U.S. patent number 3,904,533 [Application Number 05/072,168] was granted by the patent office on 1975-09-09 for fabric conditioners.
This patent grant is currently assigned to Lever Brothers Company. Invention is credited to Oscar W. Neiditch, Jerome Rudy.
United States Patent |
3,904,533 |
Neiditch , et al. |
September 9, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Fabric conditioners
Abstract
A fabric conditioning formulation is disclosed which is an
aqueous emulsion of a cationic fabric softening material. This
invention discloses the use of low temperature stabilizers for such
emulsions including moderate molecular weight quaternary ammonium
compounds and a number of nonionic and amphoteric materials.
Preferably the moderate molecular weight ammonium compound is used
in combination with one or more of the nonionic, anionic, or
amphoteric substances. Optical brightening agents suitable for use
in fabric softening formulations are also discussed.
Inventors: |
Neiditch; Oscar W. (Fair Lawn,
NJ), Rudy; Jerome (Livingston, NJ) |
Assignee: |
Lever Brothers Company (New
York, NY)
|
Family
ID: |
26753063 |
Appl.
No.: |
05/072,168 |
Filed: |
September 14, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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295543 |
Jul 16, 1963 |
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Current U.S.
Class: |
510/516 |
Current CPC
Class: |
D06M
13/46 (20130101); D06M 13/322 (20130101); D06M
13/385 (20130101); D06L 4/664 (20170101); D06M
13/402 (20130101); D06L 4/657 (20170101) |
Current International
Class: |
D06L
3/00 (20060101); D06L 3/12 (20060101); D06M
13/322 (20060101); D06M 13/00 (20060101); D06M
13/385 (20060101); D06M 13/46 (20060101); D06M
13/402 (20060101); D06M 000/00 () |
Field of
Search: |
;252/8.8,8.75,8.7,524,528,542,547 ;117/139.5C,139.5Q |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
AP.C. Application of Wendt, Ser. No. 381,856, published 5-11-43.
.
Arquads, Quaternary Ammonium Salts, Publ. By Armour Industrial
Chem. Co., Div. of Armour and Co., Chicago 6, Illinois, pages 1 to
6 and 8..
|
Primary Examiner: Weinblatt; Mayer
Attorney, Agent or Firm: Brumbaugh, Graves, Donohue &
Raymond
Parent Case Text
This application is a continuation in part of our co-pending
application Ser. No. 295,543 filed July 16, 1963.
The present invention relates to novel fabric conditioning
formulations, and in particular, to fabric conditioning
formulations which provide improved brightness in the conditioned
fabric, and to aqueous emulsions of fabric conditioning compounds
having improved stability under cyclic freezing and thawing
conditions.
An important problem in the formulation of practical fabric
conditioners is that many common fabric conditioning compounds tend
to quench or reduce the brightening activity of optical brighteners
which may remain from the detergent used in the washing cycle.
Experimentation with various optical brighteners has heretofore led
to the conclusion that when admixed with, or contacted by, a fabric
conditioner, optical brightening activity is reduced. Thus, the
common fabric conditioning compounds apppear to be antagonistic
toward the usual optical brightening compounds.
According to the present invention, certain novel combinations of
fabric conditioners and optical brighteners have been discovered
which are not subject to this disability. The novel formulations of
the present invention comprise a mixture containing from 99.5 to 80
parts by weight of a fabric conditioner selected from the group
consisting of: ##EQU1## 7. diethyl amino ethanol-stearamide-ethyl
sulfates; 8. the reaction product of an amine having the formula
R.sub.1 NH.sub.2 and an epichlorohydrin; and
9. the reaction product of 2 moles of an acid of the formula
R.sub.4 COOH and an alkylene diamine of the formula ##EQU2##
In the foregoing formulas, R.sub.1 is an aliphatic hydrocarbon
group containing from 16 to 20 carbon atoms; R.sub.2 is an alkyl
group containing from 1 to 3 carbon atoms; R.sub.3 is selected from
the group consisting of R.sub.1 and R.sub.2 ; R.sub.4 is an
aliphatic hydrocarbon group containing from 15 to 19 carbon atoms;
R.sub.5 is an alkylene group containing from 1 to 2 carbon atoms;
R.sub.6 is a hydroxy-alkyl group containing from 1 to 3 carbon
atoms; R.sub.7 is an alkyl group of 1 to 3 carbon atoms; X is an
anion selected from the group consisting of halides, sulfates,
alkyl sulfates having 1 to 3 carbon atoms in the alkyl group, and
acetates, and y is the valency of X.
One of more of the foregoing fabric conditioners may be mixed with
from 0.5 to 20 parts by weight of at least one optical brightener
selected from the group consisting of: ##EQU3## and ##EQU4##
wherein M is a cation selected from the group consisting of
hydrogen and an alkali metal.
Surprisingly, mixtures of the foregoing type not only overcome the
reduction in brighteneing normally caused by the cationic fabric
conditioners, but also provide optical brightening in addition to
the brightening obtained by the use of a fluorescent dye-detergent
composition in the preceding washing step.
A further aspect of the present invention relates to the emulsions
of the above fabric conditioning compounds, with or without added
brighteners, having improved stability when subjected to cyclic
freezing and thawing conditions. It has been observed that such
emulsions frequently gel irreversibly when subjected to cyclic
freezing and thawing conditions. The tendency to irreversibly gel
is accentuated by the presence of optical brighteners of the type
described above.
Certain non-ionic and amphoteric compounds have been found
effective as emulsion stabilizers to mitigate the tendency of
emulsions of the foregoing type to gel irreversibly under cyclic
freezing and thawing conditions. These stabilizers, when added in
concentrations ranging from a fraction of a per cent to 2 to 3 per
cent by weight of the total formulation, stabilize the emulsion and
prevent the formation of an irreversible gel in the manner
described above. Such stabilizers, however, have the disadvantage
that they tend to reduce the fabric conditioning efficiency of the
active ingredients, particularly when present in a concentration in
excess of about 1%.
As stated, in formulating emulsions which contain both a fabric
conditioner and an optical brightener of the type described above,
it has been noted that the problem of irreversible gelation is
aggravated. While the addition of larger amounts of stabilizer
would overcome the stability problem, the use of sufficient
stabilizer to prevent irreversible gelation of an emulsion of a
fabric conditioning compound and an optical brightener would
seriously interfere with the fabric conditioning properties of the
formulation.
According to this further aspect of the invention, it has been
discovered that aqueous emulsions of fabric conditioners of the
foregoing type can be stabilized by the addition of from about 1/4%
to about 2% of a short-chain quaternary ammonium compound, i.e.,
one containing aliphatic radicals having from 10 to 14 carbon
atoms. The short-chain quaternary ammonium compounds may be used as
emulsion stabilizers either alone or in conjunction with other
known emulsion stabilizers. Such emulsions are superior fabric
conditioners because the quaternary ammonium compounds do not
adversely affect the fabric softening properties of the active
compounds.
