U.S. patent number 3,904,466 [Application Number 05/362,674] was granted by the patent office on 1975-09-09 for labelling machines.
This patent grant is currently assigned to Decca Limited. Invention is credited to Malcolm James Peter Banks, William Leslie Jones.
United States Patent |
3,904,466 |
Jones , et al. |
September 9, 1975 |
Labelling machines
Abstract
A labelling machine suitable for labelling slab-like objects
such as magnetic tape cartridges, comprising at least one holder
which is cyclically movable between at least three operating
stations in turn, so as to pick up an adhesive label from a stack
by suction at a first operating station, the adhesive on the label
being activated at a second operating station and then applied to
the narrow face of a slab-like object which is held adjacent the
first holder at a third operating station by a second holder. The
second holder is movable between a first position in which slab
like objects are fed into it by a feeding mechanism, and a second
position in which an activated label can be applied to the narrow
face of a slab-like object within the second holder. After a label
has been applied to a slab-like object, the object is ejected from
the second holder through a resilient gate so that the sides of the
gate press the label over two opposite broad faces of the
object.
Inventors: |
Jones; William Leslie
(Bridgnorth, EN), Banks; Malcolm James Peter
(Bridgnorth, EN) |
Assignee: |
Decca Limited (London,
EN)
|
Family
ID: |
23427067 |
Appl.
No.: |
05/362,674 |
Filed: |
May 22, 1973 |
Current U.S.
Class: |
156/216;
156/DIG.27; 156/DIG.31; 156/221; 156/364; 156/489; 156/499;
156/571; 156/DIG.4; 156/DIG.40; 156/320; 156/483; 156/497;
156/567 |
Current CPC
Class: |
B65C
9/14 (20130101); B65C 9/24 (20130101); B65C
1/047 (20130101); Y10T 156/1043 (20150115); Y10T
156/178 (20150115); Y10T 156/1034 (20150115); Y10T
156/1771 (20150115) |
Current International
Class: |
B65C
9/24 (20060101); B65C 1/00 (20060101); B65C
1/04 (20060101); B65C 9/00 (20060101); B65C
9/14 (20060101); B65C 9/08 (20060101); B65C
001/06 (); B65C 009/06 (); B65C 009/14 () |
Field of
Search: |
;156/212,227,363,364,475,483,484,489,499,497,556,566,567,571,216,221,320,DIG.4 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,811,159 |
|
Jun 1970 |
|
DT |
|
1,486,118 |
|
Apr 1969 |
|
DT |
|
1,142,130 |
|
Jan 1963 |
|
DT |
|
651,657 |
|
Sep 1937 |
|
DT |
|
37,418 |
|
May 1912 |
|
SW |
|
17,892 |
|
Oct 1903 |
|
SW |
|
557,484 |
|
1923 |
|
FR |
|
1,228,619 |
|
Apr 1971 |
|
GB |
|
942,830 |
|
Nov 1963 |
|
GB |
|
931,753 |
|
Jul 1963 |
|
GB |
|
805,481 |
|
Dec 1958 |
|
GB |
|
419,060 |
|
Oct 1934 |
|
GB |
|
377,807 |
|
Aug 1932 |
|
GB |
|
366,570 |
|
Feb 1932 |
|
GB |
|
Primary Examiner: Van Horn; Charles E.
Attorney, Agent or Firm: Connors; Edward F.
Claims
We claim:
1. A method of labelling slab-like objects, which have a narrow
face and two opposite broad faces adjacent thereto, comprising the
steps of:
moving a first holder to a first operating station to pick up a
label having inactivated adhesive on one side thereof from a stack
by means of suction;
moving the first holder and the label which is held thereby to a
second operating station;
activating the adhesive on the one side of the label while the
first holder and label are at the second operating station;
moving the first holder and activated label which is held thereby
to a third operation station;
feeding a slab-like object to be labelled in a direction parallel
to said opposite broad faces thereof into a second holder at the
third operating station when the second holder is in a first
position;
pivoting the second holder and the object to be labelled contained
therein about a relatively fixed pivot point through a
predetermined angle from said first position into a second position
in which the said narrow face of the object to be labelled is
adjacent the activated side of the label contained in the first
holder when the first holder reaches the third operation
station;
causing the label to adhere to the said narrow face of a slab-like
object to be held by the second holder adjacent the label in the
first holder at the third operating station by relative movement
between the first and second holders;
returning the first holder to the first operating station to pick
up another label; and,
pivoting the second holder and the slab-like object which is
contained within the second holder and has the label attached to
said narrow face thereof back to the first position so as to
receive another object to be labelled as the labelled object is
ejected from the second holder through a resilient gate which
causes the ends of the label to adhere to the said two opposite
broad faces of the object which are adjacent the said narrow
face.
