U.S. patent number 3,913,583 [Application Number 05/475,668] was granted by the patent office on 1975-10-21 for control circuit for electrosurgical units.
This patent grant is currently assigned to Sybron Corporation. Invention is credited to William T. Bross.
United States Patent |
3,913,583 |
Bross |
October 21, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Control circuit for electrosurgical units
Abstract
A control circuit for electrosurgical units which controls power
levels to patient electrode in response to load conditions thereof.
A saturable reactor is connected in series between the output of
the electrosurgical unit and the patient electrodes. The saturable
reactor is biased by a control coil activated by a rectified
current corresponding to the alternating current flowing between
the patient electrodes which is an indication of the area of
contact between the patient and one of the electrodes.
Inventors: |
Bross; William T. (Cincinnati,
OH) |
Assignee: |
Sybron Corporation (Rochester,
NY)
|
Family
ID: |
23888591 |
Appl.
No.: |
05/475,668 |
Filed: |
June 3, 1974 |
Current U.S.
Class: |
606/35; 330/8;
606/38; 323/911; 336/155 |
Current CPC
Class: |
A61B
18/16 (20130101); A61B 18/1233 (20130101); A61B
5/276 (20210101); Y10S 323/911 (20130101) |
Current International
Class: |
A61B
18/12 (20060101); A61B 18/16 (20060101); A61B
18/14 (20060101); A61B 5/0408 (20060101); A61B
5/0424 (20060101); A61B 017/36 () |
Field of
Search: |
;128/303.14,303.13,303.17 ;330/8 ;336/155 ;323/56,6 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,439,302 |
|
Jan 1969 |
|
DT |
|
642,239 |
|
May 1932 |
|
DD |
|
Primary Examiner: Gaudet; Richard A.
Assistant Examiner: Cohen; Lee S.
Attorney, Agent or Firm: Roessel; Theodore B. Yeo; J.
Stephen
Claims
I claim:
1. In combination with an electrosurgical unit having an oscillator
applying variable high frequency current to a plurality of patient
electrodes, a control circuit comprising:
a saturable reactor connected between said oscillator and at least
one of said patient electrodes; and
bias means responsive to current flow through said patient
electrodes for biasing said saturable reactor to control the
impedance thereof, whereby for a first range of current flow
through said patient electrodes said saturable reactor represents
an inductive reactance to said oscillator and during a second range
of current flow through said patient electrodes substantially
greater than said first current flow said reactor represents a
lower inductive reactance to said oscillator.
2. A control circuit as defined in claim 1, wherein said saturable
reactor includes:
a ferromagnetic core;
a plurality of variable reactances windings, and
a control winding.
3. A control circuit as defined in claim 2, wherein said bias means
includes:
a diode rectifying bridge connected between one of said patient
electrodes and said control winding, said bridge having a DC
current output corresponding to the amplitude of AC current flow,
said DC output being applied to said control winding for biasing
said saturable reactor.
4. A control circuit as defined in claim 3 which further includes
an indicator means connected across said bias means so as to be
indicative of said bias current and load conditions across said
patient electrodes.
5. A control circuit as defined in claim 2, wherein said variable
reactance windings are interconnected so as to nullify any induced
voltage in said control winding.
6. A control circuit as defined in claim 5, which further includes
an electrostatic shield means interposed between said variable
reactance windings and said control windings.
7. A control circuit defined in claim 1, wherein said saturable
reactor is comprised of:
two cup cores;
at least one variable reactance winding wound about each of said
cup cores; and
at least one DC control bias winding wound about each of said cup
cores, whereas said variable reactance windings are connected in
series so as to nullify the effect on said DC control coils
winding.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to RF control circuits and more
particularly concerns RF control circuits that are used in
electrosurgical units. Electrosurgical units generate high
frequency power for the cutting and collagulation of tissue under
surgical conditions. The electrosurgical units supply a high
frequency alternating current at power levels up to several hundred
watts to electrodes usually consisting of an active probe and a
relatively large dispersive plate generally known as a patient
plate. The electrodes are available in various configurations to be
selected by the surgeon according to the intended use. Alternating
current enters at the surgical site from the active probe, passes
through the body of the patient to the patient plate and then
returns to the low or grounded terminal of the electrical surgical
unit. The physiological effects produced by electrosurgery are a
result of a very high current density at the interface of the
surgical active probe and the body tissue. There are no
physiological effects at the patient plate site because the same
current flows out of the patient through a relatively large area.
