U.S. patent number 3,909,420 [Application Number 05/401,093] was granted by the patent office on 1975-09-30 for lubricant composition containing thiadiazoles and napthylamines as antioxidants and method of lubrication using said composition.
This patent grant is currently assigned to Atlantic Richfield Company. Invention is credited to Victor E. Broman, Tai S. Chao, Byron W. Turnquest.
United States Patent |
3,909,420 |
Turnquest , et al. |
* September 30, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Lubricant composition containing thiadiazoles and napthylamines as
antioxidants and method of lubrication using said composition
Abstract
Lubricating compositions comprising oil of lubricating
viscosity, certain sulfur-containing compounds and naphthyl amines
having outstanding resistance to deterioration by oxidation.
Improved methods of lubricating engines are also disclosed.
Inventors: |
Turnquest; Byron W. (Chicago,
IL), Chao; Tai S. (Homewood, IL), Broman; Victor E.
(Palos Park, IL) |
Assignee: |
Atlantic Richfield Company
(Philadelphia, PA)
|
[*] Notice: |
The portion of the term of this patent
subsequent to November 27, 1990 has been disclaimed. |
Family
ID: |
26858298 |
Appl.
No.: |
05/401,093 |
Filed: |
September 26, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
161947 |
Sep 9, 1971 |
3775321 |
|
|
|
Current U.S.
Class: |
508/273;
252/391 |
Current CPC
Class: |
C10M
141/08 (20130101); C10M 2219/104 (20130101); C10M
2207/121 (20130101); C10M 2229/02 (20130101); C10M
2207/122 (20130101); C10M 2207/22 (20130101); C10M
2213/062 (20130101); C10M 2215/26 (20130101); C10M
2215/062 (20130101); C10M 2229/05 (20130101); C10M
2219/10 (20130101); C10M 2211/08 (20130101); C10M
2217/046 (20130101); C10M 2211/022 (20130101); C10M
2215/28 (20130101); C10M 2219/106 (20130101); C10M
2223/12 (20130101); C10N 2040/25 (20130101); C10M
2211/06 (20130101); C10M 2211/044 (20130101); C10M
2215/04 (20130101); C10M 2207/124 (20130101); C10M
2217/06 (20130101); C10M 2219/087 (20130101); C10M
2203/102 (20130101); C10M 2215/066 (20130101); C10M
2225/041 (20130101); C10M 2207/129 (20130101); C10M
2211/02 (20130101); C10M 2213/02 (20130101); C10M
2221/00 (20130101); C10N 2040/255 (20200501); C10M
2207/027 (20130101); C10M 2207/123 (20130101); C10M
2215/064 (20130101); C10M 2215/067 (20130101); C10M
2219/086 (20130101); C10M 2203/10 (20130101); C10M
2219/02 (20130101); C10M 2219/044 (20130101); C10M
2221/02 (20130101); C10M 2219/089 (20130101); C10M
2215/065 (20130101); C10M 2215/06 (20130101); C10N
2040/135 (20200501); C10N 2040/251 (20200501); C10M
2211/024 (20130101); C10N 2040/28 (20130101); C10M
2219/102 (20130101); C10M 2215/086 (20130101) |
Current International
Class: |
C10M
141/00 (20060101); C10M 141/08 (20060101); C10M
001/38 () |
Field of
Search: |
;252/47,391 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Gantz; Delbert E.
Assistant Examiner: Metz; Andrew H.
Attorney, Agent or Firm: Uxa; Frank J.
Parent Case Text
This application is a continuation-in-part of application Ser. No.
161,947, filed July 9, 1971 and now U.S. Pat. No. 3,775,321.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A lubricating oil composition comprising a major proportion of
mineral oil of lubricating viscosity; at least one
sulfur-containing compound having the following structure; ##EQU4##
wherein each R.sup.1 is a monovalent hydrocarbon radical containing
from 1 to about 30 carbon atoms, x and y are each integers from 1
to about 9, the sum of x and y being at least 2; and at least one
napthyl amine having the following structure; ##SPC3##
wherein R.sup.2 is selected from the group consisting of hydrogen
and monovalent hydrocarbon radicals containing from 1 to about 30
carbon atoms, a is an integer from zero to 7 and D is a monovalent
hydrocarbon radical containing from 1 to about 30 carbon atoms,
said sulfur-containing compound and said naphthyl amine each being
present in an amount sufficient to improve the resistance to
oxidation of said lubricating oil composition.
