U.S. patent number 3,907,282 [Application Number 05/374,869] was granted by the patent office on 1975-09-23 for card feed mechanism.
This patent grant is currently assigned to Decision Data Computer Corporation. Invention is credited to Alexander Hunter.
United States Patent |
3,907,282 |
Hunter |
September 23, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Card feed mechanism
Abstract
A feed mechanism for punch cards or like sheet material whereby
the punch card is quickly advanced and accurately positioned at a
work station. The trailing edge of the punch card is used as a
reference to register the punch card at the work station. The
advancement and final registration are the result of two
synchronized steps involving a register roll and a pusher blade.
The register roll is effective during the first step to rapidly
advance the trailing edge of the punch card into operative
relationship with the reciprocating pusher blade; the latter at the
commencement of the second step is cooperatively positioned to pick
up the trailing edge of the punch card and carry it forward into
final registration with respect to the work station. In the
preferred embodiment of the present invention, the final
registration involves the positioning of the punch card such that
the first and second columnar positions are accurately aligned with
respect to corresponding punches of a punch mechanism. Once
registration has been effected, further advancement of the punch
card is accomplished by somewhat independent indexing means. The
system is further adapted to accomodate punch cards of different
lengths.
Inventors: |
Hunter; Alexander (Chalfont,
PA) |
Assignee: |
Decision Data Computer
Corporation (Horsham, PA)
|
Family
ID: |
23478519 |
Appl.
No.: |
05/374,869 |
Filed: |
June 29, 1973 |
Current U.S.
Class: |
271/233; 83/251;
271/266; 234/128; 271/269 |
Current CPC
Class: |
B65H
9/106 (20130101); B65H 9/101 (20130101); Y10T
83/4567 (20150401) |
Current International
Class: |
B65H
9/10 (20060101); B65H 009/10 () |
Field of
Search: |
;271/54,51,53,60,266,267,268,269,233 ;234/128 ;83/251,278,279 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Blunk; Evon C.
Assistant Examiner: Stoner, Jr.; Bruce H.
Attorney, Agent or Firm: Synnestvedt & Lechner
Claims
I claim:
1. A feed mechanism for quickly advancing and accurately
positioning a punch card being fed from a first station through a
visible station to a second station, said first station comprising
a feed roll for feeding punch cards one at a time from said first
station into said visible station, said visible station comprising
a selectively actuated register roll assembly, said second station
comprising indexing means operative to engage said punch card after
said punch card has been released from said visible station whereby
said punch card is brought into final registration with said
indexing means, said register roll assembly positioned intermediate
said feed roll and said indexing means, said register roll assembly
comprising a pressure roll and a pusher blade synchronously driven
with respect to said pressure roll, means operatively connected to
said pressure roll assembly to selectively initiate the operation
thereof, said register roll being so configured and operatively
conditioned during the initial portion of each operative cycle such
that a substantial portion or said punch card being advanced from
said first station to said second station passes said register roll
and remains stationary thereat prior to initiation of a cycle of
operation of said register roll assembly.
2. A feed mechanism for advancing a card from a supply station
along a predefined path into a visible station and thereafter
selectively releasing said punch card for advancement to a work
station, said work station comprising means for accurately
positioning said card, said visible station comprising a card drive
roll adjacent said path, drive means for selectively rotating said
card drive roll during an operating cycle, the outer periphery of
said card drive roll having a portion configured to provide
unrestricted clearance for a card during an initial portion of a
feed cycle during which said drive means is not rotating said card
drive roll, said card drive roll having another portion configured
to advance the card along the feed path during a subsequent portion
of a feed cycle during which said drive means is operative to
rotate said card drive roll, a pusher blade mounted adjacent said
card drive roll, said pusher blade being adapted to contact the
trailing edge of said card during the terminal portion of a feed
cycle, and means operable in synchronism with said card drive roll
for advancing said pusher blade to move said card a final increment
into accurate position at said work station during said terminal
portion of said feed cycle.
3. A feed mechanism constructed in accordance with the principles
of claim 2 wherein said pusher blade is operatively connected to a
cam, said cam having a surface comprising two dwell points, one of
said dwell points imparting a near zero forward velocity component
at the point in each operative cycle where said pusher blade comes
into contact with the trailing edge of said card and the other of
said dwell points imparting another near zero forward velocity
component at the point in each operative cycle where registration
of the card at said work station is complete.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a feed mechanism for punch cards
and the like and more particularly to a feed mechanism adapted to
rapidly advance a punch card, or like sheet material, from a supply
and very accurately position each punch card with respect to a
reference point within an associated data processing system such
that subsequent operations including the punching and printing of
the punch card may be performed with a high degree of accuracy,
i.e., with assurance that the punch card is properly positioned to
receive such information.
