U.S. patent number 3,905,593 [Application Number 05/357,959] was granted by the patent office on 1975-09-16 for flatwork folding system.
This patent grant is currently assigned to Super Laundry Machinery Company, Inc.. Invention is credited to Sheldon P. Behn.
United States Patent |
3,905,593 |
Behn |
September 16, 1975 |
Flatwork folding system
Abstract
A flatwork folding system comprises two lateral folding units
and a cross-folding unit. Each lateral folding unit includes a pair
of longitudinally spaced lateral folding means spaced along a
conveyor means thereof. An adjustable fold control timer associated
preferably with at least one of the lateral folding means of one of
the lateral folding units provides a selection of intermediate
longitudinal points of the flatwork piece at which the flatwork
piece is first laterally folded thereby. The cross-folding unit
preferably comprises three spaced cross-folding means. Associated
with one of the cross-folding means is a flatwork piece leading
edge sensing means spaced a given distance beyond the cross-folding
means for initiating operation of a cross-folding means to produce
a cross fold in the flatwork piece a given distance from the
leading edge thereof which ensures that the upper folded portion
will not overlap the bottom portion of the flatwork piece.
Individually manually operable means are most advantageously
associated with at least one of the lateral folding means of each
lateral folding unit and at least one of the cross-folding means
which means renders operable or inoperable the associated
means.
Inventors: |
Behn; Sheldon P. (Highland
Park, IL) |
Assignee: |
Super Laundry Machinery Company,
Inc. (Chicago, IL)
|
Family
ID: |
23407728 |
Appl.
No.: |
05/357,959 |
Filed: |
May 7, 1973 |
Current U.S.
Class: |
493/17; 493/23;
493/444; 493/21; 493/441; 493/458; 493/937 |
Current CPC
Class: |
B65H
45/18 (20130101); Y10S 493/937 (20130101) |
Current International
Class: |
B65H
45/18 (20060101); B65H 45/12 (20060101); B65H
045/12 () |
Field of
Search: |
;270/62,66,67,83-85,86-94,80-82 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Michell; Robert W.
Assistant Examiner: Heinz; A.
Attorney, Agent or Firm: Wallenstein, Spangenberg, Hattis
& Strampel
Claims
I claim:
1. A flatwork folding system to accommodate flatwork of a variety
of widths and/or lengths comprising in combination: lateral folding
apparatus comprising conveyor means for moving the flatwork to an
outlet station thereof; at least a first pair of lateral folding
means longitudinally spaced along said conveyor means for
sequentially producing folds in a flatwork piece extending in a
given lateral direction, timer means associated with said pair of
lateral folding means which timer means includes control means for
initiating operation of the operable associated lateral folding
means when a given intermediate point of the flatwork piece
involved reaches the associated lateral folding means, said
conveyor means to receive flatwork pieces of varying dimension in
said lateral direction; and cross-folding apparatus having an inlet
station positioned to receive the laterally folded flatwork pieces
from the outlet station of said lateral folding means, conveyor
means for conveying flatwork pieces therein, at least one pair of
crossfolding means spaced along the associated conveyor means for
sequentially producing in the flatwork pieces a first and a second
cross-fold at right angles to the lateral folds produced by said
lateral folding means, said conveyor means of said crossfolding
apparatus including a first conveyor assembly moving generally
horizontally over a downwardly facing inlet slot extending
longitudinally of the direction of movement of the first conveyor
assembly, the first of the cross-folding means being mounted above
said inlet slot and when operative depressing the portion of the
flatwork piece therebelow downwardly through said inlet slot,
flatwork piece sensing means responsive to a flatwork piece on said
first conveyor assembly for operating said first cross-folding
means, said conveyor means of said cross-folding apparatus
including a second conveyor assembly extending generally
horizontally from an inlet station to a first outlet station, each
first cross-folded flatwork piece dropping upon the inlet end of
said second conveyor assembly and moving the flatwork piece to the
latter outlet station if only one cross-folding operation is to be
carried out, a flatwork piece leading edge sensing means spaced a
given distance beyond the second of said cross-folding means for
initiating operation of the same to produce a second cross-fold in
the flatwork piece a given distance from the leading edge thereof
which is no less than about one half the lateral dimension of the
flatwork piece having the longest dimension in said lateral
direction, said conveyor means of said cross-folding apparatus
including a third conveyor assembly for moving a flatwork piece
from an inlet end to a second outlet station, means in confronting
relation to the inlet end of said third conveyor assembly for
defining an inlet mouth into which the second of said crossfolding
means when operative pushes said portion of said flatwork piece
into the latter inlet mouth to form a second cross-fold in the
flatwork piece, said third conveyor assembly then delivering the
second cross-folded piece to said second outlet station in the
absence of any subsequent crossfolding operations.
2. The flatwork folding system of claim 1 wherein said third
conveyor assembly of said cross folding apparatus includes at least
a pair of endless belt means, each having inlet and outlet ends,
the inlet end of the first of said endless belt means partially
forming said inlet mouth, means positioned in confronting relation
to the outlet end of said first endless belt means for forming a
downwardly facing second inlet mouth, said second endless belt
means having an inlet end below the second inlet mouth, and there
is provided third cross folding means for pushing the intermediate
portion of a second cross folded flatwork piece down through said
second inlet mouth where the flatwork piece drops upon the inlet
end of said second endless belt means, and manually operable means
for rendering said third cross folding means selectively operable
or inoperable, said first endless belt means cooperating with other
means for delivering a flatwork piece which is not to be cross
folded by said third cross folding means to said one outlet
station, and said second endless belt means being adapted to
deliver articles cross folded by said third cross folding means
also to said one outlet station.
3. A flatwork folding system to accommodate flatwork of a variety
of widths and/or lengths comprising, in combination: a flatwork
smoothing unit including laterally outwardly movable smoothing belt
means for engaging the flatwork pieces to smooth the same; a first
lateral folding unit having an inlet station for receiving smooth
flatwork from said flatwork smoothing unit and first conveyor means
for moving the flatwork to an outlet station thereof in a
longitudinal direction transverse to a lateral direction in which a
fold line extends about which the flatwork is to be folded by said
first lateral folding unit; a second lateral folding unit having an
inlet station for receiving the flatwork from the outlet station of
said first lateral folding unit, and second conveyor means for
conveying the flatwork from said inlet station of the associated
folding unit to an outlet station thereof in a longitudinal
direction transverse to said lateral direction; each of said
lateral folding units having at least two lateral folding means
longitudinally spaced along the associated conveyor means for
sequentially producing lateral folds in said lateral direction in a
flatwork piece and timer means associated with one of the
associated lateral folding means which timer means includes control
means for initiating operation of an operable associated lateral
folding means when a given intermediate point of the flatwork piece
involved reaches the associated lateral folding means; a
cross-folding unit having an inlet station positioned to receive
the laterally folded flatwork pieces from the outlet station of
said second lateral folding unit, conveyor means for conveying the
laterally folded flatwork pieces therein to at least one outlet
station thereof in a direction parallel to the lateral fold or
folds therein, and at least two cross-folding means spaced along
the associated conveyor means for sequentially producing a pair of
cross-folds in a flatwork piece in a direction transverse to the
lateral folds produced therein; and control means including first
manually operable control means for simultaneously rendering
operative the smoothing belt means of said flatwork smoothing unit
and the conveyor means of said first and second lateral folding
units and said cross-folding unit; and individual manually operable
means respectively associated with at least one of the lateral
folding means of said first lateral folding unit, at least one of
the lateral folding means of said second lateral folding unit, and
at least one of the cross-folding means of said cross-folding unit
for selectively rendering operable or inoperable the associated
means, whereby there is a choice of at least from two to four
lateral folding operations and one or two cross-folding operations
of the flatwork folding system.
