U.S. patent number 3,923,590 [Application Number 05/359,909] was granted by the patent office on 1975-12-02 for dry mounting press.
This patent grant is currently assigned to Seal Incorporated. Invention is credited to Donald N. Humphries.
United States Patent |
3,923,590 |
Humphries |
December 2, 1975 |
Dry mounting press
Abstract
The invention is an improved press for dry mounting photographic
prints and the like to a supporting substrate. The press comprises
a bed, a heated platen assembly hinged with respect to the bed, and
a cross-bar assembly that supports the platen assembly and
comprises adjustable means for transmitting closing pressure to the
platen assembly at selected points. The platen assembly also is
constructed so as to provide a more uniform heating of the
work.
Inventors: |
Humphries; Donald N. (Oxford,
CT) |
Assignee: |
Seal Incorporated (Derby,
CT)
|
Family
ID: |
23415787 |
Appl.
No.: |
05/359,909 |
Filed: |
May 14, 1973 |
Current U.S.
Class: |
156/580;
156/583.9; 219/243; 100/315 |
Current CPC
Class: |
B30B
15/34 (20130101); B30B 1/04 (20130101) |
Current International
Class: |
B30B
15/34 (20060101); B30B 1/04 (20060101); B30B
1/00 (20060101); B30B 015/34 () |
Field of
Search: |
;100/93P,99,93S
;156/583,358,275,359,367,380,378,381,228,309,285,382,286,579,300,580
;219/243 ;34/143 ;16/2 ;403/118,343 ;29/238 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Van Horn; Charles E.
Assistant Examiner: Gallagher; J. J.
Attorney, Agent or Firm: Schiller & Pandiscio
Claims
What is claimed is:
1. A press comprising:
a bed;
a platen assembly positioned above said bed;
hinge arms pivotally connected to the bed;
a cross-beam extending transversely of said hinge arms over said
platen assembly;
pivot means connecting said hinge arms to said cross-beam so as to
allow relative pivotal movement between said cross-beam and said
hinge arms;
height-adjusting means located between and spaced from said hinge
arms for locking said platen assembly to said cross-beam;
toggle links pivotally connected to opposite sides of said bed;
lever arms pivotally connected to said toggle links;
means connecting said cross-beam to said lever arms; and
means for pivoting said lever arms relative to said toggle links so
as to selectively raise and lower said platen assembly into open
and closed positions respectively relative to said bed; said height
adjusting means comprising a stud affixed at one end to said platen
assembly, and rotatable threaded means screwed onto said stud
connecting said cross-beam to said stud, whereby the spacing
between said cross-beam and said platen assembly can be varied by
rotating said threaded means on said stud.
2. A press according to claim 1 wherein said rotatable threaded
means comprises a nut and a bushing with interior and exterior
screw threads, said bushing being screwed onto said stud and
extending up through an oversized hole in said crossbeam, said
bushing having a flange engaging the underside of said cross-beams
said nut being screwed onto said bushing and coacting with the
upper side of said cross-beam whereby to lock said bushing against
rotation on said stud.
3. A press according to claim 2 wherein said flange is a spring
washer removably mounted on said bushing.
4. A press according to claim 3 including means on said bushing
providing a shoulder for engaging said spring washer and holding it
against said cross-beam.
5. A press according to claim 1 wherein said stud and the said hole
in said cross-beam are located substantially half-way between the
opposite ends of said cross-beam.
6. A press according to claim 5 further including cooperating means
carried by said cross-beam and said platen assembly for preventing
rotation of said platen assembly and stud relative to said
cross-beam.
7. A press according to claim 1 including a second like
height-adjusting means connecting said platen assembly to said
cross-beam, said first-mentioned height-adjusting means having its
stud located intermediate one end and the midpoint of said
cross-beam and said second height-adjusting means having its stud
located intermediate the opposite end and the midpoint of said
cross-beam.
8. A press according to claim 2 including a second like
height-adjusting means connecting said platen assembly to said
cross-beam, said first-mentioned height-adjusting means having its
bushing extending up through a hole in said cross-beam which is
located between one end and the midpoint of said cross-beam and
said second height-adjusting means having its bushing extending up
through a hole in said cross-beam located intermediate the opposite
end and the midpoint of said cross-beam.
9. A press according to claim 8 wherein said holes are located at
equal distances from said midpoint.
10. A press according to claim 2 wherein the upper end of said
bushing is adapted for turning said bushing on said stud.
