U.S. patent number 3,924,623 [Application Number 05/520,467] was granted by the patent office on 1975-12-09 for tip for applicator swab.
This patent grant is currently assigned to Marion Health and Safety, Inc.. Invention is credited to Carl Frederick Avery.
United States Patent |
3,924,623 |
Avery |
December 9, 1975 |
Tip for applicator swab
Abstract
The swabbing tip of an applicator tube is defined by a
cotton-like sheet whose margins are folded inwardly and stuffed
into the tube so as to leave a rounded dome adjacent the end of the
tube. The inner face of the sheet is lined with a resilient
foam-like layer which enables the size of the dome to be increased
while making the dome more quickly saturable. In an alternative
embodiment, the outer face of the cotton-like sheet is covered with
a thin sheet of scrim which reduces tearing of the cotton-like
material while making the dome substantially lint-free.
Inventors: |
Avery; Carl Frederick
(Rockford, IL) |
Assignee: |
Marion Health and Safety, Inc.
(Rockford, IL)
|
Family
ID: |
24072719 |
Appl.
No.: |
05/520,467 |
Filed: |
November 4, 1974 |
Current U.S.
Class: |
604/3 |
Current CPC
Class: |
A61M
35/006 (20130101) |
Current International
Class: |
A61F
13/40 (20060101); A61F 013/00 () |
Field of
Search: |
;128/269,2W,285 ;15/506
;300/21 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Medbery; Aldrich F.
Attorney, Agent or Firm: Wolfe, Hubbard, Leydig, Voit &
Osann, Ltd.
Claims
I claim as my invention:
1. An applicator swab comprising a tube made of flexible but
self-sustaining plastic and having an open end and a closed end, an
ampoule filled with liquid and housed within said tube, said
ampoule being frangible and releasing said liquid into said tube
when the sides of the tube are squeezed inwardly to break the
ampoule, and an absorbent swabbing tip telescoped into the open end
of said tube and adapted to be saturated by said liquid, said tip
comprising a sheet of cotton-like material whose margins are folded
inwardly and stuffed into said tube to cause said sheet to define a
dome adjacent the open end of the tube, and a layer of resilient
foam-like material lining and contacting the inner face of said
sheet and resiliently urging the folded margins of said sheet
outwardly toward the inner side of said tube, the remaining portion
of said layer defining a porous inner core at the central portion
of said dome.
2. An applicator swab comprising a tube, a quantity of liquid
within said tube, and a swabbing tip telescoped into said tube and
adapted to be saturated by said liquid, said tip comprising a sheet
of cotton-like material whose margins are folded inwardly and
stuffed into said tube, and a layer of resilient foam-like material
lining and contacting the inner face of said sheet and resiliently
urging the folded margins of said sheet outwardly toward the inner
side of said tube.
3. An applicator swab as defined in claim 2 further including a
thin sheet of scrim covering the outer face of said cotton-like
sheet and having its margins stuffed into said tube.
Description
BACKGROUND OF THE INVENTION
This invention relates to an applicator swab and, more
particularly, to a swab of the type which includes a
liquid-containing tube into which is telescoped a swabbing tip made
of cotton-like material adapted to be saturated by the liquid. A
swab of this general character is disclosed in Avery et al U.S.
Pat. No. 3,605,240 and, in such a swab, the swabbing tip is made
from a cotton-like sheet whose margins are folded inwardly and
stuffed into the tube so that the remaining portion of the sheet
defines a dome at the end of the tube. To help hold the swabbing
tip in the tube, the tip is wetted with a solvent which makes the
inside of the tube temporarily tacky so that the tip may adhere to
the tube.
SUMMARY OF THE INVENTION
The general aim of the present invention is to provide an
applicator swab having a new and improved swabbing tip which
defines a larger and more easily saturable dome at the end of the
tube, is held securely in place in the tube and yet requires no
more cotton-like material than previous swabs of a comparable
size.