2. A method as claimed in claim 1, wherein the first holder is
cyclically moved in a circular path from one operating station to
another and is lowered at each station before each operation and
raised after each operation before being moved to the next
station.
3. A method as claimed in claim 1 wherein the adhesive on the label
is activated by heating the label at the second station.
4. A labelling machine for use in labelling slab-like objects,
which have a narrow face and two opposite broad faces adjacent
thereto, comprising:
a first holder including means for holding an adhesive label by
suction;
at least three operating stations;
means for cyclically moving the first holder in steps past said
three operating stations in turn;
the first of said three operating stations having means for
supporting a stack of adhesive labels which have inactivated
adhesive on one side thereof and which are picked up by suction one
at a time by the first holder when the first holder is at the first
operating station;
the second of said three operating stations having means for
activating the adhesive on the one side of a label held by suction
in the first holder when the first holder is at said second
operating station;
the third of said three operating stations including means for
presenting the narrow face of the slab-like object to be labelled
to an adhesively activated label in the first holder when the first
holder reaches the third operating station;
said presenting means comprising a feeding mechanism and a second
holder which is pivotable through a predetermined angle about a
relatively fixed pivot point between a first position in which the
slab-like objects to be labelled are fed, one at a time, in a
direction parallel to said opposite broad faces thereof into the
second holder by the feeding mechanism, and a second position in
which the said narrow face of the object to be labelled held
therein is presented to the adhesively activated label held in the
first holder when the first holder reaches the third operating
station, and means for pivoting said second holder and said object
contained therein about said fixed pivot point between said first
and second positions;
means for causing the activated label to adhere to the said narrow
face of the object presented thereto at the third operating
station;
said last means comprising means for moving the first holder and
the second holder relatively towards one another when the first
holder is at said third operating station and the second holder is
in said second position so as to cause the activated label held by
the first holder to adhere to said narrow face of the object in the
second holder;
a resilient gate; and,
said feeding mechanism being arranged to eject an object having a
label attached to the narrow face thereof from the second holder,
when said second holder returns to its first position through said
predetermined angle, through said resilient gate to cause the ends
of the label to adhere to the said two opposite broad faces
adjacent the said narrow face of said object.
5. A labelling machine as claimed in claim 4 wherein:
the first holder is carried at one end of an arm which is rotatable
in steps about an axis at right angles to the length of the arm;
and,
said means for relatively moving the first and second holders
comprises means for moving the first holder and the arm together
along said axis.
6. A labelling machine as claimed in claim 4, wherein:
at least two first holders are provided, each carried at one end of
a respective arm,
each of said arms being mounted at the other end thereof on a
common shaft for rotation therewith in a manner so that the first
holders lie in a common plane orientated at right angles to the
axis of the shaft;
said means for cyclically moving the first holder including means
for rotating the shaft about its axis in steps to bring each first
holder to each operating station in turn, and,
said means for relatively moving the first and second holders
comprising means for moving said first holders, said arms and said
shaft together along the axis of said shaft.
7. A labelling machine as claimed in claim 4, wherein the resilient
grade comprises a pair of parallel resiliently mounted rollers.
8. A labelling machine as claimed in claim 4, wherein the means for
activating adhesive on the one side of a label comprises heater
means including a radiant heating element and means for directing a
blast of air past the heater means towards said one side of a label
in the first holder when the first holder is at said second
operating station.
9. A labelling machine as claimed in claim 8, wherein said heater
means includes a second radiant heating element arranged for fine
temperature control.
10. A labelling machine as claimed in claim 4, wherein a sensor is
provided at the third operating station for sensing the presence of
a slab-like object at the input of the feeding mechanism so as to
initate a labelling cycle.
11. A labelling machine as claimed in claim 4, wherein pneumatic
circuitry is provided to control automatically the movement of the
first holder and the operation of each operating station.
Description
This invention relates to labelling machines for applying adhesive
labels to slab-like objects, for example magnetic tape containers
such as cartridges.
Machines for the application of an adhesive label to the broad face
only of each of a succession of objects are well known. The present
invention concerns a machine by which a single label can be applied
to an object so that it extends from one broad face round an end or
narrow face to a second broad face opposite the first.