During an operation the active probe is placed in contact with the
patient. The patient should be in continual electrical
communication with the patient plate. In the case of low power
coagulators, capacitive coupling between patient and ground is
satisfactory. The current levels produced by high powered
equipment, such as used in general and transurethral surgery
require a direct contact patient plate return connection. In the
latter situation there is potential danger associated with
electrosurgery should the patient plate by improperly applied or if
an initial electrical contact becomes interrupted. If there is no
other ground connections and if no other part of the patient is in
contact with electrical ground, the available surgical current will
be so reduced that in most cases, the surgeon will be immediately
aware of the problem and he would either stop the procedure and
investigate or request that the power should be increased. The
latter could be dangerous as a subsequent return of electrical
continuity would result in excessive power being dissipated at the
surgical site. Also, should the resistance of the patient plate
interface be high, any extraneous ground connection, such as a
cardioscope ground lead, would act as a high frequency ground
connection. The contact area of such an extraneous ground
connection is likely to be too small for the magnitude of current
present and a burn at this site is almost a certainty.
It is possible to include a monitoring device that insures high
frequency continuity to the patient plate. However, this monitor
cannot determine if the patient plate has sufficient area in
contact with the patient. If area contact isn't proper, some
surgical current could still return by a small area extraneous
ground connection and result in a patient burn. Another monitoring
circuit has been developed that insures complete patient plate
circuit continuity by passing a low voltage direct current through
the patient. This current enters the body from the active probe and
exists through the patient plate. Only a complete direct current
circuit plus foot switch or hand control actuation will enable high
frequency output. This type of monitoring system is effective, but
complicated because it requires filter circuits to prevent high
frequency from adversely effecting electrosurgical device control
circuitry.
It would be, therefore, highly desirable to provide a simpler
control circuit, either to be used alone or to supplement one of
the prior types of patient plate monitoring systems to additionally
determine whether the patient plate electrode is contacting the
patient. Such a monitoring system should be passive and be able to
reduce high frequency to a low value should there be a impedance
condition at the patient plate interface or return cable.
It is the object of this invention to provide a new and improved
control circuit for electrosurgical units to monitor the impedance
of a patient plate interface and connecting cable.
It is also an object of this invention to provide a new and
improved control circuit for electrosurgical units for controlling
output as a function of contact area between patient and patient
plate.
It is another object of this invention to provide a new and
improved control circuit for connection in the output circuit of an
electrosurgical unit for reducing high frequency current to a low
value for sensing and increasing RF current to normal level only if
a complete circuit exists between the active and the patient plate
electrodes.
An additional object of this invention is to provide a new and
improved control circuit for monitoring circuit conditions between
active and patient plate electrodes and having a switching time in
microseconds.
SUMMARY OF THE INVENTION
A control circuit is disclosed that controls the high frequency
output current of an electrosurgical unit as applied across patient
electrodes in response to the load between said patient
electrodes.
The control circuit includes a saturable reactor means having
variable reactance windings connected in series between the
electrosurgical unit and the active patient electrode. The high
frequency return current is conducted through a bridge rectifier
which produces a DC current which passes through a control winding
of the saturable reactor. Under normal high frequency current flow
the DC current will be sufficient to saturate the reactor,
minimizing the impedance thereof. Should the high frequency current
be less than normal the DC current will be correspondingly reduced,
causing the reactor to appear as a series inductive reactance,
further reducing the high frequency current flow. Since the reactor
reactance is a function of patient to patient plate impedance, the
control sequence requires that sufficient area of contact be made
between the patient and the patient plate electrode for the
application of full power.
The saturable reactor means can include a three legged
ferromagnetic core, with the variable reactance winding wound on
the outer legs and connected so as to null out induced voltages
that would adversely effect the control winding which is wound
about the middle leg.
Electrostatic sheild material may be used between windings to
prevent capacitive coupling.
An alternate construction of the variable reactor is to use two
cores, which may be cup, "U," or toroid cores, each core having a
variable reactance winding and a control coil.
Indicating means can be provided to alert the operator of the state
of the variable reactor.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagram of an electrosurgical unit which includes the
control circuit of the invention.
FIG. 2 is an alternative embodiment of the control circuit of the
invention .
DETAILED DESCRIPTION OF THE DRAWING
FIG. 1, an electrosurgical unit having an oscillator 10 generates
RF signals at hectowatt power levels. Such an oscillator may be a
spark gap, a vacuum tube oscillator, or a solid state oscillator.