It has been further discovered that by using such short-chain
quaternary ammonium compounds as emulsion stabilizers, it is
possible to prepare stable emulsions of fabric conditioning
compounds containing an optical brightener which retain superior
softening and brightening properties. Because the short-chain
quaternary ammonium compounds do not interfere with the fabric
conditioning compounds of the active ingredients, it is possible to
use them in emulsions containing both fabric conditioning compounds
and optical brighteners in amounts sufficient to prevent
irreversible gelation without affecting the ultimate fabric
softening properties of the emulsion. In this event, however, it is
generally preferred to use mixtures of short-chain quaternary
ammonium compounds and other emulsion stabilizers, inasmuch as
emulsions containing high concentrations of the short-chain
quaternary ammonium compounds tend to separate on standing.
Stable fabric conditioning emulsions of the present invention
consist essentially of the following compounds in approximately the
following proportions, wherein the percentages are based on the
weight of the total composition:
a. An active fabric conditioning compound selected from the group
consisting of compounds (1) through (9) above, inclusive, the total
amount of said compounds being from about 4% to 7%;
b. from about 1/4% to about 2% of a low temperature stabilizing
agent which is a short-chain quaternary ammonium compound having
the generic formula: ##EQU5## wherein R.sub.7 is an aliphatic
hydrocarbon group containing 10-14 carbon atoms, and each R.sub.8
is selected from the group consisting of R.sub.2 and R.sub.7, and
R.sub.2, X and y are as defined above;
c. from about 0.005% to about 0.10% of an ionizable salt selected
from the group consisting of inorganic salts and salts of organic
acids containing from 1 to 4 carbon atoms;
d. no more than about 1.0% of a lower aliphatic alcohol;
e. up to about 1% of a supplemental low temperature stabilizing
agent selected from the group consisting of N-lauryl-.beta.-amino
propionic acid, dimethyl coco amine oxide, the polyoxyethylene
ester of tall oil having from 8 to 30 ethylene oxide units,
polyoxyethylene sorbitan monolaurate having 6 to 20 ethylene oxide
units, dodecyl methyl sulfoxide, the condensates of straight and
branched chain unsubstituted aliphatic alcohols having 8 to 20
carbon atoms with from 1 to 30 moles of ethylene oxide, and alkyl
phenol-ethylene oxide condensates having 8 to 12 carbon atoms in
the alkyl chain and 8 to 30 ethylene oxide units; and
f. an amount of water sufficient to make 100%.
While the foregoing represents the formula of a simple emulsion
which may be used as a fabric conditioning formulation, it may be
desirable, as mentioned above, to include an optical brightener. In
this event, the formulation consists essentially of the ingredients
mentioned above in paragraphs (a) to (d) and the following
additional ingredients:
g. from about 0.10% to about 0.30% of an optical brightener of the
stilbene dye type selected from the group consisting of: ##EQU6##
wherein M is a cation selected from the group consisting of
hydrogen and an alkali metal;
h. from 0.20% to 1.0% of a supplemental low temperature stabilizing
agent selected from the group consisting of N-lauryl-.beta.-amino
propionic acid, dimethyl coco amine oxide, the polyoxyethylene
ester of tall oil having 8 to 30 ethylene oxide units,
polyoxyethylene sorbitan monolaurate containing 6 to 20 ethylene
oxide units, dodecyl methyl sulfoxide, the condensates of straight
and branched chain unsubstituted aliphatic alcohols having 8 to 20
carbon atoms with from 1 to 30 moles of ethylene oxide, and alkyl
phenol-ethylene oxide condensates having from 8 to 12 carbon atoms
in the alkyl group and 8 to 30 ethylene oxide units;
i. an organic acid selected from the group consisting of aliphatic
acids containing from 1 to 3 carbon atoms and hydroxy aliphatic
acids containing from 1 to 4 carbon atoms in an amount sufficient
to produce a pH in the final solution of not greater than about 7;
and
j. an amount of water sufficient to make 100%.
By the term "consisting essentially of" used in defining the
foregoing compositions, it is intended that the composition may
contain such optical additional ingredients as are commonly
included in fabric conditioning emulsions, to improve the consumer
acceptance thereof, but which do not materially affect the fabric
softening properties of the emulsions. Typical optional ingredients
include, but are not limited to, perfumes, colorants and
germicides.
The active fabric softening compounds, (1) through (9) of the
foregoing formulations, are known in the art. In the preferred
embodiments of the foregoing formulations, the fabric conditioning
compound is a long-chain quaternary ammonium compound, (1) above,
or an alkylene amide compound, (9) above, or a mixture thereof. The
long-chain quaternary ammonium compounds (1) which may be used in
the preferred embodiment are those containing from 2 to 3
long-chain aliphatic hydrocarbon groups and 1 to 2 lower alkyl
groups on the quaternary ammonium nitrogen. The long-chain
aliphatic group may contain 16 to 20 carbon atoms, may be straight
or branched chain, and may be saturated or unsaturated. For
commercial convenience, such materials are commonly derived from
tallow, which contains substantial amounts of C.sub.18 fatty
acids.
As is well known in the art, the fabric conditioning properties of
the quaternary ammonium compounds (1) are affected by the length of
the long-chain aliphatic hydrocarbon radical. Thus, radicals of
shorter chain length, i.e., below about 16 carbon atoms, are not
preferred because they are substantially less effective as fabric
conditioners. If the quaternary ammonium compound contains long
chain radicals, having more than 20 carbon atoms, it tends to
impart an undesirable water repellancy to the fabric. Experience
has shown that compounds containing from 16 to 20 carbon atoms in
the aliphatic group provide a satisfactory balance in the fabric
conditioning property.
The lower alkyl group of the quaternary ammonium compound (1)
should contain from 1 to 3 carbon atoms, and may be a straight or
branched chain group. The most important groups are methyl, ethyl,
propyl and isopropyl radicals.
The anion portion of the long chain quaternary ammonium compounds
(1) may be a halide, particularly chloride, bromide, or iodide, a
sulfate or an alkylsulfate such as methyl sulfate, or an
acetate.
Preferred long chain quaternary ammonium compounds (1) for use in
this invention have two long chain aliphatic and two lower alkyl
groups. Typical compounds are dihexadecyl dimethyl ammonium
bromide, distearyl diethyl ammonium chloride, distearyl dipropyl
ammonium chloride and ditallow dimethyl ammonium methyl sulfate.
Quaternary ammonium compounds containing three long chain aliphatic
groups may be used, but lesser quantities may be required, as the
fabric conditioning properties are affected by the number of long
chain aliphatic groups. A typical compound of this category is
tristearyl monomethyl ammonium chloride.
The reaction product of a fatty amine and epichlorohydrin, compound
(8), probably contains a number of chemical entities having fabric
softening ability. Potential reaction products formed by these
materials include ##EQU7##
Because of the bifunctional properties of the reactants, numerous
other species are also possible and may be present.
