U.S. patent number 3,926,254 [Application Number 05/534,702] was granted by the patent office on 1975-12-16 for down-hole pump and inflatable packer apparatus.
This patent grant is currently assigned to Halliburton Company. Invention is credited to Merlin F. Anderson, Alonzo E. Cummins, Robert T. Evans.
United States Patent |
3,926,254 |
Evans , et al. |
December 16, 1975 |
Down-hole pump and inflatable packer apparatus
Abstract
A down-hole pump and inflatable packer apparatus for employment
with tubular members in a well bore for isolating a desired zone or
zones at one or more elevations in a well bore without the
necessity of removing the apparatus from the well bore. The
apparatus includes pump structure which employs a tubular pump
piston longitudinally reciprocable within the apparatus in response
to the rotation of a pump driving mandrel within the apparatus by
the tubular members to which the apparatus is connected. The pump
piston is operatively connected to the pump driving mandrel by
means of cam follower lugs formed on the pump piston which are
engaged with corresponding camming grooves or slots formed in the
pump driving mandrel. The apparatus further discloses the
employment of pump intake or exhaust check valve assemblies each
employing a plurality of annular valve seal rings of substantially
V-shaped cross-section and formed of relatively flexible material
to form a one-way check valve structure.
Inventors: |
Evans; Robert T. (Duncan,
OK), Cummins; Alonzo E. (Duncan, OK), Anderson; Merlin
F. (Duncan, OK) |
Assignee: |
Halliburton Company (Duncan,
OK)
|
Family
ID: |
24131171 |
Appl.
No.: |
05/534,702 |
Filed: |
December 20, 1974 |
Current U.S.
Class: |
166/106;
166/187 |
Current CPC
Class: |
E21B
33/1272 (20130101); E21B 33/1246 (20130101) |
Current International
Class: |
E21B
33/127 (20060101); E21B 33/12 (20060101); E21B
33/124 (20060101); E21B 043/00 (); E21B
033/127 () |
Field of
Search: |
;166/106,187 ;92/33 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Leppink; James A.
Attorney, Agent or Firm: Tregoning; John H.
Claims
What is claimed is:
1. A down-hole pump and inflatable packer tool adapted to be
lowered on a tubular member into a well for isolating at least one
zone in the well, comprising:
a tubular upper housing assembly having an upper end portion and a
lower end portion and positioned below the tubular member;
means for securing the upper end portion of said upper housing to
the tubular member in communication therewith;
a tubular lower housing assembly positioned below said upper
housing assembly and having an upper end portion and a lower end
portion;
a tubular mandrel assembly having an upper end portion and a lower
end portion with the upper end portion thereof secured in
communication with the lower end portion of said upper housing
assembly in nonrotatable, longitudinal sliding engagement
therewith, and with the lower end portion thereof in communication
with the upper end portion of said lower housing assembly in
rotatable engagement therewith;
an annular pump cavity formed within said tubular lower housing
intermediate the inner periphery thereof and the outer periphery of
said tubular mandrel assembly;
an annular pump piston longitudinally slidably disposed within said
annular pump cavity;
a pump intake passageway in said lower housing assembly
communicating between said annular pump cavity and the exterior of
said lower housing assembly;
intake check valve means disposed in said pump intake passageway
for permitting fluid flow from the exterior of said lower housing
assembly through said intake passageway to said annular pump cavity
and, alternately, preventing fluid flow through said intake
passageway in the opposite direction;
inflatable packer means carried by said lower housing assembly for
expanding to seal against the wall of the well to isolate at least
one zone in the well in response to the application of fluid
pressure to the interior thereof;
a pump exhaust passageway in said lower housing assembly
communicating between said annular pump cavity and the interior of
said inflatable packer means;
exhaust check valve means disposed in said pump exhaust passageway
for permitting fluid flow from said annular pump cavity through
said exhaust passageway to the interior of said packer means and,
alternately, preventing fluid flow through said exhaust passageway
in the opposite direction; and
means mutually interconnecting said tubular mandrel assembly, said
annular pump piston and said lower housing assembly for inparting
longitudinal reciprocal motion to said annular pump piston within
said annular pump cavity in response to rotation of said upper
housing assembly relative to said lower housing assembly by the
tubular member to pump fluid from the well into said inflatable
packer means through said pump intake passageway and intake check
valve means and said pump exhaust passageway and exhaust check
valve means to expand said inflatable packer means against the wall
of the well to isolate at least one zone in the well.
2. The down-hole pump and inflatable packer tool as defined in
claim 1 characterized further to include:
means connected to the tool for achieving a fluid-tight seal
between said annular pump cavity and said inflatable packer means
in response to rotation of said upper housing assembly by the
tubular member relative to said lower housing assembly; and
means connected to the tool for releasing the fluid-tight seal
between said annular pump cavity and said inflatable packer means
in response to longitudinal reciprocation of said upper housing
assembly by the tubular member relative to said lower housing
assembly to release fluid pressure within said inflatable packer
means.
3. The down-hole pump and inflatable packer tool as defined in
claim 2 characterized further to include:
passage means in said tool for communicating the interior of said
inflatable packer means to the well when the fluid-tight seal
between said annular pump cavity and said inflatable packer means
is released.
4. The down-hole pump and inflatable packer tool as defined in
claim 1 characterized further to include:
passage means in the tool for communicating the isolated zone in
the well with the tubular member.
5. The down-hole pump and inflatable packer tool as defined in
claim 4 characterized further to include:
pressure recorder means carried by the tool for recording fluid
pressures in the isolated zone; and
passage means in the tool for providing fluid communication between
the isolated zone and said pressure recorder means.
6. The down-hole pump and inflatable packer tool as defined in
claim 1 characterized further to include:
means carried by said lower housing assembly for engaging the wall
of the well to prevent the rotation of said lower housing assembly
relative to the well in response to rotation of said upper housing
assembly by the tubular member.
7. A down-hole pump and inflatable packer tool adapted to be
lowered on a tubular member into a well for isolating at least one
zone in the well, comprising:
a tubular upper housing assembly having an upper end portion and a
lower end portion and positioned below the tubular member;
means for securing the upper end portion of said upper housing in
communication with the tubular member;
a tubular lower housing assembly positioned below said upper
housing assembly and having an upper end portion and a lower end
portion;
a tubular mandrel assembly having an upper end portion and a lower
end portion with the upper end portion secured in communication
with the lower end portion of said upper housing assembly in
non-rotatable longitudinal sliding engagement therewith and with
the lower end portion secured within and in communication with the
upper end portion of said lower housing assembly in rotatable
engagement therewith;
an annular pump cavity formed within said tubular lower housing
intermediate the inner periphery thereof and the outer periphery of
said tubular mandrel assembly;
an annular pump piston longitudinally slidably disposed within said
annular pump cavity;
a pump intake passageway in said lower housing assembly
communicating between said annular pump cavity and the exterior of
said lower housing assembly;
intake check valve means in said pump intake passageway for
permitting fluid flow from the exterior of said lower housing
assembly through said intake passageway to said annular pump cavity
and, alternately, preventing fluid flow through said intake
passageway in the opposite direction;
longitudinally spaced inflatable packer means carried by said lower
housing assembly for expanding to seal against the wall of the well
to isolate at least one zone in the well in response to the
application of fluid pressure to the interiors thereof;
a pump exhaust passageway in said lower housing assembly
communicating between said annular pump cavity and the interiors of
said spaced inflatable packer means;
exhaust check valve means in said pump exhaust passageway for
permitting fluid flow from said annular pump cavity through said
exhaust passageway to the interiors of said spaced inflatable
packer means and, alternately, preventing fluid flow through said
exhaust passageway in the opposite direction; and
means mutually interconnecting said tubular mandrel assembly, said
annular pump piston and said lower housing assembly for imparting
longitudinal reciprocal motion to said annular pump piston within
said annular pump cavity in response to rotation of said upper
housing assembly relative to said lower housing assembly by the
tubular member to pump fluid from the well into said inflatable
packer means through said pump intake passageway and intake check
valve means and said pump exhaust passageway and exhaust check
valve means to expand said spaced inflatable packer means against
the wall of the well to isolate at least one zone in the well.