Modulation means 12 are used by the surgeon to select the desired
amplitude and modulation mode suitable to the surgical functions of
the cutting, hemostasis, and coagulation which are dependent upon
the shape of the output wave form. The oscillator 10 means also
includes a activating switch which may be hand or foot operated.
The output of the oscillator 10 goes to the control circuit 14 of
the present invention and therefrom to patient electrodes
comprising of an active probe 16 and a patient plate 17.
A saturable reactor 18 is used in the control circuit 14. The
reactor 18 includes a three-legged magnetic core 20 substantially
symmetrical. About the two outer legs 22, 24 of the core 20 are
wound variable reactance windings 26, 28 having substantially equal
number of turns. The variable reactance windings 26, 28 are wound
and interconnected so as to cancel any induced voltage caused by
magnetic flow in the core 20. The two variable reactance windings
26, 28 are connected in series with the output oscillator 10 of the
electical surgical unit and the active probe 16.
About the center leg 30 of the core is wound a control winding
32.
The leads of the control winding 32 are connected to the DC
terminals of a high frequency bridge rectifier 34. The AC terminals
of the high frequency bridge rectifier are connected in series from
the patient plate 17 to electrical ground through a first capacitor
36. A second capacitor 38 is placed across control winding 32 to
level the ripple on the DC voltage. The amount of RF current
passing through the patient will be dependent upon the impedance
between the active probe 16 and the patient plate 17. The impedance
is the sum of the patient resistance, typically between 400 and 500
ohms, and the interface resistance between the patient and the
patient plate electrode 17. Should the patient plate 17 be
improperly attached so as to have insufficient contact area between
the patient and the patient electrode, the interface resistance
will be high and the current at a given setting will be low
campared to what it would be if the patient plate was correctly
applied. The alternating RF current flows from the active probe 16
through the patient 40 to the patient plate 17, through the high
frequency rectifier 34 across the capacitor 36 to ground. The
higher the amplitude of the RF current, the higher will be the
rectified DC current passing through the control winding 32.
Conversely, a poor connection will reduce the alternating RF
current. The rectified DC current will be correspondingly lower
reducing the current flowing through the control winding 32. When
no DC current is present, the core material is unsaturated, and
inductively loads the variable reactance windings 26, 28,
effectively introducing a series reactance into the output circuit.
This limits the output current to a low value typically 50 to 80
milliamps when no DC control current is present. When a completed
high frequency circuit is established, returning current passes
through the rectified circuit 34, causing a DC current to flow
through the reactor control winding 32 partly saturating the core
20. This lowers the impedance of the reactance winding 26, 28 and
increases the output current. The higher output current passes
through the rectifier 34 further increasing the control winding
current which completely saturates the reactor minimizing the
reactance.
The core may be made of suitable ferromagnetic material such as
ferrite. Unlike the usual saturable reactor it is not necessary for
the core material to exhibit a square hysteresis loop.
Details of the RF variable reactance windings include that the two
coils are series connected but opposed so as to cancel any induced
voltages in the DC control circuit. It is also important that the
variable reactance windings 26, 28 are not coupled to the bias
control circuit as RF passing through these windings could
conceivably be coupled into the control winding 32 to be rectified
by the high frequency rectifier 34 and affect the reactor.
Therefore, electrostatic shield material 42 may be interposed
between the outer 26, 28 and inner 30 legs to prevent capacitive
coupling.
It would be desirable for the surgeon to be made aware of the
condition of the control circuit. Indicating means 44 may be
provided across the DC leads of the rectifier bridge circuit so as
to be responsive to the amount of DC voltage and to provide
indication thereof.
As shown in FIG. 2, an alternative method of making the saturable
reactor is to use two cup cores 44, each having one RF winding 46
and one control winding 48 wherein the RF windings are connected so
to cancel the induced voltage in the DC control winding. As herein
defined, cup cores include "U" and toroid shaped cores.
The control circuit for disclosed units is a simple passive device
that when connected in the output circuit of an electrosurgical
unit, reduces high frequency current to a low value for sensing and
increases to normal level only if a complete circuit exists between
the active probe and the patient plate. Switching time is in
micro-seconds. Tests have been conducted with actual
electrosurgical units using tubes, solid state and spark gap
technologies over the frequency range of 500 kiloherz to 2.3
megaherz and the control circuit has been found to be both reliable
and efficient.
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