The fatty acid amides, compound (9), which may be used in the
preferred embodiments are the products of the reaction of one mole
of a long-chain fatty acid with two moles of a hydroxyalkyl
alkylamine diamine. The long-chain fatty acid should contain from
16 to 20 carbon atoms as described above with respect to the
long-chain aliphatic hydrocarbon portions of the quaternary
ammonium compounds (1). The hydroxyalkyl group may contain from 1
to 3 carbon atoms, typical groups being methanol, ethanol and
propanol radicals. The alkylene group may be either methylene or
ethylene. The preferred compounds contain about two fatty acid
groups having a typical formula such as
N,N'-distearoyl-N'-hydroxyethyl ethylene diamide. While reaction
product of the fatty acid and alkanol alkylene diamine is nominally
a diamide, spectral analysis shows that a number of chemical
species are present in the material. A typical anaylsis indicates
that the product contains about 25% cationics such as imidazoline,
the balance being esters and amides.
The foregoing fabric conditioners may be used alone in the
preferred formulations, if desired. It has been discovered,
however, that improved fabric conditioning properties are obtained
if the quaternary ammonium compounds and the diamides mentioned
above are used together in the weight ratio of about 1:4 to
4:1.
In place of the preferred compounds (1) or (9), or mixtures thereof
as described above, compounds (2) through (8) may be used alone or
in combination with any of the fabric conditioners described
herein. In each case, the fabric conditioning compounds are
characterized by a cationic nitrogen atom carrying one or more
long-chain aliphatic or carboxy hydrocarbon groups, having 16 to 20
carbon atoms. These long-chain groups are as described above with
respect to the preferred compounds (1) and (9). The compounds (2)
to (8) also contain various other functional groupings of lower
alkyl, lower alkylene, lower hydroxyalkyl and lower acyl radicals.
These lower groups generally contain from 1 to 3 carbon atoms, and
are analogous in description to the lower alkyl, lower hydroxyalkyl
and lower alkylene groups discussed above in connection with
compounds (1) and (9).
Where the active fabric conditioner is used in the aqueous
emulsion, described in the foregoing formulations, the
concentration of the fabric conditioning compound in the
formulation does not affect the fabric conditioning properties of
the emulsion. However, the preferred emulsions contain between
about 4 and 7% by weight of the active ingredient. If excessively
high concentrations of fabric conditioning compounds are used, the
emulsion becomes a hard gel and is not desirable for household use.
On the other hand, a weak solution is not preferred because of the
large amounts of emulsion which would then be required to provide
an effective amount of the fabric conditioning compound in the
rinse water. Experience has indicated that emulsions containing
from 4% to 7% of the fabric conditioning compounds are most
acceptable from the consumer's standpoint.
As stated, an important feature of the present invention is the use
of an emulsion of the foregoing fabric conditioner in aqueous
emulsions in which a shortchain quaternary ammonium compound is
provided to stabilize the emulsion against irreversible gelation at
low temperatures. The short-chain quaternary ammonium compounds are
particularly desirable as low temperature stabilizers because they
have the property of preventing irreversible gelation during cyclic
freezing and thawing. At the same time, they do not interfere with
the fabric conditioning properties of the active ingredients.
Hereinafter and in the appended claims, these compositions will be
designated as low temperature stabilizing agents.
For use in conjunction with the usual commercial emulsions,
containing from about 4 to 7% of a fabric conditioning compound,
about 1/4 to about 2% of the low temperature stabilizing agent
should be provided. In the preferred formulation, the amount of low
temperature stabilizing agent is between 1/4 and 1%.
Amounts less than one-fourth percent of the low temperature
stabilizing agent may be used, particularly if the formulation
contains relatively small amounts of the fabric conditioning
compounds. However, such small concentrations of the short-chain
quaternary ammonium compounds have relatively little stabilizing
value.
The maximum usable concentration of the low temperature stabilizing
agent depends on the high temperature stability of the resulting
emulsion. If amounts of short-chain quaternary ammonium compounds
in excess of about 2% are used, it has been found that the
resulting emulsion will tend to separate on standing at room
temperature. It is preferred that the amount of short-chain
quaternary ammonium compound be less than 1% since emulsions
containing more than 1% of the short-chain quaternary ammonium
compound tend to separate on standing when moderately warmed, i.e.,
at about 125.degree.F.
Short-chain quaternary ammonium compounds which may be used to
provide improved emulsion stability at low temperatures have from 1
to 3 short-chain aliphatic hydrocarbon radicals containing from 10
to 14 carbon atoms, and from 1 to 3 lower alkyl radicals containing
from 1 to 3 carbon atoms. The short-chain aliphatic hydrocarbon
radicals may be straight or branched chain, and may be saturated or
unsaturated. For commercial convenience, the aliphatic hydrocarbon
radicals are usually derived from natural sources such as coconut
oil, although synthetic sources may be used. The lower alkyl
radicals may be straight or branched chain such as methyl, ethyl,
propyl or isopropyl. The anion portion of the quaternary ammonium
compound may be a sulfate or halide, especially bromides, chlorides
or iodides.
Preferred compounds have two aliphatic radicals and two lower alkyl
radicals. Illustrative compounds are didecyl diethyl ammonium
chloride, and ditetradecyl dimethyl ammonium chloride. A preferred
compound is dicoco dimethyl ammonium chloride. Mono- and
tri-substituted quaternary ammonium compounds may be used, such as
monococo triethyl ammonium chloride, and tricoco monomethyl
ammonium chloride. Such compounds have greater or lesser value as
emulsion stabilizers depending on the number of aliphatic groups on
the ammonium nitrogen. Accordingly, greater or lesser amounts of
these compounds may be used.
Nonionic or amphoteric compounds also possess low temperature
stabilizing properties in fabric conditioning emulsions. These are
referred to as supplemental stabilizers in the emulsion of this
invention, in amounts up to 1% to supplement the effectiveness of
the above short chain quaternary ammonium stabilizer. Such
supplemental stabilizers are especially advantageous where the
emulsion may require excessive amounts of the short-chain cationic
stabilizer, such as an excess of about 1% to 2%, as discussed
above. Under these circumstances, up to 1% of a material selected
from the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall-oil
having from 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate having from 6 to 20 ethylene oxide units, dodecyl
methyl sulfoxide, ethylene oxide condensates of straight and
branched chain unsubstituted aliphatic alcohols having from 8 to 20
carbon atoms and from 1 to 30 ethylene oxide units, and alkyl
phenol-ethylene oxide condensates having 8 to 12 carbon atoms in
the alkyl chain and 8 to 30 ethylene oxide units. Amounts greater
than 1% of the foregoing compounds are generally not preferred as
emulsion stabilizers, as large amounts of these stabilizers
adversely affect the fabric softening ability of the fabric
conditioning-active ingredients which are present.
In addition to providing for the presence of a stabilizer in the
emulsion of the fabric conditioning compounds, certain other
limitations on the emulsion composition must be observed in order
to insure adequate stability. It has been discovered that in order
to obtain satisfactory emulsions, the amount of ionizable salts
present should be between 0.005% and 0.10% and further, the amount
of lower aliphatic alcohols present should be less than 1.0%.
