U.S. patent number 3,908,893 [Application Number 05/487,317] was granted by the patent office on 1975-09-30 for automatic serum preparation station.
Invention is credited to Melvin Williams.
United States Patent |
3,908,893 |
Williams |
September 30, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Automatic serum preparation station
Abstract
A centrifuge apparatus for centrifugally separating the lighter
components of a sample mixture from its heavier components is
disclosed. The apparatus includes a centrifuge drum having
vertically aligned separation and aspiration chambers separated by
a common wall having valve means therein for connecting the two
chambers. The separation chamber has a truncated conical side wall
with a larger diameter trap portion located at the base thereof. A
motor is included for spinning the centrifuge drum to force the
heavier components into the transportion while the lighter
components are forced up the conical side wall. A trigger mechanism
opens the valve means to pass the lighter components through the
common wall into the aspiration chamber while the centrifuge drum
is spinning, closing the valve means when the rate at which the
centrifuge drum is spinning falls below a desired level. An
automatic sample loading mechanism is also provided which utilizes
centrifugal forces to load a sample into the separation chamber of
the centrifuge drum.
Inventors: |
Williams; Melvin (Evanston,
IL) |
Family
ID: |
27502819 |
Appl.
No.: |
05/487,317 |
Filed: |
July 10, 1974 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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351631 |
Apr 16, 1973 |
3838809 |
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Current U.S.
Class: |
494/4; 494/11;
494/26; 494/37; 494/17; 494/27 |
Current CPC
Class: |
B04B
5/0407 (20130101); B04B 13/00 (20130101); B04B
5/00 (20130101) |
Current International
Class: |
B04B
5/00 (20060101); B04B 5/04 (20060101); B04B
13/00 (20060101); B04B 011/04 () |
Field of
Search: |
;233/1R,19R,2R,21,22,26,27,28,32,33,11 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Krizmanich; George H.
Attorney, Agent or Firm: Merriam, Marshall, Shapiro &
Klose
Parent Case Text
This is a division of application Ser. No. 351,631, filed Apr. 16,
1973 now U.S. Pat. No. 3,838,809.
Claims
I claim:
1. A centrifuge apparatus for centrifugally separating a sample
mixture into its lighter and heavier components, the apparatus
comprising:
a centrifuge drum having a separation chamber and an aspiration
chamber positioned directly above the separation chamber, the
centrifuge drum further having a common wall separating the
separation chamber and the aspiration chamber,
the separation chamber having a bottom end wall and a truncated
conical interior side wall having a top edge adjacent the common
wall and a larger diameter bottom edge and further having a trap
portion located at the bottom edge of the interior side wall and
adjacent the bottom end wall, the trap portion having a larger
diameter than the bottom edge of the interior side wall;
valve means in the common wall for selectively interconnecting the
separation chamber and the aspiration chamber;
a motor for spinning the centrifuge drum to force the heavier
components into the trap portion while the lighter components are
forced up the conical interior side wall; and
a trigger mechanism for opening the valve means to pass the lighter
components through the common wall while the centrifuge drum is
spinning and closing the valve means when the rate at which the
centrifuge drum is spinning falls below a desired level.
2. A centrifuge apparatus in accordance with claim 1 wherein the
aspiration chamber has a top end having an aperture therein for
aspirating the lighter components from the aspiration chamber.
3. A centrifuge apparatus in accordance with claim 1 wherein the
bottom end wall of the separation chamber includes an aperture and
including means for initially loading the sample mixture into the
separation chamber through the bottom end wall aperture.
4. A centrifuge apparatus in accordance with claim 1 wherein the
valve means comprises an orifice in the common wall and a
corresponding plug, the plug being removable from the orifice by
the trigger mechanism.
5. A centrifuge apparatus in accordance with claim 4 wherein the
trigger mechanism comprises an L-shaped rod extending through the
common wall and attached to the plug and includes means for
selectively moving the L-shaped rod in an up-down direction to
selectively remove the plug from the orifice.
6. A centrifuge apparatus in accordance with claim 1 wherein the
sample mixture to be centrifugally separated is whole blood and the
lighter components thereof comprises plasma while the heavier
components comprise red blood cells.