4. The flatwork folding system of claim 3 wherein there is
associated with one of the cross-folding means of said crossfolding
unit flatwork piece leading edge sensing means spaced a given
distance beyond one of said cross-folding means for initiating
operation of the latter cross-folding means to produce a crossfold
in the flatwork piece a given distance from the leading edge
thereof which is no less than about one-half the width of the
widest flatwork piece to be properly folded by the latter
crossfolding means.
5. The flatwork folding system of claim 3 wherein said flatwork
smoothing unit has an inlet station upon which the flatwork may be
fed by operators stationed at opposite sides of the flatwork
smoothing unit, said flatwork smoothing unit having nip roller
means at the inlet station for feeding the flatwork onto said
conveyor means of said first conveyor means, said nip roller means
being momentarily movable from a lowered normal position to a
raised position during initial insertion of a flatwork piece into
the flatwork smoothing unit, means at said inlet station for
effecting the raising of said nip roller means, foot pedal means
adjacent one side of said inlet station so as to be available to
the operator, and means responsive to the operation of said foot
pedal means for simultaneously stopping the operation of smoothing
belt means and the conveyor means of said first and second lateral
folding units and said cross-folding unit.
6. The flatwork folding system of claim 3 wherein there is provided
service access panels on each of said flatwork smoothing unit,
first and second lateral folding units and crossfolding unit which
service access panels are removed to gain access to the associated
units for servicing, panel position sensing means associated with
each of said panels, and control means responsive to the operation
of said servicing panel position sensing means indicating the
removal of such panel for automatically stopping the operation of
said laterally outwardly movable smoothing belt means of said
flatwork smoothing unit and the conveyor means of said first and
second lateral folding units and said cross-folding unit.
7. The flatwork folding system of claim 3 wherein all of said
manually operable means are located on a common control panel.
8. A flatwork folding system to accommodate flatwork of a variety
of widths and/or lengths comprising, in combination: a flatwork
smoothing unit including laterally outwardly movable smoothing belt
means for engaging the flatwork pieces to smooth the same; a first
lateral folding unit having an inlet station for receiving smooth
flatwork and conveyor means for moving the flatwork to an outlet
station thereof in a longitudinal direction transverse to a lateral
direction in which a fold line extends about which the flatwork is
to be folded by said first lateral folding unit; a second lateral
folding unit having an inlet station for receiving the flatwork
from the outlet station of said first lateral folding unit, and
second conveyor means for conveying the flatwork from said inlet
station of the associated folding unit to an outlet station thereof
in a longitudinal direction transverse to said lateral direction;
each of said lateral folding units having at least two lateral
folding means longitudinally spaced along the associated conveyor
means for sequentially producing lateral folds in said lateral
direction in a flatwork piece and timer means associated with one
of the associated lateral folding means which timer means includes
control means for initiating operation of an operable associated
lateral folding means when a given intermediate point of the
flatwork piece involved reaches the associated lateral folding
means; a cross folding unit having an inlet station positioned to
receive the laterally folded flatwork pieces from the outlet
station of said second lateral folding unit, conveyor means for
conveying the laterally folded flatwork pieces therein to at least
one outlet station thereof in a direction parallel to the lateral
fold or folds therein and at least three cross-folding means spaced
along the third conveyor means for sequentially producing a pair of
cross-folds in a flatwork piece in a direction transverse to the
lateral folds produced therein, a flatwork piece leading edge
sensing means spaced a given distance beyond one of said
cross-folding means for initiating operation of the latter
cross-folding means to produce a cross-fold in the flatwork piece a
given distance from the leading edge thereof which is no less than
about one half the width of the widest flatwork piece to be
properly folded by the latter cross-folding means; and control
means including first manually operable control means for
simultaneously rendering operative the smoothing belt means of said
flatwork smoothing unit and the conveyor means of said first and
second lateral folding units and said cross-folding unit; and
individual manually operable means respectively associated with at
least one of the lateral folding means of said first lateral
folding unit, one of the lateral folding means of said second
lateral folding unit, and at least one of the cross-folding means
of said cross-folding unit for selectively rendering operable or
inoperable the associated means, whereby there is a choice of from
two to four lateral folding operations and one to three
cross-folding operations of the flatwork folding system.
9. The flatwork folding system of claim 8 wherein there is provided
service access panels on each of said first and second lateral
folding units and cross-folding unit, which service access panels
are moved to gain access to the associated unit for servicing,
panel position sensing means associated with each of said panels,
and control means responsive to the operation of said servicing
panel position sensing means indicating the opening of such panel
for automatically stopping the operation of said conveyor means of
said first and second lateral folding units and said cross-folding
unit.
10. The flatwork folding system of claim 8 wherein, upon operation
of said first manually operable switch means, one of the lateral
folding means of each lateral folding unit and the first of said
cross-folding means of said cross-folding unit is continuously
conditioned for operation independently of the operation of any of
said manually operable control means.
Description
The present invention relates to a flatwork folding system having
its most important utility in the folding of sheets, blankets,
bedspreads and similar relatively large flatwork pieces.
The folding of relatively large flatwork pieces like sheets,
blankets, bedspreads and the like by the manufacturer of such
articles or by launderers of such articles has heretofore been
generally accomplished partially by automatic folding machinery and
partially by manual labor. It was common, for example, to provide
an automatic folding system comprising a lateral folding unit which
formed two lateral folds in the flatwork pieces fed thereto, and a
cross-folding unit for providing three cross-folds on the flatwork
pieces laterally folded by the lateral folding unit. In some cases,
individual controls were provided to render operative or
inoperative some of the folding means to provide a limited
selection of the number of folds.
However, the lateral and cross-folding means which perform the
lateral and cross-folding operations are generally operated on the
principle of folding the flatwork pieces involved in half or in
some cases in a lesser fixed fractional part of the length of the
flatwork pieces involved, so that the size of the folded article
delivered by the flatwork folding system depended upon the size of
the flatwork pieces delivered thereto. Commonly, a number of
persons were required to supplement the flatwork folding system to
provide additional folds in the flatwork pieces sometimes before
and generally after the flatwork pieces were fed to the folding
system, to provide a desired completely folded article of a
standard length and width independently of the unfolded size of the
article.
