U.S. patent number 3,909,858 [Application Number 05/381,646] was granted by the patent office on 1975-10-07 for support appliances.
This patent grant is currently assigned to Watkins & Watson Ltd.. Invention is credited to Frank Edward Mayhew Ducker.
United States Patent |
3,909,858 |
Ducker |
October 7, 1975 |
Support appliances
Abstract
In a bed for example for hospital use in which the mattress
comprises a plurality of separate air cells at different pressures,
means for mounting the air cells so as to render them easily
removable but at the same time with an effective air seal between
the air cell and the bed even when the air cells are flexed in
use.
Inventors: |
Ducker; Frank Edward Mayhew
(London, EN) |
Assignee: |
Watkins & Watson Ltd.
(London, EN)
|
Family
ID: |
10362596 |
Appl.
No.: |
05/381,646 |
Filed: |
July 23, 1973 |
Foreign Application Priority Data
|
|
|
|
|
Jul 21, 1972 [GB] |
|
|
34197/72 |
|
Current U.S.
Class: |
5/713;
601/148 |
Current CPC
Class: |
A47C
27/18 (20130101); A47C 27/081 (20130101); A47C
27/10 (20130101) |
Current International
Class: |
A47C
27/10 (20060101); A47C 027/08 (); A61H
001/00 () |
Field of
Search: |
;5/348R,349,350
;128/33 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wolfe; Robert L.
Assistant Examiner: Calvert; Andrew M.
Attorney, Agent or Firm: Markva & Smith
Claims
I claim:
1. A support appliance which comprises
a. a plurality of elongated tubular members;
b. a plurality of elongated inflatable cells, each arranged
parallel to one of said tubular members;
c. means mounting each said cell on the respective tubular
member;
d. separate inlet and outlet apertures extending through the wall
of said cell and through the adjacent wall of the respective
tubular member; and
e. a layer of foam rubber positioned between each said cell and
said respective tubular member, said inlet and outlet apertures
extending through the wall of said cell, through said foam rubber
and through the adjacent wall of the respective tubular member;
f. whereby a continuous flow of pressurized air may be maintained
in each of said cells between the inlet and outlet apertures
thereof.
2. A support appliance as claimed in claim 1 further comprising a
rigid nozzle member in tight sealing engagement with each of said
inlet and outlet apertures.
3. A support appliance which comprises
a. a plurality of elongated tubular members;
b. a plurality of elongated inflatable cells, each arranged
parallel to one of said tubular members and including a pair of
spaced parallel web members attached generally along the length of
the exterior of the air cell, said web members extending along
opposite sides of the respective tubular member;
c. means for anchoring said web members to the respective tubular
members, said adjacent wall of said tubular members being between
said pair of web members; and
d. separate inlet and outlet apertures extending through the wall
of said cell and through the adjacent wall of the respective
tubular member;
e. whereby a continuous flow of pressurized air may be maintained
in each of said cells between the inlet and outlet apertures
thereof.
4. A support appliance as claimed in claim 3 wherein said means for
mounting each said cell comprises means for anchoring said web
portions to the opposite sides of each of said elongated tubular
members such that the elongated portion of said cell between said
web portions and adjacent the surface of said tubular member is
maintained relatively slack whereby the air pressure within each
air cell presses said slack portion against the surface of said
tubular member to provide a seal about said inlet and outlet
apertures between the surface of the tubular member and said
cell.
5. A support appliance as claimed in claim 3 wherein said mounting
means comprises fixed members spaced on said opposite sides of said
tubular members forming narrow elongated slots between said fixed
members and said opposite sides of said tubular members, a hem
along the free end of each of said web portions and rigid elongated
means having a width greater than said slot mounted in each hem
whereby each said web member is anchored in one of said slots,
movement through said slot being prevented by said rigid elongated
means in said hem.
6. A support appliance as claimed in claim 3 wherein said mounting
means comprises a plurality of rigid elongated members mounted
adjacent said opposite sides of each of said tubular members, each
said web member passing around one of said rigid elongated members
to secure said web member between one of said bars and the
respective side of a tubular member.
