U.S. patent number 3,926,114 [Application Number 05/065,932] was granted by the patent office on 1975-12-16 for rotary lithographic printing press with ink and dampening fluid separator.
Invention is credited to Walter E. S. Matuschke.
United States Patent |
3,926,114 |
Matuschke |
December 16, 1975 |
Rotary lithographic printing press with ink and dampening fluid
separator
Abstract
The rotary printing device for relief or offset printing a
moving web comprises cylinders free of rotational imbalance, thin
printing form means directly carried by the smooth, uninterrupted
surface of the printing form cylinder, an inking roller in
engagement with the printing form cylinder, supply means to meter
an ink film of uniform thickness to the inking roller, and
scrapping off means to remove the ink not taken away from the
inking roller by the image areas of the printing form means. The
cylinders are interchangeable for changing the format of the matter
to be printed.
Inventors: |
Matuschke; Walter E. S. (36
Hamburg, DT) |
Family
ID: |
27437599 |
Appl.
No.: |
05/065,932 |
Filed: |
August 21, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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739843 |
Jun 25, 1968 |
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Foreign Application Priority Data
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Jun 30, 1967 [DT] |
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1561056 |
Oct 24, 1967 [DT] |
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1611272 |
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Current U.S.
Class: |
101/142; 101/148;
101/366; 101/350.5; 101/247 |
Current CPC
Class: |
B41F
31/20 (20130101) |
Current International
Class: |
B41F
31/20 (20060101); B41F 007/26 (); B41F 007/32 ();
B41F 031/04 (); B41F 031/08 () |
Field of
Search: |
;101/137,140,142,143-145,148,155,350-352,216-218,425,463,467,471,395,350,363,364
;202/170,205 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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496,754 |
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Oct 1953 |
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CA |
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1,401,718 |
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Apr 1965 |
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FR |
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Primary Examiner: Fisher; J. Reed
Attorney, Agent or Firm: Beaman and Beaman
Parent Case Text
This application is a continuation-in-part of application Ser. No.
739,843, filed June 25, 1968, now abandoned.
Claims
What is claimed is:
1. A rotary lithographic offset printing device for printing a
moving web, comprising, in combination, a frame, a printing form
cylinder rotatably mounted upon said frame, said printing form
cylinder having a smooth, uninterrupted peripheral cylindrical
surface, thin offset printing form means carried directly by said
printing form cylinder surface, a transfer cylinder rotatably
mounted upon said frame adjacent said printing form cylinder and
parallel thereto and having a closed cylindrical peripheral rubber
surface engaging said printing form means, said web engaging said
transfer cylinder periphery, a pressure cylinder rotatably mounted
upon said frame adjacent said transfer cylinder and parallel
thereto and engaging said web in opposed relation with respect to
engagement of said web and transfer cylinder, a dampening roller
rotatably mounted upon said frame for dampening said printing form
means with a dampening fluid, an inking roller rotatably mounted
upon said frame engaging said printing form means, an ink fountain,
ink supply means for supplying an ink film of uniform thickness to
said inking roller, scraping-off means engaging said inking roller
and removing the ink not taken from said inking roller by the
printing form means and the dampening liquid transferred from said
printing form cylinder to said inking roller, an ink and dampening
fluid separator communicating with said scraping-off means, and
separated ink transfer means interconnecting said ink supply means
and said separator, said ink supply means including an ink layer
thickness adjusting member defining a border extending parallel to
the axis of said inking roller, said border being adjustably
displaceable as a whole parallel to itself.
Description
BACKGROUND OF THE INVENTION
The invention relates to a rotary printing devices for printing a
moving paper web, comprising printing forms, the image areas of
which lie in a plane above the plane of the non-image areas or in
the same plane as the non-image areas. It is understood that ink is
applied to the outer peripheral surface of the printing forms of
both types of printing devices, one type designed for relief
printing the other for lithographic offset printing.
The rotary relief printing devices nowadays in use commonly include
printing form cylinders provided with grooves, in which other
complicated printing plate holding means engage. The printing
stereo plates have a considerable weight in the range of 12 - 17 kg
while being 11 to 13 mm thick. When the printing form cylinder is
rotated up to speeds of 667 rpm, considerable imbalances caused by
the non-uniform distribution of the cylinder and plate masses with
respect to the cylinder axis will lead to vibration of the cylinder
and faulty printing therewith. Faulty printing may also occur when
the stereo plates used are lifted from the cylinder surface as
considerable centrifugal forces are acting on them. Some relief
printing devices have pressure cylinders coated with a separate
rubber blanket fastened in an axial groove in the surface,
resulting in further imbalances and the necessity of the provision
of equal diameters. The same hazards occur with rotary lithographic
offset printing devices in which the offset printing form plates
are fastened by clamping means to the printing form cylinder. As
the rotary lithographic offset printing devices include transfer
cylinders commonly covered with separate rubber blankets held in
place by fastening means engaging in cylinder grooves, further
running instabilities may be caused by the vibrations of the
transfer cylinder caused by the imbalances during rotation. As the
rubber blanket is fixed to the transfer cylinder in a tensioned
state the Shore hardness of the blanket surface is not uniform
along the entire periphery leading to different printing
characteristics therealong. Similar difficulties arise from the
pressure roller carrying a separate rubber blanket, too.
In the inking mechanism of the rotary relief and lithographic
offset printing devices, the quantity of ink supplied to the
printing form cylinder is metered by the changing of the width of
the gap between a dipping roller dipping into the ink fountain and
a flexible doctor, the inking roller being in contact with a
dipping roller. The width of the gap is adjusted zonewise in an
axial direction along the periphery of the co-operating roller by a
plurality of adjustment screws as it is disclosed in the U.S. Pat.