In accordance with one of the features of the present invention, it
was discovered that by combining two lateral and one cross-folding
unit each capable of performing a selection of folding operations
with the point of each flatwork piece at which at least one of the
lateral folding operations is performed being adjustable over
certain flexible limits and the point of each flatwork piece at
which one of the cross-folding operations is performed being fixed
at a given predetermined distance from the front edge thereof, it
was readily possible with the folding system to obtain a
consistently sized folded flatwork piece for a wide variety of
flatwork piece sizes. Also, such a system required much fewer
persons to perform the various functions needed to produce a
completely folded article.
Cross-folding units commonly receive the laterally folded flatwork
pieces on a conveyor assembly which has a slot extending parallel
to the direction of movement of the conveyor. A folding plate or
the like overlies the slot, and when the leading edge of the
laterally folded flatwork piece reaches a position overlying the
slot, a sensing device like a microswitch operates the folding
plate which pushes the flatwork piece down through the slot to
perform the first cross-folding operation. Generally, the conveyor
is much wider than the corresponding dimension of the flatwork
pieces involved, and so, while the first cross-folding operation
desirably folds the flatwork piece in half, it is not uncommon for
a flatwork piece to be off-center, so that the folding plate forms
a fold at a point other than the midpoint of the flatwork piece.
Consequently, the lengths of the successive flatwork pieces after a
first cross-folding operation varies over appreciable limits,
unless extreme care is taken by the operators to precisely center
each flatwork piece fed to the folding system and the subsequent
cross-folding operations produce cross-folded flatwork pieces with
proportionately varying lengths. The cross folder unit of the
present invention is unique and constitutes an improvement over a
cross-folding unit like that just described by eliminating the
necessity of feeding the flatwork pieces to the folding system in a
centered position to obtain consistently sized cross-folded
articles by performing the second cross-folding operation in a
manner which produces a second crossfolded flatwork piece with a
fixed length independent of the length of the once cross-folded
flatwork pieces fed thereto. Thus, unlike conventional
cross-folding units where the second cross-folding operation in the
exemplary cross-folding unit now being described folds the flatwork
piece in half, the second cross-folding operation is performed a
given fixed distance from the leading edge of the flatwork pieces
involved, which distance is no less than approximately one-half of
the width of the conveyor (which is at right angles to the slot).
Thus, as long as the operator feeds a flatwork piece into the
folding system at a position where the flatwork piece will be
within the side margins of the conveyor equipment utilized, the
second crossfolding operation will produce a second cross-folded
article of a fixed length.
For example, if the lateral and cross-folding units have aligned
conveyors of the same width, for example, 130 inches, then the
laterally folded flatwork pieces reaching the centered slot at the
first cross-folding station of the cross-folding unit could occupy
a variety of positions along the width of the conveyor, and after
being cross-folded once by the folding plate would have a length
which could vary from a maximum of 65 inches to a minimum of one
half the dimension of the laterally folded cross folded piece fed
to the cross-folding unit. If the second cross-folding operation is
formed at all times at a point 321/2 inches from the leading edge
of each first cross-folded flatwork piece, for flatwork pieces
having a length of from 321/2 inches to 65 inches, the length of
the second cross-folded flatwork piece will always be 321/2 inches.
Any subsequent cross-folding operation performed by the
cross-folding unit will also produce a cross-folded flatwork piece
having the same length.
It has also been found that if preferably at least the first
lateral folding operation of the first lateral folding unit is
controlled by a timer means which provides for an adjustment in the
distance between the leading edge of the flatwork piece and the
point where the lateral fold is performed, even if the other
lateral folding stations perform a more or less conventional
fold-in half operation, flatwork pieces of a variety of sizes can
be successively cross-folded to a near identical width if the
number of lateral folding operations performed is also variable
from at least 3 to 4 lateral folding operations, and preferably
from 1 or 2 to 4 lateral folding operations. Also, to maximize the
flexibility of the folding system, the most preferred form of the
invention provides for a selection of from one to three
cross-folding operations.
In accordance with another aspect of the invention, the
manufacturer of the folding equipment involved can standardize to a
substantial degree his lateral and/or cross-folding products so he
can sell them for independent use or for integration with other
cross-folding or lateral folding units in a unique manner where
they are or can be readily centrally controlled and interlocked in
a manner to be described. Thus, in the flexible flatwork folding
system of the type previously described, a central control panel
may be provided with manual control means thereon for applying
power to the conveyors of the individually useable lateral and
cross-folding units and for selecting the number of lateral and
cross-folding operations to be carried out. Also, interlocks are
preferably provided between the various units so that the removal
of a service area access panel from any one of the units will
automatically disconnect power to the conveyors of all of the units
in the system.
The above and other advantages and features of the invention will
become apparent upon making reference to the specification to
follow, the claims and the drawings wherein:
FIG. 1 is a perspective view of a folding system comprising an
inlet feeder and smoothing unit, two lateral folding units and a
cross-folding unit integrated into a single folding system in
accordance with one aspect of the present invention;
FIG. 2 is a plan view of the folding system shown in FIG. 1,
illustrating bed sheets or the like being fed into, folded by and
delivered to a discharged station of the folding system of FIG.
1;
FIG. 3 is a front view of the central control unit which controls
the various modes of operation of the folding system shown in FIGS.
1 and 2;
FIG. 4 schematically illustrates an interlock switch in the housing
of the control unit shown in FIG. 3;
FIG. 5 is a longitudinal sectional view through one of the lateral
folding units shown in FIGS. 1 and 2, illustrating the different
parts thereof which carry out selectively one or two lateral
folding operations;
FIG. 6 illustrates the folding apparatus of the first lateral
folding station of either of the lateral folding units shown in
FIGS. 1 and 2 in the process of forming a first fold in a bed sheet
or the like;
FIG. 7 illustrates the operation of the apparatus of the second
folding station of either of the lateral folding units shown in
FIGS. 1 and 2, as a second lateral fold is formed in a bed sheet or
the like;
FIG. 8 is a transverse sectional view through the crossfolding unit
shown in FIGS. 1 and 2 as it is carrying out a first cross-folding
operation;
FIG. 9 is a fragmentary view of the cross-folding unit shown in
FIG. 8 as a folding blade is in the process of performing a second
cross-folding operation;
FIG. 10 is a fragmentary view of another portion of the
cross-folding unit of FIG. 8 as a folding blade is carrying out a
third cross-folding operation and also illustrates the path of
movement of a flatwork piece which is only cross-folded twice by
the cross-folding unit;
FIG. 11 is a chart which indicates the manner in which the folding
system shown in FIGS. 1 and 2 can fold bed sheets of varying
standard sizes into identically sized folded pieces by means of the
various adjustments which can be made in the folding system of the
invention;
FIG. 12A-12C shows the manner in which the crossfolding unit
performs three cross-folding operations on variously sized flatwork
pieces fed thereto; and
FIG. 13 is a circuit diagram of a preferred control system for the
flatwork system shown in FIGS. 1-12;
Referring now more particularly to FIGS. 1 and 2, the flatwork
folding system shown therein is preferably made up of a number of
basic units which can be sold separately for independent use in a
variety of different flatwork piece folding installations, or can
be integrated into a single overall folding system as illustrated
in these drawings. The first unit to which the flatwork pieces are
fed is an inlet feeder and smoothing unit 1 which may be a unit
which receives flatwork pieces fed thereto and smoothes the same
laterally as disclosed in copending application Ser. No. 245,485
filed Apr. 19, 1972. Among other things, the inlet feeder and
smoothing unit 1 may include a pair of laterally extending endless
belts 2--2' which extends laterally over different respective
halves of the width of the unit involved and are driven in a
direction such that the upper section of the belts move from the
center of the unit outwardly frictionally to engage the bottoms of
flatwork pieces fed thereto and smooth the same. A nip roller 3 is
mounted for up and down movement under control of a microswitch 3'
located on an apertured apron 1b located immediately in front of
the belts 2-2'. Air is drawn through the apertures in the apron to
hold the flatwork piece in place against the belts. When the
microswitch is depressed by dropping a sheet thereon, the belts
2--2' are operated and an initially raised nip roller 3 is dropped
to a position where it is contiguous to the inlet end of conveyor
means 4 of a lateral folding unit 5 of the same width as the inlet
feeder and smoothing unit 1, so the conveyor means is effective in
pulling the flatwork piece through the inlet feeder and smoothing
unit. The width of the flatwork pieces fed to the inlet feeder and
smoothing unit 1 can vary widely from a width equal to the full
width of the conveyor means 4 and the unit 1, or much smaller than
the same. While in prior art folding systems, it was critical to
obtain a consistently sized folded article produced by the system
to feed the flatwork piece in a near perfectly centered position
onto the conveyor means 4 immediately beyond the belts 2--2', as
will appear, such is not necessary in the folding system to be
described.