7. A support appliance which comprises
a. a base having a firm surface thereon,
b. at least one air cell mounted on said base,
c. air inlet and outlet means extending between said air cell and
said base, said air inlet and outlet means comprising holes in said
firm surface of said base aligned with holes in the wall of said
cell,
d. means attached to the wall of said cell at at least two
positions spaced from the holes in the wall of said cell for
attaching said cell to the base such that a relatively slack
portion of the cell wall is provided about each hole,
e. whereby air pressure in said air cell causes the slack portion
of said cell to effectively seal with said firm surface of said
base about said holes.
8. A support appliance which comprises
a. a plurality of elongated tubular members;
b. a plurality of elongated inflatable cells, each arranged
parallel to one of said tubular members;
c. means mounting each said cell on the respective tubular
member;
d. separate inlet and outlet apertures extending through the wall
of said cell and through the adjacent wall of the respective
tubular member;
e. a layer of resilient material positioned between each said cell
and said respective tubular member, said inlet and outlet apertures
extending through the wall of said cell, through said resilient
material and through the adjacent wall of the respective tubular
member; and
f. a rigid tubular nozzle member extending through and in tight
sealing engagement with each of said inlet and outlet
apertures;
g. whereby a continuous flow of pressurized air may be maintained
in each of said cells between the inlet and outlet apertures
thereof.
9. A support appliance in the form of a bed which comprises
a. a pair of elongated hollow frame members extending the length of
the bed along opposite sides thereof;
b. a plurality of elongated tubular members extending transversely
to the length of the bed and being supported on said frame members
adjacent the opposite ends thereof;
c. cooperating apertures extending from a wall in each of said
hollow frame members to a wall in each of said tubular members;
d. a plurality of elongated inflatable cells, each arranged
parallel to one of said tubular members;
e. means mounting each said cell on the respective tubular members;
and
f. separate inlet and outlet apertures extending through the wall
of said cell and through the adjacent wall of the respective
tubular member;
g. whereby a continuous flow of pressurized air may flow from the
interior of one of said hollow frame members through one of said
cooperating apertures to all of said tubular members, through said
inlet apertures to all of said cells, through said outlet apertures
to all of said tubular members and finally through the other of
said cooperating apertures to the other of said hollow frame
members.
10. A support appliance which comprises
a. a plurality of elongated tubular members;
b. a plurality of elongated inflatable cells, each arranged
parallel to one of said tubular members;
c. means mounting each said cell on the respective tubular
member;
d. separate inlet and outlet apertures extending through the wall
of said cell and through the adjacent wall of the respective
tubular member; and
e. a layer of resilient material positioned between each said cell
and said respective tubular member, said inlet and outlet apertures
extending through the wall of said cell, through said resilient
material and through the adjacent wall of the respective tubular
member;
f. said plurality of cells being arranged in a plurality of groups,
all the cells in one group being adapted to be maintained at one
air pressure while the pressure of the remaining groups are
independently controllable;
g. whereby a continuous flow of pressurized air may be maintained
in each of said cells between the inlet and outlet apertures
thereof.
Description
BACKGROUND OF THE INVENTION
This invention relates to support appliances such as a bed,
mattress or chair which incorporates a plurality of inflatable
cells.
Experience with inflatable mattresses, particularly in hospitals,
has shown that mattresses which are composed of a number of
individual air cells have pronounced advantages over mattresses of
more conventional construction and interest has arisen in recent
years in the development of matresses of this type.
As described in British Patent Specifications 949,652 and
1,273,342, the provision of a plurality of cells which can be
individually inflated to differential pressures increases the
comfort and well being of hospital patients and other people who
are obliged to lie on beds, chairs or other support appliances for
long periods of time.
In using inflatable mattresses of the kind described in the above
two Patent Specifications it is necessary from time to time to
remove individual cells for cleaning or replacement. As the
individual cells have flexible walls and are contiguously arranged
in these prior constructions removal of an individual cell is
virtually impossiblle without deflating the cell and its immediate
neighbours. This can be a serious disadvantage in practice since it
means that the patient has to be transferred to another bed while
the necessary adjustments and replacement are made.
