U.S. patent number 3,924,632 [Application Number 05/480,004] was granted by the patent office on 1975-12-09 for fiber glass reinforced catheter.
Invention is credited to William A. Cook.
United States Patent |
3,924,632 |
Cook |
December 9, 1975 |
Fiber glass reinforced catheter
Abstract
A catheter body for intubation of body organs and vessels. A
plastic inner core has fiber glass bands spiralingly wrapped around
its length. Each fiber glass band has individual strands of fiber
glass laid in a side by side position. An outer plastic tube
encloses the inner core and fiber glass bands. The inner surface of
the outer tube is united to the inner core between the bands of
fiber glass. The fiber glass bands are wrapped in a mesh braid
having five picks per inch.
Inventors: |
Cook; William A. (Bloomington,
IN) |
Family
ID: |
26978548 |
Appl.
No.: |
05/480,004 |
Filed: |
June 17, 1974 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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312803 |
Dec 7, 1972 |
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97710 |
Dec 14, 1970 |
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Current U.S.
Class: |
604/527; 138/125;
138/132; 138/130; 600/585 |
Current CPC
Class: |
A61M
25/005 (20130101); A61M 25/0012 (20130101) |
Current International
Class: |
A61M
25/00 (20060101); A61M 025/00 () |
Field of
Search: |
;128/348,349R,35R,351,2M,2.05 ;138/124,125,130,132,144 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Truluck; Dalton L.
Attorney, Agent or Firm: Woodard, Weikart, Emhardt &
Naughton
Parent Case Text
This is a continuation, of application Ser. No. 312,803 filed Dec.
7, 1972, which is a application Ser. No. 97,710 filed Dec. 14, 1970
both now abandoned.
Claims
The invention claimed is:
1. An intravascular catheter comprising:
a. an inner hollow and flexible plastic core having a circular
cross section, an outer surface and a first length;
b. an outer flexible plastic tube having an inner surface united to
said outer surface of said core along said first length;
c. and fiber glass bands spaced apart and spiralled around said
core between said core and said tube; some of said bands being
spiralled clockwise and some of said bands being spiralled
counterclockwise around said core, said bands each comprising
individual multi-filament strands of fiber glass laid in a
side-by-side position, said invididual strands moving relative to
one another during bending of the catheter allowing the cross
section of the bands to change and thus facilitating flexibility of
the catheter as well as maintaining good torsional rigidity, said
outer surface of said inner core being cohesively united to said
inner surface of said outer tube between said bands.
2. An intravascular catheter comprising:
a. an inner hollow and flexible plastic core having a circular
cross section, an outer surface and a first length;
b. an outer flexible plastic tube having an inner surface united to
said outer surface of said core along said first length;
c. fiber glass bands spaced apart and spiralled around said core
between said core and said tube; some of said bands being sprialled
clockwise and some of said bands being spiralled counterclockwise
around said core, said bands each having individual multi-filament
strands of fiber glass laid in a side-by-side position, said
individual strands being capable of moving relative to one another
during bending of the catheter allowing the cross section of the
bands to change and thus facilitating flexibility of the catheter
as well as maintaining good torsional rigidity, said outer surface
of said inner core being cohesively united to said inner surface of
said outer tube between said bands;
d. and a distal end portion connected to the core and the tube and
formed of a flexible thermoplastic material.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention is an improved catheter for intubation of body
organs and vessels.
2. Description of the Prior Art
The manufacture and use of plastic and rubber tubes for intubation
of blood vessels and organs are procedures well known to medical
practitioners. The following U.S. Pats. disclose various types of
catheters: U.S. Pat. Nos. 2,407,929 issued to Jackel; 2,472,485
issued to Krippendorf: 3,416,531 issued to Edwards; and 3,485,234
issued to Stevens. The prior catheters have reinforced bodies as
well as bodies that are not reinforced. Typically, a wire braid is
utilized to reinforce the body.
It is desirable to have a catheter which is sufficiently flexible
so as to allow the tip to be guided in the various body passages.