Accurate positioning of a punch card during the preparation thereof
very measurably influences the relative degree of accuracy with
which the information stored therein may later be interrogated.
Thus, the instant invention is pertinent both with respect to the
initial positioning of punch cards during the preparation thereof
and also subsequent thereto when the cards are being
interrogated.
An equally important consideration in the design of a punch card
positioning mechanism is the speed and flexibility with which punch
cards may be transferred from one work station to the next. Thus,
whereas some prior art devices have concentrated on improving the
accuracy with which a card is positioned they have done so at the
expense of speed and/or flexibility. One such prior art approach is
that disclosed in U.S. Pat. No. 3,276,774 which makes use of a
shuttle arrangement in which a punch card, after being released
from an input hopper is advanced column-by-column through an
associated punch station. Although the aforementioned positioning
and advancing technique is very accurate, the shuttling arrangement
is relatively slow and the design permits very limited control to
be exercised over the punch card once it has been released from the
input hopper.
SUMMARY OF THE INVENTION
The present invention overcomes the deficiencies of the prior art
in that a punch card after being delivered from an input hopper is
advanced to a visible station where previously entered information
may be visually observed by the operator. The punch card remains in
the visible station until released by the operator at which time
the card is advanced to the next work station. In the preferred
embodiment of the present invention the succeeding work station
comprises a punch mechanism, the punch card being advanced thereto
and accurately positioned with respect to indexing means comprising
a part of the punch station.
One of the particular features of interest of the present invention
concerns the construction details of the mechanism for rapidly
advancing and accurately positioning the punch card with respect to
the indexing system at the punch station. This mechanism
hereinafter referred to as the register roll assembly includes a
register roll and a synchronously driven pusher blade both being
activated by a single-cycle wrap-spring clutch. The rapid
advancement of the punch card is accomplished by the register roll
and a cooperating pinch roll. The pusher blade executes a
reciprocative motion whereby the punch card is advanced into final
registration at a work station.
In the preferred embodiment, the wrap spring clutch after being
energized is designed to complete one revolution of an associated
output shaft on which the register roll is mounted and to which the
pusher blade is mechanically linked by means of a cam follower
assembly. This results in turn in one revolution of the register
roll and correspondingly one reciprocative cycle of the pusher
blade. The register roll and its cooperating pinch roll engage the
punch card and advance it to within a short incremental distance of
final registration with respect to the indexing system at the work
station. As the trailing edge of the punch card passes the center
line of the register roll and associated pinch roll, i.e.,
"drops-off" the rollers, the cam controlled pusher blade picks up
the trailing edge of the card and carries the card into final
registration with the indexing means comprising a portion of the
work station.
A significant feature of the register roll assembly concerns the
provision of a substantially flat section on the periphery of the
register roll. At the beginning and end of each operative cycle of
the subject advancement and positioning mechanism the flat section
of the register roll is positioned parallel to the path of travel
of the punch card. The resultant separation between the register
roll and the pinch roll permits a substantial portion of a punch
card, being advanced by independent means from an input hopper, to
pass therethrough prior to the initiation of an operative cycle of
the register roll assembly. In this manner, the path length or
distance of travel of a punch card from the time it leaves the card
stripping and advancement mechanism until it is registered at the
succeeding work station, may be substantially reduced. This feature
further permits a punch card to be advanced therethrough without
any need for equipping the unit with potentially expensive hardware
otherwise required to pivot the register roll or alternatively its
cooperating pinch roll, out of the path of the advancing punch
card.
Another feature facilitating the uninhibited passage of a punch
card being advanced from the supply to the work station concerns
the flexure mounted nature of the pusher blade. The pusher blade is
designed to reciprocate in the path of travel of the punch card;
however, the blade is equipped with ramp shaped surfaces and is
mounted on a flexible spring steel member such that the blade is
readily moved aside by an oncoming card and continues its
reciprocatory motion on the face of the punch card without apparent
damage thereto.
The positioning mechanism of the present invention should not be
confused with simpler prior art arrangements which rely on the use
of the leading edge of a punch card for reference purposes. Such
arrangements very conveniently interpose a stop in the path of a
punch card to assure the accurate positioning thereof. An example
of such a leading edge positioning device is disclosed in the U.S.
patent to Suzuki et al, Pat. No. 3,636,316. Although much more
simple to implement, leading edge referencing techniques have other
deficiencies which limit their usefulness in data processing
equipment.