Furthermore, in using cells in beds of which various sections can
be tilted to support the patient, for example, in an upright
sitting position compression fittings and other types of connection
between the air cells and the frame of the bed have in the past
been found to be unsuitable as the air connection very often pulls
out from the frame and the cells deflate. This has been a
considerable problem in practice.
The present invention is concerned with methods of locating and
anchoring a plurality of cells in an inflatable mattress which
facilitates replacement of individual cells as desired and which
provides an air tight seal even when the inflatable cells flex
relative to the base of the support appliance
SUMMARY OF THE INVENTION
According to one aspect of the present invention there is provided
a support appliance which comprises a plurality of inflatable cells
mounted on a bar arranged parallel to the length of the cells,
inlet and/or outlet means for air being provided between the bar
member and each associated air cell.
In this way, the air cell is able to pivot about the bar as the
patient moves or as the various sections of the bed are hinged
relative to one another. As the air cell pivots about the bar and
the air connection for the air cell is provided in the bar, there
is less likelyhood of air leaks caused by pivoting and movement of
the air cell since the degree of relative movement is greatly
reduced.
In a preferred arrangement the bar is provided in the form of a
tubular member.
Preferably a layer of resilient material is provided on the top
surface of each bar or tubular member, and the air inlet and/or
outlet in the bar or tubular member comprises an aperture through
the resilient material and the top surface of the bar or tubular
member. The resilient material may comprise a layer of foam rubber
about 1 inch thick. The inlet and/or outlet for the air cell then
preferably comprises a rigid nozzle member which tightly engages
the aperture through the resilient material to provide a seal.
Preferably the bar or tubular member has two inlet and/or outlets
adjacent opposite ends, one being for air supply to the air cell
and one for exhaust of air from the air cell. If the bar is a
tubular member then this will necessitate an internal stop between
the two apertures in the tubular member.
If the support appliance is in the form of a bed, then preferably
the bar or tubular member extends transverse to the length of the
bed and rests on frame members along each side of the bed. The
frame members are preferably hollow and cooperating apertures are
provided in the frame members and the bar and air may be passed
from one frame member through each bar to the interior of an
associated air cell and out from the interior of the associated air
cell through the other aperture in the bar to the other frame
member.
According to a further aspect of the invention the inflatable cells
are connected to inlet and/or outlet means for air by forming holes
in the base of the individual cells which are located over
corresponding holes in the base of the support appliance, the
support appliance in the areas of the holes providing a firm
surface so that pressure of air in the cells effectively seals the
base of the individual cells around the inlet and/or outlet
means.
According to an additional aspect of the invention, there is
provided an inflatable cell primarily, for use in a support
appliance of the type described and having internal means for
restraining expansion under the influence of pressure of a gas
introduced therein. The means for restraining expansion
conveniently takes the form of strips, ribbons, webs or the like
which are connected at their ends to opposed walls of the cell and
which have a dimension which prevents expansion of the cells by
more than a predetermined amount under internal air pressure. The
strips, ribbons, or webs may be of the same or different material
as the cells and may be attached to the walls of the cells by
welding, stitching riveting bonding or other convenient means. It
will be appreciated that by restraining expansion of the cells in
this way in a desired direction, removal of an individual cell is
facilitated since adjacent cells will not exert significant lateral
force on a cell to be removed.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation from one side of one section of a bed in
accordance with the invention;
FIG. 2 is a section taken along line A--A in FIG. 1;
FIG. 3 is an elevation from one side of a modified bed section in
accordance with the invention;
FIG. 4 is a section taken along the line B--B in FIG. 3, and,
FIG. 5 is a section similar to FIG. 4 of an alternative embodiment
of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings, the Figures show a section of a bed
including a base portion 1 and inflatable cells 2 (of which only
the lower portions are shown) forming a mattress section. A number
of bed sections, e.g. 3 or 4, are coupled together with articulated
connections to form a complete bed as described in our copending
British Patent application no. 11942/73 or in the "Lancet" Oct.