2. The composition of claim 1 wherein said sulfur-containing
compound is present in an amount from about 0.005% to about 10.0%
by weight of the total composition and said naphthyl amine is
present in an amount of at least about 0.05% by weight of the total
composition.
3. The composition of claim 2 wherein each R.sup.1 contains from 1
to about 18 carbon atoms, R.sup.2 contains from about 6 to about 18
carbon atoms, a is an integer from 0 to 1 inclusive and D contains
from about 1 to 18 carbon atoms.
4. The composition of claim 3 wherein said naphthyl amine is
present in an amount from about 0.05% to about 2% by weight of the
total composition.
5. The composition of claim 4 wherein said sulfur-containing
compound is present in an amount from about 0.005% to about 2.0% by
weight of the total composition and said naphthyl amine is present
in an amount from about 0.1% to about 1.0% by weight of the total
composition.
6. The composition of claim 5 wherein each R.sup.1 is independently
selected from the group consisting of alkyl, aralkyl and alkaryl
containing up to about 18 carbon atoms and x and y are integers
from 1 to 3.
7. The composition of claim 6 wherein said naphthyl amine is phenyl
alpha naphthylamine.
8. The composition of claim 7 wherein each R.sup.1 is independently
selected from the group consisting of alkyl containing from 1 to
about 18 carbon atoms.
9. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 1 on the
components of said engine requiring lubrication.
10. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 2 on the
components of said engine requiring lubrication.
11. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 5 on the
components of said engine requiring lubrication.
12. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 6 on the
components of said engine requiring lubrication.
13. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 7 on the
components of said engine requiring lubrication.
14. In a method for lubricating an engine comprising components
requiring lubrication, the improvement which comprises maintaining
a lubricating amount of the composition of claim 8 on the
components of said engine requiring lubrication.
15. In a method for lubricating a turbine engine comprising
components requiring lubrication, the improvement which comprises
maintaining a lubricating amount of the composition of claim 7 on
the components of said turbine engine requiring lubrication.
16. In a method for lubricating a turbine engine comprising
components requiring lubrication, the improvement which comprises
maintaining a lubricating amount of the composition of claim 8 on
the components of said turbine engine requiring lubrication.
Description
This invention relates to new and improved lubricating oil
compositions. More particularly, it relates to lubricating
compositions having improved resistance to deterioration by
oxidation.
One problem involved in producing a lubricating oil composition is
the necessity of protecting the composition from deterioration by
oxidation. Conventional additives are known to give a degree of
protection against oxidation. However, as the lubricating oil
technology develops, oils having the ability for longer service,
for example in engines such as diesel engines and gas turbines, at
severe conditions, e.g., high temperatures, are required.
Therefore, the need for improved oxidation resistance in
lubricating oil compositions manifests itself.
Therefore, one object of the present invention is to provide a
lubricating oil composition having improved resistance toward
deterioration by oxidation. Other objects and advantages of the
present invention will become apparent hereinafter.
It has now been discovered that the above-noted objects are
accomplished by the compositions of the present invention. In one
aspect, the present invention is a lubricating oil composition
which comprises a major proportion of oil of lubricating viscosity;
at least one sulfur-containing compound having the following
structure ##EQU1## wherein each R.sup.1 is a monovalent essentially
hydrocarbon radical containing from 1 to about 30 carbon atoms, x
and y each are integers from 1 to about 9, the sum of x and y being
at least 2, and at least one naphthyl amine having the following
structure ##SPC1##
Wherein R.sup.2 is selected from the group consisting of hydrogen
and monovalent essentially hydrocarbon radicals containing from 1
to about 30, preferably from about 6 to about 18 carbon atoms, a is
an integer from zero to 7, preferably zero to 1 inclusive and D is
a monovalent essentially hydrocarbon radical containing from 1 to
about 30, preferably from about 1 to about 18 carbon atoms, the
sulfur-containing component and the naphthyl amine each being
present in an amount sufficient to improve the resistance to
oxidation of the lubricating oil composition.