8. The down-hole pump and inflatable packer tool as defined in
claim 7 characterized further to include:
means connected to the tool for achieving a fluid-tight seal
between said annular pump cavity and said spaced inflatable packer
means in response to rotation of said upper housing assembly by the
tubular member relative to said lower housing assembly; and
means connected to the tool for releasing the fluid-tight seal
between said annular pump cavity and said spaced inflatable packer
means in response to longitudinal reciprocation of said upper
housing assembly by the tubular member relative to said lower
housing assembly to release fluid pressure within said spaced
inflatable packer means.
9. The down-hole pump and inflatable packer tool as defined in
claim 8 characterized further to include:
passage means in said tool communicating the interiors of said
spaced inflatable packer means to the well when the fluidtight seal
between said annular pump cavity and said spaced inflatable packer
means is released.
10. The down-hole pump and inflatable packer tool as defined in
claim 7 characterized further to include:
passage means in the tool for communicating the isolated zone in
the well with the tubular member.
11. The down-hole pump and inflatable packer tool as defined in
claim 7 characterized further to include:
passage means in the tool for communicating the isolated zone in
the well intermediate said longitudinally spaced inflatable packers
with the tubular member.
12. The down-hole pump and inflatable packer tool as defined in
claim 11 characterized further to include:
pressure recorder means carried by the tool for recording fluid
pressures in the isolated zones; and
passage means in the tool for providing fluid communication between
the isolated zone and said pressure recorder means.
13. The down-hole pump and inflatable packer tool as defined in
claim 7 characterized further to include:
means carried by said lower housing assembly for engaging the wall
of the well to prevent the rotation of said lower housing assembly
relative to the well in response to rotation of said upper housing
assembly by the tubular member.
14. In a well tool adapted to be lowered on a tubular member into a
well for isolating a zone in the well and of the type which
includes a tubular upper housing assembly secured at its upper end
in communication with the tubular member, a tubular lower housing
assembly having an inflatable packer member mounted thereon, and a
tubular mandrel assembly secured at its upper end in non-rotatable
engagement with the upper housing assembly and with its lower end
portion secured in rotatable engagement within the lower housing
assembly, an improved pump comprising:
an annular pump cavity carried within the tubular lower housing
assembly formed between the inner periphery thereof and the outer
periphery of the tubular mandrel assembly;
an annular pump piston longitudinally slidably disposed within said
annular pump cavity;
a pump intake passage in the tubular lower housing assembly
communicating between said annular pump cavity and a source of
fluid;
intake check valve means in said pump intake passage for permitting
fluid flow through said intake passage from the source of fluid to
said annular pump cavity and preventing fluid flow through said
intake passage in the opposite direction;
a pump exhaust passage in the tubular lower housing assembly
communicating between said annular pump cavity and the interior of
the inflatable packer member;
exhaust check valve means in said pump exhaust passage for
permitting fluid flow through said exhaust passage from said
annular pump cavity to the interior of the inflatable packer member
and preventing fluid flow through said exhaust passage in the
opposite direction; and
means mutually engaging the tubular mandrel assembly, the lower
housing assembly and said annular pump piston for imparting
reciprocating motion to said annular pump piston within said
annular pump cavity in response to rotation of the upper housing
assembly and the tubular mandrel assembly relative to the lower
housing assembly by the tubular member to pump fluid from the
source of fluid into the interior of the inflatable packer member
via said pump intake passage, intake check valve means, annular
pump cavity, pump exhaust passage and exhaust check valve means to
expand the inflatable packer member to isolate at least one zone in
the well.
15. The well tool as defined in claim 14 characterized further to
include:
valve means connected to the tool for providing a fluid-tight seal
between said annular pump cavity and the interior of the inflatable
packer member in response to rotation of the upper housing assembly
by the tubular member relative to the lower housing assembly, and,
alternately, for releasing the fluid-tight seal between said
annular pump cavity and the interior of the inflatable packer
member in response to longitudinal reciprocation of the upper
housing assembly by the tubular member relative to the lower
housing assembly to release fluid pressure within the inflatable
packer member.
16. The well tool as defined in claim 15 characterized further to
include:
passage means in the tool for communicating the interior of the
inflatable packer member to the well when the fluid-tight seal
between said annular pump cavity and the inflatable packer member
is released by said valve means.
17. The well tool as defined in claim 14 characterized further to
include:
passage means in the tool communicating said pump intake passage
with the exterior of the lower housing assembly to communicate with
well fluids in the well.
18. The well tool as defined in claim 14 wherein said intake check
valve means is characterized further to include:
an annular intake valve cavity having inner and outer walls and
formed in said pump intake passage; and
at least one annular valve seal ring secured within said annular
intake valve cavity, said valve seal ring being substantially
V-shaped in cross-section with outwardly extending relatively
flexible wing portions yieldably engaging the inner and outer walls
of said intake valve cavity.
19. The well tool as defined in claim 18 wherein said exhaust check
valve means is characterized further to include:
an annular exhaust valve cavity having inner an outer walls and
formed in said pump exhaust passage; and
at least one annular valve seal ring secured within said annular
exhaust valve cavity, said valve seal ring being substantially
V-shaped in cross-section with outwardly extending relatively
flexible wing portions yieldably engaging the inner and outer walls
of said exhaust valve cavity.
20. The well tool as defined in claim 19 wherein said intake check
valve means is characterized further to include:
an annular intake valve cavity having inner and outer walls and
formed in said pump intake passage; and
at least one annular valve seal ring secured within said annular
intake valve cavity, said valve seal ring being substantially
V-shaped in cross-section with outwardly extending relatively
flexible wing portions yieldably engaging the inner and outer walls
of said intake valve cavity.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to oil and gas well testing or
treating and, more particularly, but not by way of limitation, to
apparatus for isolating a zone in a well bore for testing or
treating.
2. Description of the Prior Art
The prior art contains a number of teachings of down-hole pumps
which are employed to inflate packers on a tubing string to isolate
a zone or zones in a well bore. One form of known down-hole pump is
actuated by the vertical reciprocation of the tubing string
connected to the pump structure. Another known form of down-hole
pump for this type ype of application is operated by rotation of
the tubing string relative to the pump structure connected
thereto.
The latter group of down-hole pumps which are operated by rotation
of the tubing string includes pump structures which employ a
plurality of vertically reciprocable pump pistons housed within the
pump apparatus which each reciprocate within a corresponding close
fitting pump cylinder. Such pump structures require precise
machining and assembly and, in some cases, require the use of a
special fluid carried with the apparatus, and isolated from the
well fluid, for inflation of the packers. Such precisely machined
and assembled pump structures are relatively expensive and are not
susceptible to long operating life if well fluids near the isolated
zone are to be employed for inflation of the packers due to the
undesirable potentially damaging impurities carried by such well
fluids.