According to the present invention, there is provided a labelling
machine comprising at least one cyclically movable first holder;
means for cyclically moving the first holder in steps between at
least three operating stations in turn, a first of the operating
stations having means for supporting adhesive labels in a stack;
means for causing a label from the stack to be picked up by suction
by the first holder; a second operating station having means for
activating adhesive on the label; and a third station comprising a
feeding mechanism and a pivoted second holder movable between a
first position wherein the second holder can receive slab-like
objects one at a time from the feeding mechanism, and a second
position wherein a narrow face of a slab-like object contained
within the second holder is adjacent an adhesive side of the label
in the first holder, means for relatively moving the first holder
and the second holder when the second holder is in its first
position to cause the label in the first holder to adhere to the
narrow face of the object in the second holder, and a resilient
gate, the feeding mechanism including means for ejecting an object
from the second holder through the gate so that the sides of the
gate press the label over two opposite broad faces of the
object.
In a preferred embodiment of the invention, the or each first
holder is carried by a rotatable arm, the means for cyclically
moving the first holder being arranged to rotate the arm in steps
so as to bring the first holder adjacent each operating station in
turn.
The means for relatively moving the first and second holders may
comprise means for moving the first holder and arm bodily along the
axis of rotation of the arm.
Preferably, the resilient gate comprises a pair of resiliently
mounted rollers.
In the preferred embodiment of the invention, the means for
activating adhesive on the label comprises a heater having a
radiant heating element, means being provided to direct a blast of
air past the heating element towards the adhesive side of the label
held by the first holder when the first holder is at the second
station. The heater may also include a second radiant heating
element arranged for fine temperature control.
Preferably, also, a sensor is provided at the third station for
sensing the presence of an object at the input of the feeding
mechanism so as to initiate a labelling cycle.
In order that the operation of the machine is automatic, pneumatic
circuitry is provided to automatically control the movement of the
first holder and the operation of each operating station.
According to another aspect of the invention, there is provided a
method of labelling slab-like objects comprising the steps of
moving a first holder to a first station to pick up a label from a
stack by means of suction, moving the first holder and label to a
second station, activating adhesive to one side of the label,
moving the first holder and activated label to a third station,
allowing the label to adhere to the narrow face of a slab-like
object held adjacent the label at the third station, and returning
the first holder to the first station to pick up another label, the
slab-like object with the label attached being ejected from the
third station through a resilient gate which causes the label to
adhere to two opposite broad faces of the object.
Preferably, the first holder is cyclically moved in a circular path
from one station to another, and is lowered at each station before
each operation and raised after each operation before being moved
to the next station.
The object may be fed into a second holder, the second holder then
being pivoted from a first position wherein it receives the object
to a second position wherein the narrow face of the object is
adjacent the first holder as it reaches the third station in order
that the label may be allowed to adhere to the narrow face of the
object, the second holder containing the object and attached label
being returned to its first position so as to receive another
cartridge as the labelled cartridge is ejected through the
resilient gate. The adhesive on the label is preferably activated
by heating at the second station.
Reference will hereinafter be made to the accompanying drawings
which illustrate one embodiment of the invention, and of which:
FIG. 1 is a perspective view of a cartridge labelling machine,
having a label feed station, a heater station, and a cartridge
labelling station;
FIG. 2 shows diagrammatically the label feed station of the
cartridge labelling machine of FIG. 1;
FIG. 3 shows diagrammatically the heater station of the cartridge
labelling machine of FIG. 1;
FIGS. 4 and 5 show diagrammatic elevational views of the cartridge
labelling station of the cartridge labelling machine of FIG. 1, in
various stages of operation;
FIG. 6 is a diagrammatic elevational view of part of the cartridge
labelling machine of FIG. 1;
FIG. 7 is a diagrammatic view of the part of the cartridge
labelling machine shown in FIG. 6, taken along the line 7--7;
and
FIGS. 8 and 9 show diagrammatically the pneumatic circuit for
controlling the cartridge labelling machine.