The alternative technique, and that employed in the practice of the
present invention, utilizes the trailing edge of the punch card for
reference purposes. It should be understood that switching between
leading and trailing edge techniques within a single system is not
permitted and once a commitment is made to reference positions on
the punch card with respect to the trailing edge (or alternatively
with respect to the leading edge) all further positional
determinations must be consistently made in the same manner.
The flexibility of design of the subject advancement and
positioning mechanism is demonstrated in an alternative embodiment
of the present invention which features the use of two such
register roll assemblies to accomodate punch cards of different
lengths. This feature is important in light of the current trend
toward increasing the variety of punch card lengths available for
processing.
Still additional flexibility would be afforded by placing a number
of register roll assemblies in line and operatively interconnecting
these by means of an appropriate control system such that a punch
card would be advanced by more than one of the register roll
assemblies but only the last of the assemblies would be effective
in positioning the card.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a front elevational view of a card advancing and
positioning mechanism constructed in accordance with the principles
of the present invention.
FIG. 2 is a fragmentary plan section showing the register roll
assembly portion of the card advancement and positioning mechanism
of FIG. 1 taken on the line 2--2 of FIG. 1.
FIG. 3 depicts the position of the trailing edge of a punch card
relative to the register roll assembly of FIG. 2 after the latter
has been rotated to an intermediate position some 30.degree. from
its starting position.
FIG. 4 depicts the register roll of FIG. 2 after being rotated to a
point where the trailing edge of the punch card "drops-off" the
rollers.
FIG. 5 depicts the register roll of FIG. 2 after being rotated to a
point where the pusher blade reaches the trailing edge of the punch
card.
FIG. 6 shows the overall relationship of the punch card with
respect to the indexing wheel at the punch station and the register
roll assembly of FIG. 2 at the point in time where the pusher blade
reaches the trailing edge of the punch card.
FIG. 7 shows the overall relationship of the punch card with
respect to the indexing wheel and the register roll assembly of
FIG. 1 at the point in time where the pusher blade has advanced the
punch card to its full forward position.
FIG. 8 is an isometric assembly view of the register roll assembly
of FIG. 2.
FIG. 9 is a detailed view of the housing for the register roll
assembly of FIG. 2.
FIG. 10 is a cross sectional view of the register roll assembly
housing of FIG. 9 taken on the line 10--10 of FIG. 9.
FIG. 11 is a detail view of the pusher blade of the register roll
assembly of FIG. 8.
FIG. 12 is a side view of the pusher blade of FIG. 11.
FIG. 13 is a plan view of the cam follower arm of the register roll
assembly of FIG. 8.
FIG. 14 is a side view of the cam follower arm of FIG. 13.
FIG. 15 is a vertical sectional view on the line 15-15 of FIG. 1
illustrating a card aligning and braking mechanism which is used to
partially control the path of travel of the punch card toward the
work station.
FIG. 16 is a plan section illustrating a modification of the
invention employing a pair of horizontally spaced register roll
assemblies for enabling the processing of cards of variable
lengths.
FIG. 17 is a detailed plan view of the pusher blade actuating cam
and cam follower arm of FIG. 8.
FIG. 18 is a kinematic projection of the cam surface of FIG.
17.
FIG. 19 is a sectional view of a punching mechanism used in
conjunction with the present invention.
FIG. 20 is a partial plan view of the punching mechanism of FIG.
19.
FIG. 21 is an enlarged fragmentary view of the punch dies used in
conjunction with the punching mechanism of FIG. 19.
FIG. 22 is a timing diagram depicting the sequence of operations
and control cycles employed in the positioning and preparation of
an 80 column punch card.
FIG. 23 is a timing diagram depicting the control cycles employed
in the positioning and preparation of a punch card of abbreviated
length.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Turning now to FIG. 1, there is illustrated an elevational view of
a card advancing and positioning mechanism 10 embodying the
principles of the present invention and illustrating a punch card
12 positioned in the "visible station" of a card preparation and
interpretation apparatus such as is disclosed in the patent to
McPherson et al filed Nov. 16, 1970 as Ser. No. 81,250 now U.S.
Pat. No. 3,706,074. The visible station dimensionally speaking,
comprises an area which is slightly larger than the surface area of
a punch card, and in the embodiment of FIG. 1 encompasses
essentially all of the area beneath a plexiglass cover identified
therein as member 14. FIG. 1 further depicts the relative position
of the punch card 12 in its path of travel from the preceding work
station the latter being herein depicted as a read station
identified by feed rolls 16 mounted on shaft 18 positioned within
brackets 20.