7. In a centrifuge apparatus including a centrifuge drum having an
aperture in its bottom end and a motor for spinning the centrifuge
drum, an automatic sample loading mechanism comprising:
a sample cup having end open top and corresponding to the aperture
in the centrifuge drum, the sample cup containing the sample to be
loaded into the centrifuge drum, and
transport means for selectively moving the centrifuge drum and the
sample cup into juxtaposition during loading so that the open end
of the sample cup is coincident with the aperture in the bottom end
of the centrifuge drum, the sample cup being rotated by the
spinning centrifuge drum causing the sample to flow from the sample
cup into the centrifuge drum.
8. An automatic sample loading mechanism in accordance with claim 7
wherein the sample cup is rotatably mounted on the transport means,
the transport means comprising a plate having means attached
thereto for vertically repositioning the plate relative to the
centrifuge drum, the sample cup being aligned with the aperture in
the bottom end of the centrifuge drum.
9. An automatic sample loading mechanism in accordance with claim 7
wherein the top edge of the sample cup is beveled to fit the
correspondingly beveled edge of the aperture in the centrifuge
drum.
10. A method of loading a sample into a centrifuge drum having an
aperture in its bottom end comprising:
pouring the sample into a sample cup having an open top end
corresponding to the aperture in the bottom end of the centrifuge
drum;
moving the sample cup and the centrifuge drum into juxtaposition so
that the open top end of the sample cup is coincident with the
aperture in the bottom end of the centrifuge drum; and,
spinning the centrifuge drum and the sample cup about a common
longitudinal axis to cause the sample to flow from the sample cup
into the centrifuge drum.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to centrifugal separation
of liquids and more particularly to an apparatus for automatically
separating the serum, or plasma, from a whole blood sample for
subsequent biochemical analysis.
Reference may be made to the following U.S. Pat. Nos.: 3,586,484;
3,439,871; 3,228,595; 3,211,368; 3,190,547; 3,161,593; 3,129,175;
2,948,462; 2,940,662; 2,906,453; 2,906,452; 2,906,451; 2,906,450;
2,822,315; 2,822,126; 621,706; 436,419; 360,342 and 241,172.
The modern medical research and diagnosic techniques in use today
commonly rely on the analysis of blood samples. Whole blood,
however, comprises a variety of immiscible components (e.g., the
red cells, the white cells and the platelets) suspended in a
colloidal serum, or plasma. Often, however, the analysis must be
performed solely on the plasma so that the immiscible components
are not present to alter or mask the characteristics to be
observed.
In spite of the advent in recent years of many automatic and
semiautomatic clinical chemistry analyzers, blood processing
techniques have remained unchanged and time consuming. The present
centrifugal separation technique commonly used for processing whole
blood to serum or plasma (heparinized serum) requires the following
steps:
1. Collecting a whole blood sample in a test tube;
2. removing the stopper from the test tube;
3. rimming the specimen with a stirring rod;
4. "balancing" the test tube (geometrically and symmetrically) in a
centrifuge;
5. centrifuging the test tube for 10 minutes at a relative
centrifugal force (RCF) of 850 to 1,000;
6. decanting or aspirating the serum into a serum container;
and
7. transporting the serum to an analyzer station.
While this technique is commonly used to process blood samples, it
requires approximately 30 minutes to process a single sample. Thus,
this technique is ill-suited for use in modern automated
laboratories capable of analyzing up to 120 blood samples per
hour.
"Batch" centrifuging has been utilized to process a plurality of
blood samples simultaneously. However, successive batches may not
contain the same number of samples, and accordingly, the centrifuge
should be rebalanced after each batch to prevent vibrations which
might damage the centrifuge. Moreover, the batch size (i.e., the
number of samples in a batch) is limited because the plasma should
be decanted or aspirated as soon as possible after the centrifuge
is stopped, or the immiscible components will re-diffuse into the
plasma.
Accordingly, complex mechanical devices have been devised to
automatically separate the serum or plasma from whole blood.
However, the systems heretofore devised have generally been so
mechanically complex and expensive that their use has been
limited.