11. A press according to claim 1 comprising four of said
height-adjusting means connecting said platen assembly to said
cross-beam, first and second ones of said height-adjusting means
being located at one side of said cross-beam and the third and
fourth ones of said height-adjusting means being located at another
side of said cross-beam, said first and third height-adjusting
means being disposed on one side of and spaced equidistant from a
line intersecting the midpoint of said cross-beam at a right angle
and said second and fourth height-adjusting means being disposed on
the opposite side of and spaced equidistant from said intersecting
line, with said line being equidistant from said first and second
height-adjusting means.
12. A press according to claim 1 further including resilient means
interposed between said cross-beam and at least one of said hinge
arms for limiting relative movement between said cross-beam and
said hinge arms.
13. A press comprising:
a bed;
a platen assembly located above the bed;
first and second hinge arms pivotally connected to the bed at
opposite sides thereof;
a cross-beam extending transversely of said hinge arms over said
platen assembly;
height-adjusting means located between and separate from said hinge
arms for connecting said platen assembly to said cross-beam, said
height-adjusting means comprising a threaded stud affixed to said
platen assembly and threaded means screwed into said stud for
connecting said stud to said cross-beam so that said platen
assembly will move up and down with said cross-beam;
first and second toggle links;
first and second pivot studs pivotally connecting one end of said
first and second toggle links respectively to said opposite sides
of said bed;
first and second lever arms at said opposite sides of said platen
assembly;
third and fourth pivot studs pivotally connecting the other ends of
said first and second toggle links to said first and second lever
arms respectively;
fifth and sixth pivot studs each mounted to an opposite end of said
cross-beam, said fifth pivot stud being connected to said first
hinge arm and said first lever arm and said sixth pivot stud being
connected to said second hinge arm and said second lever arm so as
to allow relative pivotal movement among said cross-beam, said
hinge arms and said lever arms; and
means connecting said lever arms for pivoting said lever arms
relative to said toggle links so as to selectively raise and lower
said platen assembly into open and closed positions respectively
relative to said bed,
each of said toggle links being angulated and having a recess along
one side thereof between its two pivots, said toggle links and said
fifth and sixth studs being disposed so that portions of said fifth
and sixth studs can move into said recesses to an overcentered
relation with said first and second toggle links respectively when
said platen assembly is moved into its said closed position by
pivotal movement of said lever arms.
14. A press according to claim 13 including third and fourth toggle
links,
said first and third toggle links being disposed on opposite sides
of said first lever arm and said second and fourth toggle links
being disposed on opposite sides of said second lever arm, said
third and fourth toggle links being pivotally mounted at one end to
said first and second pivot studs respectively and pivotally
mounted at the opposite end to said third and fourth studs
respectively, said fifth and sixth pivot studs extending in front
of said third and fourth toggle links between said lever arm and
said cross-beam.
Description
This invention relates to presses of the type commonly called dry
mounting presses which are used for the mounting of photographic
prints, printed matter and the like by means of a heat sealing
adhesive.
Usually the heat sealing adhesive is applied in the form of a heat
sealing mounting tissue which is placed between the print and the
card or substrate to which the print is to be mounted, and these
components are bonded together under heat and pressure applied by
the press.
The present invention is an improvement of dry mounting presses of
the type disclosed in U.S. Pat. No. 2644151, issued June 30, 1953
to T. H. Krueger, which employs a toggle mechanism for raising and
lowering the heated platen assembly and a center shaft for
transmitting pressure from the toggle mechanism to the platen
assembly. The Krueger-type press offers a degree of self-adjustment
of platen pressure in the front-to-back direction, and also
includes means for adjusting the platen assembly vertically so as
to vary the pressure exerted on the work when the press is closed.
Nevertheless, the Krueger-type press is limited by non-uniformity
of platen pressure due to platen deflection, and such pressure
non-uniformity cannot be conviently or substantially eliminated by
the aforementioned means for vertically adjusting the platen
assembly. The pressure non-uniformity is aggravated when the width
of the press is greater than its depth. Furthermore, vertically
adjusting the platen assembly to increase or decrease the pressure
exerted on the workpiece cannot be effected suitably without first
adjusting the means that permit the limited degree of front-to-back
self-adjustment. Another problem with prior dry mounting presses is
non-uniformity of platen temperature due to conductive and/or
radiative heat losses, notably at the margins of the platen.
Temperature differences as high as 35.degree.F have been found to
occur due to such heat losses. Prior dry mounting presses have
other limitations known to persons skilled in the art, including
relatively high cost.