The lateral folding unit 5 can be controlled to effect 0, 1 or 2
lateral folding operations, that is folding operations which occur
along fold lines transverse or across the width of the unit which
is transverse to the direction of movement of the flatwork pieces
through the lateral folding unit. It is important particularly
where maximum flexibility and adaptation to standard bed sheet
sizes that at least one, most advantageously the first lateral
folding operation of the lateral folding unit, be one which is
adjustable so that the distance between the leading edge of each
flatwork sheet and the point where the fold is made is variable
over large limits unlike prior lateral folders which successively
folded the flatwork piece in half.
After leaving the first lateral folding unit 5, each flatwork piece
is delivered to the inlet of the conveyor means 4' of a second
lateral folding unit 5' which may be similar to the lateral folding
unit 5 and, like the latter folding unit can be controlled to
perform 0, 1 or 2 lateral folding operations. As shown in FIG. 2,
assuming that all the flatwork pieces have the initial size of
flatwork pieces 11 being fed into the folding system, the first
lateral folding unit 5 has been adjusted progressively to reduce
longitudinally the dimension of the flatwork pieces by two lateral
folding operations (see flatwork piece 11') and the second lateral
folding unit 5' has been adjusted to reduce longitudinally the
dimension of the flatwork press by a single lateral folding
operation (see flatwork piece 11").
Each of the lateral folding units has side cabinets like 7 or 7'
having one or more removably servicing panels like 7a or 7a' which,
upon removal thereof, expose control equipment, motors and the like
for servicing and adjusting the unit. The inlet feeder and
smoothing unit 1 has one or more servicing panels like panel 1c.
One unique aspect of the present invention is the incorporation of
an interlock system to be described behind the various service
panels of each unit of the system so that removal of such a panel
will effect a shutdown of the entire system for safety reasons.
Accordingly, various cables 6, 6' and 6" interconnect the inlet
feeder and smoothing unit 1, the lateral folding units 5 and 5' and
the cross-folding unit 8 to which the folded flatwork pieces are
delivered by the second lateral folding unit 5', to integrate all
of the units into a single system with the safety interlocks
described and also for control from a control unit 10 preferably
having a control panel 10a like that shown in FIG. 3. This
interlock system is also preferably tied in with a foot pedal
switch unit 19 operable by one of the operators who feeds the
flatwork pieces into the inlet feeder and smoothing unit 1. In this
connection, as shown in FIG. 2, these operators will generally
stand at the opposite sides of the inlet feeder and smoothing unit
1, and will face toward the latter unit to be in a position to feed
the flatwork pieces into the unit and to observe the overall
operation of the folding system. If one of the operators should see
a situation where the system should be shut down quickly for safety
reasons, one of the operators depresses the foot pedal switch 19
which operates an interlock switch which shuts down the entire
system.
The cross-folding unit 8 has conveyor means 9 which receives the
folded flatwork pieces from the second lateral folding unit 5' and
delivers the same to a longitudinally extending slot 12 which is
preferably centered within the cross-folding unit 8. The various
conveyor means 4, 4' and 9 of the various units described are of a
substantially identical width, so that a folded article moved into
position above the slot 12 will occupy the same relative position
along the width of the cross-folding unit as the flatwork piece had
when it was fed to the inlet feeder and smoothing unit 1.
The purpose of the cross-folding unit 8 is to effect selectively
either 1, 2 or 3 cross-folds in the laterally folded flatwork
pieces fed thereto, the cross-folds being made along fold lines
parallel to the direction of the slot 12. In prior art
cross-folding units it was important for the flatwork pieces to
reach the slot 12 in a near perfectly centered position, since any
substantial off-centered position thereof would change the
dimension of the flatwork piece which is delivered by the
cross-folding unit. However, in accordance with one of the unique
aspects of the invention, the cross-folding unit 8 is uniquely
designed so that it produces identically sized cross-folded
flatwork pieces if cross folded at least twice, independently of
the position thereof when delivered to the slot 12.
Overlying the slot 12 of the cross-folding unit 8 is a housing 11
which includes controls to be described for reciprocating up and
down a folding blade 14 (FIG. 8). When the folding blade is moved
downwardly it pushes a flatwork piece into the slot 12 where
feeding means engages and draws the piece through the slot 12 to
effect a first cross-folding operation. The initiation of the first
cross-folding operation is determined by the contact of the leading
edge of the flatwork piece involved with a suitable leading edge
sensing control means, such as a microswitch 13. Obviously, for the
cross-folding unit 8 to be operable it is important that the
dimension of the previously laterally folded flatwork piece in the
direction of the movement of the flatwork piece over the slot 12 be
less than the length of the slot 12. It is assumed that the lateral
folding units 5 and 5' will deliver such a flatwork piece to the
cross-folding unit 8. The cross-folding unit 8 to be described in
more detail hereinafter delivers the cross-folded flatwork piece to
a discharge station platform or table 15 when only a single
cross-folding operation is performed thereby, and to a discharge
station platform or table 17 when two or three cross-folding
operations are performed thereby.