23rd, 1971 pages 885 to 888. The base portion comprises a pair of
tubular frame members 3 which form both the frame of the bed and
also serve as the supply and exhaust conduits for the air for the
inflatable cells. Supported on the frame members 3 are a series of
cross members or bars 4 (one for each cell) which are constructed
from wood, steel or other substantially rigid material and which
are bolted to the frame members 3 by bolts 5 or loosely located by
locating ears on the frame member 3. Pairs of blocks 6, of
substantially rigid material (one pair for each cell) are mounted
opposite each other on each side of the bed and at spaced intervals
along its length. Holes 7 and 8 respectively are formed in each
block 6 and are aligned with corresponding holes 9 and 10 in the
bar 4 and in the upper wall of tubular members 3. These holes
provide for supply of air at low pressure e.g. up to about 5-15
inches water gauge, to the cells and removal of air therefrom. The
air may be heated.
Cross member 4 is formed with slots 11 and 12 on each side of
blocks 6 and these slots extend across the width of the bed
section. Slots 11 and 12 communicate with tubular cavities 13 and
14 formed partly by a hollowed out portion of the bar 4 and partly
by a plate 15. An inflatable cell 2 (which is approximately sausage
shaped) extends across the width of the bed section and is in
contact at its ends with blocks 6. Each cell 2 is anchored to the
bed section 1 by an anchoring arrangement including a pair of ropes
16 and 17 which are received respectively in tubular cavities 13
and 14. Attached to ropes 16 and 17 is a web of material 18 which
is in the form of a loop, the ends of the web being connected to
the ropes 16 and 17 while the middle portion is attached to or
forms the base of cell 2. Each inflatable cell 2 is formed with
holes 19 and 20 which are aligned with holes 7 and 8 in the blocks
6.
Excess material is provided in the base portion of the inflatable
cell 2 in the regions of the holes 19 and 20 so that on inflation
of the cell, pressure of air in the cell presses the base of the
cell, in the vicinity of holes 19 and 20, firmly into contact with
the blocks 6 and thereby forms an air tight seal. Individual cells
can be removed from the bed section by slightly deflating the
appropriate cell and drawing the cell outwardly i.e., from the
plane of the paper in FIG. 2. In order to locate the cell widthwise
of the bed, downwardly extending web portions 21 and 22 are
provided which may be secured by Velcro or similar quick release
system to a part of the bed section 1, e.g. to the frame members
3.
Conveniently the spaces between blocks 6 are filled with a rubber
or plastic foam material 23.
In order to limit lateral expansion of the cells 2, a membrane
similar to membrane 24 in FIGS. 4 and 5 divides each cell
longitudinally and is attached by any suitable means to the cell
walls. The membrane is apertured to allow air to circulate through
the entire interior of the cells. The dimensions of the membrane
are chosen so that undue lateral force is not exerted by the cells
on neighbouring cells.
It will be appreciated that in the arrangement illustrated in FIGS.
1 and 2, the pressure and through flow of air will normally be
identical in each cell. In some circumstances it may be desirable
to vary the flow of air through one individual cell and this can be
achieved by fitting a bush 25 in hole 19 having a greater or
smaller orifice than those in the other cells in the bed section
depending on whether a larger or smaller through flow is
desired.
Removal of a cell in the arrangement illustrated in FIGS. 1 and 2
is exceedingly simple. A blanking plate may be slidably mounted on
the top surface of each block 6 so that it can be moved from an
inoperative position to an operative position where it blanks off
the inlet hole 8 and depressurises its associated cell without
interfering with the air supply to the remaining cells in the
section. Web portions 21 and 22 are freed from their fastenings and
the selected cell can then be drawn out. Replacement of a cell is
achieved by the reverse of these operations.
