U.S. patent number 3,908,480 [Application Number 05/440,297] was granted by the patent office on 1975-09-30 for interlocking knuckle assembly.
This patent grant is currently assigned to Dayton-Walther Corporation. Invention is credited to Carlos P. Afanador, Richard G. Tschabrun.
United States Patent |
3,908,480 |
Afanador , et al. |
September 30, 1975 |
Interlocking knuckle assembly
Abstract
An interlocking knuckle assembly consisting of an integral
spindle and lower knuckle boss and an integral casting, including
an upper knuckle boss and a spindle receiving opening in which the
spindle of the forging is received. The casting is provided with a
V-shaped groove formed therein opening toward the spindle receiving
opening, and an upwardly projecting rib on the forging engages the
groove on the casting when the spindle is fixed within the spindle
receiving opening to prevent rotational movement of the spindle
within the casting.
Inventors: |
Afanador; Carlos P.
(Centerville, OH), Tschabrun; Richard G. (Dayton, OH) |
Assignee: |
Dayton-Walther Corporation
(Dayton, OH)
|
Family
ID: |
26970046 |
Appl.
No.: |
05/440,297 |
Filed: |
February 7, 1974 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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297222 |
Oct 13, 1970 |
3801124 |
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Current U.S.
Class: |
74/511R;
280/93.512 |
Current CPC
Class: |
B62D
7/18 (20130101); Y10T 74/20516 (20150115); B60G
2206/50 (20130101) |
Current International
Class: |
B60B
35/00 (20060101); B60B 35/02 (20060101); G05g
001/08 () |
Field of
Search: |
;74/511,483 ;403/13,14
;213/100 ;280/96.1 ;64/3,4 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Scott; Samuel
Assistant Examiner: Ratliff; Jr.; Wesley S.
Attorney, Agent or Firm: Biebel, French & Bugg
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATION
KNUCKLE ASSEMBLY, Ser. No. 297,222, filed Oct. 13, 1972, now U.S.
Pat. No. 3,801,124, of which the present application is a
continuation-in-part.
Claims
What is claimed is:
1. In a knuckle assembly including an integrally formed casting, a
first knuckle boss formed integrally with and projecting from said
casting, means defining a spindle receiving opening formed through
said casting in spaced relationship to said first knuckle, an
integral forging consisting of a spindle shaft and a second knuckle
boss formed integrally with said spindle shaft, and wherein said
spindle shaft is received in said spindle receiving opening and
fixed therein with the wall of said opening engaging a section of
said spindle shaft and said second knuckle boss is positioned in
opposition to said first knuckle boss, improved means for
preventing rotational movement of said spindle shaft within said
opening and misalignment of said first and second knuckle bosses
with respect to each other comprising:
a. first interlocking means formed integrally with said casting
outwardly of said spindle receiving opening therein,
b. second interlocking means complementary to said first
interlocking means and formed integrally with said forging,
c. said second interlocking means being formed on a surface of said
forging other than said section thereof engaged by said wall of
said opening, and
d. said first and second interlocking means being in engagement
with each other outwardly of said spindle receiving opening with
said first and second knuckle bosses positioned in opposition to
each other.
2. The assembly of claim 1 wherein the interlocking means on said
casting and said forging comprises:
a. interlocking rib and groove means.
3. The assembly of claim 2 wherein said interlocking rib and groove
means comprises:
a. a substantially V-shaped member having diverging legs defining
said groove therebetween.
4. The assembly of claim 3 wherein:
a. said substantially V-shaped member is formed on said
casting.
5. The assembly of claim 2 wherein:
a. said groove is slightly larger than said rib.
6. The assembly of claim 1 wherein:
a. said interlocking means is formed on said casting adjacent said
spindle receiving opening and on said forging adjacent second said
knuckle boss thereof.
Description
BACKGROUND OF THE INVENTION
In the above noted related application, a two piece knuckle
assembly is described which includes an integral casting having an
upper knuckle boss and a spindle opening and an integral forging
having a spindle shaft and a lower knuckle boss. The components are
assembled preferably by shrink fitting the spindle of the forging
in the spindle opening of the casting.
While this assembly provides several advantages over conventional
bolted assemblies and those in which both knuckles are formed on a
single casting, there exists a possibility that the spindle, under
certain stress conditions may rotate within the spindle receiving
opening.