SUMMARY OF THE INVENTION
The present invention contemplates a well tool adapted to be
lowered on a tubular member into a well to isolate a zone in the
well and of the type which includes a tubular upper housing
assembly secured at its upper end in communication with the tubular
member, a tubular lower housing assembly having an inflatable
packer member mounted thereon, and a tubular mandrel assembly
secured at its upper end in non-rotatable engagement with the upper
housing assembly and with its lower end portion secured in
rotatable engagement with the lower housing assembly. The tool
includes an improved pump comprising an annular pump cavity carried
within the tubular lower housing assembly formed between the inner
periphery thereof an the outer periphery of the tubular mandrel
assembly, and an annular pump piston longitudinally slidably
disposed within the annular pump cavity. The pump intake passage is
formed in the tubular lower housing assembly communicating between
the annular pump cavity and a source of fluid. The pump includes
intake check valve means positioned in the pump intake passage for
permitting fluid flow through the intake passage to the annular
pump cavity and preventing fluid flow through the intake passage in
the opposite direction. A pump exhaust passage is formed in the
tubular lower housing assembly communicating between the annular
pump cavity and the interior of the inflatable packer member. The
pump includes exhaust check valve means positioned in the pump
exhaust passage for permitting fluid flow through the exhaust
passage from the annular pump cavity to the interior of the
inflatable packer member and preventing fluid flow through the
exhaust passage in the opposite direction. The well tool includes
means mutually engaging the tubular mandrel assembly, the lower
housing assembly and the annular pump piston for imparting
reciprocating motion to the annular pump piston within the annular
pump cavity in response to rotation of the upper housing assembly
and the tubular mandrel assembly relative to the lower housing
assembly by the tubular member to pump fluid from the source of
fluid into the interior of the inflatable packer member via the
pump intake passage, intake check valve means, annular pump cavity,
pump exhaust passage and exhaust check valve means to expand the
inflatable packer member to isolate at least one zone in the
well.
The following detailed description provides clear explanation of
the construction details and the mode of operation of the down-hole
pump and inflatable packer apparatus of the present invention.
Objects and advantages of the invention will be evident from the
following detailed description when read in conjunction with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a elevation view illustrating the down-hole pump and
inflatable packer apparatus of the present invention installed on a
drill test string and positioned in a well bore prior to inflation
of the packer elements to isolate a zone intersecting the well
bore.
FIG. 2 is an elevation view similar to FIG. 1 illustrating the
down-hole pump and inflatable packer apparatus as the packer
elements are inflated to isolate the zone intersecting the well
bore.
FIG. 3 is an elevation view similar to FIG. 2 ilustrating the
down-hole pump and inflatable packer apparatus with the packer
elements inflated to isolate the zone and with the drill test
string conditioned to receive a test sample of well fluid from the
isolated zone.
FIG. 4 is an elevation view similar to FIG. 3 illustrating the
down-hole pump and inflatable packer apparatus with the packer
elements inflated to isolate the zone and with the drill test
string conditioned to halt the flow of well fluid from the isolated
zone.
FIG. 5 is an elevation view similar to FIG. 1 illustrating the
down-hole pump and inflatable packer apparatus as the packer
elementss are deflated to release the sealing engagement with the
well bore and terminate isolation of the zone intersecting the well
bore.
FIGS. 6, 7 and 8 are vertical cross-sectional views of the upper,
intermediate and lower portions of the down-hole pump and
inflatable packer apparatus of the present invention, respectively,
illustrating the relationship of the components thereof during
inflation of the packers.
FIGS. 9 and 10 are vertical cross-sectional views of the upper and
intermediate portions of the down-hole pump and inflatable packer
apparatus of the present invention, respectively, illustrating the
relationship of the components thereof during the performance of a
flow test and preparatory to the release of pressure on the
inflatable packers to deflate them.
FIGS. 11 and 12 are vertical cross-sectional views of the upper and
intermediate portions of the down-hole pump and inflatable packer
apparatus of the present invention, respectively, illustrating the
relationship of the components thereof when pressure on the
inflatable packers is released to deflate them.
FIG. 13 is a cross-sectional view taken along line 13--13 of FIG.
6.
FIG. 14 is a cross-sectional view taken along line 14--14 of FIG.
6.
FIG. 15 is a cross-sectional view taken along line 15--15 of FIG.
7.
FIG. 16 is a cross-sectional view taken along line 16--16 of FIG.
7.
FIG. 17 is a cross-sectional view taken along line 17--17 of FIG.
7.
FIG. 18 is a cross-sectional view taken along line 18--18 of FIG.
7.
FIG. 19 is a planar projection of the camming slots formed on the
outer periphery of the pump mandrel of the present invention.
FIG. 20 is an enlarged fragmentary cross-sectional view of a
portion of the intermediate portion of the down-hole pump
illustrating construction details of the pump intake valve
assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawing, and to FIGS. 1-5 in particular,
illustrated therein is the lowermost portion of a drill test string
10 comprising a plurality of tubular members positioned within a
well bore 12. The well bore 12 is intersected by a zone 14 which is
to be isolated by the apparatus of the present invention carried on
the drill test string 10.
The illustrated portion of the lower end of the drill test string
10 includes a length of drill pipe 16 which, it will be understood,
extends upwardly through the well bore 12 to the ground surface and
may communicate with suitable drill collars and miscellaneous
testing tools intermediate the ground surface and a suitable tester
valve 18 which communicates at its upper end 20 with the lower end
22 of drill pipe 16. The lower end 24 of the tester valve 18
preferably communicates with a conventional hydraulic jar 26 at the
upper end 28 thereof. The lower end 30 of the hydraulic jar 26 is
connected in communication with a safety joint 32 at the upper end
34 thereof. The lower end 36 of the safety joint 32 is connected in
communication with a down-hole pump and inflatable packer assembly
38 at the upper end 40 thereof.
A suitable device for employment as the tester valve 18 is
disclosed in U.S. Pat. No. 2,740,479, which patent is incorporated
herein by reference. This valve is operated by vertical movement of
the drill test string 10 and is adapted to open the drill test
string in response to the setting of string weight on the valve
and, alternately, to close the drill test string to flow
therethrough by slacking off the weight of the drill test string
from the valve. The opening of the valve is resisted by the upward
bias of the spring incorporated in the structure of the tester
valve 18 which bias must be overcome by the weight of the drill
string to open the valve. In certain applications it may be
desirable to use a rotary action valve in the drill string above
the valve 18 described above or in substitution therefor. Such a
valve is disclosed in U.S. Pat. No. 3,152,644, which is
incorporated herein by reference and used by Halliburton Services
under the name Dual Closed-In-Pressure Valve.
A suitable hydraulic jar assembly for employment as the hydraulic
jar 26 is disclosed in U.S. Pat. Nos. 3,339,740 and 3,429,389,
incorporated by reference herein, and is manufactured and used by
Halliburton Services under the registered trademark BIG JOHN and is
further described and illustrated on pages 2556 and 2557 of the
Halliburton Services Sales and Service Catalog, No. 37. The
hydraulic jar 26 provides means for delivering an impact blow to
the drill test string 10 in the event the test string becomes
lodged in the well bore 12.