Accordingly, the primary object of this invention is to provide a
mounting press which overcomes or substantially minimizes the
limitations of prior known presses.
Another object is to provide a press construction which is simple
to operate and relatively inexpensive to build.
A further object is to provide a press of the character described
having the capability of applying pressure substantially uniformly
over the entire area of the workpiece.
Still another object is to provide a press of the character
described having a novel mechanism for supporting and moving the
platen assembly.
A more specific object is to provide a mounting press comprising a
novel mechanism for transmitting a closing pressure to the platen
assembly, said mechanism being adapted to facilitate adjustment of
the closing pressure while allowing the platen assembly to be
self-adjusting with respect to front-to-back pressure.
Another specific object is to provide a press of the character
described wherein the platen assembly is self-levelling, said press
comprising means for transmitting a closing force to the platen
assembly at a selected point or points.
Still another specific object is to provide a mechanism for
supporting and moving a platen assembly characterized by means for
loading the platen assembly so as to minimize platen distortion and
thus cause a more uniform pressure distribution with respect to the
work.
A further specific object is to provide means assuring a smooth
floating action for the platen assembly when closing the press.
These and other objects which are rendered obvious hereinafter are
achieved by a press of the character described wherein the platen
assembly is operatively connected to the toggle mechanisms by a
novel cross-bar assembly that comprises means for transmitting
closing pressure to the platen assembly at selected points, said
same means being adapted to adjust the magnitude of said closing
pressure. In other words, the height adjustment means doubles as a
primary pressure loading point or points for the platen assembly.
Additionally, the platen assembly is designed to provide a more
uniform temperature distribution for the heated platen. Other
features and many of the attendant advantages of the invention are
described in or rendered obvious by the following description of
specific embodiments of the invention which is to be considered
together with the accompanying drawings wherein:
FIG. 1 is a side elevation of a preferred embodiment of the
invention in the closed position;
FIG. 2 is a plan view of the device of FIG. 1;
FIG. 3 is a side elevation showing the device of FIG. 1 in the open
position;
FIG. 4 is an enlarged fragmentary sectional view taken along line
4--4 of FIG. 1;
FIG. 5 is an enlarged sectional view in elevation taken along line
5--5 of FIG. 2;
FIG. 6 is an enlarged sectional view taken along line 6--6 of FIG.
2;
FIG. 7 is an enlarged sectional view taken along line 7--7 of FIG.
2;
FIG. 8 is an enlarged sectional view in elevation taken along line
8--8 of FIG. 2;
FIG. 9 is a plan view, partly in section and on a reduced scale, of
the heater element embodied in the platen assembly of the device of
FIG. 1;
FIG. 10 is an enlarged fragmentary view taken along line 10--10 of
FIG. 2;
FIG. 11 is a plan view of a modification of the invention;
FIG. 12 is a sectional view in elevation taken along line 12--12 of
FIG. 11;
FIG. 13 is an enlarged fragmentary view taken along line 13--13 of
FIG. 11;
FIG. 14 is a fragmentary plan view of another modification of the
invention;
FIG. 15 is a view taken along line 15--15 of FIG. 14; and
FIG. 16 is a diagram of the power and control circuit for the press
of FIG. 1.
In the drawings identical parts are referred to by the same
numerals.
Referring now to FIGS. 1-3 and 8, the preferred embodiment
comprises a bed 2 and a platen assembly 4 which are hinged together
and coupled by a toggle mechanism and cross-bar construction as
hereinafter described so that the platen assembly may be brought
down against the bed as shown in FIG. 1 or raised to an open
position as shown in FIG. 3, and also so that the bonding pressure
exerted by the platen assembly and bed on the work may be
appropriately adjusted.
The bed 2 is a metal casting and is formed with a smooth flat
surface 5 which is surrounded by a marginal flange 6 so as to
provide a recess or box-like receptacle to receive a resilient mat
or body 8. The latter preferably is made of sponge rubber or like
material and has sufficient thickness so that it will project above
the top edge of flange 6 to provide for full resilient action. The
bed is provided with suitable feet 10 for resting the press on a
suitable support such as a table.
The toggle mechanism comprises two identical assemblies, one at
each side of the press. Each assembly comprises a U-shaped
cantilever member 12 comprising a lower arm 14 and an upper arm 16.