No. 3,037,451 to Davis. This is held to be necessary as the
distribution of image and non image areas on the printing forms
carried by the printing form cylinder is not uniform in axial
direction along the cylindrical peripheral surface printing
surface, because without adjustment considerable accumulation of
ink would occur in the inking mechanism. By zonewise regulation the
negative ink relief left on the surface of the inking cylinder
after the contact of the image areas with the inking cylinder
surface, is thus reduced in its mean thickness; the accumulation,
however, is not avoided. Further the zonewise regulation leads to
complicated inking devices and hinders automatic control of the
printing process as a plurality of set screws have to be actuated
to get a faultless printing. The distributing of ink will be more
complicated, if for lithographic offset printing the inks of a high
viscosity are used. Therefore in each inking mechanism a plurality
of inking rollers and rubbing rollers leading to multiple ink
splitting are included to provide an uniform ink film for the
inking roller. Often the rubbing rollers are subjected to shifting
movement along the direction of their axes additionally to their
rotation to enhance the rubbing and the distributing of the pasty
ink.
Other inking devices include dipping rollers in contact with wiper
blades and being screened so that only the ink remaining in the
screen portions is transferred to the next roller of the device,
zonewise regulation is thus not avoided.
As the rotary lithographic offset printing devices include wetting
or dampening devices known per se comprising a dampening roller
co-operating with the surface of the printing form means carried by
the printing form cylinder to cover the non-image areas with the
liquid, the rotary offset printing devices show the very grieve
disadvantage that part of the dampening fluid applied to the
printing form to repel the ink is transferred from the printing
form cylinder to the one or more inking rollers in the contact with
the printing form cylinder and back to the ink fountain.
During the run of the printing device the dampening fluid, for
example water, leads to a "turning gray" of the ink, because the
dampening fluid taken from the printing form non-image areas is
rubbed and emulsified in the ink. Another expression to describe
this phenomenon is to say "that the ink goes into water". Because
of this emulsification it is impossible to run lithographic offset
printing devices over along period of time without replacing the
emulsified ink or refresh it by exchanging part of the ink and
adding fresh ink.
Another disadvantage of the known rotary relief and offset printing
devices resides in the fact that they are not designed for simply
changing the format of the matter to be printed.
To change the printing format with rotary relief printing devices
of the prior art both the printing form and the pressure cylinders
have to be supported interchangeable because the diameters have to
be of equal length to avoid that the fastening groove for fastening
the rubber blanket might be opposed to the printing form.
According to the specified disadvantages of the commonly used
rotary relief and lithographic offset printing devices the general
aim of the present invention is to provide a printing device of the
above identified type which is simple in construction and therefore
easily and safely operable, for example in under developed
countries.
Important objects of the invention are bringing about printing
devices, in which less vibrations occur during the operation
thereof; having simple inking mechanisms comprising only a few
members, and interchangeable printing form cylinders and
interchangeable transfer cylinders in the case of the rotary
lithographic offset devices.
Still another important object is to provide printing devices,
which allow the change of format and are nevertheless simple in
construction. A further object is to prevent the ink from "turning
gray", which is used in a rotary lithographic offset printing
device.
A further object is to simplify preparation, application and
removement of printing form means to the printing form
cylinder.
SUMMARY OF THE INVENTION
In accordance with the invention, a rotary relief printing device
for printing a moving web comprises, in combination, a frame, a
printing form cylinder rotatably mounted upon said frame, said
printing form cylinder having a smooth, uninterrupted peripheral
cylindrical surface, thin relief printing form means directly
carried by said printing form cylinder surface, said web engaging
said printing form means, a pressure cylinder rotably mounted upon
said frame adjacent said printing form cylinder and parallel
thereto engaging said web in opposed relation with respect to
engagement of said web and said printing form means, an inking
roller rotably mounted upon said frame and engaging said printing
form means, supply means for supplying an ink film of uniform
thickness to said inking roller said ink having a low viscosity,
and scrapping-off means engaging said inking roller and removing
the ink not taken away from said inking roller by said printing
form means.
A rotary lithographic offset printing device according to the
invention comprises, in combination, a frame, a printing form
cylinder rotably mounted upon said frame, said printing form
cylinder having a smooth, uninterrupted peripheral cylindrical
surface, thin offset printing means carried directly by said
printing from cylinder surface, a transfer cylinder rotably mounted
upon said adjacent frame said printing from cylinder and parallel
thereto and having a closed rubber periphery engaging said printing
form means, said web engaging said transfer cylinder periphery, a
pressure cylinder rotably mounted upon said frame adjacent said
transfer cylinder and parallel thereto engaging said web in opposed
relation with respect to engagement of said web and said transfer
cylinder, a dampening roller rotably mounted upon said frame
dampening said printing form means with a dampening fluid, an
inking roller rotably mounted upon said frame engaging said
printing form means, supply means for supplying an ink film of
uniform thickness to said inking roller, said ink having a low
viscosity, and scrapping-off means engaging said inking roller and
removing the ink not taken from said inking roller by the printing
form means and the dampening liquid transferred from said printing
form cylinder to said inking roller.
As with both printing devices according to the invention the causes
of vibration are avoided by the use of smooth surfaced printing
from cylinders and of thin printing form means, no faulty printing
will occur in any of the devices as in the case of the rotary
lithographic offset printing device the transfer cylinder is
provided with a closed rubber cylindrical periphery, too. The
printing speed may be increased.