SUMMARY OF THE INVENTION
According to the present invention, there is provided a centrifuge
apparatus for centrifugally separating a sample mixture into its
lighter and heavier components. The apparatus comprises a
centrifugal drum having a separation chamber and an aspiration
chamber positioned directly thereabove, the chambers being
separated by a common wall having valve means connecting the
separation chamber and the aspiration chamber. The separation
chamber has a truncated conical side wall with a larger diameter
trap portion located at the base thereof. A motor is provided for
spinning the centrifuge drum to force the heavier components into
the trap portion while the lighter components are forced up the
conical side wall. A trigger mechanism opens the valve means to
pass the lighter components through the common wall while the
centrifuge drum is spinning, closing the valve means when the rate
at which the centrifuge drum is spinning falls below a desired
level.
The centrifuge apparatus further includes an automatic sample
loading mechanism for loading a sample into the separation chamber
of the centrifuge drum through an aperture in its bottom end. The
automatic sample loading mechanism comprises a sample cup having an
open top end corresponding to the aperture in the centrifuge drum
for containing the sample to be loaded into the drum. A transport
means selectively moves the centrifuge drum and the sample cup into
juxtaposition during loading so that the open top end of the sample
cup is coincident with the aperture in the bottom end of the
centrifuge drum. When the sample cup is rotated by the spinning
centrifuge drum, the sample flows from the sample cup into the
centrifuge drum.
In accordance with one embodiment of the invention, a plurality of
samples are simultaneously centrifugally separated into their
components by an automatic centrifuging apparatus comprising a
plurality of centrifuge units, each unit comprising a centrifuge
drum and a motor for spinning the drum. Loading means are provided
for sequentially loading each of the drums with one of the samples
and brake means for braking the drum to a stop after the sample
therein has been centrifugally separated. One of the components is
removed from the drum by an aspiration means, and the drum is then
washed by wash means to remove any remaining sample from the drum.
The centrifuge drum is then rinsed by rinse means and dried by a
drying means. Means are provided for sequentially advancing each of
the centrifuge units past the loading means, the brake means, the
aspiration means, the wash means, the rinse means and the drying
means to simultaneously process a plurality of samples.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of this invention which are believed to be novel are
set forth with particularity in the appended claims. The invention
together with its further objects and advantages thereof, may be
best understood, however, by reference to the following description
taken in conjunction with the accompanying drawings, in which like
reference numerals identify like elements in the several figures
and in which:
FIG. 1 is a perspective view of a centrifuge unit in accordance
with a preferred embodiment of the invention;
FIG. 2 is a sectional view of the centrifuge unit taken along lines
2--2 of FIG. 1 illustrating a method of loading a sample into the
centrifuge drum of the centrifuge unit;
FIG. 3 is a detailed sectional view of the centrifuge drum taken
along lines 2--2 of FIG. 1; and
FIG. 4 is a schematic representation of an automatic serum
preparation apparatus utilizing a plurality of the centrifuge units
shown in FIG. 1.
PREFERRED EMBODIMENT OF THE INVENTION
In accordance with one embodiment of the present invention, the
centrifuge unit shown in FIG. 1 includes a centrifuge drum 10 for
centrifuging whole blood to obtain plasma samples for biochemical
analysis.
More particuarly, the drum 10 is mounted on a shaft 11, coincident
with its longitudinal axis, and rotated at high speeds by a
hydraulic motor 12 to centrifuge the blood sample, separating the
packed red cells from the plasma.
A sample loading mechanism is positioned directly below the drum 10
for automatically loading the whole blood into the drum 10 for
subsequent centrifugal separation. The loading mechanism comprises
a substantially cylindrical cup 13 removably mounted on a
horizontal plate 14 by means of a shaft 15 on the bottom of cup 13
which is insertable into an aperture in plate 14. Further, an
arrangement comprising several ball bearings (not shown) mounted in
an annular sleeve 16 is interposed between plate 14 and the bottom
of cup 13. Accordingly, cup 13 is free to spin about its
longitudinal axis (i.e., shaft 15). Moreover, the longitudinal axis
of cup 13 is aligned with the rotational axis (i.e., shaft 11) of
centrifuge drum 10.