A suitable device for employment as the safety joint 32 is
disclosed in U.S. Pat. No. 2,877,851, incorporated herein by
reference, and is known commercially as the VR safety joint
manufactured and used by Halliburton Services and further described
and illustrated on page 2557 of the Halliburton Services Sales and
Service Catalog, No. 37. The safety joint 32 provides means for
separating the upper portion of the drill test string 10 from the
down-hole pump and inflatable packer assembly 38 in the event the
assembly 38 becomes lodged in the well bore 12.
Referring now to FIGS. 6, 7 and 8, the down-hole pump and
inflatable packer assembly 38 will be described in detail. The
assembly or tool 38 includes a tubular upper housing assembly 42
and a tubular lower housing assembly 44. The lower end portion 46
of the tubular upper housing assembly 42 and the upper end portion
48 of the tubular lower housing assembly 44 are interconnected in
communication by means of a tubular torque mandrel 50 with the
upper end portion 52 thereof received within the lower end portion
46 of the upper housing assembly 42, and with the lower end portion
54 thereof received within the upper end portion 48 of the lower
housing assembly 44.
The upper housing assembly 42 comprises a cylindrically shaped body
member 56 having an internally threaded portion 58 formed in the
upper end portion 60 thereof for threaded engagement with the lower
end 46 of the safety joint 32. A tubular mandrel 62 extends
downwardly from the upper end portion 60 into a cavity 64 formed
within the body member 56. The interior 66 of the mandrel 62
communicates with the outer periphery 68 of the body member 56 via
a passageway 70 formed in the upper end portion 60 of the body
member 56. A passageway 72 is formed within the upper end portion
60 of the body member 56 and provides communication between the
cavity 64 nd the interior 73 of the safety joint 32 which
communicates upwardly through the drill test string 10.
A left-hand, external buttress thread 74 is formed on the lower
portion 76 of the mandrel 62 with the downwardly facing surface of
the thread inclined upwardly and outwardly from the longitudinal
axis mandrel 62. A cylindrical surface 78 is formed on the lower
portion 76 of the mandrel 62 intermediate the external thread 74
and the lower end face 80 of the mandrel 62. The diameter of the
cylindrical surface 78 is substantially equal to the root diameter
of the thread 74. A cylindrical surface 82 is formed on the mandrel
62 and extends upwardly from the external thread 74.
A tubular ratchet case 84 is positioned within the cavity 64 and is
received around the mandrel 62. An annular seal 86, such as an
O-ring, is carried with the upper end portion 88 of the ratchet
case and provides a sliding fluid-tight seal between the ratchet
case and the cylindrical surface 82 of the mandrel 62. A plurality
of ratchet blocks 90 are received in corresponding radially aligned
apertures 92 extending through the cylindrical wall of the ratchet
case 84. The apertures 92 are preferably circumferentially spaced
about the ratchet case 84 with the radial axes thereof lying in
substantially the same plane intersecting the longitudinal axis of
the ratchet case. The inner surface of each ratchet block 90
carries a segment of a lefthand internal buttress thread 94 formed
therein corresponding to and engageable with the external thread 74
of the mandrel 62. The upwardly facing surface of the internal
thread segments 94 are inclined upwardly and outwardly relative to
the longitudinal axis of the mandrel 62. The ratchet blocks 90 are
biased radially inwardly relative to the ratchet case 84 and the
mandrel 62 by means of one or more mandrel springs 96 encircling
the ratchet blocks 90 an the ratchet case 84. Elastomeric O-rings
of suitable size and strength are preferably employed as the
annular spring 96 to bias the thread segments 94 of the ratchet
blocks 90 into threaded engagement with the external threads 74 of
the mandrel 62. The radially inward bias applied to the ratchet
blocks 90 by the springs 96 may be overcome when sufficient
downward force is applied to the mandrel 62 relative to the ratchet
case 84 permitting these elements to move longitudinally together
in telescoping fashion.
A tubular ratchet cover 98 is threadedly secured to the outer
periphery of a ratchet case 84 and provides a fluid-tight seal
between the apertures 92 in the ratchet case 84 and the cavity 64
of the body member 56 through sealing engagement with annular seals
100 and 102 carried by the ratchet case 84. When so assembled to
the ratchet case 84, an annular downwardly facing shoulder 104 is
provided by the ratchet cover 98 on the exterior of the ratchet
case 84.
An inwardly extending annular shoulder 106 is formed within the
body member 56 and extends into the cavity 64. Another inwardly
extending annular shoulder 108 is formed on the body member 56 at
the lower end portion 110 thereof. A plurality of longitudinal
spline ribs 112 extend between the annular shoulders 106 and
108.
An outwardly extending annular shoulder 114 is formed on the upper
end portion 52 of the torque mandrel 50 and is received within the
cavity 64 of the body member 56 intermediate the annular shoulders
106 and 108 thereof. A plurality of longitudinal spline grooves 116
are formed in the annular shoulder 114 and slidably received the
spline ribs 112 of the body member 56 therein thereby permitting
relative longitudinal motion and preventing relative rotational
motion between the body member 56 and the torque mandrel 50. A
sliding fluid-tight seal is provided between the annular shoulder
108 of the body member 56 and the cylindrical outer periphery 118
by means of an annular seal 120 carried in the annular shoulder
108.
An upwardly facing annular shoulder 122 is formed on the upper end
portion of the torque mandrel 50 and provides means for engaging
the annular shoulder 104 carried by the ratchet case 84. The
annular shoulder 122 is interrupted by one or more passgeways 124
formed in the upper end portion 52 to provide fluid passage
therethrough when the annular shoulders 104 and 112 are engaged in
abutment as will be explained further hereinafter.
A tubular release mandrel 126 is threadedly secured in fluid-tight
communication at its upper end portion 128 to the lower end portion
130 of the tubular ratchet case 84. A plurality of downwardly
extending lugs 131 are formed on the lower end portion 110 of the
body member 56 for selective engagement with the lower housing
assembly 44 as will be explained in detail hereinafter.
The tubular lower housing assembly 44 comprises an upper body
assembly 132, a flow adapter 134, a lower body assembly 136 and a
drag spring body assembly 138.
The torque mandrel 50 is received within the upper portion 140 of
the upper body assembly 132. An outwardly extending annular flange
142 is formed on the torque mandrel 50 and is disposed intermediate
an upper inwardly extending annular flange 144 and a lower inwardly
extending annular flange 146 formed within the upper body assembly
132. An upper thrust bearing 148 is longitudinally disposed
intermediate the annular flange 142 of the torque mandrel and the
annular flange 144 of the upper body assembly. A lower thrust
bearing 150 is longitudinally disposed intermediate the annular
flange 142 of the torque mandrel and the annular flange 146 of the
upper body assembly. A rotary fluid-tight seal is provided between
the annular flange 144 and the cylindrical outer periphery 118 of
the torque mandrel 150 by means of an annular seal 152 carried by
the flange 144. A rotary fluid-tight seal is provided beween the
flange 146 and the cylindrical outer periphery 154 of the torque
mandrel 50 by means of annular seal 156 carried by the flange 146.
A plurality of lug receiving grooves 158 are formed in the upper
portion 140 of the upper body assembly 132 and are sized to receive
the downwardly extending lugs 131 of the body member 56 therein in
selective non-rotating engagement as will be described in more
detail hereinafter.
A tubular pump mandrel 160 is threadedly secured in fluid-tight
communication at its upper end portion 162 to the lower end portion
164 of the torque mandrel 50. A cylindrical outer surface 166 is
formed on the upper portion 168 of the pump mandrel 160. An
inwardly extending annular flange 170 is formed within the upper
body assembly 132 and includes a cylindrical inner surface 172
formed thereon having a diameter greater than the diameter of the
cylindrical outer surface 166 of the pump mandrel 160.
