end-to-end whereby they engage all of said support
elements.
21. The combination of claim 17 or 18, said backup elements being
flexibly supported whereby they will flushly engage both sides of a
weld joint even though the weld joint is stepped.
22. The combination of claim 17 or 18, wherein each said backup
element has a shallow central relief at its radially outward
surface in the direction of the weld joint whereby the backup
elements are spaced from the weld joint at their central
portions.
23. Welding backup apparatus, comprising a pair of arcuate bands
disposed end-to-end in circular disposition, a plurality of backup
shoes disposed side-by-side along the length of each said arcuate
band, each said arcuate band having an opening therethrough
centrally of each said backup element, an outwardly extending
fastener disposed slidably through each said opening and being
connected to the respective backup shoe at its outer end and having
an enlarged portion at the inner side of said band to limit outward
movement thereof, a helical compression spring disposed around each
said fastener between the arcuate band and the respective backup
shoe whereby each said backup shoe is resiliently biased outwardly,
support means each connected to a pipe clamp shoe of a plurality of
circularly spaced clamp shoes of a pipe clamp apparatus and movable
radially inwardly and outwardly therewith, said arcuate bands being
disposed around the outer faces of said support means, a tension
spring connected between the opposite ends of each said arcuate
band and extending around the opposite side of said pipe clamp
apparatus whereby said arcuate bands are biased inwardly against
said support means, and a connection between a longitudinally
central part of each said band and one of said support means, said
backup shoes being moved outwardly to each engage across a welding
gap between pipes disposed end-to-end for welding when said clamp
shoes are moved outwardly to set said pipe clamp apparatus within
the end of one of said pipes.
24. The combination of claim 23, said pipe clamp apparatus having
an additional plurality of circularly spaced clamp shoes opposite
said arcuate bands from said first-named plurality of circularly
spaced clamp shoes for setting in the end of the other of said
pipes.
25. The combination of claim 23, each said tension spring
comprising a helical spring.
26. The combination of claim 23, each said backup shoe being
recessed at the central portion of its outer surface to space said
central portion from the welding gap.
27. The combination of claim 23, each said backup shoe having a
slot along the central portion of its outer surface in the
direction of the welding gap, an insert element fixed in each of
said slots, whereby said insert elements are disposed along the
welding gap whereby the weld metal contacts the material of said
insert elements and does not contact the material of said backup
shoes.
28. The combination of claim 27, said insert elements being formed
of ceramic material.
29. The combination of claim 23, said insert elements being formed
of a thorated tungsten material.
Description
BACKGROUND OF THE INVENTION
Welding backup shoes are employed at one side of a weld joint to
prevent blowthrough of weld metal as welding is performed from the
other side of the weld joint. In the welding together of pipe
joints or lengths end-to-end, especially when pipes of relatively
large sizes are welded together end-to-end, it is desirable when
the welding is done from the pipe exteriors to provide a backup at
the pipe interiors to prevent blowthrough of weld metal and to
improve the uniformity and smoothness of the interior side of the
weld so that grinding or other finishing operations of the weld at
the interiors of the pipes will not be necessary. The interior side
of the weld must be such that flow through the pipes will not
interfere with and the weld must be formed with adequate weld
penetration. Welding backups have, in the art, been provided by
numerous forms of backup strips or shoes, none of which has been
entirely satisfactory.
Weld metal blowthrough occurs most readily at the upper and lower
sides of the pipes, and does not occur at the arcuately vertical
pipe sides. One difficulty in providing backup apparatuses at the
pipe interiors is that the backup apparatus is disposed between the
shoes of a welding clamp device and must be capable of being
expanded around the joint after the pipe ends have been brought
together, and must be pressed against the interior pipe surfaces
bridging the joint so that no lapses in backup will occur at least
at the upper and lower sides of the pipes where blowthrough is most
likely to occur. The invention seeks to provide improved backup
apparatuses for use in welding pipes together end-to-end from the
exteriors of the pipes so that satisfactory welds can consistently
be obtained.
