U.S. patent number 3,919,993 [Application Number 05/487,238] was granted by the patent office on 1975-11-18 for internal combustion engine coordinated dual action inductive discharge spark ignition system.
This patent grant is currently assigned to General Motors Corporation. Invention is credited to John G. Neuman.
United States Patent |
3,919,993 |
Neuman |
November 18, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Internal combustion engine coordinated dual action inductive
discharge spark ignition system
Abstract
A coordinated dual action inductive discharge spark ignition
system for use in an internal combustion engine composed of a first
inductive discharge circuit effective to produce a high
arc-creating voltage and a second inductive discharge circuit
operated in slaved relationship to the first circuit effective to
produce a high arc current. The system accommodates itself to the
rapid change from very high resistance across the sparking
electrodes immediately prior to ignition arc creation to the very
low effective resistance after the arc is struck by shifting
automatically from the high voltage system as the source of arcing
current to the high current system. The ignition coil of the high
current system is designed with a comparatively small number of low
resistance secondary turns so that the internal resistance of the
high current system is low when viewed from the arcing terminals
and is very much less than that of the high voltage system. In an
operative embodiment of the invention, such resistance was of the
order of 0.5 percent of that of the high voltage system. In the
preferred form of the invention, the systems are further
coordinated in that voltage pulses on the negative terminal of the
primary winding of the high voltage ignition coil at the times
current flow is initiated therein and at the time the arc strikes
trigger the current flow and current interruption events in the
primary winding of the high current ignition coil so that the high
current system is actuated a predetermined time after the high
voltage system strikes the arc and before the arc current unduly
diminishes. The systems coact so that each provides current to the
single pair of arcing electrodes through energizing connections
that include at least one rectifier that isolates the high voltage
secondary from the high current system. In modifications of the
present invention only the high voltage secondary is connected
through the engine ignition distributor.
Inventors: |
Neuman; John G. (Grosse Pte.,
MI) |
Assignee: |
General Motors Corporation
(Detroit, MI)
|
Family
ID: |
23934929 |
Appl.
No.: |
05/487,238 |
Filed: |
July 10, 1974 |
Current U.S.
Class: |
123/620; 315/222;
123/655; 315/227R |
Current CPC
Class: |
F02P
3/0435 (20130101); F02P 9/007 (20130101) |
Current International
Class: |
F02P
3/02 (20060101); F02P 9/00 (20060101); F02P
3/04 (20060101); F02P 003/02 () |
Field of
Search: |
;123/148E
;315/29R,219,222,223,226,227 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Myhre; Charles J.
Assistant Examiner: Cangelosi; Joseph A.
Attorney, Agent or Firm: Stahr; Richard G.
Claims
What is claimed is:
1. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivering high arc
current after the arc is struck, a high voltage ignition coil
primary winding energizing circuit through which energizing current
flows through said primary winding of said high voltage ignition
coil; a high current ignition coil primary winding energizing
circuit through which energizing current flows through said primary
winding of said high current ignition coil; means for completing
said high voltage ignition coil primary winding energizing circuit
and for abruptly interrupting the same in timed relationship with
said engine at the instant when the arc is to be struck; circuit
means responsive to voltage at the primary winding of the high
voltage ignition coil effective to initiate current flow in the
primary of the high current ignition coil when voltage changes in
one sense as current flow through the primary winding of the high
voltage ignition coil starts and to interrupt current flow in the
primary winding of the high current ignition coil when voltage
changes in opposite sense occur in the primary winding of the high
voltage ignition coil upon creation of the arc; and means including
at least one rectifier connecting said high voltage ignition coil
secondary winding and said high current ignition coil secondary
winding to the ignition arc gap so that the high voltage ignition
coil and the high current ignition coil primary winding energizing
currents, when interrupted in sequence, create and maintain the arc
without substantial interaction.
2. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivery high arc
current after the arc is struck; a high voltage ignition coil
primary winding energizing circuit through which energizing current
flows through said primary winding of said high voltage ignition
coil; a high current ignition coil primary winding energizing
circuit through which energizing current flows through said primary
winding of said high current ignition coil; means for completing
said high voltage ignition coil primary winding energizing circuit
and for abruptly interrupting the same in timed relationship with
said engine at the instant when the arc is to be struck; cirucit
means responsive to the completion of said high voltage ignition
coil primary winding energizing circuit effective to actuate the
high current ignition coil primary winding in an energizing current
build-up and responsive to voltage at the said primary winding when
the arc is struck to abruptly interrupt the energizing current
before extinction of the arc created by the high voltage circuit;
and means including at least one rectifier connecting said high
voltage ignition coil secondary winding and said high current
ingnition coil secondary winding to the ignition arc gap so that
the high voltage ignition coil and the high current ignition coil
primary winding energizing currents, when interrupted in sequence,
create and maintain the arc without substantial interaction.
3. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivering high arc
current after the arc is struck; a high voltage ignition coil
primary winding energizing circuit through which energizing current
flows through said primary winding of said high voltage ignition
coil; a high pg,28 current ignition coil primary winding energizing
circuit through which energizing current flows through said primary
winding of said high current ignition coil; means for completing
said high voltage ignition coil primary winding energizing circuit
and for abruptly interrupting the same in timed relationship with
said engine at the instant when the arc is to be struck; circuit
means responsive to the action of said last means effective to
actuate the high current ignition coil primary winding in an
energizing current build-up followed by abrupt energizing current
interruption before extinction of the arc created by the high
voltage circuit; means including at least one rectifier connecting
said high voltage ignition coil secondary winding and said high
current ignition coil secondary winding to the ignition arc gap so
that the high voltage ignition coil and the high current ignition
coil primary winding energizing currents, when interrupted in
sequence, create and maintain the arc without substantial
interaction.
4. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivering prolonged
arc-sustaining energy after the arc is struck; a high voltage
ignition coil primary winding energizing circuit through which
energizing current flows through said primary winding of said high
voltage ignition coil; a high current ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high current ignition coil; means for
completing said high voltage ignition coil primary winding
energizing circuit and for abruptly interrupting the same in timed
relationship with said engine at the instant when the arc is to be
struck; circuit means responsive to the completion of said high
voltage ignition coil primary winding energizing circuit effective
to actuate the high current ignition coil primary winding in an
energizing current build-up and to the striking of an ignition arc
to abruptly interrupt said energizing current before extinction of
the arc created by the high voltage circuit; and means including at
least one rectifier connecting said high voltage ignition coil
secondary winding and said high current ignition coil secondary
winding to the ignition arc gap so that the high voltage ignition
coil and the high current ignition coil primary winding energizing
currents, when interrupted in sequence, create and maintain the arc
without substantial interaction.
5. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc current comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivering prolonged
arc-sustaining energy after the arc is struck; a high voltage
ignition coil primary winding energizing circuit through which
energizing current flows through said primary winding of said high
voltage ignition coil; a high current ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high current ignition coil; means for
completing said high voltage ignition coil primary winding
energizing circuit and for abruptly interrupting the same in timed
relationship with said engine at the instant when the arc is to be
struck; circuit means including a delay circuit responsive to the
completion of said high voltage ignition coil primary winding
energizing circuit effective to actuate the high current ignition
coil primary winding in an energizing current build-up and to the
striking of an ignition arc to abruptly interrupt said energizing
current after a predetermined period of delay as determined by said
delay circuit but before extinction of the arc created by the high
voltage circuit; and means including at least one rectifier
connecting said high voltage ignition coil secondary winding and
said high current ignition coil secondary winding to the ignition
arc gap so that the high voltage ignition coil and the high current
ignition coil primary winding energizing currents, when interrupted
in sequence, create and maintain the arc without substantial
interaction.
6. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
primary and secondary windings of the type in which a high ignition
potential of sufficient magnitude to strike an ignition arc is
induced in said secondary winding upon the interruption of the flow
of energizing current through said primary winding; a high current
ignition coil having primary and secondary windings of the type in
which a high ignition current is induced in said secondary winding
upon the interruption of the flow of energizing current through
said primary winding; a high voltage ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high voltage ignition coil; a high
current ignition coil primary winding energizing circuit through
which energizing current flows through said primary winding of said
high current ignition coil; means for interrupting and completing
said high voltage ignition coil primary winding energizing circuit
in timed relationship with said engine; circuit means responsive to
each completion of said high voltage ignition coil primary winding
energizing circuit for producing a high current ignition coil
primary winding energizing circuit control signal; and circuit
means responsive to each of said high current ignition coil primary
winding energizing circuit control signals for completing said high
current ignition coil primary winding energizing circuit and
responsive to each striking of an ignition arc for interrupting
said high current ignition coil primary winding energizing
circuit.
7. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
primary and secondary windings of the type in which a high ignition
potential of sufficient magnitude to strike an ignition arc is
induced in said secondary winding upon the interruption of the flow
of energizing current through said primary winding; a high current
ignition coil having primary and secondary windings of the type in
which a high ignition current is induced in said secondary winding
upon the interruption of the flow of energizing current through
said primary winding; a high voltage ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high voltage ignition coil; a high
current ignition coil primary winding energizing circuit through
which energizing current flows through said primary winding of said
high current ignition coil; means for interrupting and completing
said high voltage ignition coil primary winding energizing circuit
in timed relationship with said engine; circuit means responsive to
each completion of said high voltage ignition coil primary winding
energizing circuit for producing a high current ignition coil
primary winding energizing circuit control signal; circuit means
responsive to each of said high current ignition coil primary
winding energizing circuit control signals for initiating and
responsive to each striking of an ignition arc for terminating a
high current ignition coil primary winding dwell signal; circuit
means responsive to each of said dwell signals for completing said
high current ignition coil primary winding energizing circuit for
the duration thereof; and rectifier means for isolating said high
voltage ignition coil secondary winding from said high current
ignition coil secondary winding.
8. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
primary and secondary windings of the type in which a high ignition
potential of sufficient magnitude to strike as ignition arc is
induced in said secondary winding upon the interruption of the flow
of energizing current through said primary winding; a high current
ignition coil having primary and secondary windings of the type in
which a high ignition current is induced in said secondary winding
upon the interruption of the flow of energizing current through
said primary winding; a high voltage ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high voltage ignition coil; a high
current ignition coil primary winding energizing circuit through
which energizing current flows through said primary winding of said
high current ignition coil; means for interrupting and completing
said high voltage ignition coil primary winding energizing circuit
in timed relationship with said engine; a trigger circuit
responsive to each completion of said high voltage ignition coil
primary winding energizing circuit for producing a high current
ignition coil primary winding energizing circuit control signal; a
flip-flop circuit responsive to each of said high current ignition
coil primary winding energizing circuit control signals and to each
striking of an ignition arc for producing an output signal of a
duration equal to the time between each of said control signals and
the next strike of an ignition arc; circuit means responsive to
each of said output signals of said flip-flop circuit for producing
a high current ignition coil primary winding energizing circuit
dwell signal; transistor switch means responsive to each of said
dwell signals for completing said high current ignition coil
primary winding energizing circuit for the duration thereof; and
retifier means for isolating said high voltage ignition coil
secondary winding from said high current ignition coil secondary
winding.
9. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
primary and secondary windings of the type in which a high ignition
potential of sufficient magnitude to strike an ignition arc is
induced in said secondary winding upon the interruption of the flow
of energizing current through said primary winding; a high current
ignition coil having primary and secondary windings of the type in
which a high ignition current is induced in said secondary winding
upon the interruption of the flow of energizing current through
said primary winding; a high voltage ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high voltage ignition coil; a high
current ignition coil primary winding energizing circuit through
which energizing current flows through said primary winding of said
high current ignition coil; means for interrupting and completing
said high voltage ignition coil primary winding energizing circuit
in timed relationship with said engine; a trigger circuit
responsive to each completion of said high voltage ignition coil
primary winding energizing circuit for producing a high current
ignition coil primary winding energizing circuit control signal; a
flip-flop circuit responsive to each of said high current ignition
coil primary winding energizing circuit control signals and to each
striking of an ignition arc for producing an output signal of a
duration equal to the time between each one of said control signals
and the next strike of an ignition arc; circuit means including a
delay circuit responsive to each of said output signals of said
flip-flop circuit for producing a high current ignition coil
primary winding energizing circuit dwell signal which begins after
the initiation of and terminates after the termination of each one
of said output signals of said flip-flop circuit; transistor switch
means responsive to each of said dwell signals for completing said
high current ignition coil primary winding energizing circuit for
the duration thereof; and rectifier means for isolating and high
voltage ignition coil secondary winding from said high current
ignition coil secondary winding.
10. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
primary and secondary windings of the type in which a high ignition
potential of sufficient magnitude to strike an ignition arc is
induced in said secondary winding upon the interruption of the flow
of energizing current through said primary winding; a high current
ignition coil having primary and secondary windings of the type in
which a high ignition current is induced in said secondary winding
upon the interruption of the flow of energizing current through
said primary winding; a high voltage ignition coil primary winding
energizing circuit through which energizing current flows through
said primary winding of said high voltage ignition coil; a high
current ignition coil primary winding energizing circuit through
which energizing current flows through said primary winding of said
high current ignition coil; means for interrupting and completing
said high voltage ignition coil primary winding energizing circuit
in timed relationship with said engine; a first trigger circuit
responsive to each completion of said high voltage ignition coil
primary winding energizing circuit for producing a high current
ignition coil primary winding energizing circuit control signal; a
flip-flop circuit responsive to each of said high current ignition
coil primary winding energizing circuit control signals and to each
striking of an ignition arc for producing an output signal of a
duration equal to the time between each of said control signals and
the next strike of an ignition arc; a second trigger circuit
responsive to said output signal of said flipflop circuit for
producing a high current ignition coil primary winding energizing
circuit dwell signal; a delay circuit connected between said
flip-flop circuit and said second trigger circuit for delaying the
initiation of said dwell signal until after the initiation of said
output signal of said flip-flop circuit and delaying the
termination of said dwell signal until after the termination of
said output signal of said flip-flop circuit; transistor switch
means responsive to each of said dwell signals for completing said
high current ignition coil primary winding energizing circuit for
the duration thereof; and rectifier means for isolating said high
voltage ignition coil secondary winding from said high current
ignition coil secondary winding.
11. A dual action inductive discharge internal combustion engine
ignition system for use with an engine having at least one
combustion chamber and an ignition arc gap in communication
therewith across which an ignition arc is struck to initiate
combustion within the chamber and thereafter maintained efficiently
at high arc energy comprising: a high voltage ignition coil having
a magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding an
arc-striking potential upon interruption of predetermined primary
winding energizing current; a high current ignition coil having a
magnetic core and primary and secondary windings, the turns ratio
and core size being such as to produce in said secondary winding a
potential incapable of striking an arc upon interruption of a
predetermined primary current but capable of delivering high arc
current after the arc is struck, a high voltage ignition coil
primary winding energizing circuit through which energizing current
flows through said primary winding of said high voltage ignition
coil; a high current ignition coil primary winding energizing
circuit through which energizing current flows through said primary
winding of said high current ignition coil; means for completing
said high voltage ignition coil primary winding energizing circuit
and for abruptly interrupting the same in timed relationship with
said engine at the instant when the arc is to be struck; circuit
means responsive to the completion of said high voltage ignition
coil primary winding energizing circuit effective to actuate the
high current ignition coil primary winding in an energizing current
build-up and to the striking of an ignition arc to abruptly
interrupt said energizing current before extinction of the arc
created by the high voltage circuit; an ignition distributor having
a movable contact; means including at least one rectifier for
connecting said high voltage ignition coil secondary winding to
said movable contact of said distributor; and means for connecting
said high current ignition coil secondary winding to the ignition
arc gap so that the high voltage ignition coil and the high current
ignition coil primary winding energizing currents, when interrupted
in sequence, created and maintain the arc without substantial
interaction.
12. In combination, an ignition system comprising a master
inductive discharge ignition system including an ignition coil
having a primary winding wherein energizing current flow is
initiated and thereafter interrupted to establish an ignition arc,
a slave inductive discharge ignition system having an energizing
circuit and an actuating mechanism for said slave ignition system,
said actuating mechanism including means responsive to voltage in
one sense at said primary winding of said ignition coil to initiate
current flow in said energizing circuit of said slave ignition
system and to voltage in the opposite sense at said primary winding
of said ignition coil at the instant an ignition arc is struck to
interrupt current flow in said energizing circuit of said slave
ignition system.
13. In combination, an ignition system comprising a master
inductive discharge ignition system including an ignition coil
having a primary winding wherein energizing current flow is
initiated and thereafter interrupted to establish an ignition arc,
a slave inductive discharge ignition system having an energizing
circuit and an actuating mechanism for said slave ignition system,
said actuating mechanism including means responsive to voltage in
one sense at said primary winding of said ignition coil to initiate
current flow in said energizing circuit of said slave ignition
system and responsive to the high voltage spike in the opposite
sense reflected back into said primary winding of said ignition
coil at the instant an ignition arc is struck to interrupt current
flow in said energizing circuit of said slave ignition system.
Description
This invention is directed to an internal combustion engine
ignition system and, more specifically, to an efficient internal
combustion engine ignition system which produces both a high
ignition potential for initiating each ignition arc and a high
current through the ignition arc previously initiated.
In the inductive discharge type ignition systems for spark ignition
engines, the primary winding of an ignition coil is connected to a
source of voltage through current interrupting mechanism that
operates in synchronism with the engine to create and then, each
time a spark plug is to be fired, to interrupt the primary current.
The resulting induced high voltage in the secondary is applied,
usually through an ignition distributor, to the spark plugs in
sequence so as to create successive fuel igniting arcs on the
respective spark plugs. The operation of this type system requires
that the ignition coil be so designed that an arc-creating voltage
is generated on each primary current interruption. However, once
the arc is created, the current and power delivered to the arcing
contacts is limited by the essentially high impedance current
source required to generate the arc-creating voltage.
The operation of an internal combustion engine of the spark
ignition type requires that the combustion-initiating arc be of
sufficient intensity and duration to provide positive ignition. In
the case of low fuel to air mixtures, the required intensity and
duration is relatively great because of the inherent difficulty of
establishing ignition of such mixtures. The present invention
provides such an effective combustion-initiating arc by providing
separate ignition arc sources which accommodate the differing
requirements of initiating and sustaining the arc, coupled with
elements which serve to coordinate and time the action of the
separate arc sources so as to provide, overall, a positively and
reliably created arc and a high energy prolonged arcing period
after the arc is created. Therefore, an improved inductive
discharge type ignition system in accordance with the principles of
the present invnetion characterized by effective operation to
strike and maintain an arc, which makes it possible, in a reliable,
efficient, and practical ignition system, to provide effective
engine operation and good "drivability" while operating under
relatively low fuel to air mixtures, is desirable.
It is, therefore, a general object of this invention to provide an
improved internal combustion engine ignition system.
It is an additional object of this invention to provide an improved
internal combustion engine ignition system of the inductive
discharge type which produces both a high ignition potential of
sufficient magnitude to strike an ignition arc followed by a
coordinated high ignition current flow through an ignition arc
previously struck.
It is an additional object of the present invention to provide an
improved inductive discharge type ignition system that operates
effectively to strike the ignition arc across the spark plug
electrodes and yet efficiently maintains the arc under high energy
conditions for a period thereafter, the unit being so coordinated
that each of these actions occurs in proper timed relationship to
the other and without prejudice to the other.