Since the lower knuckle boss is formed integrally with the spindle,
rotation of the spindle of course may result in misalignment of the
upper and lower knuckle bosses. Additionally, while it would be
difficult if not impossible under normal operating conditions to
disengage the spindle from the opening in which it is shrink fitted
by a force applied axially of the spindle, disengagement by
rotational movement may result where an overload amount is applied
to the spindle.
SUMMARY OF THE INVENTION
In accordance with the present invention an interlocked knuckle
assembly is provided in which relative rotational movement between
the basic components is eliminated or at least reduced to
acceptable limits by providing a mechanical interlock between the
casting and the forging.
Specifically, the casting is provided with a substantially V-shaped
member having diverging legs opening toward the spindle receiving
opening in the casting.
A flange portion of the forging is provided with an upwardly
extending rib which, when the spindle is shrink fitted in the
opening in the casting, is received in the groove defined by the
diverging legs of the V-shaped member.
While the groove defined by the legs of the V-shaped member and/or
the rib on the flange portion of the forging may be machined to
provide a precise fit between these two members, it will generally
be sufficient for purposes of the present invention to form these
members without additional machining, since the small amount of
relative rotation that may result by virtue of eliminating the
machining operation will not appreciably affect the operation of
the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side view of a knuckle assembly in accordance with the
present invention;
FIG. 2 is an end view of the knuckle assembly with parts in
section; and
FIG. 3 is an exploded perspective view of a portion of the knuckle
assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The knuckle assembly 10 of the present invention consists
essentially of two components, an integrally formed casting 12 and
an integrally formed forging 14. The casting 12 is provided with an
upper knuckle boss 16 projecting outwardly thereof and having a
ball joint opening 18 formed therethrough. A spindle receiving
opening 20 is machined through the casting such that its axis is
angularly disposed in intersecting relationship to the axis of the
opening 18.
As in the case of the assembly described in the above noted related
application, the casting 12 may also include upper and lower brake
rails 22 and 24, a steering arm 26 having an opening 28
threthrough, dust shield mounting bosses 30, a grease seal boss 32,
and a tapped hole 34 for receiving a steering mount stop.
The forging 14 is constructed as an integral forging including a
tempered and case hardened spindle shaft 36 and a flange portion 37
intermediate the spindle shaft and a lower knuckle boss 38. The
spindle shaft itself includes a shrink fit portion 40, an inside
bearing section 42, a frustoconical section 44, an outside bearing
section 46, and a threaded outer end 48 provided with a cotter pin
opening therethrough (not shown).
The lower knuckle boss 38 projects outwardly from the flange
portion 37 of the forging 14 with the opening 50 therethrough
disposed oppositely to the opening 18 in the upper knuckle boss 16
when the shrink fitted section 40 of the spindle shaft 36 is
received in the spindle receiving opening 20 and fixed therein,
preferably by means of a shrink fitting so that the walls of the
spindle receiving opening grip the section 40 of the spindle
shaft.
Projecting outwardly from the casting 12 is a substantially
V-shaped member 52 having a pair of diverging legs 54 opening
downwardly toward the spindle receiving opening 20. The flange
portion 37 of the forging 14 is provided with an upwardly
projecting rib 56 receivable in the groove 58 defined by the legs
54 when the spindle shaft is shrink fitted in position in the
casting 12, as seen in FIGS. 1 and 2 of the drawings.
As will be apparent to those skilled in the art, the forging 14 may
be fixed to the casting 12 by induction heating the area of the
casting 12 about the spindle opening 20, the forging 14 inserted in
the spindle receiving opening as indicated by the arrow in FIG. 3
of the drawings, and the assembly then quenched to provide a shrink
fit.
While, if an exact fit is desired between the upstanding rib 56 and
the groove 58, the rib 56 and/or the groove 58 may be machined, in
most instances it will be satisfactory to allow a slight amount of
clearance between the rib 56 and the groove 58, since any relative
rotation permitted by these clearances is of a small enough
magnitude to be acceptable, while the manufacturing costs are
appreciably diminished by eliminating a separate machining step for
the rib and groove 56, 58.
From the above it will be seen that the present invention provides
an interlocking knuckle assembly which prevents misalignment of the
upper and lower knuckles thereof and separation of the knuckle
components.
While the product herein described constitutes a preferred
embodiment of the invention, it is to be understood that the
invention is not limited to this precise product, and that changes
may be made therein without departing from the scope of the
invention.
* * * * *