The amount of ionizable salts present in the fabric conditioning
formulations has been found to exert an influence on the viscosity
of the emulsion. Thus, at extremely low concentrations, i.e., less
than 0.005%, decreasing the amount of ionizable salts increases the
viscosity of the emulsion. On the other hand, at higher
concentrations, i.e., in amounts in excess of 0.10%, increasing the
amount of ionizable salts tends to thicken or solidify the
emulsion. An emulsion of optimum fluidity is obtained if the
formulation contains between 0.005% and 0.10% of ionizable
salts.
Typical ionizable salts affecting the fluidity of the emulsion are
the salts of the mineral acids with strong bases, such as ammonium
and the alkali metals. Most commonly, such salts include sodium,
potassium and ammonium sulfates, and halides, phosphates and other
such salts resulting as by-products in the manufacture of the
various raw materials used in preparing fabric conditioning
emulsions. If hard water is used in the preparation of the fabric
conditioning emulsions the ionizable salts therein have also been
observed to affect the viscosity of the emulsions. These include
the divalent and trivalent metal salts, such as calcium chloride,
barium chloride, and other alkaline earth salts, and aluminium
chloride and ferric chloride, as well as nitrates, sulfates, and
phosphates of the aforementioned metals. Other ionizable salts
affecting the fluidity of the emulsions are the soluble salts of
the abovementioned metallic ions with organic acids containing from
1 to 4 carbon atoms. These include the aliphatic acids such as
formic, acetic, propionic and the substituted acids such as the
hydroxy aliphatic acids, i.e., citric acids, tartaric, malonic and
maleic acids.
In the preferred practice of this invention fabric conditioning
formulations are prepared from ingredients selected so that they
will be substantially free of salts. To the resulting,
substantially saltfree emulsion, a controlled amount of an
ionizable salt is added. Salts of the hydroxy aliphatic acids are
particularly desired for the purpose.
An unexpected discovery of the present invention is that lower
aliphatic alcohols adversely affect the low temperature stability
of emulsions of fabric conditioning compounds. While in the normal
case one would expect that such alcohols as methyl alcohol, ethyl
alcohol, or isopropyl alcohol would improve the low temperature
stability of an aqueous emulsion, it has been discovered that in
the emulsions of the instant invention, the presence of excessive
amounts of alcohol adversely affects low temperature stability. In
the preferred formulations, the emulsion is substantially free of
alcohol. Inasmuch as many of the commercially available raw
materials used in the formulating emulsions contain small amounts
of alcohol, it is not practical in many instances to prepare
alcohol-free emulsions. Satisfactory results are obtained,
generally, provided that the amount of alkyl alcohol is below about
1%.
The foregoing techniques for improving the physical stability of a
fabric softening emulsion are preferably used jointly, especially
when an optical brightener is present. It will be appreciated that
any one of the foregoing methods may be used to improve emulsion
stability desired.
As stated, an important part of this invention relates to fabric
conditioning formulations to which an optical brightener has been
added. Such formulations may be prepared in either the dry state or
as emulsions. While formulators of fabric conditioning compounds
have realized the desirability of adding an optical brightener to
the compounds, it has been found that many combinations of optical
brightener and fabric conditioners result in a marked reduction in
the effectiveness of the brightener.
The reasons for this result are not understood. The fabric
conditioners such as described above are water-insoluble compounds,
and accordingly, it is thought to be unlikely that any substantial
amount of the conditioner is deactivated by the formation of a
complex between the large ionized cations of the fabric conditioner
with the large ionized anions of the optical brightener. One
possible explanation for this result may lie in the mechanism by
which the fabric conditioner and optical brightener are bonded to
the cloth fabric being treated.
Whatever the explanation of this adverse interaction, many
seemingly contradictory results have been observed. For instance it
has been observed that when a mixture of a quaternary ammonium
fabric conditioner and an amide type fabric conditioner, such as
compounds (1) and (9) described above, are admixed with a stilbene
dye having the structure: ##EQU8## many repeated applications are
required before acceptable brightening activity is obtained,
although the dye, in the absence of the fabric conditioners, is
known to be extremely effective. By contrast, when the fabric
conditioners are mixed with a stilbene dye having the formula:
##EQU9## optical brightening is obtained after only one or two
rinsings. A second optical brightener according to the present
invention which has been found to yield such unexpected results has
the formula: ##EQU10## In the foregoing dyes, the sodium cation
attached to the sulfonate group may be replaced by hydrogen or
another alkali metal.
Mixtures of the foregoing dyes and fabric conditioners may be used
in either dry form or in aqueous emulsions as has been already
mentioned. When prepared into a dry, or granulated fabric
conditioning formulation, the composition should contain from 0.5
to 20 parts by weight of the optical brightener, and from 99.5 to
80 parts of the fabric conditioner.
Satisfactory results may be obtained by a simple dry blending of
the granulated solids. However, other methods of preparation, such
as co-melting the solids, may also be used.
The relative proportions of the fabric conditioner and optical
brightener employed will depend on the relative need for softening
and whitening of the fabric. Where the primary objective is
softening, and relatively little whitening is needed, the ratio of
softener to brightener will be relatively high. Conversely, where
it is desired to provide a substantial amount of whitening during
the fabric conditioning step, the ratio of fabric conditioner to
optical brightener will be considerably lower. The percentages of
fabric conditioner and dye may be adjusted within the above-stated
limits to suit the requirements of each case.
In addition, the solid granulated products may contain solid
diluents. Such diluents, of course, should not be present to such
an extent that unreasonable amounts of the product would be
required to provide satisfactory fabric softening; however, the
diluted mixture may contain as little as 1% of the active fabric
conditioner. Suitable diluents should be substances that do not
interfere with the function of the optical brightener or fabric
conditioner. These include, but are not limited to, the soluble
alkali and alkaline earth salts of the mineral acids, such as
sodium chloride, potassium chloride, as well as sulfates, borates,
citrates, phosphates, urea and the like.
When mixtures of the foregoing optical brightener and fabric
conditioner are used in emulsions, it has been found that the
emulsion rapidly tends to become a heavy, viscous mass. One factor
accounting for this result is that the commercially available
sources of optical brighteners of the foregoing type contain
substantial amounts of ionizable salts. Thus, in one case, an
optical brightener containing 68% active material, when added at a
concentration of 0.2% by weight, provides almost 0.1% ionizable
salts. As discussed above, such high levels of salts cause the
emulsion to become undesirably viscous. This may be avoided by the
selection of salt-free raw materials.
Incorporation of the foregoing optical brighteners, even in the
salt-free form, however, gives rise to a physical instability
problem. At temperatures below freezing (about 30.degree. F.) the
emulsion thickens to a gel-like consistency, and does not return to
a fluid state upon subsequent storage at room temperature.