It is another object of the present invention to provide an
improved inductive discharge type ignition system that operates
effectively to strike the ignition arc across the spark plug
electrodes via one circuit configuration characterized by high
internal resistance and producing a high arc striking voltage and
yet efficiently maintains the arc under high energy conditions for
a period thereafter via a second circuit configuration
characterized by low internal resistance, and wherein the two
circuits are coordinated as to time in such fashion that effective
ignition is obtained under adverse conditions.
It is another object of the present invention to provide an
improved inductive discharge type ignition system that operates
effectively to strike the ignition arc across the spark plug
electrodes via one circuit configuration characterized by high
internal resistance and yet efficiently maintains the arc under
high energy conditions for a period thereafter via a second circuit
configuration characterized by low internal resistance, and wherein
at least the low current circuit is connected to the spark plug via
a rectifier that permits the high internal resistance system to
operate without loading from the low internal resistance
system.
Yet another object of the present invention is to provide an
ignition system of the foregoing type wherein current flow from the
low internal resistance circuit configuration is applied to the
spark plug without passing through an ignition distributor.
Still another object of the present invention is to provide a
coordinated inductive discharge ignition system wherein an
inductive discharge system having an ignition coil with a primary
winding produces a high arc-creating voltage and the resulting
voltage events at the primary winding serve to initiate and then
interrupt the primary winding current of a low resistance high
current ignition coil to produce a sustained high energy arc after
the high voltage system has created the arc.
Further, it is an object of the present invention to provide a
system achieving the above object wherein voltage conditions in the
primary winding of the high voltage ignition coil at the instant of
arc strike trigger initiation of the high current arc.
Further, it is another object of this invention to provide an
ignition system having a slave system operated in timed sequence to
a high voltage master system wherein the high voltage spike
reflected back into the primary winding of the master system
ignition coil at the instant an ignition arc is struck triggers
circuitry to interrupt the energizing circuit of the slave system
ignition coil primary winding.
Further objects and advantages of the present invention include
achieving an inductive discharge ignition system that is simple,
effective, and suitable for usage in mass production, and yet
accommodates itself to both the requirements of the engine before
the ignition arc is struck and the requirements of high efficiency
and high arc energy after the arc is struck.
In accordance with this invention, a coordinated dual action
inductive discharge type internal combustion engine ignition system
is provided wherein a high ignition potential of sufficient
magnitude to strike an ignition arc is induced in the secondary
winding of a high voltage ignition coil in timed relationship with
an associated internal combustion engine and a high ignition
current is induced in the secondary winding of a high current
ignition coil upon each striking of an ignition arc to provide a
high current flow through an ignition arc previously struck.
Briefly, in the novel coordinated dual action inductive discharge
ignition system of this invention, the ignition arc is struck by a
high voltage system, including a high turns ratio ignition coil
which has the primary winding energizing current interrupted when
the arc is to be initiated, and an ignition distributor which
connects the proper spark plug to the secondary winding for such to
create the arc. The current supply to the arc is thereafter shifted
to a high current system, including a relatively low turns ratio
ignition coil, which has its primary winding interrupted in slaved
relationship to the interruption of the primary current of the high
voltage system, and at a short time after the arc is struck. One or
more rectifiers connect the respective secondary windings to the
spark plugs, so that at least the high current secondary is
isolated from the high voltage secondary at the instant of arc
strike. The result is conjoint action of the two systems in such
fashion that sufficient voltage to positively and effectively
strike the ignition arc is first created and while the arc is still
ignited the high current system takes over to maintain the arc in a
highly energized condition. It has been found that with this
arrangement it is possible to effectively and reliably ignite lean
or otherwise difficult to ignite fuel/air mixtures and to achieve
smooth and drivable engine operation.
For a better understanding of the present invention, together with
additional objects, advantages and features thereof, reference is
made to the following description and accompanying drawing in
which:
FIG. 1 is a circuit diagram of the internal combustion engine
ignition system of this invention;
FIG. 2 is a set of curves useful in understanding the circuitry of
FIG. 1;
FIG. 3 is a curve illustrating the wave form produced by a magnetic
type distributor which may be used with the circuitry of FIG. 1;
and
FIG. 4 is a fragmentary view of an alternate embodiment of the
circuit of FIG. 1.
As point of reference or ground potential is the same point
electrically throughout the system, it has been represented in the
drawing by the accepted schematic symbol and referenced by the
numeral 5.
In FIG. 1 of the drawing, the high voltage-high current internal
combustion engine ignition system of this invention is set forth in
schematic form in combination with a source of direct current
potential, which may be a conventional automotive type storage
battery 3, and an ignition distributor 4 having a movable
electrical contact 6, rotated in timed relationship with an
associated internal combustion engine 7, through which ignition
spark energy is directed to the spark plugs of the engine
individually, in a manner well known in the automotive art.
The internal combustion engine with which the high voltage-high
current ignition system of this invention may be used is set forth
in block form, is referenced by the numeral 7 and is illustrated as
having four spark plugs 1S, 2S, 3S and 4S, each having an arc gap,
as is well known in the automotive art. It is to be specifically
understood, however, that the ignition system of this invention may
be used with internal combustion engines having more or less
cylinders or with rotary type engines.
To supply operating potential to the system, movable contact 11 of
an electrical switch 10 may be closed to stationary contact 12 to
supply battery potential across lead 13 and point of reference or
ground potential 5. Movable contact 11 and stationary contact 12
may be a pair of normally open electrical contacts included in a
conventional automotive ignition switch of a type well known in the
automotive art. For purposes of this specification, it will be
assumed that movable contact 11 is closed to electrical contact
with stationary contact 12, as shown in FIG. 1.
While movable contact 11 of switch 10 is closed to stationary
contact 12, operating coil 14 of electrical relay 15 is energized
across battery 3. While operating coil 14 is energized, movable
contact 16 is closed to electrical engagement with stationary
contact 17. Battery 3 potential, therefore, is present across lead
18 and point of reference or ground potential 5.
To supply a substantially constant direct current potential free of
ripples and noise across lead 24 and point of reference or ground
potential 5, battery potential may be filtered by resistors 25 and
capacitor 26 and regulated to a selected maximum value by a Zener
diode 27, which clips off negative polarity spikes and positive
polarity spikes greater than a selected maximum voltage. Diode 28
prevents filter capacitor 26 from discharging through battery 3
with any momentary drop of battery potential.