A more detailed object is to achieve the foregoing by providing a
swabbing tip in which the inside face of the cotton-like sheet is
lined with a layer of resilient foam-like material. The foam-like
layer resiliently urges the margins of the cotton-like material
outwardly into tight engagement with the inner side of the tube so
as to enable secure holding of the tip within the tube without need
of stuffing so much cotton-like material into the tube and thus
leaving more material to define the dome. In addition, the
foam-like material provides a porous core at the center of the dome
and enables the liquid in the tube to pass more quickly through the
dome.
The invention also resides in the use of a thin sheet of scrim
around the dome to reduce tearing of the cotton-like material and
to provide a substantially lint-free covering for the cotton-like
material.
These and other objects and advantages of the invention will become
more apparent from the following detailed description when taken in
conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevational view of a typical prior art applicator
swab, parts being broken away and shown in section.
FIG. 2 is a perspective view of a cotton-like sheet used to form
the swabbing tip of a typical prior art swab.
FIG. 3 is an exploded perspective view which shows the cotton-like
sheet of a typical prior art swab in a folded condition prior to
being stuffed into the tube.
FIG. 4 is a view corresponding to FIG. 1 but showing an applicator
swab having a unique swabbing tip incorporating the new and
improved features of the present invention.
FIG. 5 is an exploded perspective view showing the sheets used to
form the unique swabbing tip.
FIG. 6 is an exploded perspective view showing the sheets of FIG. 5
in a folded condition prior to being stuffed into the tube.
FIGS. 7 and 8 are views corresponding to FIGS. 4 and 5,
respectively, but show another embodiment of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An appreciation of the present invention may be best gained by
understanding the construction of a prior applicator swab of the
type sold for several years by the assignee of the present
invention. Such a swab is shown in FIG. 1 of the drawings and is
generally similar to the swab shown in FIG. 8 of the aforementioned
Avery et al. patent.
The swab 10 shown in FIG. 1 comprises a tube 11 made of flexible
but self-sustaining plastic and having a closed end 13 and an open
end 14. The tube has a length of approximately 1 3/4 inches and an
inside diameter of approximately 9/32 inch.
Telescoped into the tube 11 is a frangible ampoule 15 made of glass
and filled with a liquid such as Merthiolate. When the swab 10 is
used, the tube is squeezed inwardly between the thumb and the
forefinger to break the ampoule and release the liquid into the
tube. The released liquid saturates an absorbent swabbing tip 16
which is telescoped into the open end 14 of the tube and which may
be used to apply the liquid to a surface such as the skin area
surrounding a wound.
The swabbing tip 16 is made of a cotton-like material such as
non-woven fibrous cotton known by the name Webril or a synthetic
fibrous material similar to polyester. Other cotton-like materials
may be used for the swabbing tip as long as the material is soft
and absorbent. The tip is formed from an initially rectangular
sheet 17 (FIG. 2) of cotton-like material by folding at least the
two shorter margins 19 of the sheet inwardly to form an inner
cylinder 20 and an outer rounded dome 21. The cylinder 20 defined
by the inwardly folded margins is stuffed snugly into the open end
14 of the tube 11 (see FIG. 1) while the dome 21 is left protruding
from the outer end to form the applicator portion of the tip 16. To
help hold the tip in a fixed axial position in the tube, the tip is
wetted with a solvent such as acetone after the ampoule 15 and the
tip have been placed in the tube. The solvent reacts with an
acetate lining around the inner side of the open end portion of the
tube and renders the lining tacky so that the cylinder 20
subsequently becomes cemented to the inner side of the tube. The
aforementioned patent discloses a method and machine for making the
tip and for assembling the tip to the tube.
In the case of the swab 10 having a tube 14 with the dimensions set
forth above, a cotton-like sheet 17 having a length of about 1
inch, a width of about 1/2 and a thickness of between 3/32 inch and
1/8 inch is used to form the tip 16. To insure that sufficient
material will be cemented to the tube to hold the tip securely in
place, the cylinder 20 within the tube is made relatively long, the
cylinder having a length of about 9/32 inch. As a result, the dome
21 protrudes outwardly approximately 3/16 inch from the end of the
tube and has a major diameter of about 5/16 inch.