To overcome this difficulty, additional amounts of low temperature
stabilizer are required. For this purpose, the short chain
quaternary ammonium compounds may be used, provided that the
concentration of the short chain quaternary ammonium compounds is
not so high as to adversely affect the stability of the resulting
emulsion. However, in the usual case it is not possible to provide
a sufficient amount of a short chain quaternary ammonium compound
to completely stabilize the emulsion. Accordingly, the addition of
a low level of a second, or supplementary, emulsion stabilizer is
preferred.
The emulsion stabilizers are the amphoteric and nonionic compounds
described above, which, as pointed out, are effective stabilizers
in their own right and may be used above if desired. Compounds
which may be used include: N-lauryl-.beta.-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall oil
containing 8 to 30 ethylene oxide units, polyoxyethylene lauryl
ether containing 1 to 30 ethylene oxide units, polyoxyethylene
sorbitan monolaurate containing 6 to 20 ethylene oxide units,
dodecyl methyl sulfoxide, ethylene oxide condensates of straight
and branched chain unsubstituted aliphatic alcohols containing 1 to
30 ethylene oxide units and alkylphenol ethylene oxide condensates
having 8 to 12 carbon atoms in the alkyl chain and 8 to 30 ethylene
oxide units. Examples of compounds which are not useful include the
disodium salt of N-tallow, .beta.-amino dipropionate and the sodium
salt of N-lauryl .beta.-amino dipropionate (both amphoteric
compounds) and polyoxyethylene stearate, N-sorbitan monolaurate
(both nonionic compounds).
As stated, the aforementioned amphoteric and nonionic compounds
depress the activity of the fabric conditioning compounds when such
stabilizers are used in effective concentrations. According to the
present invention it has been discovered that, when used in
combination with short chain quaternary ammonium compounds, a
concentration of the above-mentioned nonionic or amphoteric
compounds of about 0.20% to 1.0% imparts good stability to
emulsions of fabric conditioning compounds and optical brighteners.
Amounts in excess of about 1.0% show an appreciable adverse effect
on the fabric conditioning properties of the active compounds and
are therefore not preferred. On the other hand, a sufficient amount
must be present to provide effective emulsion stabilization. It has
been found that the optimum balance is obtained when the nonionic
or amphoteric compounds are present in a range of about 0.20% to
1.0%.
When optical brighteners are used in conjunction with fabric
conditioners it has also been observed that the pH of the emulsion
affects the stability. In general, any pH below 7 provides adequate
stability; however optimum is obtained between a pH range of about
3.0 to 4.5. At pH values above 7, the emulsion tends to precipitate
upon standing. In general, the lower the pH, the more uniform is
the absorption, but the rate of absorption is lower. A pH range of
about 3.0 to 4.5 provides an optimum balance between stability,
uniformity of absorption and rate of absorption.
Certain of the raw materials, especially the commercially available
fatty acid amides, are quite alkaline because they usually contain
free amines. Accordingly, it is necessary to acidulate the emulsion
with an organic acid to a pH below 7, and preferably to a pH
between about 3.0 and about 4.5
Acids which may be used for this purpose are the lower aliphatic
acids containing from 1 to 3 carbon atoms, for example, acetic and
propionic acids, and the hydroxy aliphatic acids containing from 1
to 4 carbon atoms such as citric, tartaric, malonic and maleic
acids. The hydroxy aliphatic acids are preferred because they are
free from objectionable odors.
In connection with the adjustment of the pH of the emulsion, it
should be noted that in the absence of an optical brightener, the
pH control is not necessary. Nevertheless, it may be desirable to
add a small amount of an acidulating agent to the emulsion even
when optical brighteners are not used to neutralize the free amines
in the fatty acid amides. These amines are known to be irritating
to the skin, and accordingly, sufficient acid may be added with the
fatty acid amide to reduce skin irritation.
No special methods of manufacture are required in preparing
emulsions of the type described above. A simple blending operation
combined with moderate agitation will suffice for most cases.
In an illustrative process, the fabric conditioning emulsion is
prepared by first co-melting fabric conditioning compounds (1) and
(9) together with the short chain quaternary ammonium compound used
as a low temperature stabilizer at a temperature of 160.degree. to
170.degree. F. The optical brightener, a supplementary emulsion
stabilizer, such as the ethylene oxide condensate of tridecyl
alcohol is added to the hot melt in that order. The resulting
mixture is then dispersed, while still in a molten condition, in
water containing the supplementary salt if needed, and acidulant
(e.g. sodium citrate and citric acid) at 170.degree.F., and the hot
solution is agitated to promote a thorough dispersion. Thereafter
the dispersion is cooled to room temperature, and the minor
ingredients such as the colorants and perfume are added.
For a better understanding of the fabric conditioning emulsions of
the present invention, reference may be had to the following
examples.
Claims
We claim:
1. An aqueous emulsion consisting essentially of the following
components in approximately the following proportions by
weight:
a. a fabric softening compound selected from the group consisting
of ##EQU13##
7. diethyl amino ethanol-stearamide-ethyl sulfates; and 8. the
reaction product of about 2 moles of an acid of the formula R.sub.4
COOH and about 1 mole of an alkylene diamine having the formula:
##EQU14## said reaction product being a mixture of amides, esters
and imidazolines wherein R.sub.1 is an aliphatic hydrocarbon group
containing from 16 to 20 carbon atoms, R.sub.2 is an alkyl group
containing from 1 to 3 carbon atoms, R.sub.3 is selected from the
group consisting of R.sub.1 and R.sub.2, R.sub.4 is an aliphatic
hydrocarbon group containing from 15 to 19 carbon atoms, R.sub.5 is
an alkylene group containing from 1 to 2 carbon atoms, R.sub.6 is a
hydroxyalkyl group containing from 1 to 3 carbon atoms, X is an
anion selected from the group consisting of halides, sulfates,
alkyl sulfates having 1 to 3 carbon atoms in the alkyl group, and
acetates, and y is the valency of X, the total amount of compounds
(1) to (8) present being between 4% and 7%;
b. from about one-fourth % to about 2% of a low temperature
stabilizing agent of the formula: ##EQU15## wherein R.sub.7 is an
aliphatic hydrocarbon group containing from 10 to 14 carbon atoms,
each R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from about 0.005% to about 0.10% of inert ionizable salts
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms;
d. not more than about 1% of a lower unsubstituted aliphatic
alcohol;
e. from 0 to 1% of a supplementary emulsion stabilizer selected
from the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate containing 6 to 20 ethylene oxide units, dodecyl
methyl sulfoxide, the condensates of straight and branched chain
unsubstituted aliphatic alcohols having from 8 to 20 carbon atoms
with from 1 to 30 moles of ethylene oxide, and alkyl
phenol-ethylene oxide condensates having 8 to 12 carbon atoms in
the alkyl chain and 8 to 30 ethylene oxide units;
f. an amount of water sufficient to make 100%.
2. The formulation according to claim 1 wherein said low
temperature stabilizing agent is present in an amount between about
one-fourth % and about 1%.