The high voltage ignition coil 20 has a magnetic core 21, a primary
winding 22 which, during the build-up of the flow of energizing
current therethrough, produces a magnetic flux in core 21 and a
secondary winding 23. With none of the engine spark plugs fired, an
ignition spark potential of sufficient magnitude to initiate an
ignition arc or spark across the arc gap of each of the spark plugs
1S, 2S, 3S and 4S is induced by induction coil action in secondary
winding 23 upon the interruption of the flow of energizing current
through primary winding 22, in a manner well known in the
automotive art. In one practical application of the high
voltage-high current internal combustion engine ignition system of
this invention, a high voltage ignition coil having a primary
winding of 30 turns, a secondary winding of 3,000 turns and a
magnetic core having a cross-sectional area of 0.625 square inch
with a 0.029 inch air gap was employed. The primary winding
energizing current at the time of interruption was 30 amperes. The
direct current resistance of the secondary winding was 710
ohms.
The high current ignition coil 30 has a magnetic core 31, a primary
winding 32 which, during the build-up of the flow of an energizing
current therethrough, produces a magnetic flux in core 31 and a
secondary winding 33. Upon striking of an ignition arc across the
arc gap of any of the engine spark plugs, an ignition current is
induced in secondary winding 33 upon the interruption of the flow
of energizing current through primary winding 32, in a manner well
known in the automotive art. In one practical application of the
high voltage-high current internal combustion engine ignition
system of this invention, a high current ignition coil having a
primary winding of 10 turns and a secondary winding of 135 turns
and a magnetic core having a cross-sectional area of 21/2 square
inches with a 0.042 inch air gap was employed. The primary winding
energizing current at the time of interruption was 90 amperes. The
direct current resistance of the secondary winding was 41/2
ohms.
The spark plug terminals are represented in the drawing by dots and
are referenced, respectively, 1ST, 2ST, 3ST, and 4ST. One terminal
end of high voltage ignition coil secondary winding 23 is connected
through lead 34, isolating diode 35 and lead 36 to the movable
electrical contact 6 of distributor 4. Output terminal 4a of
distributor 4 is connected to spark plug 1S through lead 41 and
terminal 1ST, output terminal 4b is connected to spark plug 2S
through lead 42 and terminal 2ST, output terminal 4c is connected
to spark plug 4S through lead 44 and terminal 4ST and output
terminal 4d is connected to spark plug 3S through lead 43 and
terminal 3ST. One terminal end of high current ignition coil
secondary winding 33 is connected through lead 45, respective
diodes 51, 52, 53 and 54 and respective leads 46, 47, 48, and 49 to
spark plugs 1S, 2S, 3S and 4S. Leads 34, 36, 41, 42, 43 and 44 may
be of conventional ignition spark plug cable well known in the art.
As high current ignition coil secondary winding 33 provides a high
current to the ignition spark, leads 45, 46, 47, 48 and 49 should
be of a material of high electrical conductivity, such as copper or
aluminum.
Isolating diode 35 isolates the high voltage ignition coil
secondary winding 23 from the high current ignition coil secondary
winding 33. Without isolating diode 35, high current ignition coil
secondary winding 33 would have a parallel path to point of
reference or ground potential 5 through the arc and through the
high voltage ignition coil secondary winding 23. Diodes 51, 52, 53
and 54 isolate the high current ignition coil secondary winding 33
from the high ignition spark potential induced in high voltage
ignition coil secondary winding 23 and also direct current produced
in the high current ignition coil secondary winding 23 to the fired
spark plug in a manner to be latter explained. In view of the fact
that diodes 51, 52, 53 and 54 are exposed to the high ignition
potential induced in high voltage ignition coil secondary winding
23 in an inverse polarity relationship, it is necessary that these
diodes have a PIV rating greater than the high ignition potentials
to which they may be subjected. With an engine having spark plugs
in good operating condition, the spark plugs will fire with
ignition potentials of 12 to 14 KV, however, in the event a spark
plug should not fire, the high ignition potential will rise to a
much higher value. In a practical application of the ignition
circuit of this invention, the diodes corresponding to diodes 51,
52, 53 and 54 had a PIV rating of 30 kilovolts. Diodes of this type
are commercially available items and are marketed by Semtech
Corporation of Newbury Park, California and are identified as type
SDHD15KM. Normally, the distributed capacitance of the ignition
system will prevent the high ignition potential from exceeding
approximately 30 KV. The primary and secondary potential
relationship in an ignition coil is represented by the formula,
E.sub.p =(E.sub.s /TR) where E.sub.p is the primary winding
potential, E.sub.s is the high ignition potential induced in the
secondary winding, and TR is the secondary to primary winding turns
ratio (N.sub.s /N.sub.p). As the high ignition potential E.sub.s
induced in the secondary winding increases, a corresponding
increase in primary winding potential E.sub.p is reflected back
into the primary winding of a value equal to the high ignition
potential E.sub.s divided by the ignition coil turns ratio and that
if provision is made for limiting the value of the primary winding
potential E.sub.p to a maximum value, the high ignition potential
E.sub.s will be limited to a maximum value equal to the maximum
value of the primary winding potential E.sub.p multiplied by the
turns ratio. To protect diodes 51, 52, 53 and 54 in the event of
worst case conditons, a metal oxide varistor 50 may be connected
across one terminal end of high voltage ignition coil primary
winding 22 and point of reference or ground potential 5. The metal
oxide varistor is a commercially available item marketed by the
General Electric Company and is a semiconductor device which is
normally not conductive but will break down and conduct with
applied voltages thereacross exceeding the voltage rating of the
device. Therefore, with diodes corresponding to diodes 51, 52, 53
and 54 having a PIV rating of 30 kilovolts and an ignition coil
having a secondary to primary winding turns ratio of 100, to
prevent the high ignition potential induced in high voltage
ignition coil secondary winding 23 from exceeding the PIV rating of
these diodes, the high voltage ignition coil primary winding
potential should be limited to a maximum value of 300 volts.
Therefore, metal oxide varistor 50 should have a 300 volt rating.
In other ignition systems having high voltage ignition coil
secondary to primary winding turns ratio different than 100, the
metal oxide varistor should have a voltage rating which will clamp
the high voltage ignition coil primary winding voltage at a value
which will prevent the high ignition potential induced in the
secondary winding thereof from rising to a value greater than the
PIV rating of the diodes corresponding to diodes 51, 52, 53 and
54.