It has been found that the combination of the sulfur-containing
compound and naphthyl amine imparts significantly superior
oxidation resistance to the lubricating oil composition than would
be expected based upon the oxidation inhibition achieved using only
one of these materials. It is preferred that the sulfur-containing
compound be present in an amount from about 0.005% to about 10%,
more preferably from about 0.005% to about 2.0%, by weight of the
total composition. In certain instances, e.g. when the present
compositions are used to lubricate internal combustion engines
comprising silver components requiring lubrication, it is
particularly useful to use the sulfur-containing compound in an
amount from about 0.02% to about 10%, more preferably from about
0.05% to about 2%, by weight of the composition. It is preferred
that the naphthyl amine be present in a concentration of at least
about 0.05%, more preferably at least about 0.10%, by weight of the
total composition. For economic reasons, it is preferred that the
naphthyl amine be present in a concentration from about 0.05% to
about 2.0%, more preferably from about 0.1% to about 1.0%, of the
total composition.
The base oils used in the compositions of the present invention are
those conventionally used in lubricant manufacture. Typical
examples of the suitable lubricating oils include those having a
viscosity within the range of about 50 SUS to about 2000 SUS,
preferably from about 500 SUS to about 1200 SUS, at 100.degree.F.
These oils may be refined or otherwise processed to produce the
desired quality. Although mineral oils are preferred, the base oil
may be synthetic in nature. A specific example of the oils used in
the present invention is a mineral oil mixture having a viscosity
of about 900 SUS at 100.degree.F. Combinations or mixtures of two
or more different base oils in a single lubricating composition are
often used to provide the desired physical properties and these
mixtures are, therefore, within the scope of the present invention.
The base oil comprises a major portion, preferably at least about
70%, still more preferably at least about 85%, by weight of the
total composition.
The general formula for the suitable sulfur-containing compounds is
##EQU2## wherein each R.sup.1 is the same or different monovalent
essentially hydrocarbon radicals, x and y each are integers from 1
to about 9, preferably from 1 to 3, and the sum of x and y is at
least 2, and preferably 4 to about 16. The radicals R.sup.1 can be
aliphatic or aromatic including acyclic, alicyclic, aralkyl, aryl
and alkaryl radicals and mixtures of such radicals. The essentially
hydrocarbon radicals can contain from 1 to about 30 carbon atoms,
and preferably from about 1 to about 18 carbon atoms. More
preferably, each essentially hydrocarbon R.sup.1 is independently
selected from the group consisting of alkyl, aralkyl and alkaryl
containing up to about 18 carbon atoms. The most preferred
sulfur-containing compounds are those in which each essentially
hydrocarbon R.sup.1 is alkyl having from 1 to about 18 carbon atoms
and x and y each are integers from 1 to 3. Examples of suitable
monovalent hydrocarbon radicals are ethyl, propyl, butyl, hexyl,
octyl, nonyl, decyl, dodecyl, tridecyl, hexadecyl, octadecyl,
cyclo-hexyl, phenyl, tolyl, benzyl, naphthyl, styryl and the like.
These sulfur-containing compounds and methods for their preparation
are described in U.S. Pat. No. 2,719,126.
The naphthyl amines suitable for use in the present invention
comprise a broad class of compounds. The general structural formula
for these compounds is as follows: ##SPC2##
wherein R.sup.2 is selected from the group consisting of hydrogen
and monovalent essentially hydrocarbon radicals containing from 1
to about 30, preferably from about 6 to about 18 carbon atoms, a is
an integer from zero to 7, preferably zero to 1 inclusive, D is an
monovalent essentially hydrocarbon radical containing from 1 to
about 30, preferably from about 1 to about 18 carbon atoms.
Included among the monovalent hydrocarbon radicals contemplated by
the present invention are, for example, alkyl, aryl, aralkyl,
alkaryl and substituted counterparts of these radicals. Included
among the suitable amines are phenyl alpha- or beta-naphthylamine,
octylphenyl alpha- or beta- naphthylamine, alpha-alpha, alpha-beta
or beta-beta dinaphthylamines, various
phenanthryl-anthyrl-naphthylamines, xylyl naphthylamines, dodecyl
phenyl naphthylamines, biphenyl naphthylamines and phenyl
naphthylamines alkylated with olefins containing from about 8 to
about 24 carbon atoms per molecule. Specific examples of these
olefins include pinene, .alpha.-methylstyrene, and the like. The
naphthylamines in which the essentially hydrocarbon R.sup.2 is a
radical selected from the group consisting of aryl and alkaryl
containing from 6 to about 18 carbon atoms are of particular
usefulness in the present invention and are, therefore, the more
preferred class of compounds for use in the present invention. A
particularly preferred naphthyl amine is phenyl alpha
naphthylamine.