As will appear, for the cross-folding unit 8 to provide a
consistently sized cross-folding flatwork piece independently of
the lateral position of the flatwork piece relative to the slot 12,
it is necessary for the cross-folding unit to perform at least two
cross-folding operations because one of these crossfolding
operations, preferably the second, is carried out in a unique way
to be described to effect this result. However, since the
cross-folding unit may be used in environments other than the
preferred environment of the present invention, an option is made
in the control thereof for effecting only a single crossfolding
operation or no cross-folding operations. This feature is
consistent with the fact that it is desirable to standardize as
much as possible the design of the cross-folding unit to minimize
the cost of manufacture thereof, and also to provide the purchaser
thereof with the maximum options. In this connection, it should be
understood that a different adjustment of the controls on the
control panel of the control unit 10 must be made for each
differently sized flatwork piece which is to be folded by the
folding system, so that it is not possible for the folding system
to provide constant sized folded flatwork pieces when different
sized flatwork pieces are alternately fed into the system, unless
the control unit settings are changed with each change in flatwork
piece size.
Refer now more particularly to FIG. 3 which illustrates the control
panel 10a of the control unit 10. While in accordance with the
broader aspects of the invention, the number and arrangement of
controls on the control panel 10a may vary widely, in the most
advantageous form of the invention, the control panel 10a is as
indicated. Firstly, it has main power on-off control push buttons
20 and 22. When the "on" push button 20 is depressed, power is
delivered to electrical motors or other motive means for the
various conveyor means 4, 4' and 9 of the lateral and crossfolding
units 5, 5' and 8, and various other circuits are prepared for
operation upon the closure of various control switches to be
described. When power is delivered to the various parts of the
folding system by depression of the on push button, an indicating
light 24 becomes energized to indicate this fact. To stop the
various conveyor means and to disconnect power from the various
control circuits of the folding system, the "off" push button 22 is
depressed.
The control panel 10a has a section including an indicating light
26 and a switch handle 28 for adjusting the first lateral folding
unit 5 to a particular mode of operation. The switch handle 28
illustrated has three stable positions, in one of which the lateral
folding unit 5 will perfom no lateral folding operations, in which
event the conveyor means 4 is operative to deliver an unfolded
flatwork piece to the second lateral folding unit 5'. The switch
handle 28 has two other stable positions where respectively the
lateral folding unit 5 will perform one or two lateral folding
operations. The indicating light 26 will become energized only if
the lateral folding unit 5 is effective in performing one or two
folding operations.
Another section of the control panel 10a includes an indicating
light 26' and a switch handle 28' which has three different
positions which respectively operate the second lateral folding
unit 5' so as to perform 0, 1 or 2 lateral folding operations. The
indicating light 26' will become energized only if the switch
handle 28' is in the positions for effecting one or two lateral
folding operations. When the switch handle is in the "0" position,
the lateral folding unit 5' performs no folding operation and
merely delivers the flatwork piece to the cross-folding unit 8.
The control panel 10a contains a third section for controlling the
mode of operation of the cross-folding unit 8. This section has a
two position on-off switch handle 30 and an adjacent indicating
light 32. When the switch handle 30 is in its on position, the
indicating light 32 becomes energized and the crossfolding unit 8
will perform at least a first folding operation where the
aforementioned folding blade 14 will operate to push the flatwork
piece into the slot 12 where it will be drawn by feeding means to
be described to complete the first cross-folding operation. In the
off position thereof, the switch handle 30 renders the folding
blade 14 inoperative, so the flatwork pieces will pass over the
slot 12 onto a table or the like (not shown) located beyond the
cross-folding unit 8.
The section of the control panel 10a now being described also
includes a second cross-fold switch handle 34 and associated
indicating light 36, and a third cross-fold switch handle 37 and
associated indicating light 38 which respectively operate in a
manner similar to the switch handle 30 and indicating light 32 just
described. Thus, when the switch handle 34 or 37 is in its on
position, associated folding apparatus will be rendered operative
to perform a second or third cross-folding operation and the
associated indicating light 36 or 38 will be accordingly energized.
Where the switch handle 34 or 37 is positioned in its off position,
the associated folding apparatus will be inoperative to effect a
cross-folding operation.
The control unit 10 shown also in FIG. 4 is provided with a
servicing panel 39 on the top thereof which, when removed, operates
a microswitch 40 forming part of the interlock system previously
broadly described.
Now that the general mode of operation of the folding system has
been described, various details of the lateral folding and
cross-folding units and the control circuit therefor will be
described. Reference should first be made to FIGS. 5-7 which
illustrate an exemplary construction of the lateral folding unit 5,
it being understood that lateral folding unit 5' may be
substantially identical to lateral folding unit 5.
The conveyor means 4 of the lateral folding unit 5 includes a first
or inlet conveyor assembly 4a constituting a conventional endless
friction belt conveyor assembly including relatively narrow
laterally spaced horizontally extending friction belts 42 passing
over a number of rollers including end rollers 44 and 46, at least
one of which is a driven roller. A folding blade means 48 is
provided movable upwardly between pairs of the friction belts 42
into the position shown in FIG. 6 adjacent an inlet mouth 52
defined between narrow moving friction belts 54 and 56 of a pair of
endless belt conveyor assemblies 4b and 4d. At the inlet mouth 52,
the belt 54 and 56 pass around rollers 53 and 55. When a flatwork
piece is tucked between the belts 54 and 56 at the inlet mouth 52,
the latter belts will carry the flatwork piece progressively
between these belts to bring the first laterally folded flatwork
piece onto the upper section of the endless friction belts 54.
A second lateral fold is made by a folding blade means 58 mounted
for upwardly movement between pairs of the belts 54 into a position
adjacent an inlet mouth 60 defined between narrow friction belts 62
and 56 of conveyor assemblies 4c and 4d. The friction belts 62 are
guided and driven by a drive roller 61 and the friction belts 56
are guided and driven by a drive roller 63 adjacent the inlet mouth
60. A first laterally folded flatwork piece is thereby
progressively moved in an upwardly inclined direction between the
friction belts 62 and 56 where the flatwork piece is ultimately
delivered upon a guide platform 69 which directs the same upon
inlet conveyor assembly 4a' of the second lateral folding unit 5'.
The friction belts 62 and 56 respectively extend around end rollers
65 and 67 at the point where the flatwork piece 11 is discharged
from the lateral folding unit 5.
While the particular mechanism for controlling the movement of the
folding blade means 48 and 50 may vary widely as illustrated in
FIG. 5, hydraulic means are shown. For example, movement of the
folding blade means 48 is controlled by hydraulic cylinder 71
having a piston rod 72 which when extended by the opening of a
valve 73 will raise the folding blade means 48 into the inlet mouth
52 referred to. Similarly, the hydraulic means which controls the
folding blade means 58 may include a hydraulic cylinder 78 which
upon opening of a valve 74 will extend piston rod 76 to raise the
folding blade means 58 into the inlet mouth 60. The lateral folding
unit 5' has mechanism similar to that just described for raising
its folding blade means.