To interrupt and complete the high voltage ignition coil primary
winding energizing circuit in timed relationship with engine 7, the
current carrying elements of an electrical switching device which
are operable to the electrical circuit open and closed conditions,
are connected in series therein. Without intention or inference of
a limitation thereto, this electrical switching device may be a
type NPN switching transistor 64 included in an electronic ignition
system 60. The current carrying elements of switching transistor
64, collector electrode 65 and emitter electrode 66, are operable
to the electrical circuit open and closed conditons in response to
electrical signals applied to the control electrode, base electrode
67, and are connected in series in the high voltage ignition coil
primary winding energizing circuit. The high voltage ignition coil
primary winding energizing circuit may be traced from the positive
polarity terminal of battery 3, through the closed contacts of
electrical switch 10, lead 40, primary winding 22 of high voltage
ignition coil 20, lead 55, the collector-emitter electrodes of
switching transistor 64 and point of reference or ground potential
5 to the negative polarity of battery 3. The collector-emiter
electrodes of switching transistor 64 are operated to the
electrical circuit open condition at the time each spark plug of
engine 7 is to be fired in response to each one of a series of
ignition signals produced in timed relationship with engine 7.
The series of ignition signals may be produced in timed
relationship with engine 7 by any one of the several conventional
magnetic distributors well known in the automotive art. One example
of a magnetic distributor well known in the automotive art suitable
for use with the high voltage-high current ignition system circuit
of this invention is of the variable reluctance type disclosed and
described in U.S. Pat. No. 3,254,247, Falge, which issued May 31,
1966 and is assigned to the same assignee as is the present
invention. In the interest of reducing drawing complexity, the
variable reluctance type ignition distributor disclosed and
described in U.S. Pat. No. 3,254,247 is set forth in schematic form
in the drawing. A rotor member 8 is rotated in timed relationship
with the engine by the engine in a manner well known in the
automotive art within the bore of pole piece 9. Equally spaced
about the outer periphery of rotor 8 and about the bore of pole
piece 9 are a series of projections equal in number to the number
of cylinders of the engine with which the distributor and ignition
system are being used. Pole piece 9 may be made up of a stack of a
number of laminations of magnetic material secured in stacked
relationship by rivets or bolts or other fastening methods and the
magnetic flux may be provided by a permanent magnet, not shown,
which may be secured to the lower face surface thereof. As each
projection of rotor 8 approaches a projection on pole piece 9, the
reluctance of the magnetic circuit between rotor 8 and pole piece 9
decreases and as each projection on rotor 8 moves away from the
projection on pole piece 9, the reluctance of the magnetic circuit
between rotor 8 and pole piece 9 increases. Consequently, the
magnetic field produced by the permanent magnet increases and
decreases as each projection on rotor 8 approaches and passes a
projection on pole piece 9, a condition which induces a alternating
current potential in pickup coil 2, which is magnetically coupled
to pole piece 9, of a wave form as shown in FIG. 3.
During each positive polarity excursion of the series of ignition
signals induced in pickup coil 2, terminal 2a thereof is of a
positive polarity with respect to terminal end 2b, consequently,
diode 56 is reverse biased. While diode 56 is reverse biased,
base-emitter drive current is supplied to NPN transistor 61 through
resistors 68 and 69. While base-emitter drive current is supplied
to transistor 61, this device conducts through the
collector-emitter electrodes thereof to divert base-emitter drive
current from NPN transistor 62, consequently, transistor 62 does
not conduct. While transistor 62 is not conductive, base-emitter
drive current is supplied to NPN transistor 63 through resistors 70
and 71, consequently, transistor 63 conducts through the
collector-emitter electrodes. While transistor 63 conducts through
the collector-emitter electrodes, base-emitter drive current is
supplied to NPN switching transistor 64 through resistor 72 and the
collector-emitter electrodes of transistor 63. While base-emitter
drive current is supplied to switching transistor 64, this device
conducts through the collector-emitter electrodes to complete the
high voltage ignition coil primary winding energizing circuit
previously described. During the next negative polarity excursion
of the series of ignition signals induced in pickup coil 2,
terminal end 2a thereof is of a negative polarity with respect to
terminal end 2b, consequently, diode 56 is forward biased. At the
moment diode 56 becomes forward biased at the beginning of each
negative polarity excursion of the ignition signals, the
base-emitter drive current is diverted from transistor 61 to
extinguish this device. With transistor 61 not conducting,
base-emitter drive current is supplied to transistor 62 through
resistors 73 and 74, consequently, transistor 62 conducts through
the collector-emitter electrodes. Conducting transistor 62 diverts
base-emitter drive current from transistor 63, consequently,
transistor 63 extinguishes. When transistor 63 extinguishes,
base-emitter drive current is no longer supplied to switching
transistor 64, consequently, switching transistor 64 extinguishes
to interrupt the high voltage ignition coil primary winding
energizing circuit. Upon each interruption of the high voltage
ignition coil primary winding energizing circuit, an ignition spark
potential of a sufficiently high value to initiate an ignition arc
across the arc gap of the spark plug to which it is directed is
induced in secondary winding 23. This high ignition potential is
directed to the next spark plug of engine 7 to be fired through the
movable contact 4 of distributor 6, in a manner well known in the
automotive art.
In a practical application of the high voltage-high current
internal combustion engine ignition system of this invention the
electronic ignition systems disclosed and described in detail in
U.S. Pat. No. 3,605,713, LeMasters et al, which issued Sept. 20,
1971, and in U.S. patent application, Ser. No. 390,882, Richards et
al, filed Aug. 23, 1973, both of which are assigned to the same
assignee as is this invention, were employed.
The remainder of the circuitry of the high voltage-high current
internal combustion engine ignition system operates in response to
logic signals. In accordance with logic terminology well known in
the art, throughout this specification, logic signals will be
referred to as being in the "high" or logic 1 state or in the "low"
or logic 0 state. For purposes of this specification and without
intenion or inference of a limitation thereto, the "high" or logic
1 signals will be considered to be of the positive polarity
potential and the "low" or logic 0 signals will be considered to be
of zero or ground potential.
One of the commercially available logic circuit elements used with
the high voltage-high current ignition system of this invention is
a type "D" flip-flop circuit referenced by the numeral 75. The type
"D" flip-flop circuit is a well known logic circuit element which
the "Set" condition produces a logic 1 signal upon the "Q" output
terminal and a logic 0 signal upon the "Q" output terminal; in the
"Reset" condition produces a logic 0 signal upon the "Q" output
terminal and a logic 1 signal upon the "Q" output terminal and
transfers the logic signal present upon the "D" input terminal to
the "Q" output terminal upon the application of a logic 1 clock
signal to the "C" clock input terminal. The filtered and regulated
positive polarity potential appearing upon lead 24 is applied
through leads 57 and 58 as a logic 1 signal to the "D" input
terminal of type "D" flip-flop circuit 75 and is applied through
coupling capacitor 76 and diode 77 across resistor 78. The
potential appearing across resistor 78 is applied as a logic 1
reset signal to the "R"reset terminal of type "D" flip-flop circuit
75 to reset this device upon the closure of movable contact 11 of
electrical switch 10 to stationary contact 12. In the "Reset"
condition, a logic 0 signal is present upon the "Q" output terminal
of type "D" flip-flop circuit 75.