The lower arm of each of the two members 12 is secured to the bed
by means of two studs 18 and 20. In this connection it is to be
noted that the underside of the bed casting is formed with a
continuous flange 22 that comprises front, rear and opposite side
sections that extend parallel to but are offset inwardly of the
corresponding sections of flange 6. Additionally, at each of its
opposite sides the bed casting is formed with a second flange 24
that is spaced from the corresponding side section of flange 22.
The front ends of flanges 24 are connected to the side sections of
flange 22 by offset portions 26, while their rear ends are integral
with extensions of the rear sections of flange 22. In effect, the
side sections of flange 22 and the flanges 24 form a dual wall
construction as shown in FIG. 4. The studs 18 extend through
matching holes in flanges 22 and 24 and are locked in place by
C-type retaining rings 28 that are engaged with grooves in the
studs. Studs 20 extend through bosses 30 formed on the underside of
the bed casting and are anchored by retaining rings (not shown) in
the same manner as studs 18. The feet 10 are anchored in bosses
formed at the four junctions of the front, rear and opposite side
sections of flange 22.
Referring now to FIGS. 1-4 and 8, the platen assembly 4 comprises a
hollow metal casting 34 having a top wall 36 with a convex
curvature from front to back and depending front, rear and opposite
side walls 38 that are straight and coact with top wall 36 to form
a box-like enclosure. The bottom edges 40 of walls 38 are flat and
lie in a common plane. Additionally, the casting 34 has two pairs
of parallel internal reinforcing ribs 42A and 42B (see FIGS. 2 and
10) that extend from front to back and two other parallel internal
reinforcing ribs 43 that extend side to side. Ribs 42A, 42B and 43
are integral with top wall 36 and the front and rear side walls 38.
The lower edges of ribs 42A, 42B and 43 are spaced above the plane
of the lower edges 40 of walls 38, except that at their midpoints
the ribs of 42A and 42B are formed with vertical extensions 45 that
directly engage the platen 60 and prevent it from bowing up at its
center (only the extension 45 of ribs 42B are visible in FIG. 2).
If desired, casting 34 may have additional reinforcing ribs. The
two ribs 42A are each located about halfway between the center line
extending front to rear of casting 34 and the adjacent side wall 38
of the same casting.
The forward half of the upper wall 36 of casting 34 is formed with
a hollow rectangular extension 46 that defines a small housing
which is closed off by a cover plate 48. The latter is removably
secured to extension 46 by screws (not shown) and acts as a
mounting plate for a thermometer 50 and a thermostat light 52. A
conventional bimetal thermostat 54 is mounted in the platen
assembly as described more fully below. The thermostat is of the
type having a rotatable adjustment shaft (not shown) which projects
up through a suitable opening in cover plate 48 and has affixed
thereto a knob 56 which has a pointer that coacts with a
temperature scale 58 provided on the cover plate to indicate the
temperature setting of the thermostat. Although not shown, it is to
be understood that appropriate temperature values are inscribed on
cover plate 48 in association with the graduations of scale 58.
Typically the scale will have a temperature range of 150.degree. to
350.degree.F.
The platen assembly also includes a metal platen 60 having a smooth
hard bottom surface. The platen is sized so that its edges are
flush with the outer surfaces of the front, rear and opposite side
walls 38 of the platen assembly casting 34. Overlying and
coextensive with the platen is an electrical heater unit 62.
Overlying the platen is an insulator member 64 which preferably is
a relatively thick sheet of asbestos. The remaining volume of the
interior space of casting 34 may be occupied by a mass 66 of
insulator wool, e.g. glas wool insulation. The platen is secured to
casting 34 by means of screws 68, the latter being screwed into
tapped blind holes formed in the platen. The margins of the heater
unit are sandwiched tightly between the platen and the bottom edges
40 of walls 38. The casting and platen are both made of the same
material, preferably aluminum or an aluminum alloy, so that they
will have the same coefficient of thermal expansion.