A pair of air cylinders 17, positioned at opposite ends of plate
14, are effective to vertically reposition plate 14 relative to the
bottom of centrifuge drum 10 whenever compressed air is introduced,
or released as the case may be, into the cylinders through tubing
18. Consequently, cup 13 can be moved along its longitudinal axis
until its open top end is coincident, or in juxtaposition, with a
corresponding aperture 19 (not shown) in the bottom end of
centrifuge drum 10.
Operationally, the blood sample is initially placed in cup 13 for
subsequent loading into the centrifuge drum 10. The automatic
loading feature of the present invention may be more readily
understood by reference now to FIG. 2. Once the sample is placed
therein, cup 13 is repositioned so that its open end is in
juxtaposition with the aperture 19 in the bottom of drum 10. The
top edge of cup 13 is beveled to fit the correspondingly beveled
edge of aperture 19. Consequently, when the centrifuge drum is
rotated while in juxtaposition with cup 13, the cup 13 is also
rotated. A pair of alignment bars 20 (FIG. 1) extend from base 21
and pass through corresponding apertures in plate 14 to prevent
twisting.
When the drum 10 and the cup 13 are rotated at high speed about
their common axis, the blood sample is subjected to powerful
centrifugal forces which displace the blood, pressing it against
the cylindrical wall of cup 13. Consequently, the blood is also
subjected to lateral forces resulting from the pressure developed
between the blood sample and the wall. Accordingly, the sample, in
effect, flows up the cylindrical wall and into the centrifuge drum
10. Thus, when drum 10 reaches a certain rotational speed, the
entire sample, for all practical purposes, is loaded therein. While
still spinning, the cup 13 is then "dropped away" from aperture 14
by the loading mechansim. Because drum 10 is still spinning,
however, the blood sample is pressed against the drum's interior
wall so that it can not escape through aperture 19.
The interior features of the centrifuge drum 10 are shown in FIG.
3. There, it may be seen that the centrifuge drum 10 is divided
into a pair of adjacent chambers, a separation chamber identified
generally at 22 and an aspiration chamber identified generally at
23, separated by a common wall 24. In addition to aperture 19 in
the bottom of separation chamber 22, a similar aperture 25 is
provided in the top end of the aspiration, or pick-up, chamber 23.
Thus, the shaft 11 is passed through aperture 25 and is attached to
the center of common wall 24 by a suitable fastening arrangement
26.
The interior wall 27 of separation chamber 22 comprises three
essentially distinct sections: 27a defining a truncated conical
portion while 27b and 27c define a larger diameter trap portion,
identified generally at 28, located at its base. During loading,
the blood is initially forced into the trap portion 28 where the
heavier immiscible cellular components 29 are trapped. Even when
the volume of blood loaded into the separation chamber 22 exceeds
the volume of trap portion 28, the packed red cells are captured in
the trap 28 while the lighter plasma forms a distinct layer 30
interior to the packed red cells. By loading a precise amount of
blood into the separation chamber 22, it is insured the volume of
trap 28 is sufficient to contain the entire volume of packed red
cells in the sample. Consequently, the same lateral forces
resulting from centrifugation that were utilized to load the sample
into the separation chamber 22 will prevail to force the plasma up
the conical wall portion 27a toward the aspiration chamber 23.
As previously mentioned, the separation chamber 22 and the
aspiration chamber 23 are separated by a common wall 24. However, a
valve orifice 31 is provided in wall 24 to connect the two chambers
at a point near the juncture of the conical wall portion 27a and
the common wall 24. During centrifuging, therefore, the plasma is
forced into the aspiration chamber 23 while the heavy blood cells
are retained in the trap portion 28. At all other times, the
orifice 31 is closed by a valve plug 32 insertable therein. Thus,
if the centrifuge drum 10 is stopped, the plasma cannot flow back
into the separation chamber 22 through orifice 31.