3. An aqueous emulsion consisting essentially of the following
components in approximately the following proportions by
weight:
a. from about 4% to about 7% of a fabric softening compound of the
formula: ##EQU16## wherein R.sub.1 is an aliphatic hydrocarbon
group containing from 16 to 20 carbon atoms, R.sub.2 is an alkyl
group containing from 1 to 3 carbon atoms, R.sub.3 is selected from
the group consisting of R.sub.1 and R.sub.2, X is an anion selected
from the group of halides, sulfates, alkyl sulfates having from 1
to 3 carbon atoms in the alkyl group, and acetates, and y is the
valency of X;
b. from about one-fourth % to about 2% of a low temperature
stabilizing agent of the formula: ##EQU17## wherein R.sub.7 is an
aliphatic hydrocarbon group containing from 10 to 14 carbon atoms,
each R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from about 0.005% to about 0.10% of inert ionizable salts
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms;
d. not more than about 1% of a lower unsubstituted aliphatic
alcohol;
e. from 0 to 1% of a supplementary emulsion stabilizer selected
from the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate having 6 to 20 ethylene oxide units, dodecyl methyl
sulfoxide, condensates of straight and branched chain unsubstituted
aliphatic alcohols having 8 to 20 carbon atoms with from 1 to 30
moles of ethylene oxide, and alkyl phenol-ethylene oxide
condensates having 8 to 12 carbon atoms in the alkyl chain and 8 to
30 ethylene oxide units;
f. an amount of water sufficient to make 100%.
4. An aqueous emulsion consisting essentially of the following
components in approximately the following proportions by
weight:
a. from about 4% to about 7% of a fabric softening compound which
is the reaction product of about 2 moles of an organic acid of the
formula R.sub.4 COOH and about 1 mole of an alkylene diamine having
the formula: ##EQU18## said reaction product being a mixture of
amides, esters and imidazolines wherein R.sub.4 is an aliphatic
hydrocarbon radical containing from 15 to 19 carbon atoms, and
R.sub.6 is a hydroxyalkyl group containing from 1 to 3 carbon
atoms;
b. from about 1/4 to about 2% of a low temperature stabilizing
agent of the formula: ##EQU19## wherein R.sub.7 is an aliphatic
hydrocarbon group containing from 10 to 14 carbon atoms, each
R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from about 0.005% to about 0.10% of inert ionizable salts
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms;
d. not more than about 1% of a lower unsubstituted aliphatic
alcohol;
e. from 0 to 1% of a supplemental emulsion stabilizer selected from
the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl cocoamine oxide, the polyoxyethylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate having 6 to 20 ethylene oxide units, dodecyl methyl
sulfoxide, condensates of straight and branched chain unsubstituted
aliphatic alcohols having 8 to 20 carbon atoms with from 1 to 30
moles of ethylene oxide, and alkyl phenol-ethylene oxide
condensates having 8 to 12 carbon atoms in the alkyl chain and 8 to
30 ethylene oxide units;
f. an amount of water sufficient to make 100%.
5. A composition according to claim 4 wherein said low temperature
stabilizing agent is present in an amount from 1/4 to 1%.
6. An aqueous emulsion consisting essentially of the following
components in approximately the following proportions by
weight:
a. from about 4 to about 7% of a mixture of
i. a fabric softening compound of the formula ##EQU20## and ii. a
fabric softening compound which is the reaction product of about 2
moles of an acid having the formula R.sub.4 COOH and one mole of an
hydroxyalkyl alkylene diamine and having the formula: ##EQU21##
said compounds (i) and (ii) being present in a ratio between about
1:4 and 4:1, wherein R.sub.1 is an aliphatic hydrocarbon group
containing from 16 to 20 carbon atoms, R.sub.2 is an alkyl group
containing from 1 to 3 carbon atoms, R.sub.3 is selected from the
group consisting of R.sub.1 and R.sub.2, R.sub.4 is an aliphatic
hydrocarbon group containing from 15 to 19 carbon atoms, R.sub.6 is
a hydroxyalkyl group containing from 1 to 3 carbon atoms, X is an
anion selected from the group consisting of halides, sulfates,
alkyl sulfates having 1 to 3 carbon atoms in the alkyl group, and
acetates, and y is the valency of X;
b. from about 1/4 to about 2% of a low temperature stabilizing
agent of the formula: ##EQU22## wherein R.sub.7 is an aliphatic
hydrocarbon group containing from 10 to 14 carbon atoms, each
R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from about 0.005% to about 0.10% of an inert ionizable salt
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms;
d. not more than about 1% of a lower unsubstituted aliphatic
alcohol;
e. from 0 to 1% of a supplementary emulsion stabilizer selected
from the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl cocoamine oxide, the polyoxyehtylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate having 6 to 20 ethylene oxide units, dodecyl methyl
sulfoxide, condensates of straight and branched chain unsubstituted
aliphatic alcohols having 8 to 20 carbon atoms with from 1 to 30
moles of ethylene oxide, and alkyl phenol-ethylene oxide
condensates having 8 to 12 carbon atoms in the alkyl chain and 8 to
30 ethylene oxide units;
f. an amount of water sufficient to make 100%.
7. A composition according to claim 6 wherein said supplementary
emulsion stabilizer is present in an amount between about 1/4 and
about 1%.
8. A fabric conditioning formulation consisting essentially of an
aqueous emulsion of the following components in approximately the
following proportions by weight:
a. a fabric softening compound selected from the group consisting
of ##EQU23##
7. diethyl amino ethanol-stearamide-ethyl sulfates; 8. the reaction
product of about 2 moles of an acid of the formula R.sub.4 COOH and
about 1 mole of an alkylene diamine having the formula: ##EQU24##
said reaction product being a mixture of amides, esters and
imidazolines wherein R.sub.1 is an aliphatic hydrocarbon group
containing from 16 to 20 carbon atoms, R.sub.2 is an alkyl group
containing from 1 to 3 carbon atoms, R.sub.3 is selected from the
group consisting of R.sub.1 and R.sub.2, R.sub.4 is an aliphatic
hydrocarbon group containing from 15 to 19 carbon atoms, R.sub.5 is
an alkylene group containing from 1 to 2carbon atoms, R.sub.6 is a
hydroxyalkyl group containing from 1 to 3 carbon atoms, X is an
anion selected from the group consisting of halides, sulfates,
alkyl sulfates having 1 to 3 carbon atoms in the alkyl group, and
acetates, and y is the valency of X, the total of said compounds
(1) through (8) being from about 4% to about 7%;
b. from about 1/4 to about 2% of a low temperature stabilizing
agent of the formula: ##EQU25## wherein R.sub.7 is an aliphatic
hydrocarbon group containing from 10 to 14 carbon atoms each
R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from about 0.005% to about 0.10% of an inert ionizable salt
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms;
d. not more than about 1% of unsubstituted lower aliphatic
alcohols;
e. an optical brightener selected from the group consisting of:
##EQU26## and ##EQU27## wherein M is a cation selected from the
group consisting of hydrogen and an alkali metal, the total amount
of said optical brighteners being from about 0.10% to about
0.30%;
f. from 0.20% to 1% of a supplementary emulsion stabilizer selected
from the group consisting of N-lauryl-.beta.-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate containing 6 to 20 ethylene oxide units, dodecyl
methyl sulfoxide, the condensates of straight and branched chain
unsubstituted aliphatic alcohols with from 1 to 30 moles of
ethylene oxide and alkyl phenolethylene oxide condensates having 8
to 12 carbon atoms in the alkyl chain and 8 to 30 ethylene oxide
units;
g. an organic acid selected from the group consisting of
unsubstituted carboxylic acids containing from 1 to 3 carbon atoms
and hydroxy carboxylic acids containing from 1 to 4 carbon atoms in
an amount sufficient to produce a pH below 7.0 in the resulting
emulsion;
h. an amount of water sufficient to make 100%.