For the printing form means light weight sensitized plates
sensitive to actinic rays, i.e. to light or corpuscles as
electrons, may be used. Such plates made of plastic material having
2 to 4 mm thickness are marketed under the protected trademarks
DYCRIL, NYLONPRINT or KODAK-Relief. Other sensitized plates and
materials therefor, which may be used with the invention, are
disclosed in the U.S. Pat. Nos. 2,980,535 to Schroeter and
3,102,030 to H. Hoerner. The plates either comprise a support
element and a layer of sensitized material or are entirely made of
the sensitized material. Except the plastic plates thin sensitized
metal plates made of copper, zinc, or other metals may be used. In
the above mentioned patents several reproduction methods are
disclosed to which the plates have to be subjected to achieve a
hard printing surface layer either on the substrate or the
sensitized material itself; after the printing image has been
copied onto the sensitized surface layer by means of the actinic
rays, and one of the photosetting devices known per se or a
positive transparency. The photosetting devices allow the setting
of 100 to 2,000 letters per second in comparison to a setting rate
of 20 letters per second with the help of normal letter setting
devices employing lead letters. The preparation time for ready to
print printing form means is considerable reduced. Commonly the
material is photo sensitive and exposed to light. Materials are
known which need only to be exposed to provide offset printing
forms as the wettability of the exposed areas differs from the non
exposed areas. The non-image areas of relief printing plates of the
above kind are much more shallower with respect to the image area
level as it is to be observed with the normal stereo plates (0.25
mm in comparison to 0.9 to 1 mm). It is therefore of advantage that
the printing device runs without heavy vibrations as otherwise the
non-image areas would be moved too near towards the ink film
offered on the surface of the inking roller. As the printing plates
having hard surfaces are simply pasted on to the surface of the
printing form cylinder without any particular fastening means, no
imbalance leading to vibrations of considerable amplitude are
generated. This bonding is not to be compared with the pasting of
rubber printing plates onto the printing form cylinders of Anilin
or Flexo printing devices, which are not subjected to any
considerable pressure.
According to the invention the printing form cylinder bearing means
and the frame are designed to allow for an easy removement of the
printing form cylinders from the frame for pasting said plates onto
said surface by means of an adhesive and for removing them by for
example solving the bonding means used by hot water.
For the provision of the printing form means in another embodiment
of the invention a layer of the sensitized material as classified
above and eventually a supporting layer may be applied to the
smooth uninterrupted surface of the printing form cylinder. The
image to be printed is then copied from an image transparancy
positive and the layer then subjected to a reproduction or
preparation treatment similar to the operation from intaglio
printing. With this invention a device is disclosed for spraying
such a layer onto the smooth surface of the printing from cylinder.
According to the invention an ink film of uniform thickness is
metered to the inking roller for application of ink to the image
areas of the printing form means used. If the sensitized layer is
only used for the delimiting and covering of the particular areas
of the printing form cylinder surface, the metallic surface of the
cylinder will be envolved in forming the ready to print printing
form. A rotogravure cylinder with a photosensitive layer is
described in the U.S. Pat. No. 3,294,889 to Downie.
The ink to be used in the devices of the invention is of a low
viscosity in comparison to the inks used up-to-know in relief and
lithographic offset printing. The plurality of rubbing rollers and
inking rollers is avoided. Proceeding from the point of view that
every unit of image area only needs a certain quantity of ink
regardless whether it is part of a larger image area or part of a
raster point, according to the invention an ink film is metered to
the printing form cylinder, the thickness of which is uniform along
the entire length of the inking roller. The different embodiments
of the supply means are designed to vary the thickness of that
uniformly thick ink film supplied to the inking roller. The ink
film is metered for example between a rigid doctor knife and a
roller in contact with the inking roller or between a movable
roller and the inking roller, the width of the gap respectively the
nip being variable simultaneously along the entire length
thereof.
To avoid accumulation of ink which is not taken from the inking
roller surface by the image areas of the printing form means and
which forms a negative ink relief on the inking roller surface,
according to the invention scrapping-off means are provided which
remove this negative ink relief from the ink roller thus avoiding
the accumulation of ink in the ink supply mechanism. The
scrapping-off means may comprise a wiper blade being movable
towards or away from the surface of the inking roller on a
squeezing roller co-operating with said inking roller to remove the
ink relief therefrom. Although it is known to remove the ink from a
rubbing roller in contact with the inking roller by a doctor, this
is only done to prevent an accumulation of ink in case of rapture
of paper and it does not avoid the zonewise regulation. As the run
of the printing device is substantially free of vibrations, a wavy
distribution of ink of the low viscosity on larger image areas to
form ink films of non-uniform thickness is avoided. In the case of
the rotary relief printing device the removed ink is directly
transferred back to the ink fountain being part of the ink supply
means, whereas the removed ink with the lithographic offset
printing device according to the invention is let into a dampening
liquid-ink separator, within which the dampening liquid admixed and
emulsified in the scrapped-off ink is separated from the ink. The
purified ink is let back into the ink fountain; thus, the
characteristics of the ink are not any more altered by the
admixture of water. For the separator several techniques may be
employed.
One embodiment of the invention uses a vacuum separator, within
which the ink and the fluid are separated because of their
different evaporation characteristics, with another embodiment it
is proposed to let the components separate by deposition. The
separator is of considerable importance because the dampening fluid
will easily emulsify with the ink of low viscosity. The ink allows
the provision of a very simple inking mechanism without a plurality
of rubbing and inking rollers; moreover such an ink will more
easily dry after it has been applied to the web to be printed.