By "essentially hydrocarbon" (i.e., hydrocarbonaceous) radical is
meant those radicals which are composed mainly of hydrogen and
carbon, and include such radicals which contain, in addition, minor
amounts of substituents, such as chlorine, bromine, oxygen, sulfur,
nitrogen and the like, which do not substantially affect their
hydrocarbon nature and do not substantially adversely affect the
functionality of the material, e.g., sulfur-containing compound,
naphthyl amine, etc., which contains such radical.
In order to improve the detergent qualities of the compositions of
the present invention, it is preferred to include from about 0.1%
to about 10%, more preferably from about 0.1% to about 5%, by
weight of at least one sulfonate selected from the group consisting
of alkali metal sulfonate, alkaline earth metal sulfonate and
mixtures thereof. The preferred sulfonates for use in the
compositions of the present invention are the alkaline earth metal
sulfonates, more preferably the calcium sulfonates.
Sulfonates derived from sulfonic acids having about 12 to about 200
carbon atoms per molecule are of particular usefulness in the
present invention. Among these sulfonic acids are mono- and
polyalkyl substituted naphthalene sulfonic acids, phenol sulfonic
acids, diphenyl ether sulfonic acids, diphenyl ether disulfonic
acids, diphenyl sulfide-sulfonic acids, di-naphthylsulfide-sulfonic
acids, diphenyl amine-sulfonic acids, phenylnaphthylsulfide
sulfonic acids, cycloaliphatic sulfonic acids, such as petroleum
naphthene sulfonic acids, cetylcyclopentyl sulfonic acids,
lauryl-cyclohexyl sulfonic acids, bis-(diisobutyl)- cyclohexyl
sulfonic acids, mono- and poly-wax substituted cyclohexyl sulfonic
acids, etc.
With respect to the sulfonic acids, it is intended herein to employ
the term "petroleum sulfonic acids" to cover all sulfonic acids
which are derived at least in part from petroleum sources.
Additional examples of sulfonic acids and/or the alkali and
alkaline earth metal salts thereof which can be employed as
starting materials are disclosed in the following U.S. Pat. Nos.:
2,174,110; 2,174,560; 2,174,508; 2,193,824; 2,197,800; 2,020,791;
2,212,786; 2,213,360; 2,228,598; 2,233,676; 2,239,974; 2,263,312;
2,276,090; 2,276,097; 2,315,514; 2,319,121; 2,321,022; 2,333,568;
2,333,788; 2,335,259; 2,337,552; 2,346,568; 2,366,027; 2,374,193
and 2,383,319.
In many instances, the components comprising the compositions of
the present invention are available as solutions or mixtures in
mineral oil or other solvent carriers. The proportion ratios given
in this application refer to the active components rather than the
mixtures or solutions.
It is preferred that the lubricating compositions of the present
invention include at least one detergent in addition to the
sulfonates described above. Both the ash-containing detergents,
such as the conventional metal based detergents, and the ashless
detergents are suitable for use. However, it is preferred to use
the ashless detergents in the compositions of the present
invention. When these detergents are included in the compositions
of this invention, they comprise from about 1% to about 6% by
weight of the total composition.
In general, the ashless detergents preferred for use are compounds
which comprise an oil solubilizing tail and a polar detergent head.
Many ashless detergents fitting this general description are known
to the art and are commercially available. For example, basic
polyamines substituted with long chain hydrocarbons having from
about 30 to about 250 carbon atoms to provide oleophilic character
are suitable for use in the present invention. Specific examples of
this type of ashless detergent include the polyamines-polyalkylene
alkenyl succinimides in which the alkenyl group contains from about
30 to about 250 carbon atoms, the divalent alkylene radicals, which
number from about 2 to about 6, each contain from about 1 to about
3 carbon atoms; and the N-dialkylaminoalkyl alkenyl succinimides in
which the alkenyl group contains from about 30 to about 250 carbon
atoms and the divalent alkylene radical along with the two alkyl
radicals contain a total of less than about 10 carbon atoms. See
French Pat. No. 1,265,085 and U.S. Pat. No. 3,018,291, which are
hereby incorporated by reference into the present application. The
required polarity may be supplied by groups containing, for
example, oxygen, sulfur, phosphorous as well as nitrogen and
mixtures thereof. For example, an ashless detergent can be derived
by reacting a hydrocarbon polymer containing from about 30 to about
250 carbon atoms with P.sub.2 S.sub.5. See U.S. Pat. No. 3,003,964;
and British Pat. No. 815,810; also U.S. Pat. Nos. 3,256,189 and
3,256,194, which patents are hereby incorporated by reference into
the present application. All of these suitable ashless detergents
may be generally characterized as compounds comprising a
hydrocarbon portion of sufficient size to render the compound oil
soluble and at least one non-metallic polar portion which provides
a substantial part of the detergent action.