Referring now to FIG. 9, the heater unit is rectangular in area and
comprises two heater sections 70A and 70B each consisting of
insulated electrical resistance wire 71 wound about a flat
insulating core (not shown). The outer heater section 70A surrounds
the inner heater section 70B and each of its four legs has a width
of about 1-11/4 inches. Also, heater section 70A comprises
resistance wire with a lesser resistivity than the wire of heater
section 70B. Preferably heater section 70A is designed to provide
about twice the watt density of heater section 70B. The two heater
sections may be wired for series of parallel operation (for
convenience in FIG. 16, the two heater sections are considered as
one). The higher heat density of heater section 70A tends to
substantially fully offset the relatively high heat losses that
occur by radiation at the edges of the platen. The two heater
sections are enclosed in an insulating sheath 72. By way of example
but not limitation, the insulating core and sheath of the heater
unit may comprise a composite of mica and silicone rubber. In any
event, the heater unit is made so that the sheath 72 extends beyond
the edges of the outer heater section 70A with the result that the
heater unit is bounded by an electrically insulating margin portion
74. The width of the latter is at least equal to and preferably
slightly greater than the thickness of the walls 38. By way of
example, the walls 38 may have a thickness of one-eighth inch and
the margin portion 74 may have a width of about three-sixteenths
inch. As a result, the intervening margin portion 74 of the heater
unit is sandwiched between the lower edge of casting 34 and the
platen and thereby tends to reduce conductive heat loss to the
casting 34 from the marginal portions of the platen. The thermostat
54 is located at the front of the platen assembly above and in
engagement with the outer heater section 70A. This provides more
accurate temperature control.
Referring now to FIGS. 1-4 and 6, the rear ends of cantilever
members 12 are connected by a fixed tie rod 80. Mounted on tie rod
80 so that they can rotate but not move axially of the rod are two
like bracket or hinge arms 82. Axial movement of arms 82 on tie rod
80 can be prevented by means of retaining rings 83 secured in
grooves in the tie rod. As shown in FIGS. 4 and 6, the bracket arms
82 are hollowed out so as to form a channel 86 and have solid
transverse sections 84 at their front ends. Still referring to
FIGS. 1-4 and 6, the toggle hinge mechanisms each comprise a pair
of angulated toggle plates or links 88. The toggle plates are all
identical and are formed so that their ends extend at an angle of
about 90.degree. to each other and define a recess at one side
characterized by a flat side surface 90 that faces front. As seen
in FIGS. 2 and 4, each pair of toggle plates is located on opposite
sides of the upper arm 16 of one of the cantilever members 12 and
the lower ends of the toggle plates are pivotally secured to the
arm 16 by means of a pivot stud 92. A C-type retaining ring 94 is
mounted in a groove in each stud so as to prevent the latter from
coming out. Preferably spacers in the form of washers 96 are
located on studs 92 between the arms 16 and the toggle plates so as
to facilitate pivotal movement of the latter.
Attached to the upper ends of toggle plates 88 is a handle
mechanism that comprises a pair of like lever arms 98 and a handle
100 which extends between and is connected to the outer ends of the
lever arms. If desired, handle 100 may be connected to lever arms
98 so as to permit it to be rotated on its own axis. The opposite
end of each of the lever arms 98 is provided with a lateral
extension or ear 102 which is secured to the upper ends of a pair
of the toggle plates 88 by a pivot stud 104. Spacers 106 like
spacers 96 are interposed between arms 98 and toggle plates 88, and
studs 102 are secured in place by C-type retaining rings 108.
Additionally the inner end of each lever arm 98 is provided with a
hole located substantially along its center line to accommodate a
stud 110. The hole for stud 110 is located so that a line
connecting it and stud 104 will be at an angle of somewhat less
than 90.degree. to the center line of lever arm 98. Each stud 110
projects through its lever arm 98 far enough so that the surfaces
90 of both of the associated toggle plates can be engaged by the
stud when the handle is moved so as to close the press.
Studs 110 serve to connect the lever arms 98 to the bracket arms 82
and also a metal cross beam 114. As seen best in FIGS. 7-7,
cross-beam 114 is of U-shaped cross-section with a flat upper wall
116 and right-angled front and rear walls 118 and 120. Additionally
each end of the cross-beam has a right angled end wall 122 and an
interior wall 124 that is spaced from end wall 122 so as to define
a channel 126. The rear wall 120 is slotted as at 128 in line with
channel 126. The front ends of bracket arms 82 extend through slots
128 into channels 126, the latter being wide enough so that the
bracket arms can move relative to the cross-beam. The walls 122 and
124 at each end of the cross-beams are formed with aligned holes
(located substantially equidistant from front and rear walls 118
and 120) to accommodate studs 110 which also extend through
transverse bores formed in the solid sections 84 of bracket arms
82. The portions of studs 110 that connect the cross-beam and the
bracket arms have a reduced diameter so as to form a shoulder 130
(FIG. 4) that engages the outer surface of end wall 122. A C-type
retaining ring 132 is affixed in a suitable groove at the inner end
of each stud 110, the C-rings and shoulders 130 coacting with the
adjacent surfaces of interior wall 124 and end wall 122 to prevent
the stud from moving axially while permitting it to rotate in those
walls and the bracket arms 82.