The rotary printing devices according to the invention are designed
to allow for an easy removement of the printing form cylinder to
remove the plates or the printing form layer and for a change of
format of the matter to be printed. As the printing plates are
pasted directly on to the surface of the printing form cylinder and
as no conventional register sheets have to be used, the printing
device may be operated with very short stopping times. With relief
printing devices according to the invention only the printing form
cylinder is interchangeable by a printing cylinder of a different
diameter and the pressure cylinder is provided with a rubber
coating and is movably arranged within the frame to get into
operational contact with printing form cylinders of different
diameters employed in the printing device.
With the rotary lithographic offset printing device the printing
form cylinder and the transfer cylinder may be according to the
invention interchangeable by another set of said cylinders, the
diameters of the two cylinders being part of one set being equal.
It may be of advantage to support the pressure roller for
interchanging, too, as a constant contact line pressure between the
transfer cylinder and the pressure cylinder is either achieved by
providing a pressure cylinder having the same diameter as the
transfer cylinder or by altering the forces acting on the pressure
cylinder, the diameter of which is different from that the transfer
cylinder. The interchangeability may be reached by slots provided
in the frame and by spindle means connected to the bearing means of
the pressure cylinder in case of the relief printing press.
In the case the rotary lithographic offset printing device or
press, the interchangeability may be reached by slots and two
spindle means connected to the bearing means of the transfer
cylinder and to the bearing means of the pressure cylinder,
respectively.
According to the invention the pressure applied to the pressure
cylinder of the rotary relief printing device is applied by a steel
roller in contact with said pressure roller, the diameter of which
is smaller than that of the steel roller and which is covered with
a closed rubber layer extending over its entire cylindrical
periphery. Other objects and advantages will become apparent as the
following description proceeds, taken with the accompanied
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross section of a printing form cylinder with a smooth
uninterrupted surface,
FIG. 2 is a part cross section of a printing form cylinder
according to FIG. 1 having a relief printing form plate pasted onto
its surface,
FIG. 3 is a part cross section of a printing form cylinder
according to FIG. 1 having a lithographic offset printing form
layer applied to its surface,
FIG. 4 is a part cross section of an offset transfer cylinder with
a smooth uninterrupted surface having a closed rubber layer applied
thereto,
FIG. 5 is a side view of a device for applying layers of a material
sensitive to actinic rays to the surface of a printing form
cylinder according to FIG. 1,
FIG. 6 is a cross section along line VI--VI of FIG. 5,
FIG. 7 is a side elevation view of a rotary relief printing device
according to the invention for the printing of a moving web,
FIG. 8 is a side elevational view of a first embodiment of the
inking device according to the invention,
FIG. 9 is a side elevational view of a part of another embodiment
of a rotary relief printing device with a second embodiment of the
inking device according to the invention,
FIG. 10 is a cross section of an embodiment of an rotary relief
printing device according to the invention like that of FIG. 9, the
cross section plane being that plane defined by the line X--X in
FIG. 9,
FIG. 11 is a schematic representation of an rotary lithographic
offset printing device according to the invention for printing a
moving web,
FIG. 12 is a side elevational view of a first embodiment of a
rotary lithographic offset printing device according to the
invention and similar to FIG. 11 with removable cylinders and with
a third embodiment of the inking device,
FIG. 13 is a cross section of a third embodiment of the inking
device along the line XIII--XIII of FIG. 12 with a partly schematic
diagram of a first embodiment of a separator for the separation of
ink and dampening fluid used in the lithographic offset printing
process,
FIG. 14 is a schematic diagram of a second embodiment of the
separator and
FIG. 15 is a side elevational view of a second embodiment of a
rotary lithographic offset printing device according to the
invention and similar to FIG. 11 with removable and interchangeable
cylinders and with the third embodiment of the inking device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The printing form cylinders 1 of both the rotary relief printing
press and the lithographic offset printing press comprise each a
cylindrical sleeve 2 having a smooth uninterrupted surface and
shaft members 3a and 3b at the ends, respectively, to provide
cylinders with uniform mass distribution with respect to the axis
of rotation. It is understood that the important feature is the
smooth surface of the cylinders and that the construction of the
shaft members is no part of the invention.
Referring now to FIG. 2, a thin flexible printing form plate 4 for
relief printing is directly pasted onto the surface of cylinder 1
by means of a layer 5 of an adhesive, which may be soluble in hot
water for quick removement of the plate 4 after finishing the run
of the printing press. The fresh printing plate includes a layer of
a material sensitive to actinic rays, particularly to light rays
and a support for the layer or is entirely made up of such a
material. Such materials and the reproduction techniques to develop
printing plates therefrom are well known in the art, for example as
disclosed in the U.S. Pat. No. 2,980,535 to G. A. Schroeter and No.
3,102,030 to Hoerner.
Whereas in FIG. 2 a printing form plate for the relief printing
process is shown, FIG. 3 refers to a printing form for the
lithographic offset printing process in form of a layer 6 of a
material sensitive to actinic rays, which has been applied in its
unexposed state to the smooth surface of the cylinder 1. After the
application the printing images are directly copied onto the layer
surface. The layer is then treated as are described in the above
mentioned U.S. Patents or in accordance with other known methods,
if the exposure to said rays does not alter the dampening
characteristics of the exposed layer areas itself to an extent
being sufficient for lithographic offset printing. The portions 6a
of the layer 6 are the ink accepting image areas and the portions
6b the dampening fluid accepting areas. It is understood that such
layers directly applied may be used for the preparation of relief
printing forms and that such plates may be used for the preparation
of lithographic offset printing forms, if the proper materials for
the sensitive layers and the eventual supports and reproduction
technics are used. The main advantage is that the printing form
cylinders have not to be provided with grooves for the engagement
of plate fastening means for relative heavy plates as it is done
commonly in prior art presses.