After being released from the visible station by the operator, in
the manner discussed further hereinbelow, the punch card is
advanced to a punching station depicted generally herein as member
21 and comprising a plurality of rectangular punch pins 22A and
22B, a pair of which are mounted within each of 12 cylindrical
apertures 24. Details of a punch mechanism which may be used in
conjunction with the present invention are disclosed in FIGS. 19,
20 and 21, and reference is now made thereto. The plural punch pins
22A and 22B are selectively actuated within a punch guide 26 by
means of a conventional high speed punch mechanism of the
interposer type. For each of the punch pins 22A and 22B there is
provided separate actuating means comprising a flexure mounted bail
27 which carries an interposer 29 for each of the punch pins, the
interposer being connected at one end to a rocker arm 31. The
latter includes a cam follower portion 31A which is normally spring
biased by a spring 34 against a cam shaft 36. As seen more clearly
in FIG. 1 the shaft 36 is mechanically coupled to a crank shaft 33.
Mounted on crank shaft 33 is a connecting rod 33A carrying a drive
link 33B. The rotational motion of crank shaft 33 is translated
into reciprocating motion by way of the connecting rod 33A and this
motion is in turn effective in moving drive punch pins 22A and 22B
into punch relationship with a corresponding location of the punch
card 12 depending on the position of the interposer 29. In the
event it is not desired to make an entry on the punch card in a
particular location, appropriate control signals are generated in
punch logic (not shown); these signals in turn are used to
selectively energize a coil 35 which in turn magnetically latches
the armature portion of the rocker arm 31 after the latter has been
rotated about its pivot point 31B such that the armature is moved
into close proximity of coil 35 by means of the cam shaft 36. The
plural nature of punch pins 22A and 22B facilitate the simultaneous
entry of information into up to two adjacent columns of the punch
card 12 when the latter is properly positioned with respect
thereto.
Indexing means comprising an index roll 28 and a retractable pinch
roll 30 are adapted to engage the punch card 12 after the latter
has been properly positioned at the punch station. As will be seen
from the explanation of the card advancing and positioning
mechanism discussed below, the index wheel 30 is mounted so as to
permit a slight separation to be introduced between it and the
index roll thereby facilitating the uninhibited entry of the punch
card therebetween during the card advancing and positioning
operation.
As is seen most clearly in FIG. 19, the pinch roll 30 is mounted on
an arm 32. A spring 34 urges the pinch roll 30 toward the index
wheel 28. A coil 37A of a solenoid 37 when energized, by means of a
signal OPR discussed hereinbelow, attracts and holds the arm 32
thus moving the pinch roll away from the index wheel 28
sufficiently to permit a punch card to be readily positioned
therebetween.
The index wheel 28 is mounted on a shaft 39 which in turn is
mounted in bracketed bearing 41, the shaft 39 being in turn driven
by a servo system indicated generally as member 45.
It will be seen from a further analysis of FIG. 1 and also from
FIG. 15 that a punch card being advanced from feed rolls 16 to the
index roll 28 travels in front of back plate 40. A substantial
portion of the back plate 40 is covered by the plexiglass shield
14; the latter being spaced from the surface of the back plate 40
in all areas proximate to the path of travel of the punch card to
permit the punch card to be advanced unrestrictively therebetween.
Bottom clips in the nature of members 42 and top magnetized
brackets 42a secured to the plexiglass cover 14 are provided to
restrain the plexiglass cover 14 in proper position with respect to
the back plate 40.
A register roll assembly identified generally as member 43 is seen
in the embodiment of FIG. 2 as being mounted adjacent the back
plate 40. A more detailed representation of the register roll
assembly 43, is depicted in FIG. 8, being shown therein as
comprising a housing 44 which carries a register roll shaft 46 and
a pusher blade and follower arm shaft 48. Vertically spaced
register rolls 50, hereinafter sometimes referred to as drive
rolls, are provided with a flat portion 50a covering a substantial
portion of the periphery thereof, are mounted on the register roll
shaft 46. As viewed in FIG. 2, the register rolls 50 are positioned
to cooperate with pinch rolls 52 during all but that portion of a
revolution thereof during which the flat section 50a of the
register rolls 50 are oriented proximate to the pinch rolls 52. As
explained hereinbefore, the function of the flat sections 50a of
the register rolls 50 is to thereby provide a gap between the
register rolls 50 and the pinch rolls 52 so as to facilitate the
transmission of a substantial portion of a punch card therethrough
by means of feed rolls 16 prior to the initiation of an operative
cycle of the register roll assembly. The relative percentage of the
flat section 50a compared to the balance of the peripheral surface
on a roll 50 determines the extent of advancement capable of being
imparted to a punch card by this means.