On the other hand, the catheter is rotated in the passage and as a
result must possess torsional rigidity so as to prevent whipping of
the catheter body. The conflicting requirements of flexibility and
torsional rigidity have not been satisfied by the prior catheter
tubes. The catheters utilizing wire for reinforcement have to some
degree torsional rigidity; however, these catheters are exessively
stiff and have a tendency for the body of the catheter to whiplash
at each bend below the tip of the catheter. The reason for the
whiplash reaction is that the wire prevents a true lamination of
the inner core and outer tube of the catheter and, therefore, the
torque caused by the rotation of the catheter and, therefore, the
torque caused by the rotation of the catheter is delivered mostly
by compression or tension of the wire. In addition, the force
caused by the rotation of the catheter is delivered tangent to the
horizontal axis. At each bend of the catheter body, the wire and
plastic layers break away from each other and the tip tends to
whiplash. In large vessels, the wire braid even allows the catheter
body to coil.
The present invention provides a catheter body which is reinforced
by the fiber glass bands. Each band has individual fiber glass
strands which provide relatively less rigidity in the catheter body
but at the same time imparts torsional rigidity without whiplash.
This is true since the strands flatten against the inner core
leaving less distance between the inner core and outer tube. Each
band is in spaced relationship to another band thereby allowing the
outer tube to be united to the inner core between bands. When the
catheter is bent, the multi-strands of each band separate
sufficiently so that a more flexible tube results.
SUMMARY OF THE INVENTION
This invention is a reinforced fiber glass catheter. An inner
hollow and flexible plastic core has fiber glass bands sprialed
around its outside surface. Each fiber glass band is spaced apart
from its adjacent band and has individual fiber glass strands laid
in a side by side position. An outer flexible plastic tube covers
the inner core and fiber glass bands and is united to the inner
core between the fiber glass bands. The bands are spiraled
clockwise and counterclockwise around the inner core and are mesh
braided to approximately five picks per inch.
It is an object of the present invention to provide an improved
catheter which is relatively flexible as compared to prior
catheters but which has a high degree of torsional response without
body whip.
It is an additional object of the present invention to provide an
improved catheter having a fiber glass reinforced body.
Yet another object of the present invention is to provide an
improved catheter having fiber glass bands spaced apart and
spiraled on a plastic core with an outer plastic tube covering the
bands.
In conjunction with the previous object, it is an object of the
present invention to provide an improved catheter wherein the outer
tube is united to the inner core between the fiber glass bands.
Related objects and advantages of the present invention will be
apparent from the following description.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a fragmentary side elevation of a catheter incorporating
the present invention.
FIG. 2 is a fragmentary enlarged view of the catheter body of FIG.
1 with a portion of the outer tube removed therefrom to show the
fiber glass bands encircling the inner core.
FIG. 3 is an enlarged sectional view of the catheter body of FIG. 2
taken along the line 3--3 and viewed in the direction of the
arrows.
DESCRIPTION OF THE PREFERRED EMBODIMENT
For the purposes of promoting an understanding of the principles of
the invention, reference will now be made to the embodiment
illustrated in the drawing and specific language will be used to
describe the same. It will nevertheless be understood that no
limitation of the scope of the invention is thereby intended, such
alterations and further modifications in the illustrated device,
and such further applications of the principles of the invention as
illustrated therein being contemplated as would normally occur to
one skilled in the art to which the invention relates.
Referring now to FIG. 1, there is shown a catheter 10 having a
tubular body 11 with a coupling 12 fixedly attached at one end with
the opposite end portion 13 of the body being curved ending at tip
15. Catheters are well known being utilized for the intubation of
various body organs and vessels. These catheters have standard
couplings 12 attached to their end for connecting on to some
instrument or device which is used with the catheter. Coupling 12
has a hollow stem, not shown, extending a short distance into body
11 with clamp 14 securing the catheter body to the coupling stem.
The coupling has a keyed flange 19. As the catheter is rotated in
the direction of arrow 16, the catheter body will rotate in the
direction of arrows 17 and 18.
The catheter typically has a flexible control means extending
through the center of the catheter such as disclosed in U.S. Pat.
No. 3,521,620 to William A. Cook. The means may be a single
continuous flexible coil spring which has a bent distal end as
disclosed in U.S. Pat. No. 3,547,103 also issued to William A.