The cross-beam 114 supports the platen assembly 4, this being
achieved by connections at two spaced points. Referring now to
FIGS. 1-3 and 5, the casting 34 of the platen assembly is formed
with two bosses 134 on its upper surface, each boss being located
half-way between the front and rear ends of the casting and about
half-way between the front-to-rear center line of the casting and
one of the two opposite sides. Bosses 134 have flat upper surfaces
and secured to each such surface by a pair of cap screws 136 that
are mounted in tapped holes in the bosses and casting 34 is a
mounting plate 138 to which is welded or swaged a threaded
load-applying stud 140. Considering the platen assembly as a beam,
it is preferred that the studs be located exactly half-way between
the front and rear ends of casting 34 and a distance from the
adjacent side equal to the width of the press (which is the
horizontal dimension in FIG. 2) divided by approximately 4.5.
Screwed onto each stud 140 is an adjusting member in the form of a
bushing or hollow shaft 142. The latter is internally threaded so
that it can be screwed up and down on stud 140. The cylindrical
outer surface of bushing 142 has a threaded section 144, and a
reduced diameter end section that is knurled as shown at 146 to
facilitate rotation by hand. The remaining portion of its outer
surface, which extends for about half its length, is smooth except
for two circumferential grooves sized to accommodate a C-type
retaining ring 148. In FIG. 5, ring 148 is shown mounted in the
upper groove which is not visible but corresponds to groove 150 in
the corresponding bushing 142 of FIG. 12. The second lower groove
is identified by numeral 152. Mounted on each bushing 142 is an
annular dishshaped spring washer 154 of the type commonly known as
a Belleville washer. The latter element rests on retaining ring 148
which acts as a shoulder or stop. Screwed onto the threaded section
144 of each bushing is an adjusting nut or collar 156 which
preferably has a cylindrical outer surface that is knurled as shown
at 158 to facilitate turning by hand. The cross-beam 114 is
provided with two openings 160 in its upper wall 116, with each
hole being located so as to be concentric with one of the studs
140. Thus openings 160 are spaced from one another the same amount
as studs 140. Openings 160 are oversized with respect to the
bushings 142 and the upper wall 116 of the cross-beam is raised on
both sides around each of the openings so as to provide flat
annular shoulders 162 and 164 for engagement by washer 154 and nut
156 respectively.
As is obvious from the foregoing description, the studs 140,
bushings 142, washers 154, retaining rings 148 and nuts 156 support
the platen assembly from cross-beam 114 and constitute mechanisms
for adjusting the height of the platen assembly. Also the
cross-beam and hence the platen assembly are capable of rotation on
a pivot axis provided by pivot studs 110. Since the platen assembly
pivot axis is located substantially at its balance point, the
mechanism to the extent described will permit the platen assembly
to hang horizontal or tilt in one direction or another when the
press is opened. Accordingly provision is made for limiting pivotal
movement of the platen assembly. Referring now to FIGS. 4 and 6,
the upper surface of the forward end of each of the bracket arms 82
is provided with two mutually spaced depressions or cavities 166
for receiving two resilient blocks 168 that are formed of a
suitable natural or synthetic elastomer. Preferably blocks 168 are
sized so that when seated in cavities 166 they will both lightly
engage the upper wall 116 of cross-beam 114, i.e. they are sized so
that they need not be compressed at all or to any substantial
degree in order to fit as shown in FIG. 6. However, they may be
made slightly oversized so that they will be under some degree of
compression when installed as in FIG. 6. The important thing is to
limit free play between the cross-beam and the bracket arms in the
direction of the arrow in FIG. 6, and to damp movement of the
cross-beam so that the platen assembly will not pivot freely and
instead will be inclined as shown in FIG. 3 when the press is
opened. Blocks 168 may be cemented to the cross-beam or bracket
arms if desired and also the two blocks 168 at each end of the
cross-beam may be formed integral with each other.
Referring now to FIGS. 2 and 7, the cross-beam 114 also acts as a
housing and support for an ON-OFF switch 170 and an ON-OFF
indicator light 172, both of which are mounted in its upper wall
116. Additionally it houses a solid state relay 174 which is bolted
to its rear wall 120. The latter acts as a heat sink for the relay.