In addition to the additives already described, lubricating oil
compositions contemplated herein may contain other agents such as
other detergents, anti-wear agents, antifoam agents, corrosion
inhibitors, metal deactivators, pour point depressants, oiliness
agents, compounds for enhancing the viscosity index of the
lubricating oil, etc.
For example, alkali metal and alkaline earth metal phenates can be
incorporated into the compositions of the present invention to
provide increased alkalinity to the lubricating oil composition and
may be monomeric or polymeric in nature, with the polymeric
phenates being preferred. The phenate may be polymerized, for
example, by reaction with elemental sulfur to form sulfurized
phenates. Other polyphenates, for example, carbon bridged
polyphenates, are also suitable for use in the present invention.
In order to minimize the deleterious effect that the phenates have
on silver engine components, it is preferred that sulfurized
phenates containing only mono-sulfide linkages be used when these
phenates are used to contribute alkalinity to the compositions of
the present invention. The preferred phenates for use in the
present invention are the alkaline earth metal, more preferably
calcium, phenates.
One method for preparing sulfurized phenates is given in U.S. Pat.
No. 2,680,096. This patent also discloses a description of the
calcium phenates, both sulfurized and unsulfurized, which are
suitable for use in the present invention. The unsulfurized calcium
phenates have the following formula;
[(R).sub.b AO].sub.2 Ca
wherein A is an "essentially hydrocarbon" aromatic radical,
preferably a benzene radical, R is a cyclic, straight-chained or
branched-chained, saturated, essentially hydrocarbon radical having
from 4 to 30 carbon atoms, O represents oxygen, b is an integer
having a value of 1 to 5. An analogous structural formula for other
phenates, i.e., phenates associated with metals other than calcium,
can be drawn taking into account the valance state of the metal
cation.
Examples of calcium phenates include the calcium salts of octyl
phenol, nonyl phenol, dodecyl phenol, tetradecyl phenol, hexadecyl
phenol, triacontyl phenol, dioctyl phenol, dinonyl phenol,
2,2'-methylene-bis (4-octyl phenol) and the like.
Chlorinated hydrocarbonaceous components may be incorporated to
improve the anti-wear properties of the present compositions, for
example, toward bronze. These components may vary widely in
structure and composition provided that the chlorine content of
these components is at least about 5%, preferably at least about
20%, by weight. Included among the suitable chlorinated components
are the chlorinated paraffins (including paraffin wax, kerosene and
the like), chlorinated olefins and chlorinated polyolefins,
chlorinated cycloaliphatic compounds, chlorinated aromatics
(including chlorinated biphenyls and chlorinated naphthenes),
chlorinated esters of fatty, naphthenic and resin acids and the
like and mixtures thereof which contain less than about 70 carbon
atoms per molecule. Of course, more than one chlorinated component
may be used in a single composition, and such a composition is
within the scope of the present invention. It is preferred to use
chlorinated paraffins, chlorinated olefins and polyolefins,
chlorinated cycloaliphatic compounds, chlorinated esters of fatty,
naphthenic and resin acids and mixtures thereof which contain less
than about 70, preferably from about 10 to about 40 carbon atoms
per molecule. Still more preferably, chlorinated paraffin
containing from about 10 to about 40 carbon atoms per molecule can
be used. The chlorinated components useful in the present invention
may be prepared in any conventional manner, such as, for example,
contacting molecular chlorine with the hydrocarbonaceous material
to be chlorinated. By "hydrocarbonaceous material" is meant those
materials (e.g., paraffins, waxes, olefins, polyolefins and the
like) which are composed mainly of hydrogen and carbon, and include
such materials which contain, in addition, minor amounts of
substituents, such as oxygen, sulfur, nitrogen, etc., which do not
substantially affect their hydrocarbon character. The addition of
these chlorinated compounds to the compositions of the present
invention gives these compositions an unusually strong ability to
impart wear resistance to metals such as bronze.
The lubricating oil compositions of the present invention can be
used to lubricate engines, such as, for example, many railroad
diesel engines and gas turbine and steam turbine engines.