A tubular pump piston 174 is slidably disposed about the
cylindrical outer surface 166 of the pump mandrel 160 radially
intermediate the pump mandrel and the upper body assembly 132. The
piston 174 includes a cylindrical inner surface 176 having a
diameter slightly greater than the diameter of the cylindrical
outer surface 166 of the pump mandrel thereby achieving a close
longitudinal sliding relationship therebetween. A cylindrical outer
surface 178 is formed on the lower portion of the piston 174 and
has a diameter slightly less than the diameter of the cylindrical
inner surface 172 of the annular flange 170 thereby also achieving
a close longitudinal sliding relationship between the pump piston
and the upper body assembly 132.
A sliding fluid-tight seal is achieved between the pump mandrel 160
and the pump piston 174 by means of a plurality of annular seals
180 carried by the pump mandrel in annular grooves formed therein.
A plurality of annular seals 182 carried by the annular flange 170
in annular grooves formed therein provides a sliding fluid-tight
seal between the annular flange 170 and the cylindrical outer
surface 178 of the pump piston 174.
The seals 180 and 182 are preferably elastomeric O-rings, however
other forms of annular seals may be employed if desired. A pair of
longitudinal spline ribs 184 extend between the annular flanges 146
and 170 within the upper body assembly 132. Corresponding
longitudinal spline grooves 186 are formed in the outer periphery
of the pump piston 174 and are longitudinally slidably received
around the spline ribs 184 to prevent relative rotation between the
pump piston 174 and the upper body assembly 132 as shown in FIG.
13.
Upper and lower cam grooves or slots 188 and 190 are formed in the
pump mandrel 160 intersecting the cylindrical outer surface 166
thereof. The contours of the cam grooves or slots 188 and 190 are
clearly depicted in the planar projection of the pump mandrel
illustrated in FIG. 19. Radially inwardly extending cam follower
lugs 192 and 194 extend respectively into the cam grooves or slots
188 and 190. Each of the lugs 192 and 194 carries a cam follower
bushing 196 journaled thereon which provides driving engagement
between the pump mandrel 160 and the pump piston 174 whereby
righthand rotation of the pump mandrel 160 relative to the upper
body assembly 132 as indicated by arrow 197 in FIG. 19, causes a
resulting longitudinal oscillation of the pump piston 174 between
the annular seals 180 and 182 thus generating a pumping effect.
An annular intake valve cavity 198 is formed in the upper body
assembly 132 and is spaced a longitudinal distance below the
annular flange 170. A pump intake check valve asembly 200 is
positioned and secured within the intake valve cavity 198 as shown
in FIG. 20. The pump intake check valve assembly 200 comprises a
plurality of valve seal rings 202 separated by a plurality of valve
retainer rings 204. It will be seen in FIG. 20 that each valve seal
ring 202 is substantially V-shaped in cross-section with outwardly
and upwardly extending inner and outer wing portions 206 and 208
which are relatively flexible. The valve seal rings 202 may be
suitably formed of an elastomeric or synthetic resin material. Each
valve retainer ring 204 is substantially T-shaped in cross-section
and is formed of a relatively rigid material such as steel. The
inner and outer wing portions 206 and 208 of each valve seal ring
202 yieldably engage the inner cylindrical surface 210 and outer
cylindrical surface 212 of the annular intake valve cavity 198
forming a one-way check valve structure. The lowermost valve
retainer ring 204 is supported by an annular surface 214 forming a
floor in the annular intake valve cavity 198 and interconnecting
the inner and outer cylindrical surfaces 210 and 212. The valve
seal rings 202 and valve retainer rings 204 are secured in
vertically stacked array within the intake valve cavity 198 against
the annular surface 214 by means of a downwardly extending annular
flange 216 formed in the upper body assembly 132. The flange 216
includes a plurality of radially aligned ports 218 extending
therethrough a provide a passageway for pumped fluid to pass
through.
An annular fluid intake cavity 210 is formed in the upper body
assembly 132 and is spaced a longitudinal distance below the
annular intake valve cavity 198. A cylindrical wall 222 surrounds
the cavity 220 and is penetrated by a plurality of radially aligned
apertures 224 providing communications between the cavity 220 and
the exterior of the upper body assembly 132. A suitable
cylindrically shaped screen 226 is secured to the exterior of the
upper body assembly 132 surrounding the cylindrical wall 222 and
apertures 224 providing means for filtering undesirable material
particles from well fluids which are drawn into the cavity 220 by
the pumping action of the pump piston 174. A plurality of
longitudinal ports 228 are formed in the upper body assembly 132
and extend between the fluid intake cavity 220 and the annular
intake cavity 198 to provide fluid communication therebetween as
shown in FIG. 14. A pressure equalization port 230 is formed in the
upper body assembly 132 and communicates between the tubular pump
piston 174 slidably disposed therein and the exterior thereof.
The upper body assembly 132 further includes a recessed cylindrical
surface 231 formed on the outer periphery thereof longitudinally
spaced below the fluid intake cavity 220. A second recessed
cylindrical surface 234, having a diameter slightly greater than
the cylindrical surface 232, extends downwardly from the surface
232 and communicates with the surface 232 via tapered annular
surface 236. The upper end of cylindrical surface 232 communicates
with the outer periphery of the upper body assembly 132 via an
annular shoulder 238 formed in the upper body assembly. The lower
end of cylindrical surface 234 communicates with the outer
periphery of the body assembly 132 via annular shoulder 240. An
annular pressure limit valve member 242 is slidably disposed about
the surfaace 232, 234 and 236. The upper portion of the limit valve
member 242 carries an annular seal 244 which slidingly sealingly
engages the cylindrical surface 232. The lower portion of the limit
valve member 242 carries an annular seal 246 which slidingly
sealingly engages the cylindrical surface 234. A plurality of ports
248 are formed in the limit valve member 242 spaced longitudinally
below the annular seal 246 and communicating between the outer
periphery of the limit valve member and the inner periphery thereof
adjacent to cylindrical surface 234. An annular cavity 250 is
defined by the inner periphery of the limit valve member 242
intermediate the annular seal 244 and 246 and the surfaces 232, 234
and 236 on the outer periphery of the upper body assembly 132.
A plurality of ports 252 extend radially through the wall of the
upper body assembly 132 and communicate between the cavity 250 and
a cylindrical inner surface 254 formed within the upper body
assembly 132. A compression coil spring 256 is disposed around the
upper body assembly 132 intermediate the annular shoulder 238 and
the upper end face of the limit valve member 242. The coil spring
256 biases the limit valve member 242 downwardly and against the
annular shoulder 240. It will be understood that the limit valve
member 242 will move upwardly against the bias of the coil spring
256 when fluid pressure acting through the ports 252 and cavity 250
on the cross-sectional area of the limit valve member 242 between
the annular seals 242 and 246 overcomes the downward bias of the
coil spring 256. The limit valve member 242 will communicate the
interior of the upper body assembly 132 with the exterior thereof
when sufficient pressure acts on the previously defined
cross-sectional area between the annular seals 244 and 246. By
proper selection of the spring rate of the coil spring 256 and the
cross-sectional area of the limit valve member 242 between the
annular seals 244 and 246, it will be seen that the maximum
pressure to be applied by the pump relative to hydrostatic pressure
in the annulus surrounding the drill test string 10 may be
accurately predetermined.