The points at which the first and second lateral folds are formed
are determined in part by the operation of various flatwork piece
sensing means which may be microswitches, like microswitches 66 and
68 which extend up between the upper section of the friction belts
42 of conveyor assembly 4a at longitudinally spaced points
therealong, and a microswitch 70 which extends between pairs of the
friction belts 54 and 56 of the conveyor assembles 4b and 4d. In
the most advantageous form of the folding system of the present
invention, to enable the folding system to fold to the same size
various flatwork pieces of varying dimensions in the direction
longitudinally of the folding system, the microswitch 68 acts to
initiate a timing operation under the control of a timer which
preferably is adjustable over wide limits so that the folding blade
means can be moved into a folding position to effect a first
lateral cross-fold at any one of a number of selected distances
from the leading edge of the flatwork piece independently of the
overall length thereof. For each different length flatwork piece,
the timing cycle of the timer involved is adjusted accordingly. For
example, refer to the table of FIG. 11 which shows various standard
sizee of bed sheets, where the bed sheets are fed onto the folding
system with the long dimension thereof extending across the width
of the conveyor means of the various folding units so the first
lateral folding operation will be determined by the narrower
dimensions of the bed sheets, namely the 72, 81, 108 and 113 inch
dimensions of the bed sheets involved. Thus, the timer involved is
set to fold a 72 inch bed sheet at a point 40 inches from the
leading edge thereof, an 81 inch bed sheet at a point 401/2 inches
from the leading edge thereof, a 108 inch bed sheet at a point 80
inches from the leading edge thereof, and a 113 inch bed sheet at a
point 80 inches from the leading edge thereof. It should be noted
that for each of these distances the portion of the bed sheet
behind the point which is folded is of no greater length than the
portion of the sheet in front of the same so the length of the
first laterally folded piece is determined solely by the distance
of the fold point from the leading edge thereof. If all subsequent
lateral folding operations after the first lateral folding
operation fold the bed sheet in half as indicated by the table, the
same ultimate folded bed sheet size in a longitudinal direction is
achieved by merely varying the number of subsequent fold-in-half
operations. Thus, for the first two bed sheet sizes listed, a 10
inch wide bed sheet is achieved with a total of three lateral
folding operations, and for the last two listed sizes of bed sheets
a 10 inch wide bed sheet is achieved by a total of four lateral
folding operations.
Since the second lateral folding operation to be performed by each
lateral folding unit is a fold-in half operation, in the exemplary
application of the invention being described, this is best achieved
by use of the pair of microswitches 70 and 66 controlling the
second lateral folding operation automatically by a procedure which
measures the length of each flatwork piece by the time differential
measured between the passage of the leading edge of the flatwork
piece over the microswitch 70 and the trailing edge thereof over
the microswitch 66 (where the piece is longer than the distance
between the microswitches) in the manner disclosed in U.S. Pat. No.
3,154,726. Thus, the only major adjustment needed to accommodate a
change of the bed sheet size is performed on the timer controlling
the first lateral folding operation.
As previously indicated, the second lateral folding unit 5' may
have the same construction as the lateral folding unit 5, but as
indicated by the table of FIG. 11, the least for the purpose of
folding the bed sheet sizes indicated, it is not necessary to have
an adjustable timer for controlling the third or fourth lateral
folding operation since they can be conventional fold-in half
operations using pairs of microswitches or other flatwork piece
leading and trailing edge sensing means, as disclosed in said U.S.
Pat. No. 3,154,726, so no adjustments of the second lateral folding
unit need be made for the different bed sheet sizes shown in the
table of FIG. 11. However, for maximum flexibility, the folding
operations of all the lateral folding units 5 and 5' could be
controlled by adjustable timers as described.
The conveyor means 9 of the cross-folding unit 8 includes an upper
conveyor assembly 9a which may be a friction belt conveyor like the
other conveyor assemblies described. It will be recalled that when
the leading edge of a previously laterally folded flatwork piece
strikes the microswitch 13, a folding blade 14 supported beneath
housing 11 is dropped into or adjacent slot 12 to tuck the flatwork
piece therein. The housing 11 as illustrated contains a hydraulic
unit carrying the folding blade 14 which hydraulic unit includes a
piston rod 81 extending from a hydraulic cylinder 79 whose
operation is controlled by a valve 79'. When the valve 79' is
opened, as initiated by the contact of the switch 13 by the leading
edge of the flatwork piece involved, the piston rod 81 will lower
to carry the attached folding blade 14 through the slot 12 to push
the flatwork piece involved down between a pair of rollers 82 and
83 rotating in opposite directions to pull the flatwork piece
involved down through the slot 12. The flatwork piece then drops
upon the upper section of an endless belt conveyor assembly 9b
including laterally spaced horizontally extending endless belts 84
whose upper sections are moving to the left as viewed in FIG. 8. If
only a single cross-folding operation is desired, the flatwork
piece dropped upon the conveyor assembly 9b will be moved and
discharged at the discharge station table 15, which is illustrated
as including an inclined bottom wall 15a and an upwardly extending
end stop wall 15b. However, if a second cross-folding operation is
to be carried out, then a microswitch 92 extending up between a
pair of the endless belts 84 is operative to effect movement of a
horizontally extending folding blade 90. The folding blade 90 is
moved horizontally (FIG. 9) to bring an intermediate portion of the
flatwork piece involved adjacent an inlet mouth 95 defined between
endless belts 94 forming part of the inlet section 96 of a conveyor
assembly 9c including another conveyor section 112 to be described.
The microswitch 92 is spaced a given distance to the left of the
inlet end of the conveyor assembly 9b so that the folding blade 90
will engage the flatwork piece dropping through the slot 12 at a
point which will form a second crossfold at a point a fixed
distance from the leading edge thereof which is no greater than one
half of the width of the conveyors, which defines the longest
laterally folded flatwork piece measured transversely across the
inlet conveyor assembly 9a to be fed thereto. Thus, if the
conveyors have a maximum size of 130 inches, microswitch 92 is
positioned so that the blade 90 will engage the flatwork piece at a
point, for example, 65 inches from the leading edge thereof, so
that the amount of material behind the point at which the flatwork
piece is to be folded is to be no greater in length than the
portion of the flatwork piece in front of the same. As illustrated,
the folding blade 90 is carried on a piston rod 93 extending from a
hydraulic cylinder 95 controlled by a solenoid operated valve 97 or
the like.
The upper margin of the inlet mouth 95 at the inlet end of the
conveyor section 96 is defined by an endless belt 104 extending
around rollers 102 and 106, one of which is rotated to move the
endless belt 104 in a direction to pull with the endless belt 94 a
flatwork piece pressed into the inlet mouth 95 by the folding blade
90.
If only two cross-folding operations are called for, the upper
section of the endless belts 94 of the conveyor section 96 will
deliver the second cross-folded flatwork piece to an inclined
slotted plate 108 which guides the flatwork piece involved upon the
moving upper section of endless belts 110 of the conveyor section
112 passing around a pair of end rollers 112 and 114, which endless
belts discharge the flatwork piece involved upon the aforementioned
discharge station table 17, which is shown as including a
downwardly inclined platform 17a terminating in a vertically
extending stop wall 17b.