9. An aqueous fabric softening emulsion consisting essentially of
the following components:
a. binary mixture of
i. 80 to 99.5 parts by weight of at least one cationic fabric
softening compound selected from the group consisting of
##EQU28##
7. diethyl amino ethanol-stearamide-ethyl sulfates; 8. the reaction
product of about 2 moles of an acid of the formula R.sub.4 COOH and
about 1 mole of an alkylene diamine having the formula ##EQU29##
said reaction product being a mixture of amides, esters and
imidazolines wherein R.sub.1 is an aliphatic hydrocarbon group
containing from 16 to 20 carbon atoms, R.sub.2 is an alkyl group
containing from 1 to 3 carbon atoms, R.sub.3 is selected from the
group consisting of R.sub.1 and R.sub.2, R.sub.4 is an aliphatic
hydrocarbon group containing from 15 to 19 carbon atoms, R.sub.5 is
an alkylene group containing from 1 to 2 carbon atoms, R.sub.6 is a
hydroxyalkyl group containing from 1 to 3 carbon atoms, X is
selected from the group consisting of halides, sulfates, alkyl
sulfates having 1 to 3 carbon atoms in the alkyl group, and
acetates, and y is the valency of X; and
ii. from about 0.5 to about 20 parts by weight of at least one
optical brightener selected from the group consisting of: ##EQU30##
and ##EQU31## wherein M is selected from the group consisting of
hydrogen and an alkali metal;
b. a vehicle consisting essentially of water in an amount
sufficient to form a fluid emulsion at room temperature; and
c. an emulsion stabilizer selected from the group consisting of
quaternary ammonium compounds of the formula (N-R.sub.2 R.sub.7
R.sub.8 R.sub.8).sub.y X wherein R.sub.2 is as defined above,
R.sub.7 is an aliphatic hydrocarbon group containing from 10 to 14
carbon atoms and each R.sub.8 is selected from the group consisting
of R.sub.2 and R.sub.7 and X and y are as hereinabove defined,
N-lauroyl-.beta.-amino propionic acid, dimethyl cocoamine oxide,
the polyoxyethylene esters of tall oil having 8-30 ethylene oxide
units, polyoxyethylene sorbitan monostearate having 6 to 20
ethylene oxide units, dodecyl methyl sulfoxide, condensates of
straight and branched chain unsubstituted aliphatic alcohols having
8-20 carbon atoms with from 1-30 moles of ethylene oxide, the alkyl
phenol-ethylene oxide condensates having 8-12 carbon atoms in the
alkyl chain and 8-30 ethylene oxide units, the amount of said
emulsion stabilizer being sufficient to reduce the tendency of said
emulsion to form an irreversible gel when subjected to freezing
temperatures; and
d. from about 0.005% to about 0.10% of said emulsion being an inert
inionizable salt selected from the group consisting of inorganic
salts and salts of organic acids containing from 1 to 4 carbon
atoms; and
e. said emulsion having a pH less than about 7.
10. A composition according to claim 9 wherein not more than about
1% by weight of said emulsion is lower alkyl alcohols.
11. A composition according to claim 9 wherein said cationic fabric
softening compound is di-tallow dimethyl ammonium halide.
12. A composition according to claim 11 wherein said optical
brightener is the compound of formula (10) in which M is
hydrogen.
13. A composition according to claim 12 wherein said emulsion
stabilizer is a straight or branched unsubstituted aliphatic
alcohol having from 8-20 carbon atoms condensed with from 1-30
moles of ethylene oxide.
14. A composition according to claim 12 wherein said emulsion
stabilizer is an alkyl phenol-ethylene oxide condensate having 8-12
carbon atoms in the alkyl chain and from 8-30 ethylene oxide
units.
15. A composition according to claim 12 wherein said emulsion
stabilizer is a quaternary ammonium compound of the formula
N(R.sub.2 R.sub.7 R.sub.8 R.sub.8).sub.y X wherein R.sub.2,
R.sub.7, R.sub.8, y and X are as defined above.
16. A fabric conditioning formulation consisting essentially of an
aqueous emulsion of the following components in approximately the
following proportions by weight:
a. from 4% to 7% by weight of a fabric softening compound having
the formula ##EQU32## wherein R.sub.1 is an aliphatic hydrocarbon
group having from 16 to 20 carbon atoms, R.sub.2 is an alkyl group
having from 1 to 3 carbon atoms, R.sub.3 is selected from the group
consisting of R.sub.1 and R.sub.2 and X is an anion selected from
the group consisting of halides, sulfates, alkyl sulfates having 1
to 3 atoms in the alkyl group and acetates and y is the valency of
X;
b. from about 1/4 to about 2% of a low temperature stabilizing
agent of the formula ##EQU33## wherein R.sub.7 is an aliphatic
hydrocarbon group containing from 10 to 14 carbon atoms, each
R.sub.8 is selected from the group consisting of R.sub.2 and
R.sub.7, and R.sub.2, X and y are as hereinabove defined;
c. from 0.20 to 1% of a supplementary emulsion stabilizer selected
from the group consisting of N-lauroyl-B-amino propionic acid,
dimethyl coco amine oxide, the polyoxyethylene ester of tall oil
having 8 to 30 ethylene oxide units, polyoxyethylene sorbitan
monostearate containing 6 to 20 ethylene oxide units , dodecyl
methyl sulfoxide, the condensates of straight and branched chain
unsubstituted aliphatic alcohols with from 1 to 30 moles of
ethylene oxide and alkyl phenol-ethylene oxide condensates having 8
to 12 carbon atoms in the alkyl chain and 8 to 30 ethylene oxide
units;
d. An optical brightener selected from the group consisting of:
##EQU34## and ##EQU35## wherein M is a cation selected from the
group consisting of hydrogen and an alkali metal, the total amount
of said optical brighteners being from about 0.10 to about 0.30%;
and
e. an aqueous vehicle consisting essentially of water sufficient to
make 100%, said emulsion having a pH less than about 7.0; and
f. there being present in said emulsion an inert ionizable salt
selected from the group consisting of inorganic salts and salts of
organic acids containing from 1 to 4 carbon atoms in an amount
between about .005% and about 0.10%.
