U.S. patent number 3,915,123 [Application Number 05/526,944] was granted by the patent office on 1975-10-28 for steam generator.
This patent grant is currently assigned to Kraftwerke Union Aktiengesellschaft. Invention is credited to Raimund Reisacher.
United States Patent |
3,915,123 |
Reisacher |
October 28, 1975 |
Steam generator
Abstract
A pressurized-water reactor steam generator has a vertical
casing with its bottom closed by a tube plate in which the two legs
of a U-tube bundle heat exchanger, are mounted, the bundle being
encircled by a shroud forming between it and the casing's inside, a
descent space with which the top and bottom of the shroud
communicates, feed water in the casing rising inside of the shroud
while vaporizing, and descending through the descent space, the
feed water in the casing being thus in continuous circulation. The
two bundle legs (each have a generally semicylindrical contour)
having flat interfacing sides, forming a corridor extending for the
width of the tube bundle and vertically from the tube plate up to
the tube return bends of the innermost tubes of the tube bundle. A
duct is formed in this corridor by interspaced partitions which
extend between the inside of the shroud, the bottom of the duct
being made in the form of a funnel which opens generally centrally
above the central portion of the tube plate, the shroud being
slotted so that the duct is horizontally open down to the beginning
of the funnel. This duct forms a second descent space internally
within the tube bundle and down through which some of the
descending water can flow and be funneled to the central portion of
the tube sheet.
Inventors: |
Reisacher; Raimund (Erlangen,
DT) |
Assignee: |
Kraftwerke Union
Aktiengesellschaft (Mulheim (Ruhr), DT)
|
Family
ID: |
5899090 |
Appl.
No.: |
05/526,944 |
Filed: |
November 25, 1974 |
Foreign Application Priority Data
|
|
|
|
|
Nov 26, 1973 [DT] |
|
|
2358829 |
|
Current U.S.
Class: |
122/32;
165/160 |
Current CPC
Class: |
F22B
1/025 (20130101) |
Current International
Class: |
F22B
1/00 (20060101); F22B 1/02 (20060101); F22B
001/06 () |
Field of
Search: |
;122/32,33,34,491
;165/158,159,160,161 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sprague; Kenneth W.
Attorney, Agent or Firm: Kenyon & Kenyon Reilly Carr
& Chapin
Claims
What is claimed is:
1. A steam generator comprising an upstanding casing having a lower
portion, a tube plate closing said portion, a U-tube bundle heat
exchanger inside of said casing and having upstanding legs with
lower ends mounted in said plate, said bundle having a top formed
by return tube bends joining said legs at said top and said legs
forming flat-interfacing upstanding interspaced sides defining an
upstanding corridor between the legs below said top, a shroud
having an open top and bottom encircling said bundle inside of said
casing and forming an annular descent space between the shroud and
the inside of said casing, the bottom of said shroud being spaced
adjacently above said plate, means below said plate for passing a
primary fluid through said bundle, means for introducing feed-water
into said casing, a steam outlet for said casing, and interspaced,
upstanding walls enclosing said corridor within and with respect to
said flat sides of the tube bundle but leaving said corridor open
adjacently above said tube plate, said walls extending transversely
between and connecting with said shroud and the shroud having
openings above said plate and connecting said corridor between said
walls, with said descent space.
2. The generator of claim 1 having means for forming a funnel for
said corridor between said walls and above said plate and having an
outlet mouth substantially over the center of the plate.
3. The generator of claim 2 in which said funnel-forming means
comprise two downwardly converging baffle plates extending between
said walls and with bottom ends adjacent to said plate, said
openings in said shroud comprising slots formed longitudinally in
the shroud from the upper ends of said walls down to the upper ends
of said baffle plates.
4. The generator of claim 3 in which means forming down-flow
restrictors are positioned in said annular descent space at a level
adjacent to the upper ends of said downwardly converging baffle
plates.