Cook. The flexible coil spring is guided by pulling together the
coils of the spring. The catheter must be sufficiently flexible so
as to allow the free end 15 to be guided through the various
channels and passages of the body vessel. In addition, the catheter
body must be sufficiently rigid so as to avoid body whiplash as the
catheter is rotated. Thus, the catheter body must be designed to
meet the conflicting requirements of flexibility in bending and
torsional rigidity. The catheter disclosed by this specification
satisfies both requirements by having fiber glass bands spiraled
between an inner core and an outer tube. The bands have individual
flexible strands which move laterally a small amount during bending
of the tube thereby improving the flexibility of the catheter.
FIG. 2 is an enlarged fragmentary view of a portion of the catheter
of FIG. 1 with the outer tube 35 partially cut away to show the
fiber glass bands positioned around the inner core. Core 30 has a
hollow interior 32 and is made from a plastic material such as
polyethylene. The outer tube 35 has an outer surface 36 and an
inner surface 37 in abutting relationship with the outer surface 31
of core 30 between the fiber glass bands. Tube 35 is also made from
a plastic material such as polyethylene. Fiber glass bands 40, 41,
42, 43, 48, 49, 50 and 51 are spiralingly wrapped around the length
of core 30. FIG. 3 is an enlarged cross sectional view of the
catheter body taken along the line 3--3 of FIG. 2 and viewed in the
direction of the arrows showing the fitting relationship of the
fiber glass bands 40 through 43 and 48 through 51 with respect to
the inner core 30 and the outer tube 35. Each fiber glass band is
composed of individual strands 45 of fiber glass each being laid in
a side by side position. Bands 40, 41, 48 and 50 are spiraled
around tube 30 in a clockwise direction as viewed in FIG. 3. Bands
42, 43, 49 and 51 are spiraled around tube 30 in a counterclockwise
direction as viewed in FIG. 3. The bands cross one another forming
a mesh braid. For example, band 40 passes over band 42 at location
47. FIG. 3 illustrates the crossing relationship of the bands. The
mesh braid formed by the bands is approximately five picks per inch
with eight to sixteen strands in each band. The resulting
multi-filament bands fit flat against core 30 allowing inner
surface 37 of tube 35 to contact outer surface 31 of core 30 in the
gaps 44 formed between the bands.
The fiber glass bands extend from coupling 12 to an approximate
area indicated by dashed line 20. The fiber glass bands do not
extend past the location marked by line 20. A second tube 52 having
the same outside diameter and approximately the same total wall
thickness is bonded to the tubing having the fiber glass. This
provides a more flexible and bendable end. The second unbraided
tube 52 is pulled down by hand after attachment to the braided
tubing. This pulling down or reduction can be accomplished since
the fiber glass bands do not extend into the curved portion 13
beyond line 20 and since the stretching of tube 35 results in a
smaller tube diameter.
The core 30 and the outer tube 35 are bonded together and the tube
52 is attached to them at the same time. To accomplish bonding and
attachment, the sandwich including the core 30 and outer tube 35
with fiber glass therebetween is slipped into a straight constant
diameter laboratory glass tubing and the second unbraided tube 52
is inserted into the other end of the glass tubing into abutment
with the core 30 and outer tube 35. A straight constant diameter
mandrel is then placed within the hollow interior of the catheter
body (i.e. core 30 and tube 52) extending from the coupling end to
end 15. The catheter within the glass tubing is then subjected to
sufficient heat so as to cohesively unite the inner surface 37 of
the outer tube to the outer surface 31 of core 30 in gaps 44 and so
as to cohesively unite the tube 52 to the core 30 and outer tube
35. The catheter is then cooled and withdrawn from the glass tubing
and the mandrel is extracted from the catheter body. The end of the
catheter is then pulled down as above described and the end portion
13 of the catheter heat set in the illustrated curved
configuration.
Excellent results have been obtained by utilizing fiber glass
strands having a thickness not greater than 0.0005 inch. It will be
obvious from the above description that the present invention
provides an improved catheter which is relatively flexible compared
to prior catheters but which has a high degree of torsional
response without body whip. In addition, it will be obvious that
the improved catheter has a fiber glass reinforced body.
While the invention has been illustrated and described in detail in
the drawings and foregoing description, the same is to be
considered as illustrative and not restrictive in character it
being understood that only the preferred embodiment has been shown
and described and that all changes and modifications that come
within the spirit of the invention are desired to be protected.
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