With a rotary offset printing press according to the invention the
transfer cylinder 7 which is constructed like the printing form
cylinder 1 is not provided with a separate rubber blanket, but has
a rubber layer 8 of a uniform thickness vulcanized to its smooth
surface thus avoiding imbalances caused by a non-uniform mass
distribution and eliminating the fixing of the rubber blanket in a
tensioned state, which leads to a non-uniform Shore hardness and
non-uniform printing characteristics along the surface of the
transfer cylinder.
By means of the device of FIG. 5 a layer 6 of sensitive material
possibly underlaid by a supporting layer, (not shown) can be
applied as disclosed in the above mentioned U.S. patent to
Schroeder or in accordance with any other known equivalent method
to the smooth surface of the printing form cylinder 1. The shaft
members 3a and 3b are rotably supported in rests 9a and 9b of a
frame 9. A pulley 10 is keyed to the shaft member 3b and driven by
an electric motor 11 via a V-belt 12. In a spaced relation to the
cylinder 1 a spindle 13 is rotably supported. The threaded spindle
is turned by a reversible second electric motor 14 or may be
rotated by means of a hand wheel (not shown). A spray gun 15 is
carried by a supporting member 16 extending between brackets 17 and
18 and is movably connected to the spindle 13 for moving up and
down in direction of the axis of the cylinder 1 depending on the
direction of rotation of the second electric motor 14 as it is
indicated by the arrows in FIG. 5. The spray gun is provided with a
container 19 into which the material 20 to be sprayed onto the
surface of the cylinder is filled. Via the combination of rotation
of the cylinder 1 by the first electric motor 11 and of the linear
movement of the spray gun 15 a layer of uniform thickness may be
applied to the surface of the sleeve 2 (compare FIG. 6). If a
support layer is to be sprayed first, the container 19 may be
filled with the support layer material.
Referring to FIG. 7 a rotary relief printing device constructed
according to the invention includes a supporting frame 21 in which
with the shown embodiment two printing units 22 and 23 are
arranged. The moving paper web 24 to be printed on both sides is
drawn from a paper roll 25a supported together with second roll 25b
in a paper roll carrier 25.
Each of the printing units 22 and 23 includes a printing form
cylinder 26 having a smooth uninterrupted surface onto which a
plurality of printing plates 27 is pasted after the plates have
been prepared for the printing run. The printing form cylinders 26
and the plates 27 are similar to the printing cylinder 1 of FIG. 1
and the relief plates 4 of FIG. 2, respectively. The printing form
cylinder of each printing unit cooperates with a pressure cylinder
which comprises a smooth rubber surface layer 28 and the diameter
of which is smaller than that of the printing form cylinder 26 to
achieve a high contact pressure. By means of the pressure cylinder
different printing pressures may be exerted on the paper web let
through the nip between the printing form and pressure cylinders.
As it is shown in phantom lines with unit 23 of FIG. 7 the pressure
cylinder may be backed by a steel roller 30. The rubber surface
layer of the pressure roller being movable supported in said frame
is ground to a substantially cylindrical surface and has an uniform
Shore hardness. The inking device of each printing unit includes an
ink fountain 31 filled with an ink of a low viscosity. The
viscosity of ink is rather low in comprison to the inks used
up-to-now in rotary relief and lithographic offset printing
devices. The viscosity is determined by the binding agents, the
coloring agents and the substrates mixed to get the desired ink.
The ink to be used with the invention may have a viscosity like or
may be a usual newspaper printing ink or Anilin ink. Into the ink
fountain 31 of the left inking device of FIG. 7 a dipping roller 32
dips. If the dipping roller is rotated the surface area leaving the
ink draw ink out of the fountain. The quantity of ink drawn from
the fountain is metered to a desired quantity by means of a rigid
doctor-knife 33 which is described in more detail in FIG. 8.
The inking device further comprises an inking roller 34 which
cooperates with the dipping roller 32 as well as with the printing
form cylinder 26. A portion of the metered ink film on the surface
of the dipping roller is transferred to the inking roller 34. As
the inking roller cooperates with the printing form cylinder 26 the
image areas of the printing plates 27 will take part of the ink
from the inking roller 34 leaving a negative ink relief on the
surface of the roller 34. This negative relief is taken from the
roller by means of a scrapping-off device 36 including a wiper 35,
whereby later on the inking rollers 34 contacts the dipping roller
32 with a surface area free of printing ink. The scrapped-off ink
is let back to the ink fountain 31 by means of a pipe 37. The ink
may be removed with an other embodiment by means of a squeezing
roller in contact with the inking roller, and/or pour directly back
into the ink fountain. After printing both sides of the paper web
the latter is guided in a manner known per se to folders to be
folded.
FIG. 8 shows the arrangement of the rigid doctorknife 33 and of the
wiper 35 in more detail. The rigid knife 33 is carried by a
supporting member 38, which is slidably arranged on a bracket 39
extending between the side stands on the frame and being fastened
thereto. In the bracket 39 an adjustment screw 40 is provided the
free end of which engages the supporting member 39 to move it
towards the surface of the dipping roller 32 or away from it. The
supporting member 38 is guided for movement exactly in parallel to
the axis of the roller by means of guiding plates 41 which are
stationarily arranged in the machine frame. By turning the
adjustment screw the width of the gap between the free edge of the
knife 33 and the surface of the dipping roller 32 is varied along
the entire length of the gap simultaneously to the same extent,
i.e. the width may be adjusted in its entirety.