5. The generator of claim 3 in which said walls extend down
substantially to said tube plate and said outlet mouth for said
tunnel is formed by openings through said walls adjacent to said
plate and facing said legs.
6. The generator of claim 5 in which one of said legs of said tube
bundle is a hot leg and the other is a cold leg and the one of said
openings facing said hot leg is larger than the one of the openings
facing the cold leg.
7. The generator of claim 6 in which the bottom edges of said
shroud and said walls above said openings have inwardly extending
flanges.
Description
BACKGROUND OF THE INVENTION
A steam generator of the type conventionally used as part of the
coolant loop of a pressurized-water reactor, comprises a vertical
casing having its lower portion closed by a horizontal tube plate
in which the bottoms of the tubes of the hot and cold legs of a
U-tube bundle are mounted, the tube bundle extending upwardly
within the casing and being encircled by a shroud having a bottom
end spaced above the tube plate but adjacent to this plate, the
shroud extending upwardly around the tube bundle to at least
slightly above the top of the bundle. This shroud forms an annular
space between itself and the inside of the casing, the latter
having a feed-water inlet and an enlarged upper portion having a
top closed by a steam dome with a steam output nozzle, this
enlarged portion normally containing an array of horizontally
interspaced water separators mounted on top of the shroud. A
primary header below the tube plate sends the coolant from the
reactor through the tube bundle's hot leg and from the cold leg
back to the reactor for cooling the reactor's core.
Feed-water in the casing rises up through the shroud and the two
tube bundle legs, while vaporizing, water separated from the steam
by the separators, together with an input feed water feed through
the feed-water inlet, descending in the annular descent space and
flowing over the top of the tube plate to again rise within the
shroud. Thus, the feed water is maintained in circulation within
the steam generator casing.
After descending the feed water is formed by the annular space
between the bottom of the shroud and the tube plate, into a flow
converging towards the center of the tube plate. The tube plate is
one of the hottest parts within the steam generator, and if this
flow over the tube plate is uniform and of adequate velocity, the
feed water under the steam generator pressure, remains in its
liquid phase.
Unfortunately, the above described flow is not always obtained, the
inwardly directed flow from the annular space beneath the shroud,
being greatly impeded by the multiplicity of tubes packed
relatively closely together, which form the two legs of the tube
bundle.
To provide for a more uniform flow over the tube plate, German
Utility Model No. 7,226,418 suggests the possibility of positioning
plates at the bottom of the shroud above the tube plate, the plates
having holes formed in them and being inclined towards the tube
plate to form with this plate a duct of wedgeshaped cross section.
The purpose is to equalize the flow over the tube plate but this
arrangement substantially increases the flow resistance because the
flow must not only be through the tubes of the tube bundle, but
also is hampered by the flow equalizing plates.
The U-tube bundle has a generally cylindrical outside contour
encircled by the shroud which is also generally cylindrical, the
two legs being substantially semi-cylindrical in contour with flat
interfacing sides formed by the innermost rows of the tubes.
Because of the tube return bends at the top of the bundle, these
flat sides are necessarily horizontally interspaced. The result is
that the U-tube bundle contains a vertically extending corrodor
free from tubes, extending vertically from the tube plate to the
tube return bends of the innermost tubes and horizontally for the
width of the tube bundle. The feed water vaporizes to steam while
rising through the shroud, through the tube bundle, and this space
enclosed around the tube bundle is normally called the boiling
space. However, the feed water rising in the corridor is not in
direct contact with the heat exchanger tubes and, therefore,
receives no direct heat exchange from the reactor coolant.
SUMMARY OF THE INVENTION
According to the present invention, interspaced, upstanding walls
enclose the previously referred to corridor within and respect to
the previously referred to flat sides of the tube bundle, but
leaving this corridor open adjacently above the tube plate. These
walls extend transversely between and connect with the shroud and
the shroud has openings above the tube plate and connecting with
the corridor between the walls, and with the descent space formed
between the shroud and the inside of the steam generator's
casing.