Switch 170 preferably is of the type having a V-shaped pivotal
operating button 176, but other types of ON-OFF switches obviously
may be used. For reasons of safety, the bottom of the cross-beam in
the region of switch 170, light 172 and relay 174 is closed off by
a removable panel 178 which is secured by screws (not shown) to the
rear wall 120 of the cross-beam. As seen in FIG. 7, panel 178 also
acts as point of attachment for one end of a stretch-type coiled
electrical cable 180 which is used to connect switch 170, light 172
and relay 174 into a circuit with heater unit 62 and thermostat 54.
The other end of cable 180 passes through a hole in the upper
surface of platen assembly casting 34 and is connected to the
thermostat and heater unit. A power cable 182, which is connected
to switch 170 and light 172, extends along the channel defined by
cross-beam 114 and is bent rearward so as to extend along the
channel 86 of the right-hand bracket member 82 as seen in FIG. 2.
The power cable extends out of the rear end of the bracket arm and
is provided with sufficient length for its free end to be
conveniently plugged into a conventional wall outlet. Small
brackets (not shown) are used to hold cable 182 close against the
cross-beam and bracket arm for reasons of safety and
appearance.
FIG. 16 shows the electrical control circuit for the above
described press. The heater unit 62, ON-OFF switch 170 and relay
174 are connected in series between two input terminals 186 which
are connected by power cable 182 to a suitable A.C. power source.
The relay 174 comprises a triac having its T.sub.1 and T.sub.2
terminals connected in series with switch 170 and heater unit 62,
while its gate electrode is connected through a suitable biasing
resistor 184 and thermostat switch 54. The thermostat light 52 is
connected across the heater unit while the power ON light 172 is
connected in series with switch 170. With this unit, closing of the
thermostat switch causes the triac to conduct and thereby cause
heater 62 and light 52 to be energized. It is to be noted that the
magnitude of the current carried by the thermostat is relatively
low, the heavy current load for the heater being carried by the
triac rather than the thermostat. By way of example, 8 to 15
amperes are carried by the heater unit while only a 1/2 to 11/2
ampere signal is passed by the thermostat. This has the effect of
materially prolonging thermostat life.
These are the advantages of the press described above. For one
thing, when the handle is moved backward to the position of FIG. 3,
the platen assembly is raised as a consequence of the pivot axis of
the cross-beam, i.e. studs 110, being swung upwardly (clockwise in
FIG. 1) about the axis provided by studs 104. As seen in FIG. 3,
the extent of rearward movement of handle 100 is limited by its
engagement with the upper surfaces of the rear ends of bracket arms
82. When the handle is moved forward again (FIG. 2) reverse
operation occurs and the platen assembly is lowered to close the
press. The toggle plates undergo limited movement on the pivot
studs 92 when the platen assembly is raised and lowered. When the
platen assembly is lowered to close the press it can be locked in
the closed position by the sample expedient of forcing the handle
down far enough to locate the axis of pivot studs 110 rearwardly of
the line joining the axes of pivot studs 92 and 104. In other words
the press is held closed by virtue of the overcentering of pivot
studs 110. When the press is locked in the closed position, studs
110 engage surfaces 90 of toggle plates 88. A similar overcentering
action holds the press open. In this connection note that in FIG. 3
the pivot studs are again to one side of a line joining the axes of
pivot studs 92 and 104. On closing the press, the resilient blocks
168 permit the platen assembly to pivot relative to bracket arms 82
so as to automatically level itself when pressed against the
bed.
The cross-beam 114 and the height adjusting mechanisms (elements
140, 142, etc.) constitute the means for transmitting closing
pressure to the platen assembly from the toggle mechanisms. The
toggle mechanism does not apply closing pressure to the platen
assembly through tie-rod 80 and bracket arms 82. As a consequence
the hinge construction provided by tie rod 80 and bracket arms 82
need not be heavy. Adjustment of the pressure exerted on the work
by the press is achieved by backing off nuts 156 and then screwing
bushings 142 up or down on studs 140 so as to lower or raise the
platen assembly relative to cross-beam 114. The two bushings are
turned so that equal pressure is exerted by the cross-beam on both
studs 140. Once the correct pressure is achieved, the nuts 156 are
tightened up enough so as to lock the bushings against rotation.
The height adjusting mechanisms permit the platen pressure to be
adjusted correctly for laminating as well as dry-mounting. Also the
height adjustment mechanisms allow the press to accept relatively
thick as well as relatively thin work-pieces so that, for example,
the press may be used to dry-mount a print to a 1/2-inch substrate.