The wiper 35 of the scrapping-off device 36 comprises the wiper
blade 35a which contacts the surface of the inking roller 34 and a
trough 35b, wherein the scrapped-off ink is gathered. The ends of
the trough 35b are closed by plates 35c and 35d, which are for
example welded to the wiper blade and to the trough. It may be
possible that the wiper blade is made of a more resilient material
like a hard rubber so that such welding is impossible. The wiper 35
is carried by a shaft 42 by means of two or more carrying arms 43
and 44, the shaft being rotably supported in a sub-assembly (not
shown) of the frame of the device. A worm gear 45 is used to move
the wiper 35. The worm gear 45 consists of a worm gear sector 45a
keyed to the shaft 42 and a worm 45b keyed to a second shaft 46
rotably supported in two bearing blocks 47 and 48 fastened to the
frame of the press by bolts 47a and 48a. After loosening the bolts
47a and 48a the wiper 35 may be pivoted away from the roller 34. A
hand wheel 49 is fastened to the end of the shaft 46 extending in a
direction substantially perpendicular to the axis of the shaft 42
for rotating the worm 45b. As the worm 45b rotates and is not
axially displaced with respect to shaft 46 the shaft 42 is rotated
and the wiper blade 35 is moved towards the surface of the inking
roller 34 or away from it.
Whereas this arrangement is used in the printing mechanism 23 shown
at the left of FIG. 7, the inking device of the printing mechanism
22 shown at the right uses a known screened dipping roller 32s for
the transportion of the ink. As the ink from the screen pits of the
screened roller is delivered to the inking roller 34 in droplet
like quantities distributed along the periphery of the inking
roller, a smoothening roller 50 has to be provided, which
cooperates with the inking roller and smoothens the ink on the
surface thereof to form an ink film of uniform thickness.
As with both printing mechanisms the trough 35b is connected to the
pipe 37 and as the wiper is rotated with respect to the axis of
shaft 42 the pipe 17 is made of a rigid portion 37a leading the ink
back into the fountain and of a flexible portion 37b being
connected to the trough 35b and the rigid portion 37a. Thus the
wiper 35 may be pivoted out of engagement with the surface of the
inking roller without moving the entire length of pipe 37.
The printing mechanism shown in FIG. 9 differs from the printing
mechanisms of FIG. 7 in that the axes of the cylinders and rollers
lie in a substantially horizontal plane, whereas the cylinders and
rollers of the rotary relief printing press of FIG. 7 are arranged
vertically one above the other. Further the inking roller 34 does
not cooperate with a dipping roller, but with an auxiliary roller
51, and a scrapping-off device is not needed as will become clear
from the following part of the description.
As the axes of the inking roller 34 and of the auxiliary roller 51
lie in a substantially horizontal plane a trough like space 52
having an approximately triangular cross section is defined between
them, when they contact each other or are arranged slightly apart
to form a nip or gap 53 therebetween below the space 52. The ink of
low viscosity is filled into the trough 52 which is closed at its
ends with plates not shown. To vary the width of the gap 53 between
the rotably, but not movable supported inking roller 34 and the
auxiliary roller 51, the shaft members 54a and 54b of the latter
are in a manner known per se rotably supported in eccentric
bearings 55 and 56, which themselves are rotably supported in the
frame 1 of the printing press. The bearing members 55 and 56 are
provided with worm gear sectors which engage worms 57 and 58. These
worms are drivingly connected via bevel gears 59, 60, 61, and 62.
Referring to FIG. 10, the bevel gears 59 and 60 are keyed to one of
the shafts 63 and 64, respectively, which are rotably supported in
the frame. To the other end of each of the shafts 63 and 64 the
worms 57 respectively 58 are fastened. The bevel gears 61 and 62
are keyed to the ends of a third shaft 65 extending in parallel to
the axis of the auxiliary roller 51 from one side stand of the
frame to the other, and engage the bevel gears 59 and 60,
respectively. With the embodiment shown in FIG. 10 an reversible
electric motor 66 is drivingly connected to shaft 63 of worm 57.
Depending on the direction of rotation of the electric motor 66 the
width of the nip between the inking roller 34 and the auxiliary
roller 51 is narrowed or broadened in its entirety thus adjusting
the quantity of ink being drawn through the nip by the inking
roller, because of the eccentricity of the bearing members with
respect to the shaft members of the auxiliary roller being altered.
The rotation of the shaft 63 may be achieved by a hand wheel, too.
The ink of low viscosity is supplied to the trough 52 via a pipe 67
by means of a pump 68. The suction opening of the pump is arranged
below the level of ink in the ink fountain 31. The pump 68 is
driven by an electric motor 69 which is electrically connected by
conductors 70 and 71 with a power supply 72 and by electric lines
with end switches 73 and 74 of a level meter 75. The level meter 75
further includes an actuation 77 arm provided at its one end with a
float 76 floating on the surface of the ink within the trough 51.
The other end of the actuation arm 77 is rotably supported in a
fixed bearing 78 and provided with an T-like actuation lug 77a. The
ends of the T-beam may contact the switching elements 73a and 74a
of the switches, respectively, depending on the quantity of ink in
the trough. The end switches are electrically connected by electric
lines 79 and 80 with the electric motor 69. The circuity is such
that the motor will drive the pump, if the level is lowered below a
given value and will stop driving, if the level reaches a given
maximum value.