Description
EXAMPLE 1
Samples of a 5% emulsion of distearyl dimethyl ammonium chloride in
the presence of 0%, 0.5% or 1% of dicoco dimethyl ammonium chloride
were placed in storage at 10.degree.F. and cycled daily to room
temperature. The samples were prepared from a distearyl dimethyl
ammonium chloride containing 0.09% sodium chloride and 15.2%
alcohol, and from a dicoco dimethyl ammonium chloride containing
0.09% sodium chloride and 15.2% alcohol. The resulting emulsions
contained 0.0045% to 0.0054% sodium chloride and 0.76% to 0.91%
isopropyl alcohol.
After seven cycles, the physical state of the emulsion was
noted.
______________________________________ Concentration of (C.sub.12
H.sub.25).sub.2 (CH.sub.3).sub.2 N.sup.+ Cl.sup.- Physical State
______________________________________ 0.0% Nonpourable, solid gel
0.5% Fluid and stable 1.0% Fluid and stable
______________________________________
EXAMPLE 2
Example 1 was repeated substituting a 5.6% emulsion of N,N'
distearoyl N' ethanol ethylene diamide for the emulsion of
distearyl dimethyl ammonium chloride of Example 1. The resulting
emulsion contained 0.076% alcohol and 0.005% salt. The following
observations were made after seven 24 hour cycles.
______________________________________ Concentration of (C.sub.12
H.sub.25).sub.2 (CH.sub.3).sub.2 N.sup.+ Cl.sup.- Physical State
______________________________________ 0.0% Nonpourable gel 0.5%
Fluid and stable ______________________________________
EXAMPLE 3
Example 1 was repeated using an emulsion containing 2.8% distearyl
dimethyl ammonium chloride and 2.8% N,N'distearoyl N'ethanol
ethylene diamide in place of the emulsion of Example 1. The
emulsion contained 0.54% alcohol and 0.033% sodium chloride. The
following observations were made after seven 24 hour cycles.
______________________________________ Concentration of (C.sub.12
H.sub.25).sub.2 (CH.sub.3).sub.2 N.sup.+ Cl.sup.- Physical State
______________________________________ 0.0% Nonpourable gel 0.5%
Fluid and stable ______________________________________
EXAMPLE 4
A series of formulations were prepared having the following basic
composition: ##EQU11##
Emulsions having the above formula were successively prepared with
NaCl, CaCl.sub.2 or AlCl.sub.3 added as an ionizable salt at
concentrations of 0.01%, 0.05%, 0.10% and 0.20% by weight. After
one week's storage at room temperature, it was observed that
formulations containing 0.10% and 0.20% of the added ionizable salt
showed marked thickening and solidification. Emulsions having a
lower concentration of the ionizable salts retained their original
viscosity. The valence of the cation of the added ionizable salt
did not appear to be a significant factor.
EXAMPLE 5
Certain of the ingredients of the fabric conditioning formulation,
particularly the quaternary ammonium compounds, contain minor
amounts of isopropanol. Thus, the distearyl dimethyl ammonium
chloride may contain up to 18% alcohol and the dicoco dimethyl
ammonium chloride contain about 17% alcohol.
A series of formulations were made using the basic formula of
Example 4, in which the amount of alcohol accompanying the
distearyl dimethyl ammonium chloride was 0%, 15% and 18%.
Formulations in which the total alcohol content was 0.10%, 0.54%
and 0.62% resulted. After storage at 10.degree.F. for 1 week it was
observed that the formula containing the least amount of alcohol
returned to the fluid state most readily.
EXAMPLES 6-11
A number of illustrative fabric conditioner-fluorescent dye
formulations in powdered form are set forth as follows. Each of the
formulations was prepared by dry blending of the ingredients in the
proportions set forth:
TABLE NO. 1 ______________________________________ Powdered Fabric
Conditioning Formulations Example No.
______________________________________ 6 96 gms. distearyl dimethyl
ammonium chloride 4 gms. salt-free optical brightener of Formula
(10) above 7 96 gms. distearoyl ethanol diamide 4 gms. optical
brightener of Formula (11) above 1 gm. sodium chloride 8 80 gms.
quaternary ammonium complex of a modified long chain amide 20 gms.
salt-free optical brightener of Formula (10) above 9 25 gms.
distearyl di-methyl ammonium chloride. 1 gm. salt-free optical
brightener of Formula (10) above 74 gms. urea 10 96 gms. hectadecyl
imidazoline sulfate 4 gms. salt-free optical brightener of Formula
(10) above 11 96 gms. ditallow dimethyl ammonium methyl sulfate 4
gms. salt-free optical brightener of Formula (10) above
______________________________________
Example No. 12
To illustrate the performance of various optical brighteners when
using in conjunction with fabric conditioners, four formulations of
the composition set forth in Example 4 were prepared. One
formulation, Sample A, contained 0.20% of the optical brightener of
Formula (10) as shown in Example 4. In the remaining samples the
optical brightener of Formula (10) was omitted, and in place
thereof, 0.20% of an optical brightener was substituted according
to the following schedule: ##EQU12##
The swatches of cotton cloth were washed in a Terg-O-Tometer using
"all," a commercially available non-ionic detergent, which
contained no brightener. After washing for 15 minutes at
120.degree. F. and 150 oscillations/min., the swatches were rinsed
twice for 3 minutes in plain water at 120.degree. F. and then
rinsed for 3 minutes at 100.degree. F. in water at 120.degree. F.
containing one of the above samples of a fabric conditioner
emulsion of a concentration of 1.1 oz/16 gal. After the final rinse
the swatches were dried for one-half hour in a commercial home
drier. The above washing, rinsing and drying cycles were repeated
10 times.
After the first, second, fifth and tenth washing cycles, three of
the cotton swatches were removed from the final rinse water, tagged
and separately dried and the three dried swatches were ironed with
an electric iron at the "wool" setting.
The fluorescence value of each of these swatches was measured in a
Beckmann DU Spectrophotometer having a reflectance attachment and
adapted for fluorescence measurements by use of a Wratten 2B
filter. The fluorescence stimulating wave length was 380m.mu.. The
fluorescence values were measured on each side of each cloth. The
average of six readings, two sides of each of three cloths, is set
forth in the following table.
______________________________________ Brightness After Washing
Fabric Conditioner 1 cycle 2 cycles 5 cycles 10 cycles
______________________________________ Sample A 12.7 20.8 28.6 36.6
Sample B 15.5 19.8 29.8 34.8 Sample C 10.9 13.1 18.8 22.0 Sample D
10.2 14.0 19.3 24.1 ______________________________________
From these data it may be seen that effective brightening develops
much more rapidly when using optical brighteners of Formulas (10)
and (11) above (Sample A and Sample B, respectively) than when
using other types of brighteners.
While the invention has been described in the foregoing
specification with respect to particular examples and compositions,
it will be recognized by those skilled in the art that many
variations of the present invention are possible. Accordingly, the
present invention is not to be limited save by the spirit of this
disclosure and the following claims.
* * * * *