If a third cross-folding operation is called for, the passage of
the leading edge of the flatwork piece involved over suitable
sensing means, like a microswitch 109 extending through a slot in
the guide wall plate 108, effects the downward movement of a
folding blade 117 (FIG. 10) which is moved into an inlet mouth 116
defined between the portion of the endless conveyor belts 94
passing around roller 100 and a roller 118 which is driven in a
direction to draw the flatwork piece pushed into the inlet mouth
116 downwardly upon a guide plate 120, which guides the same upon
the upper section of the endless belts 110 of the conveyor section
112. As illustrated, the folding blade 117 is carried on a piston
rod extending into a hydraulic cylinder 124 which is controlled by
a valve 125. When the microswitch 109 is depressed and a third
cross-folding operation is called for, the valve 125 will open to
cause the piston rod 118 to move downwardly momentarily. The
endless belts 110 of the conveyor section 112 delivers the three
times cross-folded flatwork piece to the discharge station table
17.
Refer now to the table of FIG. 11 and the flatwork piece shown in
FIGS. 12A, 12B and 12C for a better understanding of the operation
of the cross-folding unit 8 in cross-folding the standard size bed
sheets listed in table 11. The cross-folding unit 8 operates on the
second dimensions listed for the various bed sheets, which are
respectively 108 and 115 inches. Any flatwork piece dropped upon
the lower conveyor assembly 9b will have a maximum length of 65
inches (FIG. 12A). If the microswitch 92 is spaced along the
conveyor assembly 9b so that the folding blade 90 will effect a
fold operation, for example, 38 inches from the leading edge
thereof, the second cross-folded piece will have a length of 38
inches provided the length of the flatwork piece dropped upon the
lower conveyor assembly 9b is no less than 38 inches or greater
than 76 inches long, which in the exemplary folding system
described having a maximum first cross-folded length of 65 inches
poses no problem. Thus, as shown by the table in FIG. 11, the 108
and 115 inch dimension bed sheets will, after the first
cross-folding operation, both be 38 inches long. As shown in FIG.
12B, this means that the shorter folded upper section 16a of the
flatwork piece 11 will terminate a minimum of 11 inches from the
adjacent margin of the bottom portion 16b of the flatwork piece 16.
Where a third cross-folding operation is desired, this crossfolding
operation preferably takes place at a point spaced 27 inches behind
the point at which the leading edge of a flatwork piece strikes the
microswitch 109 extending through the guide wall plate 108, since
it is easier to fold a flatwork piece at a point beyond the edge of
the upper portion 11a thereof. Accordingly, the final dimensions
achieved by three cross-folding operations on the bed sheets listed
on table 11 will be 27 inches by 10 inches.
Refer now to FIG. 13 which illustrates the control circuit for the
flatwork folding system previously described. The main source of
power illustrated in FIG. 13 for the control system is a three
phase power system 122 including power conductors 122a, 122b and
122c. Suitable fuses 124 may be placed in these conductors which
are coupled to power busses 129a, 129b and 129c through contacts
128a, 128b and 128c of a relay 128 across which the indicating
light 24 is connected. The relay 128 is located in a main power
control circuit which is energized from the secondary winding of a
transformer 126 coupled across a pair of the power conductors 122a,
122b. The energizing circuit for the relay 128 extends through a
normally open switch 130 which is closed by the on push button 10a,
normally closed switch 132 which is opened by the off push button
10b, normally closed contacts 134 which are opened by operation of
the operator foot pedal 19, normally closed interlock switch 136
which is opened by removal of the service panel 1a of the inlet
feeder and smoothing unit 1, normally closed interlock switch 138
which is opened by removal of the service panel 7a of the lateral
folding unit 5, normally closed interlock switch 138' which is
opened by removal of the service panel 7a' of the lateral folding
unit 5', normally closed interlock switch 142 which is opened by
removal of the service panel (not shown) of the cross-folding unit
8 and normally closed interlock switch 40 which is opened by
removal of opening of the service cover of the control unit 10. The
relay 128 has a pair of normally open holding contacts 128d in
parallel with the normally open on switch 130 so that when the on
push button 10a is momentarily depressed when all the various
servicing panels are closed and the foot pedal 19 is undepressed,
the relay 128 and the indicating light 24 will become energized and
relay 128 will be held in an energized state upon closure of the
holding contacts 128d. The resultant power fed to the busses 129a,
129b and 129c result in the energization of blower motor 146 which
draws air through the apertured apron 1b of the inlet feeder and
smoothing unit 1, the primary winding of transformer 149 leading to
a control circuit which controls operations of the smoothing belts
2-2 and the nip roller 3, branch lines 150a-150b-150c and
150a'-150b'-150c' and conveyor motors 151 and 151' connected
thereto controlling the movement of the various conveyor assemblies
of the lateral folding units 5 and 5', transformer 152 leading to
the control circuits which control the valve solenoids controlling
the various folding blades of the lateral folding units 5 and 5',
and conveyor motors 156 and 158 connected to power busses 129b and
129c for controlling the upper and lower conveyor assemblies of the
cross-folding unit 8, and transformer 159 extending to a control
circuit for valve solenoids controlling operation of the various
folding blades of the cross-folding unit 8.
When the transformer 149 associated with the circuit controlling
operation of the inlet feeder and smoothing unit 1 is energized,
voltage appearing on the secondary winding of the transformer is
coupled through a fuse 160 to the microswitch 3' and a power line
163. A control relay 165 has one terminal connected to the power
line 163 and another terminal coupled to the secondary winding of
transformer 149 through the normally open contacts of microswitch
3' which, when depressed by the dropping of a flatwork piece
thereupon, energizes the relay 165 to close normally open contacts
165a, 165b and 165c to couple fused branch lines 167a, 167b and
167c to conveyor motors 169 and 169' which drive the respective
smoothing belts 2 and 2'. A solenoid 168 is coupled in parallel
with the relay 165, the energization of the solenoid 168 effecting
the dropping of the nip roller 3 which, as above indicated, is
normally in a raised position.
While the switch arrangement for controlling the operation of the
various folding blades of the lateral folding units 5 and 5' may
vary widely, as illustrated in the preferred circuit the switch
handles 28-28' are respectively coupled to movable switch poles
170-170' which, when the switch handle is moved to the "1" or "2"
positions respectively, cause the poles 170-170' to make contact
with stationary contacts 174-174' to energize lines 186-186'. The
switch handles 28-28' are also connected to operating arms 178-178'
which respectively engage insulating pins 180-180' respectively
connected to movable switch poles 172-172' which are pushed into
contact with stationary contacts 176-176' when the switch handles
28-28' have been moved into the number "2" position thereof, to
energize respective lines 216-216'.
The secondary winding of the transformer 152, which is energized
upon operation of the on push button 10a, is connected directly to
a power line 182 and through a fuse to a power line 183. Upon
contact being made between the movable switch pole 170 or 170' with
the stationary contact 174 or 174', associated indicating light 26
or 26' connected between lines 186 and 192 or lines 186' and 192
becomes energized. (From this point, only that portion of the
control circuit associated with the switch handle 28 and the
contacts controlled thereby will be described, it being understood
that the circuits associated with the switch handle 28' associated
with the lateral folding unit 5' and the contacts controlled
thereby are substantially identical to that associated with the
switch handle 28, except as otherwise explained, and so some of the
corresponding elements of these circuits have been similarly
numbered except that a prime (') will be used with the elements in
the circuit associated with the switch handle 28'.)