Maintaining (or causing to be maintained) a lubricating amount of
the oil compositions of the present invention on engine components,
such as bearing surfaces, wrist pin bushings and the like,
requiring lubrication results in obtaining substantial benefits
from the present invention. In addition, the compositions of the
present invention which contain a combination of sulfur-containing
compounds and naphthyl amine can be used to lubricate engines in
the manner noted above to give longer lubricant life because of the
substantially improved oxidation resistance of these
compositions.
The following examples illustrate more clearly the compositions of
the present invention. However, these illustrations are not to be
interpreted as specific limitations on this invention.
EXAMPLES 1 to 3
These examples illustrate the significant and unexpected
improvement in oxidation resistance obtained by the compositions of
the present invention.
Three lubricating oil compositions were prepared by blending
together individual components, noted below, at a slightly elevated
temperature, i.e., from about 100.degree.F. to about 130.degree.F.,
to insure complete mixing. The final compositions were as follows:
##EQU3##
Each of these compositions was tested using a bench procedure known
as the Sinclair Railroad Oil Oxidation Test. This procedure has
been used to screen railroad diesel lubricating oils for oxidation
resistance, and the results of this test give a reasonably true
indication of the composition's oxidation properties in engine
lubrication service.
This bench test procedure involves bubbling five liters of oxygen
per hour through 300 ml. of test oil at 285.degree.F. in the
presence of a 1 in. by 3 in. steel backed copper-lead specimen.
Fifty ml. samples of the oil composition are withdrawn at 48 hour
intervals with fresh oil being added to maintain a volume of 300
ml. The test is run for a total of 144 hours at which time the
viscosity and percent n-pentane insolubles of the used oil are
determined. Each of these determinations give an indication of the
extent of oxidative deterioration experienced by the oil during the
test period. For example, both the viscosity increase of the test
oil over the test period and the amount of n-pentane insolubles in
the used oil are indications of the extent to which the oils have
experienced chemical reaction involving oxygen, e.g.,
polymerization, during the test period.
The results of these oxidation tests are as follows:
PROPERTY Examples 1 2 3 ______________________________________
Viscosity, SUS at 100.degree.F. New Oil 994.6 994.6 994.6 Used Oil
2361 2099 1783 %Viscosity Increase 137 111 79.3 n-Pentane
Insolubles, Wt.% of Used Oil 3.69 3.24 2.06
______________________________________
The lubricating oil compositions containing either only the
sulfur-containing component (Example 1) or the sulfur-containing
component and a diamine component alone (Example 2) experienced
substantially higher viscosity increases and n-pentane insoluble
production over the test period than did the composition containing
the combination of the sulfur-containing component and naphthyl
amine (Example 3).
EXAMPLES 4 to 6
These examples further illustrate the improved oxidation resistance
of the compositions of the present invention.
Three lubricating compositions were prepared in a manner similar to
the compositions of Examples 1 and 2. These compositions were as
follows:
Wt.% Example 4 Example 5 Example 6
______________________________________ Mineral Oil, 160 SUS at
100.degree.F..sup.(7) 99.9 99.5 99.4 Sulfur-Containing
Component.sup.(8) 0.1 -- 0.1 Phenyl .alpha.-Naphthyl Amine -- 0.5
0.5 ______________________________________ .sup.(7) Contains 0.1%
by weight each of both tetra propenyl succinic anhydride and lauryl
oxyacetic acid as rust inhibitors and 0.001% by weight of a
conventional silicone anti-foam agent. .sup.(8) Same as (5) in the
compositions of Examples 1 and 2.
The oxidation stability of these three lubricating compositions was
tested by the following procedure. This procedure is presented in
detail in a paper by T. S. Chao, M Kjonaas and B. C. Vitchus
entitled "Oxygen Adsorption Test for Evaluation of Oxidation
Stability of Lubricating Oils". This paper was presented before the
National Combined Fuels and Lubricants and Transportation Meetings
of the Society of Automotive Engineers in Philadelphia,
Pennsylvania, Nov. 4-6, 1970. This procedure is known to give
results which may be reasonably correlated with the true oxidation
stability of lubricating oils.
In brief, the above test procedure involves the circulation of
oxygen in a closed system through a definite quantity of oil at a
controlled temperature and flow rate until a definite volume of
O.sub.2 is consumed. Oxygen is circulated through this closed
system by means of a tubing pump. As O.sub.2 is being consumed, the
pressure in the system drops. This pressure drop which is directly
proportional to the volume of O.sub.2 adsorbed by the oil is
monitored by a pressure transducer. A potentiometer recorder plots
a curve relating the volume of O.sub.2 adsorbed with time.