Mounted on the shaft 48 is a specially configured pusher blade 54
which, as is seen more clearly from FIGS. 11 and 12 is flexure
mounted by means of a flat section of spring steel 56 to a pusher
arm 58 which in turn is adjustably mounted on the shaft 48 by means
of clamping screws 60. In addition to the rather coarse adjustment
afforded by clamping screws 60, provision is made for fine
adjustment of the punch card engaging surface 54a of the pusher
blade 54 with respect to the punch card 12; this appears in the
form of a fine adjusting screw 62 in the embodiment of the pusher
arm 58 disclosed in FIG. 11. It will be noted, particularly from
FIGS. 11 and 12, that a ramp shaped configuration has been imparted
to the card contacting surfaces of the pusher blade 54 to enable a
punch card to uninhibitedly ride underneath the blade independent
of the direction of relative motion of the pusher blade with
respect to the punch card.
Also mounted on shaft 48 is a cam follower assembly comprising a
follower arm 64 clamped on shaft 48 by means of a clamping screw
66, as may be seen from FIGS. 13 and 14. The follower arm 64
carries a freely rotating roller 68. The roller 68 cooperates with
the specially configured surface of a cam 70 mounted on the
register roll drive shaft 46 to cause reciprocation of the pusher
blade upon rotation of the shaft. The roller 68 is held in contact
with the cam 70 by means of a tension or retaining spring 72
connected at its ends to posts 74 and 76. The posts 74 and 76 are
supported on the housing 44 and follower arm 64 respectively.
The drive means for the register roll assembly 43 preferably
comprises a wrap spring clutch 80 which is mounted on the register
roll shaft 46. The wrap spring clutch used in the preferred
embodiment of the present invention is of conventional design, a
suitable form of which is supplied by Precision Specialties, Inc.
of Pitman, N.J., the same being described in detail in U.S. Pat.
No. 3,373,851. As will be seen from an explanation of the operation
of the register roll assembly 43, given hereinbelow, the wrap
spring clutch 80, activated upon release of a clutch pawl 82 (FIG.
1), functions to rapidly advance a punch card by means of the
register roll 50 and to thereafter accurately position the card at
a work station by means of the pusher blade 54, the latter being
mechanically linked to the wrap spring clutch by means of the
aforementioned cam follower assembly. Release of the pawl 82 causes
the wrap spring clutch 80 to initiate rotation of shaft 46 which in
turn results in the rotation of register roll 50. Cam 70 being
mounted on shaft 46 is also rotated thereby causing a rocking
motion to be translated to the pusher blade 54 via the cam follower
roller 68.
The operation of register roll assembly 43 will now be described
with reference to FIGS. 1 through 7. It should be noted that prior
to the time the register roll assembly is actuated, a substantial
portion of the punch card will have already been advanced through
the gap separating register roll 50 and pinch roll 52. This initial
advancement of the punch card 12 is unhampered by the register roll
assembly in that the flat section 50A of the register roll 50 is
positioned proximate to and parallel with the back plate 40 thus
permitting the punch card to pass freely between the register roll
50 and its associated pinch roll 52. Further, the flexure mounted
nature of the pusher blade 54 permits the latter to ride up and
over the advancing punch card. The flexure mounted nature of the
flat section of the spring 56 assures that as the card continues to
advance, no damage will be rendered to the surface thereof even
during the initial portion of an operative cycle of the register
roll assembly during which time the pusher blade is moving in a
direction opposite to the direction of the advancing punch
card.
As mentioned above, substantially all of the punch card 12 is
visible to the operator while the punch card remains in the
position of FIG. 1. The operator is thus free to assimilate any
information from the punch card which may be needed in further
preparation of the same or yet another punch card. At such time as
the operator wishes to advance the punch card presently in the
visible station to the succeeding work station a release key on the
keyboard of the associated data processing and preparation is
depressed. The signal generated thereby in turn actuates a solenoid
connected to the clutch pawl 82 of FIG. 1 which in turn releases
the wrap spring clutch initiating one revolution of the register
roll shaft 46. Subsequent positions of the register roll 50, the
pusher blade 54 and the punch card 12 are seen in FIGS. 3 through 7
as the punch card is rapidly advanced and finally becomes
accurately positioned with respect to the punch station.
In FIG. 3, the register roll 50 has rotated through approximately
30.degree. to a point where the periphery thereof is now in
cooperative relationship with respect to the pinch roll 52 so as to
drive the punch card 12 toward the punching station. The clockwise
rotation of the register roll 50 as indicated in FIG. 3 drives the
punch card 12 to the observer's left. At this time the pusher blade
54 has been partially retracted from its most forward position,
i.e., the position assumed during final registration of the
preceding punch card. Accordingly, the card-cooperating-surface 54a
of the pusher blade is now approximately in line with the center
line of the register roll shaft 46 and the pinch roll 52.