An annular exhaust valve cavity 258 is formed in the upper body
assembly 132 and is spaced a longitudinal distance below the limit
valve member 242. A pump exhaust check valve assembly 260 is
positioned and secured within the exhaust valve cavity 258. The
pump exhaust check valve assembly 260 comprises a plurality of
valve seal rings 262 separated by a plurality of valve retainer
rings 264. The valve seal rings 262 are substantially identical to
the valve seal rings 202 of the pump intake check valve assembly
200 described above except that the outer wing portions thereof are
outwardly and downwardly extending as will be seen in FIG. 7. The
valve seal rings 262 may be suitably formed of an elastomeric or
synthetic resin material as may the valve seal rings 202. Each
valve retaining ring 264 is substantially identical in material and
configuration to the previously described valve retainer rings 204.
The inner and outer wing portions of each valve seal ring 262
yieldably engage the inner cylindrical surface 266 and the outer
cylindrical surface 268 of the exhaust valve cavity 258 forming a
one-way check valve structure. The uppermost valve retainer ring
264 is supported by an annular surface 270 extending radially
inwardly from the inner cylindrical surface 266. The valve seal
rings 262 and valve retainer rings 264 are secured in vertically
stacked array within the exhaust valve cavity 258 against the
annular surface 270 by means of an upwardly extending annular
flange 272 formed in the upper body assembly 132. The flange 272
includes a plurality of radially aligned ports 274 extending
therethrough to provide a passageway for pumped fluid to pass
through.
An annular passageway 276 is formed within the upper body assembly
132 and communicates at its upper end with the exhaust valve cavity
258 and at its lower end with the lower end face 278 of the upper
body assembly 132. A tubular inflatable upper packer element or
member 280 is disposed about the outer periphery of the upper body
assembly 132. The upper end portion 282 of the upper packer element
is secured to the outer periphery of the upper body assembly 132
providing an annular fluid-tight seal therebetween. The lower end
portion 284 of the upper packer element is secured to an annular
shoe 286 encircling the outer periphery of the upper body assembly
132 in fluid-tight engagement. The annular shoe 286 includes a
cylindrical shaped inner surface 288 which slidingly engages a
cylindrically shaped outer surface 290 formed on the upper body
assembly 132. An annular seal 292 is carried by the annular shoe
286 and provides a sliding fluid-tight seal between the annular
shoe 286 and the cylindrically shaped outer surface 290 of the
upper body assembly 132. A plurality of ports 294 communicate
between the annular passageway 276 and the annular space 296
between the outer surface 290 and the interior of the upper packer
element 280. The upper packer element 280 may be suitably
constructed of reinforced rubber or other synthetic material which
will permit the upper packer element to expand when fluid is pumped
from the pump exhaust check valve assembly 260 through the annular
passageway 276 and ports 294 into the annular space 296. It will be
understood that the annular shoe 286 is free to move upwardly
relative to the upper body assembly 132 as the upper packer element
280 is inflated.
The upper body assembly 132 further includes a flow tube 298 which
extends downwardly within the upper body assembly 132 from a
position longitudinally adjacent to the upper packer element
280.
The flow tube 298 includes a cylindrical inner surface 300 and
cylindrical outer surfaces 302 and 304 interconnected by conical
outer surface 306. A radially outwardly extending annular flange
308 is formed on the lower end portion of the flow tube and
communicates with the cylindrical outer surface 304. The annular
flange 308 carries an annular seal 310 therein. An annular recess
312 is formed in the cylindrical inner surface 300 in the upper
portion of the flow tube longitudinally adjacent to the cylindrical
outer surface 302.
The lower end portion 314 of the release mandrel 126 extends
downwardly within the flow tube 298. The cylindrical outer
periphery 316 of the lower end portion 314 is slidably received
within the cylindrical surface 300 of the flow tube. A sliding
fluid-tight seal is achieved between the inner surface 300 of the
flow tube and the outer periphery 316 of the release mandrel by
means of annular seals 318 and 320 carried by the flow tube and
disposed respectively above and below the annular recess 312. One
or more ports 322 are formed in the lower end portion 316 of the
release mandrel 126 and communicate between the outer pheriphery
316 and the longitudinal passage 324 extending through the release
mandrel 126.
The release mandrel 126 includes a plurality of outwardly extending
lugs 326 formed on the outer periphery 316 which longitudinally
slidably engage a plurality of inwardly extending lugs 328 formed
within the upper body assembly 132 which provide for longitudinal
reciprocation of a release mandrel relative to the upper body
assembly and prevent rotation of the release mandrel relative to
the upper body assembly. A plurality of seals 330 are carried by
the upper body assembly 132 and provide a rotary fluid-tight seal
between the upper body assembly and the lower end portion 332 of
the pump mandrel 160.
A tubular release port member 334 extends radially between the flow
tube 298 and the upper body assembly 132. The port member 334
provides fluid communication between the annular recess 312 of the
flow tube and the annular passageway 276 formed in the upper body
assembly. Annular seals 336 and 338 provide fluid-tight seals
between the port member 334 and the flow tube 298 and upper body
assembly 132, respectively.
The flow adapter 134 is threadedly secured at its upper end portion
to the lower end portion of the upper body assembly 132.
Fluid-tight seals are achieved between the flow adapter and the
upper body assembly by means of annular seals 340 and 342 carried
by the flow adapter 134. An annular chamber 344 is formed in the
upper end portion of the flow adapter 134 and communicates with the
annular passageway 276 of the upper body assembly 132. A plurality
of longitudinal passages 346 are formed in the flow adapter and
communicate between annular chamber 344 and the lower end face 348
of the flow adapted. A cylindrically shaped inner surface 350
extends downwardly through the flow adapter communicating at the
lower end portion thereof with the radially inwardly extending
annular flange 352 carrying an annular seal member 354 therein. The
annular seal 310 in the annular flange 308 of the flow tube 298
sealingly engages the inner surface 350 of the flow adapter 134. A
plurality of radially extending ports 356 communicate between the
inner surface 350 and the outer periphery 358 of the flow adapter
134.
A tubular spacer member 360 of predetermined length threadedly
secures the lower end portion of the flow adapter 134 to the upper
end portion of the lower body assembly 136. Suitable fluid-tight
seals are achieved between the spacer member 360 and the upper and
lower body assembly 132 and 136 by means of annular seals 362 and
364 carried by the upper and lower body assemblies, respectively. A
tubular inner spacer member 366 of predetermined length extends
between the lower portion of the upper body assembly and the upper
portion of the lower body assembly. An outwardly extending annular
flange 368 is formed on the inner spacer member 366 and
longitudinally positions the inner spacer member between the lower
end face 348 of the upper body assembly 132 and the upper end face
370 of the lower body assembly 136. Fluid-tight seals are achieved
between the inner spacer member 366 and the upper and lower body
assemblies by means of the annular seal member 354 carried in the
annular flange 352 of the upper body assembly and by means of an
annular seal 372 carries in the upper end portion of the lower body
assembly. An annular space 374 is formed between the inner spacer
member 366 and the tubular spacer member 360 and between the lower
end face 348 of the upper body assembly 132 and the upper end face
370 of the lower body assembly 136.
A tubular inflatable lower packer element or member 376,
substantially identical in construction to the upper packer element
280 described above, is disposed about the outer periphery of the
lower body assembly 136. The upper end portion 378 of the lower
packer element is secured to the outer periphery of the lower body
assembly 136 providing an annular fluid-tight seal therebetween.