SUMMARY OF THE INVENTION
The invention provides backup shoe apparatus for backing up girth
welds formed from the exteriors of pipes disposed end-to-end. When
pipes are welded together end-to-end, the pipe ends are held in
position by an internal clamping apparatus which has a circularly
spaced plurality of expandable clamp elements or shoes within the
end of each of the pipes. The clamp causes the pipe ends to be
brought to circular form as well as holding the pipe ends properly
abutted for welding. According to the invention, a pair of bands
are supported by supporting elements fixed to one circularly spaced
plurality of clamp shoes, one band being at each of opposite sides
of the pipe interior, and each band carrying a plurality of backup
elements disposed side by side around the length of the band, and
each backup element being spring biased outwardly. The bands are
expanded outwardly by setting of the clamp, and the spring elements
which bias the backup elements outwardly insure that each of the
backup elements will be flushly engaged with the inner side of the
pipe wall. Since the backup elements cannot properly be set until
the pipe ends have been brought together to welding position, the
bands which carry the backup elements are supported by the
plurality of clamp shoes which is set within the second pipe
section. The plurality of clamp shoes which is set within the first
pipe section is set in place first, and then the second pipe is
brought to position of abutment with the first pipe, and then when
the second plurality of clamp shoes is expanded the bands carrying
the backup elements are automatically disposed across the joint
between the two pipe sections. Each of the bands is fixed to one of
the band supporting elements carried by the clamp shoes only at one
point near the center of the length of the band. The ends of each
band are held inwardly curved against the other band supporting
elements by a spring which extends from the opposite ends of the
band around the opposite side of the clamp assembly.
The apparatus provided according to the invention will be most
effective when welding of the pipe ends together is performed by a
welding torch which is oscillated transverse to the joint. This is
because the plural backup elements which are affixed to each band
have small cracks therebetween, and welding without welding tip
oscillation would cause weld metal to enter between these gaps.
With welding tip oscillation as described in applications for U.S.
Letters Patent Ser. No. 062,685, filed Aug. 1, 1979, and Ser. No.
062,686, filed Aug. 1, 1979, such blowthrough will not occur
because the weld metal is deposited along parallel paths at
opposite sides of the weld joint.
A principal object of the invention is to provide welding backup
shoe apparatus of novel form. Another object of the invention is to
provide such apparatus in which a plurality of backup elements are
carried by a pair of bands, one at each side of the interiors of
pipes to be welded together. A further object of the invention is
to provide such apparatus wherein the backup elements are spring
biased outwardly to be firmly uniformly held against the pipe
walls. Still another object of the invention is to provide such
apparatus which operates automatically when the welding clamps are
set within the pipes prior to welding. A further object of the
invention is to provide such apparatus which is simple,
inexpensive, and yet is entirely dependable and reliable in
operation.
Other objects and advantages of the invention will appear from the
following detailed description of preferred embodiments thereof,
reference being made to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an end elevation of a preferred form of apparatus
according to the invention, the drawing being schematic in
part.
FIG. 2 is a partial enlarged drawing, in end elevation, made up of
the pie shaped portions a, b, c, d, indicated in FIG. 1, and moved
inwardly.
FIG. 3 is a partial transverse cross section taken at line 3--3 of
FIG. 1.
FIG. 4 is an upper elevation of a band support element according to
the invention.
FIG. 5 is a partial elevation taken at line 5--5 of FIG. 3.
FIGS. 6 and 7 are end elevations of modified forms of backup
elements according to the invention.
DESCRIPTIONS OF THE PREFERRED EMBODIMENTS
Referring now to the drawings in detail, and first to FIGS. 1-3 of
the drawings, two lengths or sections of pipe 14, 15 are shown in
FIG. 3 disposed end-to-end for welding. A welding clamp device 16
includes elements 18-21, which will not be completely described
since they do not of themselves form a part of the invention and
may be provided in a variety of forms. Element 19 is ringshaped and
has a plurality of circularly spaced radial passages 23 in each of
which is slideably disposed a shaft 24 to the outer end of which is
affixed a clamp shoe 25. Spacer rings 26 are provided at the outer
end of shaft 24 beneath shoe 25 in order that the outward position
of shoe 25 may be adjusted by either taking away some or all of the
rings 26 or adding additional of the rings 26. Each shoe 25 is
bolted to a shaft 24 by a bolt axial of the shaft, not shown.