Assuming that switching transistor 64 of the electronic ignition
system circuit 60 is not conducting, a logic 1 signal is present
upon junction 80 and is applied through leads 81 and 82 and current
limiting resistor 83 to the input terminal of a trigger circuit 85.
Without intention or inference of a limitation thereto, trigger
circuit 85 may be comprised of two conventional commercially
available inverter circuit elements 86 and 87. As is well known in
the electronics art, inverter circuits invert the logic signal to
the input terminal thereof and produce the opposite logic signal
upon the output circuit thereof. The output of inverter circuit 87
is fed back to the input circuit of inverter circuit 86 through a
feedback resistor 88 to introduce a hysteresis into the trigger
circuit operation. The logic 1 signal appearing upon junction 80 is
filtered by capacitor 89 and Zener diode 90 and is applied through
input resistor 84 to the input terminal of inverter circuit 86.
This logic 1 input signal is inverted to a logic 0 signal upon the
output terminal of inverter circuit 86 and is applied through lead
91 to the "C" clock input terminal of type "D" flip-flop circuit
75. This logic 0 signal does not affect type "D" flip-flop circuit
75.
Upon the operation of switching transistor 64 conductive through
the collector-emitter electrodes thereof at the beginning of each
positive polarity excursion of the ignition signals, FIG. 3, the
high voltage ignition coil primary winding energizing circuit,
previously described, is completed therethrough. While switching
transistor 64 is conductive, energizing current begins to flow and
build up through the high voltage ignition coil primary winding
energizing circuit, curve B of FIG. 2, and the signal present upon
junction 80 is a substantially zero or ground potential, curve A of
FIG. 2. This logic 0 signal is applied to the input circuit of
trigger circuit 85 through a circuit previously described and is
inverted by inverter circuit 86 to a logic 1 output control signal
of trigger circuit 85, curve C of FIG. 2. That is, trigger circuit
85 is responsive to each completion of the high voltage ignition
coil primary winding energizing circuit for producing a high
current ignition coil primary winding energizing circuit logic 1
control signal. This logic 1 output control signal is applied to
the "C" clock input terminal of type "D" flip-flop circuit 75
through lead 91. As the "D" input terminal of type "D" flip-flop
circiut 75 is connected to the regulated and filtered potential
appearing across lead 24 and point of reference or ground potential
5 through leads 57 and 58, a logic 1 signal is maintained upon the
"D" input terminal. Consequently, the application of the logic 1
control signal to the "C" clock input terminal upon each completion
of the high voltage ignition coil primary winding energizing
circuit transfers the logic 1 signal present upon the "D" input
terminal to the "Q" output terminal to place the type "D" flip-flop
circuit 75 in the "Set" condition with a logic 1 signal upon the
"Q" output terminal thereof, curve D of FIG. 2. This logic 1 output
signal is applied across a delay circuit comprised of variable
resistor 92 and capacitor 93. The output signal of this delay
circuit, curve E of FIG. 2, begins to increase in a positive
polarity direction and is applied through input resistor 94 to
another trigger circuit 95. Without intention or inference of a
limitation thereto, trigger circuit 95 also may be comprised of two
conventional commercially available inverter circuit elements 96
and 97. The output signal of inverter circuit element 97 is
returned to the input terminal of inverter circuit element 96
through a feedback resistor 98 for the purpose of introducing a
hysteresis into the operation of this trigger circuit. When the
output signal of the delay circuit has increased in a positive
direction to a sufficient magnitude to trigger inverter circuit
element 96 of trigger circuit 95, a logic 0 signal appears upon the
output circuit thereof which is applied to the input terminal of
inverter circuit element 97. This logic 0 signal is inverted by
inverter circuit element 97 to a logic 1 output signal of trigger
circuit 95, curve F of FIG. 2. This logic 1 output signal produces
a reverse bias upon the cathode electrode of diode 99. With a
reverse bias upon the cathode electrode of diode 99, base drive
current is supplied to NPN transistor 100 through resistor 101 and
Zener diode 102. Zener diode 102 is included in this circuit for
the purpose of providing noise immunity. As the collector
electrodes of NPN transistors 100 and 103 are connected to the
positive polarity terminal of battery 3 through the closed contacts
of switch 10, lead 13 and resistors 104 and 105 and the emitter
electrodes thereof are connected to the negative polarity terminal
of battery 3 through point of reference or ground potential 5, with
base drive current supplied to transistor 100, these two
transistors 100 and 103 conduct through the collector-emitter
electrodes. With transistors 100 and 103 conducting through the
collector-emitter electrodes, a circuit is completed through which
base drive current is supplied to PNP transistor 106 through a
circuit which may be traced from the positive polarity terminal of
battery 3, through the closed contacts of switch 10, lead 13, diode
107, the emitter-base electrodes of PNP transistor 106, resistor
105, the parallel combination of the collector-emitter electrodes
PNP transistors 100 and 103 and point of reference or ground
potential 5 to the negative polarity terminal of battery 3. Diode
107 and resistor 108 are provided for the purpose of maintaining
the base electrode of PNP transistor 106 at a voltage level above
the emitter electrode thereof equal to the potential drop across
diode 107 when transistor 106 is extinguished. While emitter-base
drive current is supplied to PNP transistor 106, this device
conducts through the emitter-collector electrodes thereof to supply
base drive current to parallel connected NPN transistor pairs 111
and 112, 113 and 114. While base-emitter drive current is supplied
to these NPN transistors, these devices conduct through the
collector-emitter electrodes to complete the energizing circuit for
the high current ignition coil primary winding which may be traced
from the positive polarity terminal of battery 3, through the
closed contacts of switch 10, lead 13, the closed contacts of relay
15, lead 18, primary winding 32 of high current ignition coil 30,
lead 110, the parallel combination of the collector-emitter
electrodes of NPN transistor 111 and 112 and lead 115 and the
parallel combination of the collector-emitter electrodes of NPN
transistors 113 and 114 and point of reference or ground potential
5 to the negative polarity terminal of battery 3. Relay 15 and
transistor pairs 111 and 112 and 113 and 114 are employed to safely
conduct the high energizing current flow through the high current
ignition coil primary winding 32 which may be of the order of
80-100 amperes. It is to be specifically understood that the
circuit of this invention is not to be limited to this specific
arrangement as other circuit elements capable of adequately
conducting this high current ignition coil primary winding
energizing current may be employed without departing from the
spirit of the invention.