The test apparatus involves three basic parts. The first part is an
oxidation cell which includes a pyrex test tube and a thermocouple
well extending to the bottom of the test tube. The test tube is
fitted with a gas inlet tube equipped with a three-way stopcock and
extending also to the bottom of the test tube. The three-way
stopcock permits the feeding of a sample at the beginning of the
test from a funnel. The cell may be inserted in an electrically
heated aluminum block packed with insulation in a stainless steel
beaker. The temperature of the aluminum block may be controlled by
a temperature controller through a thermocouple placed in a well
drilled in the block.
The second part of the test apparatus is a gas purification train.
Oxygen, after bubbling through the oil, carrys with it oil fumes,
CO.sub.2, water, and other volatile oxidation products. This
material is circulated through various purification equipment by
means of a tubing pump. Most of the liquids and condensable
products are returned to the oil phase by means of an air-cooled
condenser. A very small portion which passes through the condenser
is absorbed by conventional means such as active charcoal in an
adsorption tube. Water vapor, CO.sub.2 and other acidic gases may
be removed by Drierite and Ascarite. Organic materials and CO, if
any, are converted in a catalytic tube furnace into H.sub.2 O and
CO.sub.2 which are removed by Drierite and Ascarite in another
adsorption tube. The gas stream which then contains only unused
O.sub.2 is recirculated through the oil. Any O.sub.2 consumed
through the cycle is replenished with fresh O.sub.2 from an O.sub.2
source.
The third part of the test apparatus is the O.sub.2 source and
measuring device. The oxygen storage tanks connect to the inlet of
the oxidation cell. These tanks also connect to one side of the
diaphragm of a D/P transducer. The other side of the diaphragm is
connected to an enclosed space of about 600 ml. which is used as
the reference side. The system is balanced initially by opening a
by-pass valve across the diaphragm allowing O.sub.2 to feed into
the reference cell. When the test starts, the by-pass valve is
closed. Any loss of O.sub.2 in the operating side will move the
diaphragm and will generate a potential difference which will be
indicated by a recorder which can be calibrated to record directly
any loss of O.sub.2 from the system.
In performing the oxidation test, 75 grams of oil composition to be
tested were used in the oxidation cell and the oil temperature was
maintained at 350.degree.F. until 1300 ml. of 0.sub.2 (measured at
78.degree. .+-. 2.degree.F. and 1 atmosphere) was absorbed. A
catalyst mixture was prepared from copper naphtheneate, iron
naphthenate, lead naphthenate and a light base oil (150 SUS at
100.degree.F., solvent treated neutral), such that 0.16% by weight
of this mixture furnished 24 ppm. each of copper, iron and lead.
The catalyst mixture was added to the oil sample before the test,
care being taken to have adequate mixing and to avoid oxidation,
during mixing. The aluminum block was heated to the operating
temperature and the apparatus was evacuated to remove all the air.
With the by-pass valve across the transducer open, oxygen was fed
into the evacuated system and the tubing pump was turned on to
insure adequate circulation. This procedure was repeated twice
more. After the third evacuation, the sample was fed into the
oxidation cell through the heating funnel and the three-way
stopcock. After pressuring the system with oxygen to approximately
atmospheric pressure, the pump was turned on and the rate of oxygen
flow was adjusted to 1 Ft..sup.3 per hour. The by-pass valve across
the transducer was closed and the test was begun.
After a predetermined amount of oxygen had been absorbed into the
oil, e.g., 1300 ml., the test was ended. The time required to
absorb a given amount of oxygen is a measure of the oxidation
stability of the composition being tested. Oxidation stability
increases as time required to absorb a given volume of oxygen
increases.
Results of these tests were as follows:
Example 4 Example 5 Example 6
______________________________________ Time required to absorb 1300
ml. of oxygen, minutes 56.9 144.6 972
______________________________________
These data clearly demonstrate that the compositions of the present
invention containing both sulfur-containing components and
naphthylamines have unexpectedly improved oxidation resistance
relative to compositions containing only one of these
materials.
While this invention has been described with respect to various
specific examples and embodiments, it is to be understood that the
invention is not limited thereto and that it can be variously
practiced within the scope of the following claims.
* * * * *