The lower end portion 380 of the lower packer element is secured to
an annular shoe 382 encircling the outer periphery of the lower
body assembly 136 in fluid-tight engagement. The annular shoe 382
includes a cylindrically shaped inner surface 384 which slidingly
engages a cylindrically shaped outer surface 386 formed on the
lower body assembly 136. An annular seal 388 is carried by the
annular shoe 382 and provides a sliding fluid-tight seal between
the annular shoe anad the cylindrically shaped outer surface 386 of
the lower body assembly 136. It will again be understood that the
annular shoe 382 is free to move upwardly relative to the lower
body assembly 136 as the lower packer element 376 is inflated.
An annular space 390 is formed in the lower body assembly 136
adjacent to the upper end portion 378 of the lower packer element
376. A plurality of longitudinal passages 392 extend from the upper
end face 370 to the annular space 390 providing fluid communication
between the annular space 374 and an annular space 394 between the
outer surface 386 of the lower body assembly 136 and the interior
of the lower inflatable packer element 376.
The lower end portion 396 of the lower body assembly 136 is
theadedly secured to the upper end portion 398 of the drag spring
body assembly 138. A fluid-tight seal is achieved between the lower
body assembly and the drag spring body assembly by means of an
annular seal 400 carried by the drag spring body assembly. An
equalizer tube 402 is carried within the lower body assembly 136
and the upper end portion 398 of the drag spring body assembly 138.
A fluid-tight seal is achieved between the outer periphery of the
upper end portion 404 of the equalizing tube and the lower body
assembly 136 by means of an annular seal 406 carried by an inwardly
extending annular flange 408 formed within the lower body assembly.
A fluid-tight seal is achieved between the upper end portion 398 of
the drag spring body assembly 138 and the outer periphery of the
lower end portion 410 of the equalizing tube 402 by means of an
annular seal 412 carried by a radially inwardly extending annular
flange 414 formed within the drag spring body assembly 138. A
cavity 416 formed within the drag spring body assembly 138
communicates with the lower end portion 410 of the equalizing tube
402 and further communicates with the outer periphery 418 of the
drag spring body assembly by means of a radially aligned port 420
extending between the cavity 416 and the outer periphery 418.
An annular chamber 422 is defined within the lower body assembly
136 and the drag spring body assembly 138 and is defined by the
outer periphery 424 of the equalizing tube 402, the inner periphery
426 of the lower body assembly and the inner peripheral surface 428
of the drag spring body assembly intermediate the annular seals 406
and 412. A radially extending port 430 is formed in the lower body
assembly 136 and communicates between the annular chamber 422 and
the outer periphery 432 of the lower body assembly.
A longitudinal cavity 434 is formed in the drag spring body
assembly 138 and communicates with the lower end face 436 thereof.
The cavity 434 is sized and shaped to receive a suitable pressure
recording device 438 therein such as the Halliburton BT Pressure
Recording Device illustrated and described on page 2549 of the
Halliburton Services Sales and Service Catalog Number 37. The
cavity 434 may be closed and the pressure recording device 438
secured therein by means of a threaded end cap 440 which may be
threadedly secured to the lower end portion 442 of the drag spring
body assembly 138. A suitable fluid-tight seal is achieved between
the end cap 440 and the lower end portion 442 of the drag spring
body assembly by means of a suitable annular seal 444 carried by
the end cap. A longitudinal passage 446 is formed in the drag
spring body assembly 138 and communicates between the annular
chamber 422 at the inner peripheral surface 428 of the drag spring
body assembly and the cavity 434 formed within the drag spring body
assembly.
A plurality of bowed drag springs 448 are secured in
circumferentially spaced relation about the outer periphery of the
drag spring body assembly 138. The upper and lower ends 450 and 452
of each drag spring 448 are preferably longitudinally slidably
secured to the outer periphery of the drag spring body assembly in
recesses 454 and 456 formed respectively therein.
OPERATION
In describing the operation of the present invention, particular
reference will be made to FIGS. 1-5. The down-hole pump and
inflatable packer assembly 38 is assembled to the lower end portion
of a drill test string 10 in a manner as described above and
illustrated in FIGS. 1-5. The drill test string 10 is lowered into
the well bore 12 until the flow adapter 134 of the assembly 58 is
positioned a distance below the zone 14 which is to be isolated by
the apparatus of the present invention. The drill test spring 10 is
then raised within the well bore 12 until the zone 14 is positioned
intermediate the inflatable upper and lower packer elements 280 and
376 with the flow adapter 134 adjacent to the zone 14. By raising
the drill string 10 within the well bore 12 to position the
assembly 38 relative to the zone 14, the various elements of the
assembly 38 are longitudinally extended and assume the relative
positions illustrated in FIGS. 11 and 12.
Right-hand rotation is then applied to the drill string 10 thereby
rotating the tubular upper housing assembly 42, the torque mandrel
50, and the pump mandrel 160 relative to the tubular lower housing
assembly 44 which is secured against rotation within the well bore
12 through the engagement of the drag springs 448 with the wall of
the well bore 12. The rotation of the pump mandrel 160 relative to
the upper body assembly 132 of the tubular lower housing assembly
44 causes a resulting vertical reciprocation of the tubular pump
piston 174 within the upper body assembly 132. When the tubular
pump piston 174 moves upwardly relative to the upper body assembly
132 on the intake stroke, well fluid is drawn through the screen
226, ports 224, fluid intake cavity 220 and ports 228 into the
through the pump intake check valve cavity 198 past the valve seal
rings 202 of the pump intake valve assembly 200 into an annular
chamber or pump cavity 454 in the upper body assembly 132. When the
tubular pump piston 174 is driven downwardly relative to the upper
body assembly 132 the well fluids in the annular chamber or pump
cavity 454 are prevented from flowing back into the well bore 12 by
the check valve action of the valve seal rings 202 of the pump
intake check valve assembly 200, and the well fluids within the
annular chamber 454 are forced downardly therefrom through an
annular passageway 456 formed in the upper body assembly 132 into
and through the exhaust valve cavity 258 and the valve seal ring
252 of the pump exhaust check valve assembly 260 into annular
passageway 276. Pumped well fluid passes from the annular
passageway 276 through the ports 294 into the annular space 296 to
inflate the inflatable upper packer element 280. The pumped well
fluid also passes from the annular passageway 276 into the annular
space 394 between the outer surface 386 of the lower body assembly
136 and the interior of the lower inflatable packer element 376 to
inflate the packer element 376 via the annular chamber 344 and
passages 346 in the flow adapter 134, the annular space 374 formed
between the inner spacer member 366 and the tubular spacer member
360, and the passages 392 and annular space 390 formed in the lower
body assembly 136. Pressurized well fluid is prevented from flowing
upwardly through the pump exhaust check valve assembly 60 through
the check valve action of the valve seal rings 262 thereof.