In other words, a duct is formed having narrow open sides, opening
through the shroud, so that this duct forms a second descent space
within the area formerly representing the corridor and up through
which, with the prior art construction, the feed water ascended.
However, with the present invention the feed water through the
transverse openings through the shroud, has access to the enclosed
descent space between the two legs of the U-tube bundle, so that
the down-flow, is through this second descent space, into the
central portion of the tube plate.
To guide the feed water descending through this new descent space
formed between the two legs of the U-tube bundle, to the central
portion of the tube plate, downwardly converging baffle plates are
positioned between the two walls forming the new descent space, and
which define an opening substantially directly above or open to the
central portion of the tube plate. The two walls which define this
new descent space between the two flat sides of the legs of the
tube bundle, may also be enclosed between their tops, and the
funnel-like bottom of the new descent space may open at right
angles with respect to the interspacing flat sides of the tube
bundle, for flow over the tube plate, starting substantially at the
center of the tube plate, and extending counterflow to the normal
flow introduced peripherally towards the center of the tube plate
by the usual opening formed between the bottom of the shroud and
the tube plate.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings, the foregoing is illustrated in more
detail, in which:
FIG. 1 is a vertical section through the described type of steam
generator and oriented at right angles to the corridor formed
between the two generally semicircular legs of the tube bundle;
FIG. 2 is the same as FIG. 1 but is taken on a plane rotated
approximately 180.degree. with respect to the FIG. 1 view; and
FIG. 3 is a cross section taken on the line III--III in FIG. 1.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the above drawings, they show a pressurized-water
reactor steam generator comprising a mainly cylindrical vertical
casing 1 having a lower end closed by a horizontal tube plate 2
below which is shown the usual semispherical header 3 forming an
inlet or hot chamber 5 and an outlet or cold chamber 6, these
chambers being separated by a partition 4. The inlet chamber 5 has
a nozzle 7 for connection into the coolant loop of a
pressurized-water reactor (not shown), while the chamber 6 has a
generally corresponding nozzle 8 for connection with the pipe of
the loop that returns the coolant to the reactor, normally through
the main coolant pump (not shown).
The bottom ends of the tubes of the hot leg 10 and cold leg 11 of
the U-tube bundle 12, which may comprise around 1,000 tubes, are
mounted in the tube plate 2 in the usual manner. The two legs are,
of course, interconnected by the top bend 13, the individual tubes
all being U-shaped.
Although not shown in detail, the casing 1 has above the tube
bundle the usual enlarged portion which defines a space 14 into
which the steam discharges and passes through the steam output in
the steam dome (not illustrated). In this enlarged portion of the
casing 1, there is a space 14 in which the water separators 16 are
located by being mounted on top of the cylindrical shroud 15 which
encircles the U-tube bundle of the heat exchanger. Steam dryers are
normally located above the separator 16 and within the steam dome
which is not shown.
The steam, of course, represents the useful power output of the
steam generator and, in turn, of the reactor (not shown).
The cylindrical shroud 15 has the bottom end spaced above the top
of the tube plate 2, and a top end above the upper end of the
U-tube bundle, as previously indicated. The shroud forms an annular
descent space 18 between itself and the inside of the casing 1. The
casing 1 has a feed-water inlet 20 which through an annular
distributing manifold 20a, feeds water uniformly above the annular
descent space 18 formed between the cylindrical shroud 15 and the
cylindrical inside 1 of the casing.
As previously described, the innermost tubes of the U-tube bundle
heat exchanger, shown at 21 and 22 where they extend through the
tube plate 2, vertically define the corridor previously referred to
and up through which the feed water normally ascends with the prior
art constructions.
However, according to the present invention, the corridor, shown at
23 in FIG. 2, is converted into a duct 28, both flat interspaced
sides of the tube bundle legs, being closed off by vertical
upstanding walls 25 and 26 and which extend transversely between
the upstanding wall of the cylindrical shroud 15. The top of the
duct is closed by a transverse wall 27 adjacently beneath the bends
23 of the tubes of the two legs, and the shroud 15, which forms the
descent space 18 between itself and the inside of the casing 1, is
formed with openings or vertically extending slots 15a as shown in
FIG. 3.