Solenoids 73a and 74a are shown associated with the control circuit
for the lateral folding unit 5. These solenoids, when respectively
energized, open the aforementioned valves 73 and 74 controlling
operation of the hydraulic cylinders 71 and 78 which respectively
effect the first and second lateral folding operations of the
lateral folding unit 5. Solenoid 73a has an energization circuit
which can be traced from a line 191 connected to one of the
terminals thereof and through normally open contacts 188 of an
adjustable timer unit 189, line 186, stationary contact 174, switch
pole 170, lines 184 and 182, the secondary winding of transformer
152, and lines 183, 194 and 192 extending to the other terminal of
the solenoid 73a. A manually operable push button switch 180 is
provided which is connected in parallel with the lines 191 and 186
extending to the timer contacts 188, so that a folding operation
can be manually initiated independently of the adjustable timer 189
where desired. The manually operable switch 180 associated with
contacts 188 normally is mounted behind one of the service panels,
like panel 7a of the lateral folding unit 5.
The adjustable timer 189 may include suitable timer means, which
may be a timer motor or an electronic counter 204, whose
energization circuit can be traced from one of the terminals of
this timer means through a line 202, contacts of the microswitch 68
operated by the leading edge of the flatwork piece, lines 200 and
186, stationary contact 174, switch pole 170, line 182, the primary
winding of transformer 152, and line 183 extending to the other
terminal of the timing means 204. The timing means 204 will start
initiating a counting operation upon the closure of the microswitch
68, and is adapted (such as by moving a cam for a mechanical timer
or electronically advancing a count in an electronic counter
circuit) at the termination of an adjustable timing interval to
effect closure of the timing contacts 188 and resetting of the
timer. The adjustable timer 189 has a manually operable adjustment
control 210 which is adjusted to vary the timing interval over a
wide range as previously indicated. Upon closure of the timing
contacts 188, solenoid 73a is energized to initiate a folding
operation.
The energization circuit for solenoid 74a controlling the
aforementioned valve 74 can be traced from one terminal of the
solenoid 74a through line 218, switch pole 172, stationary contact
176, line 216, normally open timing contacts 212 of a fold-in half
timer 214, line 186, stationary contact 174, switch pole 170, lines
184 and 182, secondary winding of transformer 152, line 183, and
lines 194 and 192 extending to the other terminal of the solenoid
74a. Thus, when the timing contacts 212 close, the solenoid 74a
becomes energized to initiate a second lateral folding operation.
Manually operable switch 220 is provided in parallel with the
timing contacts 212 so that a second lateral folding operation can
be performed manually rather than under control of the timer, where
desired.
The fold-in half timer 214, as previously indicated, may be similar
to that disclosed in U.S. Pat. No. 3,154,726. The timer disclosed
therein uses mechanical or electronic timing means generally
indicated by reference 222 which responds to the opening or closing
of microswitches 70 and 66 controlled by the passage of leading and
trailing edges of a flatwork piece thereover by closing the timing
contacts 212 when the midpoint of the flatwork piece of whatever
length passes opposite the folding blade 58. The timing means 222
is usually provided with some kind of manually adjustable means 224
for making minor adjustments, so that the folding operation occurs
more accurately at the half length point of the flatwork piece
involved, despite various unpredetermined time delay variations
depending upon the particular environment in which the fold-in half
timer is utilized.
The energization circuit for the timing means 222 of the timer 214
can be traced from one of the terminals of this circuit through a
line 223, lines 192, 194 and 183, the secondary winding of the
transformer 152, lines 182 and 184, switch pole 170, stationary
contact 174 and line 186 extending to the other terminal of the
timing means 222.
While the timer 214 associated with the solenoid 74a (as well as
the timers 214" and 214', associated with the solenoids 73a' and
74a' of the control circuit for the lateral folding unit 6') may be
adjustable timers like timer 189 just described in FIG. 13, these
timers are shown as fold-in half timers to reduce the adjustments
needed to adapt the folding system to different sized flatwork
pieces. Since the connections of the fold-in half timers 214" and
214' associated with the solenoids 73a' and 74a' of lateral folding
unit 5' are identical to the connections which the fold-in half
timer 214 has with respect to the solenoid 74a, a further
description of the timer circuits shown in FIG. 13 will not be
given because it is believed unnecessary. However, it should be
noted that the fold-in half timer 214" associated with the solenoid
73a' controlling the first lateral folding operation of the second
lateral folding unit 5' requires a microswitch 64' (in addition to
the microswitch 68') which responds to the passage of the trailing
edge of a flatwork piece. FIG. 5 shows a microswitch 65 (unused in
the circuit) of the lateral folding unit 5 which microswitch is
positioned at the same point that the microswitch 65' of the
lateral folding unit 5' is positioned therein.
The portion of the control circuit which effects energization of
the valves associated with the hydraulic units for operating the
various folding blades of the cross-folding unit 8 obtains its
energization from the secondary winding of the transformer 159, one
end of which extends to a power line 226 and the other end of which
extends through a fuse 228 to a line 230. The line 230 is connected
through normally open contacts controlled by the switch handle 30
to a line 232. The indicating light 32 associated with the switch
handle 30 is connected between the line 232 and the line 226. The
normally open contacts of the microswitch 13 interconnect line 232
with one terminal of a solenoid 79a' controlling the valve 79', and
the other terminal of which is connected to the line 226.
Accordingly, operation of the microswitch 13 will energize the
solenoid 79a' to open the valve 79' to initiate the lowering of the
folding blade 14 above the slot 12 of the cross-folding unit 8.
Contacts 34a controlled by the switch handle 34 interconnect line
232 with a line 234. Indicating light 36 is connected between the
line 234 and the line 226 to become energized upon closure of the
contacts 34a. The normally open contacts of the microswitch 92
controlling the operation of the second crossfolding blade 90
interconnects the line 234 and one of the terminals of a solenoid
97a controlling the valve 97. The other terminal of the solenoid
97a is connected to the line 226 so that closure of the microswitch
92 will result in the energization of the solenoid 97a and the
opening of the valve 97 to effect movement of the folding blade
90.
The contacts 37a controlled by the switch handle 37 is connected
between the line 234 and the line 236. The indicating light 38 is
connected between the line 236 and the line 226 so as to become
energized upon closure of the contacts 37a. The normally open
contacts of the microswitch 109 extends between the line 236 and
one of the terminals of a solenoid 125a for controlling the valve
125. The other terminal of the solenoid 125a is connected to the
line 226. Accordingly, upon closure of the microswitch 109, the
solenoid 125a becomes energized to open the valve 125 to effect the
lowering of the folding blade 117.
It should be understood that the folding system described provides
an exceedingly flexible and reliable integrated folding system
operable with flatwork pieces of a wide variety of sizes to provide
an ultimate folded product of a standard size, where desired.
It should be understood that numerous modifications may be made to
the most preferred form of the invention described without
deviating from the broader aspects thereof.
* * * * *