As the register roll 50 continues to rotate, the punch card 12
advances toward the punching station until as seen in FIG. 4, after
the register roll has rotated through approximately 200.degree.
from the start position the trailing edge 12A of the punch card
passes over the center line connecting the register roll shaft to
the pinch roll 52 and thus drops-out of drive relationship with
respect thereto. At this point in time the pusher blade 54 is in
its fully retracted position.
As seen in FIG. 5, the register roll shaft 46 continues to rotate;
however, the trailing edge of the punch card remains stationary,
having "dropped-off" the register roll after having passed over the
center line bisecting the register roll shaft 46 and the pinch roll
52. After completing some 235.degree. of rotation, the pusher blade
54 moves into contact with the trailing edge of the punch card.
As seen in FIG. 6, at this point in time the leading edge of the
punch card 12 has arrived at the punch station and is within
approximately one-eighth inch of final registration. To facilitate
uninhibited entry of the punch card 12 at the punching station the
preferred embodiment of the present invention provides means for
separating slightly the index wheel 28 from its cooperating drive
position with respect to pinch roller 30. This slight separation
between the index wheel 28 and the pinch roll 30 remains until such
time as final registration of the punch card 12 has been
achieved.
As may be seen in FIG. 7, during the balance of the single
revolution of the register roll shaft 46, the pusher blade 54
continues to advance the punch card toward the final registration
point at the punching station and at the conclusion of the single
revolution this position has been achieved. At this point in time
the index wheel 28 is moved into restraining contact with the
surface of the punch card 12 and further advancement of the punch
card is subject to the control of the indexing mechanism. The
indexing mechanism as well as the punching mechanism may take the
form of devices well known in the art in that the specific details
of the indexing and punching mechanisms form no part of the instant
invention.
Before turning to a further analysis of the operation of the
subject punch card advancement and positioning mechanism, reference
is made to FIG. 16 which discloses an alternative embodiment of the
present invention designed to accommodate punch cards of varying
lengths and particularly adapted to accommodate the very popular 80
column and 51 column punch cards. For this purpose register roll
assembly 43A of FIG. 16 is operatively constructed in the same
manner as the corresponding assembly of FIG. 1 while the register
roll assembly 43B of FIG. 16 is similarly constructed but
operatively differs slightly from assembly 43 of FIG. 1. More
specifically, the register roll assembly 43B of FIG. 16 is designed
to accommodate 51 column punch cards which, being proportionately
shorter than the 80 column variety, necessitates that the register
roll assembly 43B be positioned closer to the punch station than
the corresponding assembly handling 80 column punch cards in order
that final registration of the punch cards can be accommodated in
the same manner. In order to insure the capability of accommodating
80 column punch cards in the same system, the register roll
assembly 43B must necessarily be displaced further from the feed
roll 16 than is the corresponding assembly 43A.
In the alternative embodiment of FIG. 16 the distance between the
"drop-off" point of the register roll 50B and the "drop-off" point
of feed rolls 16 is less than the length of a 51 column punch card.
Thus, when it is desired to feed a 51 column punch card to the
punch station it is only necessary to deactivate register roll
assembly 43A and permit the entire advancement and positioning
function, from the time the punch card leaves the feed roll 16, to
be performed by the register roll assembly 43B.
However, as was noted in the explanation of operation of the
invention for processing 80 column punch cards a substantial
portion of the punch card is advanced through the register roll
assembly by means of the feed roll 16 prior to the actuation of the
register roll assembly. In that embodiment at such time as the
punch card drops off of the feed roll 16 registration of the punch
card at the final registration point is achieved through a single
revolution of the wrap spring clutch since the length of punch card
remaining to be advanced is less than the circumferential contact
surface length of the register roll 50. This assures that the
trailing edge of the 80 column punch card will dropoff of the
register roll 50 prior to the time the pusher blade moves into
contact therewith.
Because of the desire to accommodate both 51 column punch cards and
80 column punch cards in the embodiment of the invention depicted
in FIG. 16 it is not possible to position the register roll
assembly 43B such that the trailing edge of a 51 column punch card
will project forward of the center line defined by the register
roll 50B and the pinch roll 52B after only a single revolution of
the register roll shaft 46B. However, by allowing the shaft 46B of
the register roll assembly 43B to complete two revolutions the
trailing edge of the 51 column punch card 12 is assured to pass
over the center line thereby enabling the pusher blade 54B to
complete the accurate positioning of the punch card at the punching
station at the conclusion of the second revolution.