With the construction as described so far, the corridor between the
two legs of the U-tube bundle, has been converted into a descent
space. Fedd water descending in the normal descent space 18 has
access via the slots 15a in the shroud, to this new descent space
28 now formed by the vertical walls 25 and 26.
To concentrate the descending feed water, in this new descent
space, two downwardly converging baffle plates 40 are positioned
between the two walls 25 and 26, the bottom ends of these walls
opening above the tube plate 2 adjacent to its central portion, the
previously referred to slots 15a extending downwardly only so far
as is required to reach the tops of the converging baffle plates 40
which form a funnel of the lower portion of the new descent
space.
The two walls 25 and 26 may have bottom ends substantially
contacting the top of the tube plate 2, making allowance for
thermal expansion clearance requirements, and both plates may have
cutouts forming transverse outlets 34 and 35, and other cutouts 42
and 43 adjacent to the outer edges of the two plates.
In operation, the space between the two legs now forms a descent
space. The flow, having access through the slots formed in the
shroud, can be discharged inwardly and downwardly as shown by the
arrows 40 in FIG. 2, with the flow discharging through the
transverse openings 34 and 35, the downward descent flow thus being
directed centrally to the generally centralized portion of the
plate 2 and from there horizontally outwardly and into the two
legs, now each substantially enclosed by the shroud 15 and one or
another of the walls 25 and 26. The openings 34 and 35 have
differing cross-sectional areas. The opening 34 leading over the
plate beneath the hot leg 10, is from 50 to 500% larger than the
opening 35 which feeds the water from the new descent space, over
the portion of the tube plate 2 below the cold leg. The cross
section ratio between the openings 34 and 35 is preferably about
4:1 so that the division of the flow rate between the two legs 10
and 11 in the ratio of 2:1 is provided.
The feed water descending normally in the descent space 15 can
distribute over the top of the tube plate 2 by way of the cutouts
42 and 43.
The bottom edge of the shroud 15 is provided with inwardly
extending flanges 45 which extend inwardly across at least several
rows of the tubes of the two legs of the U-tube bundle, thus
deflecting water from the descent space 15 inwardly, thus to some
extent bypassing the descent water. For the same purpose,
vertically disposed rods 61 can be positioned between the two walls
25 and 26 above the tube plate 2.
For the purpose of forcing more of the descent water through the
new descent passage 28, baffles may be arranged in the normal
annular descent space outside of the shroud. For example, three
rings 36, 37 and 38, provided with slots 39, may be positioned in
the usual annular descent space 18. One or another of these rings
may be rotative relative to the balance so that the slots 39 may be
more or less mutually registered. In this way more or less of the
descending feed water may be forced through in the area of the
cutouts 42 and 43 so that with proper porportioning of the cutouts
42 and 43 an appropriate supply of feed water to the two legs of
the tube bundle may be provided. For example, the feed-water supply
indicated by the arrows 41 may have 40 to 70%, preferably 60%, of
the total descent feed of water. The passage openings 34, for the
water descending through the new descent space 28 may be from 50 to
500% larger than the passage openings 35 which lead into the cold
leg 11. The cross sectional ratio between the openings 35 is
preferably about 4:1 so that the division of the flow rate between
the two legs 10 and 11 in the ratio of 2:1 is provided.
As shown by FIG. 3, the two declining or converging plates or
partitions 40 reduce the cross section of the new descent space 28
to less than one-third of the width of this space, thus providing a
high velocity flow of the descending feed water directed against
the generally central portion of the tube plate 2. It is this
portion where with prior art constructions, water boiling is most
apt to occur. The inclined angles of the parts 40 is shown as being
in the area of about 45%, but this angularity can be varied.
* * * * *