As part of the surface of the printing form cylinder 26
respectively the image areas thereof is in direct contact with the
ink in the trough 52 and as because of this the negative relief is
immediately filled by the ink in the fountain a scrapping-off
device is not necessary; one may say that the auxiliary roller 51
fulfills the tasks of metering of an ink film of uniform thickness
to the inking roller as well as scrapping-off the negative relief
from the inking roller after the image areas of the printing plates
27 have taken ink from the surface of the roller.
With the embodiment shown in FIG. 9 the printing form cylinder 26
and the inking roller 34 have substantially the same diameters. The
shaft members 81a and 81b of the printing form cylinder 26 are
rotably supported in eccentric bearings 82 and 83 in the same
manner like the auxiliary roller 51, only one shaft member 81a, one
bearing 82, and one of the worms 84 and 85 being shown in FIG. 9.
With this arrangement the nip between the inking roller 34 and the
printing form cylinder 26 may be varied. The pressure cylinder 29
and the steel roller 30 co-operating therewith are supported in
bearing plates 86 and 87 (only 86 shown) and are movable in the
frame 21 in direction of the arrows shown in FIG. 9 and may be
removed through the slot 88 in frame 21.
FIG. 11 is a schematic representation of a rotary lithographic
offset printing press according to the invention. The printing
press comprising a printing form cylinder 89, a transfer cylinder
90, and a pressure cylinder 91. Onto the smooth uninterrupted
surface printing plates 4 are pasted or a printing form layer 6 is
applied as is described in connection with FIGS. 1 to 3. As both
means may be used with the invention in the following text the
printing form will be generally referenced by the number 92. The
transfer cylinder 90 has a smooth uninterrupted surface and has a
rubber layer 93 vulcanized to that surface in the form of a closed
cylindrical coating which may be ground after the vulcanizing to an
exact cylindrical form and be provided with uniform Shore-hardness,
while the pressure cylinder is of steel, has a smooth,
uninterrupted cylindrical surface.
The printing form cylinder 89 co-operates in a manner known per se
with an inking roller 34 and two dampening rollers 95 and 96 to
apply dampening fluid to the non-image areas of the printing means
92 first and to apply then ink to the image areas. According to the
invention, an ink of low viscosity is used here, too, and is
applied to the inking roller respectively the printing form
cylinder in form of a layer of uniform thickness. Exactly as it was
described with the rotary relief printing press of FIG. 7 the
uniform thickness may be reached by use of a rigid-doctor knife 33,
when a dipping roller with a smooth surface is used, or by means of
a doctor-knife and a smoothening roller 50, when a screened dipping
roller is used. In FIG. 11, the latter embodiment is shown in
dashed line. Further the uniform thickness of the ink film may be
reached by varying the width of the nip between the inking roller
34 and the dipping roller 32, or the ink supply arrangement of FIG.
9 may be used with the offset device.
In the FIGS. 11 to 15 the same reference numbers are used for those
parts which have already been described in connection with the
rotary relief printing press, for the inking devices as well as for
the scrapping-off devices. With respect to the scrapping-off
devices the main difference is that the liquid scrapped off from
the surface of the inking roller 34 is not let back directly into
the ink fountain 31, but into a separator device 97 in which the
ink is separated from the dampening fluid, the ink being let back
into the ink fountain via a pipe 98 and the dampening liquid
removed from the inking and scrapping-off system via a pipe
100.
FIG. 12 shows a side elevational view of a first embodiment
according to FIG. 11. The three cylinders 89, 90 and 91 are
removable from the side stands of the frame 1 of the press, when
stopping members 101, 102 and 103 bolted to the frame are removed
from the frame. One stopping member is shown lying on the shop
floor. The printing form cylinder 89 may then be simply rolled out
of the frame into the position given by the dotted lines in FIG.
12. While the cylinder 89 is lying on the supporting structure 104
the printing form 92 may be removed. For example the plates 4 may
be removed by solving the bonding by use of hot water and replaced
by new ones pasted to the desired areas of the cylinder surface, or
the cylinder is lifted by overhead carrying means and transported
to a device as described in FIGS. 5 and 6 for removing the old
printing form layer, applying a new layer, exposing it to copy the
new printing image and subjecting it to the appropriate
reproduction technic. For the removement of the old layer grinding
and honing apparatuses may be used or etching may be employed.
Whereas the inking roller 34 is rotably, but fixedly supported in
the frame the dipping roller 32 is rotably supported in excentric
bearings 105 and 106. As it is shown with bearing 105 each bearing
is provided with a worm gear sector, which engages a worm 107
respectively 108. The worms 107 and 108 are drivingly connected as
in the system of eccentric bearing shown in FIG. 10, the only
difference being the movement by a hand wheel 109 for the sake of
simplicity there are no reference numbers given for the driving
members.
The dampening liquid is lifted from the dampening liquid fountain
110 and applied to the surface of the printing form cylinder 89 and
by means of a train of three rollers 111, 112, and 113. The mixture
of dampening liquid and ink which is scrapped-off from the surface
of the inking roller 34 is let into a container 114 of a separating
device 115.
Two embodiments of the separator are diagrammatically shown in the
FIGS. 13 and 14.
With the embodiment of FIG. 13 a valve 116 is provided in the pipe
37 leading the liquid scrapped off the inking roller 34 into the
container 114. The container is carried by a frame work 117, which
is rotably supported by a post 118. At least one other container
114a is carried by the frame work. A piston-cylinder drive 119 is
fastened to the free end of the post to carry a cover 120 adapted
to close one of the containers 114 and 114a having the same opening
size. The piston of the drive carries the cover by means of a
bracket 121, one end of which slidably surrounds the post. Any
other lifting and lowering construction or hand operation may be
employed. The cover is provided with an opening 122 which is
connected by means of a conduit to the entrance of a vacuum pump
123. The separator 115 may further include a pump 124 to pump the
separated ink from one of the containers back to the ink fountain
31.