The high voltage ignition coil primary winding energizing current
increases in magnitude, curve B of FIG. 2, until the next negative
polarity excursion of the ignition signals, FIG. 3. At the moment
diode 56 becomes forward biased at the beginning of the next
negative polarity excursion of the ignition signals, switching
transistor 64 is extinguished in a manner previously explained to
interrupt the high voltage ignition coil primary winding energizing
circuit. With ignition systems which have a current limit feature
for limiting high voltage ignition coil primary winding energizing
current to a maximum value at which it levels, curve B of FIG. 2, a
logic 1 signal appears upon junction 80, curve A of FIG. 2, at the
time the ignition system goes into current limit. Upon the
interruption of the high voltage ignition coil primary winding
energizing circuit, a high ignition potential is induced in
secondary winding 23 of high voltage ignition coil 20. With
ignition systems which do not have a current limit feature, the
logic 1 signal would appear upon junction 80 upon the interruption
of the high voltage ignition coil primary winding energizing
circuit. The high ignition potential induced in secondary winding
23 of high voltage ignition coil 20 initiates an ignition arc
across the arc gap of the spark plug of engine 7 to which it is
directed through distributor 4 to produce an arc current, curve H
of FIG. 2, and the logic 1 signal upon junction 80 is applied to
the input terminal of trigger circuit 85. This logic 1 signal is
inverted by inverter circuit element 86 to a logic 0 output signal
of trigger circuit 85, curve C of FIG. 2. Upon the striking of the
ignition arc, a high voltage transient potential is reflected back
through primary winding 22 of high voltage ignition coil 20 and
appears upon junction 80, curve A of FIG 2. This high voltage
transient potential is applied through leads 81 and 117, resistor
118, Zener diode 119, diode 120 and lead 121 to the "R" reset
terminal of type "D" flip-flop circuit 75 to place this device in
the "Reset" condition with a logic 0 signal present upon the output
terminal thereof, curve D of FIG. 2. Zener diode 119 prevents the
resetting of type "D" flip-flop circuit 75 with potentials less
than the high transient spike reflected into primary winding 22
upon the striking of an ignition arc, capacitor 122 acts as a
filter capacitor and Zener diode 123 limits the signal passed
through Zener diode 119 to a maximum value consistent with that
which will not destroy type "D" flip-flop circuit 75. When the
output of type "D" flip-flop 75, curve D of FIG. 2, drops to a
logic 0, the outut signal of the delay circuit, curve E of FIG. 2,
begins to fall in a negative direction toward zero until it is of a
level recognized by trigger circuit 95 as a logic 0 signal. The
purpose of the delay circuit is to insure that an ignition arc has
been struck before the high current ignition coil primary winding
energizing circuit is interrupted in a manner to be now explained.
The delay period may be adjusted by adjusting variable resistor 92.
This logic 0 signal is then inverted by inverter circuit element 96
which produces a logic 1 signal upon the output terminal thereof.
The logic 1 signal upon the output terminal of inverter element 96
is inverted by inverter element circuit 97 which produces a logic 0
output signal from trigger circuit 95, curve F of FIG. 2. The logic
0 output signal of trigger circuit 95 forward biases diode 99,
consequently, base drive current is diverted from transistor 100 of
transistor pair 100 and 103 through diode 99 and the output device
of inverter circuit element 97. Upon the diversion of base drive
current from transistor 100, this device and, consequently,
transistor 103 extinguish to interrupt the circuit through which
emitter-base drive current is supplied to transistor 106. Upon the
interruption of the circuit through which emitter-base drive is
supplied to transistor 106, this device extinguishes to interrupt
the circuit through which base-emitter drive current is supplied to
transistor pairs 111 and 112 and 113 and 114. Upon the interruption
of the circuit through which base drive current is supplied to
these transistor pairs, these devices extinguish to interrupt the
high current ignition coil primary winding energizing circuit. Upon
the interruption of the high current ignition coil primary winding
energizing circuit, a high ignition current which is equal to the
quotient of the primary winding current divided by the turns ratio
of the high current ignition coil, is induced in secondary winding
33 and is directed to the spark plug of engine 7 across which an
arc has been initiated through the corresponding one of the
respective diodes 51, 52, 53 or 54. In a practical application of
the ignition circuit of this invention, the high current ignition
coil secondary current was of the order of 6 amperes. At this time,
the ignition arc current increases to a high value, curve H of FIG.
2, of sufficient intensity to maintain the ignition arc and to
provide complete combustion of the air-fuel mixture in the
combustion chamber. It may be noted that the potential induced in
high current ignition coil secondary winding 33 is of an
insufficient magnitude to initiate an ignition arc.
As leads 45, 46, 47, 48 and 49 are of a material of high electrical
conductivity such as cooper, there is substantially no resistance
in the discharge circuit of the high current ignition coil
secondary winding 33. Consequently, the potential induced therein
is dropped across the one of diodes 51, 52, 53 or 54 which is
conductive and the ignition arc. The duration of the high current
ignition arc, therefore, is a function of the inductance of the
high current ignition coil secondary winding and initial secondary
current divided by the sum of the diode and arc potential
drops.
Upon the next positive polarity excursion of the ignition signals,
FIG. 3, the high voltage ignition coil primary winding energizing
circuit is again completed by switching transistor 64 and the
sequence of events just described is repeated. Consequently, the
high voltage-high current internal combustion engine ignition
system of this invention operates in response to ignition signals
produced in timed relationship with the engine to initially produce
a high ignition potential for striking an ignition arc and, after
the ignition arc is struck, to produce a high ignition current
which supplies more energy to the ignition arc.
It is to be specifically understood that the high voltage-high
current internal combustion engine ignition system of this
invention may be used with conventional breaker type contact
ignition systems and is not limited to use with electronic ignition
systems as set forth in the drawing.
An alternate embodiment of the circuit of this invention is set
forth by the fragmentary view of FIG. 4. In this view, it may be
noted that diodes 51, 52, 53 and 54 are eliminated and the high
current induced in the secondary winding 33 of high current
ignition coil 30 is directed to the spark plug of the engine across
which an arc has been initiated through isolating diode 125 and
movable contact 6 of distributor 4.
While a preferred embodiment of the present invention has been
shown and described, it will be obvious to those skilled in the art
that various modifications and substitutions may be made without
departing from the spirit of the invention which is to be limited
only within the scope of the appended claims.
* * * * *