It will also be seen that, as the drill test string 10 is rotated,
the tubular mandrel 62 of the upper housing assembly 42 rotates
relative to the ratchet case 84 and the release mandrel 126 secured
thereto. The ratchet case 84 and release mandrel 126 are prevented
from rotating relative to the lower housing assembly 44 by the
engagement between the outwardly extending lugs 326 of the release
mandrel 126 and the inwardly extending lugs 328 of the upper body
assembly 132. The threaded engagement between the ratchet blocks 90
carried by the ratchet case 84 with the left-hand external buttress
thread 74 formed on the tubular mandrel 62 causes the ratchet case
84 and release mandrel 126 to move downwardly relative to the upper
housing assembly 42 and the lower housing assembly 44 in response
to the relative rotation therebetween. This downward movement of
the release mandrel 126 relative to the lower housing assembly 44
and the flow tube 298 thereof causes the ports 322 in the release
mandrel to move below the annular seal 320 carried by the flow tube
298 as illustrated in FIG. 6 thus providing a closed fluid system
between the pump exhaust check valve assembly 260 in the interiors
of the upper and lower inflatable packer elements 280 and 376 as
clearly shown in both FIGS. 7 and 10. The ratchet case 84 will
continue to move downwardly relative to the mandrel 62 in response
to the relative rotation therebetween until the lefthand internal
buttress thread segments 94 of the ratchet blocks 90 run out of the
external thread 74 of the mandrel 62 onto the cylindrical surface
78 on the lower portion 76 of the mandrel 62. At this point the
release mandrel 126 will move no further downwardly in response to
additional rotation between the upper housing assembly 42 and the
lower housing assembly 44.
Continued rotation of the upper housing assembly 42 relative to the
lower housing assembly 44 after the ports 322 of the release
mandrel 126 have moved below the annular seal 320, thus blocking
fluid communication between the annular passageway 276 and the
longitudinal passage 324 through the release mandrel 126 via the
tubular release port member 334, will cause the upper and lower
inflatable packer elements 280 and 376 to be inflated to sealingly
engage the wall of the well bore 12 thereby isolating the zone 14
as shown in FIG. 2. When the predetermined maximum differential
pressure between the fluid in the packer elements 280 and 376 and
the hydrostatic pressure in the annulus between the drill test
string 10 and the well bore 12 at the packer elements is reached
and exceeded, further operation of the tubular pump piston 174 will
cause the limit valve member 242 to move upwardly against the bias
of the coil spring 256 thereby relieving excess fluid pressure
within the packer elements to the annulus via the ports 252 in the
upper body assembly 132 and the ports 248 in the limit valve member
242. It should also be noted that the hydrostatic pressure above
and below the inflatable packer elements 280 and 376 is equalized
through the down-hole pump and inflatable packer assembly 38 via
the passageway 70 in the body members 56 of the upper housing
assembly 42 and the port 420 of the drag spring body assembly 138
which are in fluid communication through the interior 66 of the
mandrel 62, the interior of the ratchet case 84, the longitudinal
passage 324 through the release mandrel 126, the interior of the
flow tube 298, the interior of the tubular inner spacer member 366,
the interior of the equalizer tube 402, and the cavity 416 formed
in the drag spring body assembly 138.
When the packer elements 280 and 376 are fully inflated, isolating
the zone 14, rotation of the drill test string 10 is terminated
thereby stopping operation of the pump. Fluid communication between
the isolated zone 14 and the interior 73 of the safety joint 32 and
the remainder of the drill test string 10 thereabove through the
assembly 38 is provided via the ports 356 in the flow adapter 134,
the annular space 458 between the flow tube 298 and the upper body
assembly 132 and flow adapter 134, the annular space 460 between
the release mandrel 126 and the upper body assembly 132, the
annular space 462 between the pump mandrel 160 and the release
mandrel 126, an annular space 464 between the torque mandrel 50 and
the release mandrel 126 and ratchet case 84, and the cavity 64 and
passageway 72 in the body member 56. The tester valve 18 in the
drill test string 10 is opened by setting string weight on the
tester valve 18 and on the assembly 38. This action causes the
upper and lower housing assemblies 42 and 44 of the assembly 38 to
telescope together as illustrated in FIGS. 3, 9 and 10. After the
upper and lower housing assemblies 42 and 44 have telescoped
together, the tester valve 18 will then be caused to telescopically
contract by the application of additional string weight as shown in
FIG. 3 causing the tester valve 18 to open to fluid flow
therethrough thereby placing the isolated zone 14 in communication
with the drill test string 10 above the tester valve 18. It will be
seen in FIG. 9 that the lugs 131 of the upper housing assembly 42
are received in the grooves 158 of the lower housing assembly 44
thereby preventing relative rotation therebetween. When the lugs
and grooves 131 and 158 are so engaged, the drill test string 10
above the assembly 38 may be rotated to operate other tools above
the assembly 38. This capability of the present invention may be
particularly valuable when it is desired to manipulate the safety
joint 32 to separate the drill test string 10 from the assembly 38
in the event the assembly 38 becomes lodged in the well bore 12 and
cannot be removed by manipulation of the drill test string 10.
By lifting up on the drill test string 10 a predetermined amount,
the tester valve 18 may be telescopically extended to close it to
fluid flow therethrough while still retaining sufficient string
weight on the assembly 38 to retain it in the telescopically
collapsed position as illustrated in FIG. 4.
It will be seen in FIG. 9 that when the upper and lower housing
assemblies 42 and 44 of the down-hole pump and the inflatable
packer assembly 38 are telescopically collapsed, as further
illustrated in FIGS. 3 and 4, the annular shoulder 104 on the
ratchet cover 98 of the ratchet case 84 abuts the annular shoulder
122 on the torque mandrel 50. The mandrel 62 of the upper housing
assembly 42 moves telescopically downwardly relative to the ratchet
case 84 and the ratchet blocks 90 are moved relatively upwardly on
the external buttress thread 74 overcoming the bias of the annular
springs 96, with the internal buttress thread segments 94 thereof
threadedly engaged again with the external buttress thread 74.
When it s desired to deflate the inflated packer elements 280 and
376, the drill test string 10 is lifted upwardly in the well bore
12 until the upper and lower housing assemblies 42 and 44 are fully
telescopically extended as illustrated in FIGS. 5, 11 and 12. It
will be seen in FIGS. 11 and 12 that, when the upper and lower
housing assemblies 42 and 44 are fully telescopically extended, the
ratchet case 84 and release mandrel 126 move upwardly with the
upper housing assembly 42 and the ports 322 of the release mandrel
126 are moved into registration with the annular recess 312
intermediate the annular seals 318 and 320 of the flow tube 298.
This positioning of the release mandrel 126 allows the pressurized
well fluid within the inflated packer elements 280 and 376 to
communicate through the release port member 334, annular recess 312
and ports 322 into the longitudinal passage 324 through the release
mandrel 126 which in turn communicates with the annulus above and
below the packer elements 280 and 376 via the passageway 70 and the
port 420 as described above.
The previously described operation of the present invention may be
repeated a number of times for isolating various zones intersecting
the well bore 12 without the necessity of removing the drill test
string 10 from the well bore 12. The relatively simple mechanism
employed in the down-hole pump and inflatable packer assembly 38
provides a pump structure of economical construction which, owing
to its simple design, is well suited for pumping abrasive laden
well fluids to inflate the packer elements.
It should be clearly understood that the present invention, though
disclosed as employing a down-hole pump in conjunction with spaced
inflatable packer elements, will be equally advantageous when
employed as a down-hole pump in conjunction with a single
inflatable packer element. It should also be noted that the basic
construction of the down-hole pump is suitable for other down-hole
applications other than the inflation of inflatable packer elements
when drill string rotation is to be employed as the motive force
for driving the pump structure.
Changes may be made in the combination and arrangement of the parts
or elements as heretofore set forth in the specification and shown
in the drawings without departing from the spirit and scope of the
invention as defined by the following claims.
* * * * *