The separator works as follows: The ink-dampening liquid I and DF
mixture is scrapped-off by the wiper blade 35a and let into the
container 114 by the pipe 37. When the container is filled up to a
given level the valve 116 is closed and the frame work rotated 180
degrees so that the containers 114 and 114a change places. Then the
valve 116 is opened again. The amount of fluid gathered in the
trough will be reduced to normal level and start filling up the
container 114a. Then the piston-cylinder drive 119 is actuated to
lower the cover 120 onto container 114. When the container is
closed by the cover the pump 123 starts to work and produces a
vacuum above the liquid mixture in the container which enhances the
evaporation of the dampening fluid DF in the mixture. The
separating time needed depends on the components of the mixture to
be treated. Means for stirring the mixture may be provided on the
inner side of cover 120 and the operation may be automatically
controlled by level meters metering the level a scrapped-off
mixture in the container and electric circuitry.
When the separation time has elapsed the cover is raised and the
container 114 may be emptied into the ink fountain by hand or by
means of the pump 124. In the pump circuit a known filter may be
arranged to remove paper particles and other defilement from the
ink let back to the fountain. As no dampening fluid reaches the ink
fountain the prior art "turning gray" is avoided so that very long
printing runs may be planned. When the container 114 is empty, the
frame work is rotated moving container 114 back into its first
position and 114a in the position beneath the cover.
If the arrangement is such that there is a plurality of containers
114 there may be no need of a vacuum pump, because the
sedimentation of the heavier component of both the ink I and the
dampening fluid will enable a sufficient separation of the mixture.
In FIG. 14 the dampening fluid DF is the lighter component.
The second embodiment of a rotary lithographic offset printing
device according to the invention and similar to the schematic
diagram of FIG. 11 is a printing device for printed matters of
different formats. In FIG. 15 the printing form cylinder 89 is
removable and interchangeable through the slots 125 provided in the
side stands of the frame 21 of the press. The transfer cylinder 90
is held in its position by bearing elements 126 which engage in
slots 127 extending from the inner ends of the horizontal slots 125
and extending in a vertical direction. By means of couplings 128
the bearing elements are each connected to a threaded spindle 129.
The spindle 129 passes through the threaded bore of a worm gear 130
which is rotably, but fixed supported on a bearing plate 131. The
worm gear 130 meshes with a worm 132, which is keyed to a shaft 133
extending from side stand to side stand and drivingly connects the
worms 132 of each lifting and lowering mechanism, when driven by an
electric motor 134. These means are arranged on the outsides of the
two side stands of the frame 21, respectively. It is understood
that other driving connections may be provided. Like lifting and
lowering mechanism are connected to the pressure cylinder bearings.
The members of the pressure cylinder moving mechanism are arranged
on the inside of the respective side stand of the frame 21 and
their reference numbers are provided with an apostroph. No coupling
has been provided between the spindles 129' of the mechanism and
the bearing elements 126' as the pressure cylinder is a steel
cylinder, which has not to be frequently removed out of the frame
21.
The change format the stopping members 135 in the slots 125 are
removed and the printing form cylinder 89 is rolled out onto the
frame work 104. Then a reversible electric motor 134 driving the
shaft 133 is appropriately energized until the transfer cylinder 90
is lowered to the slots 125. Then the bearing members 126 and the
spindles 129 are decoupled by for example removing bolts 136
connecting the halfes of the couplings. Then the transfer cylinder
is rolled out of the frame onto the frame work 104. The rolled out
cylinders are lifted and replaced by a set of cylinders of
different diameter. Then first the new transfer cylinder is rolled
into the slots 126 and coupled to the spindles 126 and lifted up in
the vertical slots. Then the new printing form cylinder is rolled
into the slots 125 and the stopping members 135 are placed into the
frame. Then the new transfer cylinder is lowered into contact with
the new printing form cylinder. To exert the proper pressure on
paper web 24 passed between the transfer cylinder and the pressure
cylinder 91, the latter is lowered into contact with the new
transfer cylinder after having been lifted from the old transfer
cylinder in the beginning of the interchange operation. The
spindles 129' and the bearing members 126' may be, however, also
connected by means of a quick to loose coupling, when the pressure
cylinder is to be interchanged, too. Normally the different contact
pressure between the interchanged transfer cylinder and the not
interchanged pressure cylinder may be set to the desired value by
means of the spindles 129'.
Although only interchangeability of the printing form and the
transfer cylinder has been shown in FIG. 15, the invention also
includes the interchangeability of the pressure cylinder.
When the diameter of the cylinders 89 and 90 have to be changed the
dampening device 137 and the inking and the dipping roller with the
respective fountains have to be arranged movably with respect to
the frame to be lifted or lowered in contact with the printing form
cylinders of different diameters. Since this can be readily
accomplished by people having ordinary mechanical skill, a more
detailed description is not considered necessary.
Although the interchangeability is only shown for a rotary
lithographic offset printing device the same idea may be employed
according with the cylinders of rotary relief printing devices
constructed according to the invention.
The invention discloses a printing press which is very simple in
its design and in which the features of smooth surfaced cylinders,
thin and easy to prepare printing means, and the inking devices for
the use of an ink of low viscosity and the interchangeability of
the cylinders allow especially the use of such printing devices in
under-developed countries with a low technical standard.
It will be apparent that other and further forms of the invention
may be devised without department from the spirit and the scope of
the appended claims.
* * * * *