More particularly, at a predetermined time during centrifuging, a
trigger mechanism, comprising air cylinder 33, bar 34, plate 11a,
and L-shaped rod 35 (FIG. 1) combine to remove the plug 32 from the
orifice 31. In operation, the air cylinder 33, controlled by an
influx of compressed air, forces bar 34 downward. The L-shaped rod
35, which is secured to the plate 11a rotating with shaft 11,
passes through a guide slot 36 in the common wall 24 and, in turn,
is effective to disengage the plug 32 when the bar 34 pushes plate
11a downward on shaft 11. Subsequently, when the trigger mechanism
(i.e., air cylinder 33) is released just prior to the end of
centrifuging, a spring 37 on shaft 11 forces the bar 34 upward so
that plug 32 seals the orifice 31, permanently separating the
plasma from the packed red cells. Accordingly, when the centrifuge
drum 10 stops spinning, the plasma may be manually or automatically
aspirated from the pick-up chamber 23 through the aperture 25. A
barrier 38 is also provided to contain the plasma within a limited
area of the base of aspiration chamber 23 after the drum 10 stops
spinning so that the plasma may be more easily aspirated.
The centrifuge unit of the present invention is especially well
suited for adaptation to provide an automatic serum preparation
apparatus, such as that shown schematically in FIG. 4. That is,
because each centrifuge unit is virtually independent of the other
units, several units may be combined to provide an automatic serum
preparation unit for simultaneously processing several blood
samples.
As shown in FIG. 4, a number of centrifuge units (e.g., 18) are
mounted on a conveyor such as circular plate 39 approximately 16
inches in diameter. The plate 39, in turn, is sequentially rotated
at a predetermined rate to various positions, or stations, by a
stepping motor 40. At input station 41, a centrifuge unit 42 is
centered over an automatic loading mechanism so that the cup
containing the whole blood can be raised into juxtaposition with
the centrifuge drum. Subsequently, the centrifuge motor spins the
drum and the cup in the manner previously described, causing the
sample to be loaded into the drum. Once the whole blood is loaded,
the cup is dropped away, and the stepping motor 40 advances the
plate 39, moving centrifuge unit 42 to the next station.
Accordingly, blood samples can be introduced into successive
centrifuge units at a single input station 41 by loading the sample
into a unit and advancing the plate 39 so that the loaded unit is
replaced by an empty unit.
As the centrifuge 42 is advanced, the plasma and packed red cells
are separated, and the plasma is isolated in the aspiration chamber
of the drum. Subsequently, the centrifuge unit 42 reaches "brake
stop" station 43 where the spinning drum is stopped. The stepping
motor 40 next advances the unit 42 to the "aspirate" station 44
where aspiration of the plasma may be manually or automatically
accomplished. The centrifuge unit 42 is then moved to the "wash"
station 45 where a soap solution is sprayed into both chambers of
the drums, cleaning both of all traces of the blood sample. In
turn, the unit 42 is advanced to the "rinse" station 46 where both
chambers are thoroughly rinsed, and finally, it is stepped through
two successive "dry" stations 47 and 48 where the centrifuge drum
is dried. After completion of this sequence, the centrifuge unit
42, as well as successive centrifuge units, is ready to centrifuge
a new sample; and thus, when it once again reaches input station
41, it is loaded with a new blood sample.
Accordingly, there has been shown an automatic loading centrifuge
unit which is adaptable for use in a "batch" processing automatic
serum preparation arrangement. Because the plasma, or serum, is
automatically separated from the whole blood and isolated in a
pick-up chamber where the packed red cells cannot recombine with
the plasma, there is less urgency for removing the plasma from the
centrifuge. Further, less care need be taken in aspirating the
plasma since only the plasma is separated into the pick-up chamber.
If that were not the case, as in prior art systems, care would have
to be exercised to insure that the end of the aspirating needle is
not inserted too deeply into the plasma layer, aspirating the
immiscible components as well as the plasma. Finally, the unit's
relatively simple design maintains the cost of each unit at a
minimal level, making it extremely attractive for use in hospitals
and research laboratories.
While a particular embodiment of the present invention has been
shown and described, it will be obvious to those skilled in the art
that various changes and modifications may be made without
departing from the invention in its broader aspects. Accordingly,
the aim in the appended claims is to cover all such changes and
modifications as may fall within the true spirit and scope of the
invention.
* * * * *