The alternative embodiment of the invention disclosed in FIG. 16 is
implemented in such a manner that when the unit is being used to
process 51 column cards a switch on the keyboard (not shown) is set
to indicate this condition whereafter all subsequent operations are
effected automatically in accordance therewith. Since in the
processing of the 51 column card the 80 column card register roll
assembly is not needed it remains unactivated. By reason of the
flat 50a on the register roll 50 and the flexure mounting of the
pusher blade 54, the 51 column cards may be advanced from the feed
roll 16 to the register roll assembly 43B unhindered by the
register roll assembly 43A.
Although specifically designed to accomodate 51 column and 80
column punch cards, the embodiment of FIG. 16 with slight
alterations could be used to process punch cards of shorter length.
Thus, the so called "soap" cards, so designated because of their
common usage as a promotional coupon included in a carton of soap
powder, could be processed by modifying the embodiment of FIG. 16
to include yet a third register roll assembly to be positioned
between the register roll assembly 43B and the indexing assembly
comprising the index roll 28 and the pinch roll 30. In such an
embodiment it would be necessary to utilize both of the register
roll assemblies 43A and 43B to advance the punch card from the feed
roll 16 to the newly added register roll assembly. To this end
register roll assembly 43A would pick up the soap card from the
feed rolls 16 and advance it during the initial portion of its
operative cycle to register roll assembly 43B which in turn would
advance it during the initial portion of its operative cycle to a
position where the newly added register roll assembly could
complete the advancement and final registration of the soap card at
the work station. It should be noted that by properly timing the
operative cycles of both register roll assembly 43B and the newly
added register roll assembly with respect to the energization of
register roll assembly 43A, it would be possible to ignore the
pusher blade registration portion of the operative cycle for the
register roll assemblies 43A and 43B thus utilizing the latter
assemblies for advancement purposes only.
Another embodiment of the invention similar to that depicted in
FIG. 16 includes the provision of photoelectric or other
appropriate means to establish the length of a punch card being
processed by detecting both the leading and trailing edge and in
accordance generates signals to activate one or more of the
register roll assemblies as may be required to effect the
advancement and registration of a punch card of any predetermined
length from the feed roll 16 to the work station. The means needed
to implement such recognition equipment including the logic
required to generate the necessary control signals should be
readily apparent to those having ordinary skill in the art.
Another significant feature of the present invention concerns the
control exercised over the pusher blade so as not to cause the card
to overshoot its final registration position at the punching
station. This could occur were the pusher blade permitted to impact
too strongly against the idling punch card when the pusher blade
comes forward and picks up the punch card at about 235.degree. of
revolution of the shaft 46 as shown in FIG. 5. In order to avoid
this situation the surface of the cam 70 is specially configured
(See FIGS. 17 and 18) such that as the pusher blade moves forward
and across the center line defined by the center of the register
roll shaft 46 and the pinch roll 52, the forward velocity of the
pusher blade is decreased theoretically to zero, but increases
immediately thereafter as the blade picks up the trailing edge of
the punch card. Thereafter, the forward speed of the pusher blade
reaches a maximum before again being reduced to zero at the final
registration point. As seen in FIG. 18 zero forward velocity of the
pusher blade is insured by introducing a dwell point on the cams'
surface from 230.degree. to 240.degree. as measured from start of
rotation of the shaft 46 and another dwell point at 350.degree. to
380.degree. as measured from the start of revolution thereof.
As a further means of insuring that the punch card does not
overshoot the final registration position at the punching station,
there is provided in the preferred embodiment of the present
invention a power actuated punch card aligner which, as seen in
FIGS. 1 and 15 comprises an arm 84 pivoted about pivot point 86 by
means of a selectively actuated solenoid 88, the other end of the
arm being provided with a substantial end section or shoe 90
adapted to move vertically into engagement with the edge of the
punch card 12 and urge it against a projecting horizontal stop edge
92 of the back plate 40. In addition to acting as a retarding or
braking means for preventing overshooting of the card, the power
actuated punch card aligner also serves to insure lateral
positioning of the punch card.
Reference is now made to FIGS. 22 and 23. A description of the
operation of the subject invention will now be given in terms of
the control cycles and sequence of operation defined in these
figures. Reference is first made to FIG. 22 which depicts the
signals employed in advancing an 80 column punch card from the feed
roll 16 through the punching of the final columns thereof. Some 45
clock cycles are shown as being involved in the overall operation
from the time of release of the punch card from the feed rolls 16
to the completion of punching of the last columns thereof. It
should be stressed that FIG. 22 is only given as an example and as
such is not truly representative of the average number of clock
cycles required to effect the advancement, positioning, and
punching of a punch card since for purposes of this drawing it was
assumed that either punching will be effected in all columns or
else the indexing system is not capable of selectively advancing
the card to desired punch positions only. For purposes of
understanding and evaluating the advancement and positioning
mechanism constituting the subject of this invention it is
unnecessary to consider the subsequent steps involved in indexing
and punching and any showing of these steps is intended only for
the purpose of putting the overall operation in perspective.