Element 20 of clamp assembly 16 similarly has plural circularly
spaced radial passages 28 in each of which is slideably disposed a
shaft 29. A clamp shoe 30 is fixed to the outer end of each shaft
29, the outward position of the shoe being adjustable by taking
away or adding spacer rings 31.
Only one each of the shafts 24, 29 and shoes 25, 30 is shown in
FIG. 3, it being understood that pluralities of such are provided
around the pipe peripheries at opposite sides of the welding gap 31
formed between the pipe ends.
The clamp assembly 16 is first set in the end of pipe 14 by
expanding shafts 24 and shoes 25 to engage the interior side of the
wall of pipe 14. Before expansion of the clamp shoes, the apparatus
is positioned such that the gap is midway between shoes 25 and 30.
Shoes 25 are shown in partially retracted positions by the solid
line showing and in the expanded condition by the dashed line
showing 25a. When fully retracted, shoes 25 and 35 are farther
inward than shown. Pipe 15 is not in position when shoes 25 are
expanded and set in pipe 14. After shoes 25 have been expanded and
set in the end of pipe 14, pipe 15 is brought into place with clamp
shoes 30 in retracted condition. The proper welding gap 31 spacing
between the pipe ends is achieved, and then shoes 30 are expanded
to their dashed lines positions 30a.
At the upper and lower interiors of the pipes, bands 35 slightly
shorter than semi-circular in length are supported by a plurality
of band support elements 36 carried by the clamp shoes 30. Each
element 36 includes a rectilinear block-shaped portion 37 having a
cylindrical rod portion 38 extending from one of its sides. Each
shoe 30 has a cylindrical passage 42 therethrough adapted to
receive the shaft 38 of one of the band support elements 36. A
tapped opening 43 in the end of each rod portion 38 receives a
screw 45 which is tightened against washers 46, 47 to draw shoulder
49 of block portion 37 of the element 26 against the side of the
respective shoe 30.
The outer surface of each element 36 is relieved by a slot 52. The
band 35 is disposed over the outer surface of each element 36 over
which it passes but is affixed to an element 36 only at positions
36a, 36b near the centers of the lengths of the bands 35. The bands
35 are not affixed to the other elements 36 at all, but are simply
disposed against the outer surface of each element 36. The slots 52
are provided so that the heads of screws 55 (FIG. 2) may be
received therein. In the case of positions 36a, 36b, longer screws
55a are used which extend completely through the elements 36
through cylindrical openings 56 thereof. Each screw 55, 55a is
disposed through a circular hole 59 through one of the bands 35,
and screwed into the tapped opening 60 of one of the backup shoe
elements 61. Backup elements 61 are preferably formed of copper or
aluminum. A helical compression spring 63 is disposed around each
screw 55, 55a between the band 35 and each backup shoe element 61.
Because of the small sizes of these screws 55, 55a and the springs
61 according to the scale of FIG. 1, these elements are not shown
in FIG. 1.
As has previously been mentioned, clamp shoes 25, 30 are shown
partially retracted in their solid lines drawings in FIG. 3. Shoes
25 are, of course, expanded to their dashed lines positions 25a
prior to the setting of shoes 30. When shoes 30 are expanded to
their pipe engaging positions 30a, the elements 36 are moved
outwardly the same distances that the shoes 30 are moved outwardly.
When the elements 36 are moved outwardly, the backup elements 61
are moved to against the pipe walls, bridging the gap 31, and
screws 55 are held against further outward movement whereby their
heads 55b become spaced from the bands 35. The heads 55c of screws
55a are similarly moved away from the inner sides of the elements
36. The outward biasing forces of the springs 63 bias the backup
elements 61 firmly against the walls of the pipes.