Referring to FIGS. 3 and 4, the construction shown therein
represents a modified arrangement for mounting and anchoring the
cells to the bed section. The frame of the bed section is formed
from a pair of longitudinally extending tubular frame members 33
upon which are mounted a plurality of cross members 34 which are
spaced apart lengthwise of the bed section. Interposed between each
pair of adjacent cross members is tubular secondary member 35
having closed ends and a blocked off central portion to prevent air
flowing therethrough. Secondary members 35 are clamped at each end
to tubular members 33 so that holes in members 33 align with
corresponding holes in members 35 in an air-tight manner by means
of a seal 41. Air is supplied to each cell 36 from its associated
member 35 via a nipple 37 screwed into member 35. Each cell 36 is
formed with a hole into which nipple 37 is received and the
material surrounding the hole is reinforced with a rubber annulus
38. Sealing of the cells onto the member 35 is achieved by the
pressure of air in the cells. Rimilar provision is made at the
other end of the cell for lfow of air from the cell. Each cell 36
is anchored to the member 35 by webs 39 and 40 extending lengthwise
of the cell which are secured to each other by press studs, Velcro
or similar material. The tops of the cross members 34 are padded
with plastics or rubber foamed strips 42.
An important advantage of the construction described in the figures
is that the cells show little tendency to leak at their points of
connection to the air inlet and return conduits even when the cells
are deflected by articulation of the individual bed sections to
contour the upper surface of the mattress as shown in the Figures
of the "Lancet" article referred to above.
It may not be essential in all instances to provide an outlet 19
for escape of air from the cells 2 where the cells are provided
with pores since the flow of air may be controlled through such
pores.
Lateral expansion of the cells is preferably controlled by
membranes 24 as shown in FIGS. 4 and 5 since this enables the shape
of the cells to be retained more easily in their expanded condition
independently of adjacent cells. It will be appreciated that there
may be more than one membrane in each cell and the membranes are
not necessarily parallel to the top surface of the bed section. For
example the membranes may divide the interior of each cell into a
number of honeycomb compartments or may induce the air to flow in a
tortuous path through the cell. Air in the cell may be induced in
this way to flow generally parallel to the upper surfaces of the
cell and this may facilitate control of the temperature of the user
of the bed or, by provision ofporous cell fabric, extraction of
water vapour or other gases released by wounds or injuries.
The embodiment shown in FIG. 5 is generally similar to FIG. 4.
However, it has been found a bed can be produced without the cross
members 34 or strips 42, if the tubular members 35 are increased in
size. In the embodiment of FIG. 5 the tubular members 35 have been
enlarged and are constructed of steel tubes coated with a plastic
material. It will be seen that each tublar member 35 includes a
layer on its top surface of 1 inch thick sponge rubber 50. The air
cells 36 each include two apertures, one adjacent each end with
rigid nozzles 51, the rigid nozzles 51 including a collar 52 around
their inner end for easy attachment of the nozzles 51 to the air
cells. The air inlet and/or outlet in the member 35 is provided by
an aperture 53 through the sponge rubber layer 50 and through the
top surface 54 of the tubular member 35. The diameter of the
aperture through the sponge rubber layer 50 is narrower than the
outer diameter of the nozzle 51 so that an air seal is provided.
However, as with the previous embodiments, as a safeguard there is
provided a loose layer of material around the nozzle 51 in each air
cell and betwen the webs 39 and 40 which under the influence of the
air pressure within the air cell will provide a seal around each
aperture.
It has been found preferable to delete the presence of members 34,
42 since this simplifies the cleaning of the bed, a matter of
paramount importance in the use of such beds in hospitals.
Furthermore, by the use of simple plug connections between the air
cell and the members 35 the removal and insertion of the air cells
is greatly facilitated. Further, the members 35 support the air
cells and each member 35 provides a pivot about which the
associated air cells may to a limited extent rotate as the patient
moves on the bed or if the bed is provided in sections which hinge
relative to one another.
Various means may be provided for anchoring the webs 39, 40 to the
member 35. In the arrangement shown in FIG. 5 there is provided
along each side of the member 35 further bars 55, 56 which are
clamped to the side faces of the member 35 by clamping means which
are releasable from each end of the member 35. The webs 39, 40 are
wrapped around the bars 55, 56 and anchored thereto by frictional
clamping between the bars 55,56 and the side surfaces of the member
35.
* * * * *