Another point to be made with respect to FIG. 22 is that in the
aforementioned description of the subject invention it was
mentioned that after the trailing edge of a punch card has dropped
off the feed rolls 16 it is discretionary with the operator as to
when the punch card is to be further advanced to the punching
station; however, in the timing diagram of FIG. 22 there is but a
single clock cycle indicated as elapsing between the time the card
is dropped off of the feed roll 16 and the time of energization of
the register roll assembly 43. Although it is possible to achieve
this close sequence of operations it applies to situations in which
the transfer of the punch card from the feed station to the punch
station advances automatically without the intervention of the
operator.
Proceeding now with the explanation of FIG. 22, as the punch card
drops off the feed rolls 16 an energize card aligner (ECA) signal
is generated causing the power card aligner of FIGS. 1 and 15 to
urge the punch card against the stop edge of the back plate 40. The
ECA signal will remain "up" until such time as the punch card has
advanced to final registration and the indexing system has further
clamped the punch card.
One clock cycle after the punch card has dropped off the trailing
edge of the feed roll 16 the register roll assembly solenoid is
energized by an energize register roll signal (ERR) which results
in the movement of clutch pawl 82 so as to release the wrap spring
clutch 80 thus initiating a single rotation of the register shaft
46. At this same point in time the index roll 28 is opened under
control of a signal (OPR) to prepare for the admission of the
advancing punch card. The punch card does not advance by way of the
register roll assembly for approximately the first 30.degree. of
rotation of the register roll because of the flat section 50a;
however, some 20.degree. after initiation of rotation the pusher
blade 54 commences its withdrawal movement preparatory to its later
advance on the trailing edge of the punch card.
Some two clock cycles after the trailing edge of the punch card
drops off the feed roll 16 the register roll 50 contacts the punch
card and continues to advance the punch card through approximately
two-thirds of that clock cycle until, as was noted with respect to
FIG. 4, the punch card passes over the center line of the register
rollpinch roll combination.
Approximately three clock cycles after initial drop-out of the
punch card from the feed rolls 16 the pusher blade 54 moves into
contact position with the edge of the punch card and during the
balance of that clock cycle moves the punch card forward into final
registration position at which time the index roller 28 is closed
and the power card aligner is de-energized. The punch card is now
ready for punching and, as is indicated in the preferred embodiment
of the present invention, punching is initiated two columns at a
time. For this purpose an energize punch signal (EP) is generated.
The punching function is followed by indexing under the control of
an energize index signal (EI). As discussed hereintofore a dotted
line representation has been used to depict successive indexing and
punching signals since it is not expected that information will be
entered in each of the columns of the 80 column punch card.
FIG. 23 indicates the nature and duration of control signals used
in the advancing and positioning of a 51 column punch card and
differs from the similar representation for an 80 column card only
to reflect the fact that in handling the 51 column card two
revolutions of the register roll shaft 46 are permitted in order to
bring the trailing edge of the punch card into proper position to
permit the pusher blade 54 to complete the final registration of
the card at the punch station. Thus, each of the signals ECA, ERR,
and OPR are extended an additional three clock cycles. Although the
number of clock cycles permitted to effect the additional
revolution will vary with the speed of rotation of the shaft 46 as
imparted by the wrap spring clutch it is only necessary to permit
sufficient time to complete the additional revolution of the shaft.
This in turn permits the register roll assembly to effect an
overall advancement of the 51 column punch card some 31/2 inches
rather than the 11/2 inches of advancement afforded by the register
roll assembly operative in conjunction with the 80 column card
unit.
It should be noted that the embodiment of the present invention
adapted to accomodate cards of variable lengths has been effected
at the expense of duplicate hardware, this is not deemed to be an
undue limitation when consideration is given to the positional
accuracy which is achieved thereby. In this respect it should be
noted that alternative arrangements are possible which still retain
the spirit of the invention in that rather than duplicating
hardware it would be possible to shift a single register roll
assembly from position A of FIG. 16 to position B thereof by way of
a conventional mechanical slide and clamping arrangement.
While the particular form of the device has been shown and
described, it is not intended to limit the scope of the invention
to the particular form disclosed herein in that any alternative
forms of the device will immediately be evident to those skilled in
the art.
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