A helical tension spring 60 is connected between the opposite ends
of each band 35. Each spring 60 extends under tension around the
opposite side of ring element 19 of the clamp assembly, the springs
60 thereby holding the bands 35 inwardly against the elements 36
carried by each of the clamp shoes 30. The springs 30 are, of
course, stretched when shoes 30 are expanded to move the elements
36 outwardly.
The welding backup shoe assembly provided according to the
invention is most useful in connection with welding torch apparatus
wherein the welding tip is oscillated side to side across the
welding gap 31. The welding torch 65 and/or the welding electrode
tip 66 are oscillated so that the tip travels back and forth within
the gap as indicated by arrow 68. Such apparatus is available
wherein weld metal deposition is in parallel paths on opposite
sides of the welding gap so that few, if any, of the weld metal
droplets strike the narrow inner portion of the gap. As the weld 70
is formed around the inner portions of gap 31, the molten metal
resulting from the weld formation moves inwardly against backup
shoe elements 61. Contact with the shoe elements chills the weld
metal and stops further inward flow thereof. Usually, the backup
shoes 61 will be relieved at their areas bridging the weld gap by
shallow slots 72. The slots 72 may or may not be provided.
Provision of the slots 72 insures that full penetration by the weld
at the gap will occur.
Modified forms of the backup shoes 61a and 61b are shown in FIGS. 6
and 7, respectively. Shoes 61a have rabbet slots 75 at their outer
surfaces which receive correspondingly formed inserts 76. The
inserts 76 may be formed of a ceramic material, a thorated tungsten
material, or a carbon material which is capable of withstanding and
dissipating the heat developed by the welding operation, and to
which the weld metal does not tend to stick unduly. Any insert
material having the required qualifications may be used.
Backup shoes 61b are similar to shoes 61a. In the case of shoes
61b, the slot or groove 75a is undercut at its opposite sides 75c,
75d and the insert 76a is in the form of a flat band or strip which
extends into the opposite undercut portions of the slot. The
inserts 75a may be of the same materials as described for inserts
76. The modified backup shoes 61a, 61b are provided especially for
use in the case where copper contact with the weld metal is not
desired. The shoes 61 will in most cases be made of copper or
aluminum or other highly heat conductive material such that heat
dissipation from the weld metal is rapidly accomplished. Sometimes
there is objection to a metal such as copper or aluminum coming
into contact with the weld metal since it is believed by some that
the copper or aluminum may become combined to some degree with the
weld metal, thereby diminishing the quality of the weld. In this
situation, the inserts 76 or 76a may be employed in order that no
metal capable of diminishing weld quality comes into contact with
the weld metal.
The apparatus provided according to the invention is simple and
relatively inexpensive. It may be combined with substantially any
form of welding clamp apparatus. All that is required is that the
clamp shoes 30 of the set of clamp shoes which engages a desired
one of the pipes 14, 15 be drilled to provide the cylindrical
passageways 42 therethrough. It will have been noted that the
elements 36 may be connected to any portion of a shoe 30. In some
cases it will be desired that the elements 36 be at one end portion
of the shoes 30, and in other cases it may be desired that the
elements 36 be at the opposite ends of the shoes 30. If found
desirable, two elements 36 could be affixed to each shoe 30 or to
some of the shoes 30. Elements 36 are reversible in position to
move the openings 42 to either side of the shaft 29.
The lengths of the bands 35 are such that the bands will clear one
another at opposite sides of the apparatus where the ends of the
bands are adjacent when shoes 30 are fully retracted. When the
bands are expanded by expansion of the clamp shoes 30, the ends of
bands 35 will be separated somewhat more. But this separation of
the band ends and the resulting discontinuity of the backup
elements 61 occurs at the sides of the pipe where blowthrough of
weld metal is not likely to occur. Most weld metal blowthrough and
other welding difficulties occur at the top and bottom of the pipe,
and virtually no difficulty exists where the weld is substantially
vertical as at the opposite sides of the pipes.
While preferred embodiments of the invention have been described
and shown in the drawings, many modifications thereof may be made
by a person skilled in the art without departing from the spirit of
the invention, and it is intended to protect by Letters Patent all
forms of the invention falling within the scope of the following
claims.
* * * * *