Typically the threaded sections 144 of bushings 142 are long enough
to permit a 1 inch height adjustment for the platen assembly. The
two grooves 150 and 152 in the bushings allow the same height
adjustment units to be used in different size presses. A particular
advantage of the height adjustment capability of the press is that
the height of the platen assembly can be varied without having to
adjust any other mechanism. The most important advantage of the
invention is that use of the cross-beam permits loading the press
so as to reduce the variations in pressure along the full area of
the platen to less than 1 psi, which is a marked improvement over
the Krueger-type press which typically has a pressure variation of
3 psi and greater. The remaining deflection of about 1 psi or less
is due to deflection of the bed and manufacturing tolerances. It
has been found that the optimum loading points are those which
produce minimum platen deflection across the width of the press,
and those have been found to be at distances from the sides of the
platen assembly equal to the latter's width divided by about
4.5.
The cross-beam construction can be expanded to permit loading at
more than two points for optimization of platen loading. This
modification of the invention is shown in FIGS. 14 and 15. In this
case the cross-beam 114 is provided with two pairs of front and
rear extensions 190 and 192, and each extension is provided with an
opening corresponding to opening 160 for accomodating a height
adjustment unit like that shown in FIG. 5. The platen casting 34 is
formed with a two elongate bosses 134A and two threaded studs 140
are secured to each boss. The rear studs 140 are located so as to
be spaced from the rear end of the platen assembly a distance equal
to the depth of the platen assembly divided by approximately 4.5
and the front studs are spaced the same distance from the front end
of the assembly. The studs 140 on the left of FIG. 14 are spaced
from the left hand side of the platen assembly a distance equal to
the width of the assembly divided by 4.5 and the right-hand studs
140 are correspondingly spaced from the right hand side of the
platen assembly. With this arrangement, loading forces are
transmitted from the cross-beam to the platen assembly at four
distinct points. This modification produces a better pressure
distribution on the workpiece than the device of FIG. 1, but is
more expensive to manufacture.
The cross-bar loading arrangement also may be modified so as to
transmit the loading force to the platen assembly at a single
point. This modification of the invention, which is shown in FIGS.
11-13, is advantageous for relatively small size presses which
usually have less of a platen deflection problem.
Referring now to FIG. 11-13, the cross-beam 114 has a single
opening 160 located equidistance from its opposite ends for
accomodating a bushing 142, and the platen assembly casting 34 has
a single boss 134B located at its centerpoint to which is attached
the threaded stud 140 on which the bushing is mounted. FIG. 12
illustrates the retaining ring 148 for the spring washer 154
mounted in the lower groove 152 of the bushing. As is obvious,
since only a single height adjustment unit connects the platen
assembly to the cross-beam, the platen assembly will tend to rotate
about the axis of bushing 142 when the lock nut 156 is loosened.
Therefore, means are provided is prevent such rotation so as to
assure that the sides of the platen will line up with the sides of
the bed when the press is closed. The means for restraining the
platen assembly against rotation comprises two bosses 194 formed on
the upper surface of platen casting 34 adjacent each side and
behind its side-to-side center line, plus two rear extensions 196
on the cross-beam which are aligned with bosses 194. Extensions 196
have cavities 198 on the bottom sides. Secured to the upper end of
each boss 194 by a screw 200 is a rubber plug 202. Plugs 202 extend
up into cavities 198 and coact with the surrounding surfaces of
extensions 196 to prevent the platen assembly from rotating on the
axis of bushing 142. Obviously only one extension 196, one boss 194
and one rubber plug 202 are required to prevent rotative movement
of the platen assembly, but the dual arrangement shown in FIG. 11
is preferred for reasons of symmetry. As shown in FIGS. 11 and 13,
the bracket arms 82 are spaced inwardly of the sides of the press
far enough to permit the provision of extensions 196 on the
cross-beam. For this purpose it is preferred that the cross-beam be
formed with an additional internal wall 127 (FIG. 13) at each end
for mounting the studs 110. The rear wall of the cross-beam is
slotted between walls 124 and 127 as shown at 129 for accommodating
the forward ends of bracket arms 82.
Except as may be otherwise noted above, the modifications of FIGS.
11-13 and FIGS. 14 and 15 are constructed and operate in the same
manner as the preferred embodiment of FIGS. 1-10 and 16.
It is recognized that still other changes may be made without
departing from the principles of the invention.
* * * * *