The present invention contemplates the provision of an applicator
swab 10' (FIG. 4) having a new and improved swabbing tip 16' which,
when compared with the tip 16, defines a significantly larger
applicator dome 21' and yet uses a cotton-like sheet 17' (FIG. 5)
which is no larger than the sheet 17. In addition to being larger
and thus forming a better applicator, the dome 21' is more readily
saturable than the dome 21 and thus the liquid released into the
tube 11' flows to the outer end of the dome 21' more quickly so
that there is less delay between the time of breaking of the
ampoule 15' and the time the outer end of the dome becomes wet and
ready for use.
Specifially, the foregoing advantages are achieved by lining the
inner face of the cotton-like sheet 17' with a layer 25 (FIG. 5) of
foam-like material such as polyurethane foam or similar resilient
and porous material. The foam-like layer 25 has rectangular
dimensions approximately the same as those of the cotton-like sheet
17' and has a thickness just less than 1/16 inch.
The foam-like layer 25 is superimposed with the inner side of the
cotton-like sheet 17' before the latter is folded and stuffed into
the open end 14' of the tube 11'. As a result, the margins 26 of
the foam-like layer 25 are located within the tube 11' on the inner
side of the cotton-like cylinder 20' while the central portion of
the layer 25 defines a porous core 27 at the center of the dome
21'.
By virtue of their resiliency, the margins 26 of the foam-like
layer 25 urge the outer side of the cylinder 20' outwardly into
pressing engagement with the inner side of the tube 11'. When the
tip 16' is wetted with the acetone solvent, the margins 26 of the
layer 25 expand and urge the outer side of the cylinder 20' even
more tightly into engagement with the inner side of the tube so
that an extremely good bond may be established between the cylinder
and the tacky inner surface of the tube. As a result of the good
bond, the cylinder 20' need only extend a short distance into the
tube to hold the tip 16' firmly in place in the tube. Indeed, with
the present swab 10', the length of the cylinder 20' within the
tube is only about 1/8 inch or approximately one-half the length of
the cylinder 20.
Because the inner cylinder 20' is comparatively short, more
material is left to define the outer dome 21'. In the case of the
swab 10', the dome protrudes outwardly about 11/32 inch from the
open end 14' of the tube 11' and has a major diameter of
approximately 13/32 inch. When wetted by the liquid in the ampoule
15', the foam layer 25 expands and causes the dome 21' to blossom
to an even larger diameter. Accordingly, the large dome serves as a
more effective applicator and is less likely to flatten when
pressed against the skin being swabbed. Moreover, the sides of the
dome overhang and shield the raw edge defined by the open end 14'
of the tube 11' and form a cushion for such edge so that the edge
will not abrade the skin.
While it is possible, of course, to form a large dome simply by
using a sheet of cotton-like material larger than the sheet 17 or
17', the dome and cylinder formed by such a sheet are very tightly
compressed and thus are not easily saturated. The present invention
avoids this disadvantage and provides a large and quickly saturable
dome 21' because the cylinder 20' is comparatively short and
because the liquid may pass quickly through the porous core 27
defined by the foam-like material at the center of the dome.
Indeed, the large dome 21' of the present invention, with its
central porous core 27, becomes saturated even more quickly than
the smaller dome 21 of the previous swab 10.
Another swab 10" incorporating the features of the invention is
shown in FIGS. 7 and 8 and, in this instance, the outer side of the
cotton-like sheet 17" is covered with a very thin sheet 30 of nylon
scrim whose margins are folded inwardly and directly engage the
inner side of the tube 11" when the sheets 17" and 30 and the foam
layer 25" are stuffed into the tube to form a cylinder 20" and a
dome 21". The scrim 30 tears less easily than the cotton-like sheet
17" and thus is less likely to shred and tear away from the tube if
an attempt is made to pull the tip 16" out of the end of the tube.
In addition, the scrim provides a smooth but porous covering for
the dome 21" and is substantially free of loose fibers or lint.
* * * * *