Referring to FIG. 1, a cartridge labelling machine is provided with
a rotor assembly 1, which has a hollow vertical rotatable shaft 2
with hollow arms 3 and 4 fixed to its upper end in order to form a
tee piece. The outer end of each of the arms 3 and 4, is provided
with a label holder 5 and 6 respectively. The rotor assembly is
arranged to be intermittently rotated through 90.degree. in an
anti-clockwise direction as seen in FIG. 1, in order that each
holder 5 and 6 is cyclically traversed through four operating
stations, namely a label feed station 7, a heater station 8, a
"rest" station and a cartridge labelling station 9. The arms 3 and
4 are provided at their outer ends with a lug 10 or 11
respectively, the lugs being each provided with an aligning hole
which, when the rotor is in the correct position, accommodates an
aligning rod 12 or 13 located at the label feed station 7 and the
cartridge labelling station 9 respectively, to ensure correct
positioning of the rotor assembly before each operation as
hereinafter described. The alignment of the mechanism at the
cartridge feed station with respect to the rotor assembly may be
adjusted by means of screws 25, that of the mechanism at the label
feed station by other adjusting screws (not shown).
Although the rotor assembly shown is provided with two arms 3 and 4
each having a holder 5 or 6 respectively, any number of arms may be
used, the number determining the arrangement of the various
stations and the angle through which the rotor assembly moves
during each period of rotation.
After each 90.degree. rotation, the rotor assembly is lowered by
about one inch, preferably dropping under its own weight. Thus the
holder 5, for example is lowered when located above the label feed
7 station so as to pick up a label by means of suction applied
through the hollow shaft 2 and arm 3, and then raised. The rotor
assembly then rotates through 90.degree. and lowers the holder 5
containing the label over the heater station 8 to activate the
adhesive on the label, as hereinafter described and is raised
again. After a second 90.degree. movement, the holder 5 and
activated label are lowered in the "rest" station 9, which is
opposite the label feed station 7, and are raised again to execute
a third 90.degree. rotation so as to be located at the cartridge
feed station 10, which is opposite the heater station 8. The holder
5 is lowered to bring the activated label into contact with the
narrow end of a cartridge which is held narrow end uppermost in
this station as hereinafter described. The label is released by
vacuum induced in the arm 3 being relieved as flap 17 on arm 3 is
raised on contact with a peg 26 at the cartridge feed station. The
label sticks to the cartridge and the empty holder 5 is raised and
rotated through a fourth 90.degree. movement to return to the label
feed station for another cycle to begin. The holder 6, being
diametrically opposite the holder 5, executes the same cycle but
lags 180.degree. behind the holder 5. A flap 18 similar to flap 17
is provided on arm 4 for easy release of a label at station 9.
The label feed station, shown also in FIG. 2, comprises apparatus
arranged to support a stack of labels 14 on a movable platform 15
which may be raised or lowered by means of pneumatic cylinder 16
which is controlled by a switch S9 via a line 19. When the rotor
assembly reaches the label feed station, in order to pick up a
label it is lowered until the holder 5 or 6 contacts the top of the
stack. As each label is removed from the top of the stack during
the operation of the machine, the distance through which the rotor
must be lowered increases gradually until the arm whose holder is
at this station contacts and closes switch S9, causing the piston
of cylinder 16 to raise the platform 15. Since the switch S9 is
only closed briefly as the arm is lowered, the time during which
the piston of the cylinder 16 extends is also brief, with a result
that platform 15 is only raised by a short distance each time. This
short distance ensures that the top label of the stack is
maintained in a substantially constant horizontal location adjacent
air jet 20, which is arranged at one side of the stack 14. The
action of the air jet 20 separates the top label of the stack from
the remainder in order that the top label may be easily picked up
by one of the holders 5 or 6 by suction, without disturbing the
rest of the stack.
In order to insert a stack of labels into the label feed station, a
label guide assembly 21 is rotated from the position shown in FIG.
1 about horizontal pivots 22, after a label access catch 23 has
been released. The apparatus may be provided with a ratchet which,
unless released, prevents the platform from moving downwardly. When
a new stack of labels is to be placed in the apparatus, the ratchet
is released to allow the platform 15 to be pushed downwardly and
the new stack inserted on the top of the platform. Once the ratchet
is re-engaged, and the pneumatic circuit connected, the cylinder 16
ensures that the stack is raised so that the top label is located
in the correct horizontal plane. The stack is restrained by series
of guide rods 24.
Referring to FIG. 3 which shows the heater station in greater
detail, a heater box 30 contains a coarse control heater element 31
and a fine control heater element 31 arranged one above the other
as shown, the control of the heater elements being performed by
heater control circuitry 32 which preferably includes a thyristor
arrangement (not shown) for the control of heater element 31. A
grid 33 is located in the heater box 30 above the heater elements.
When a butterfly valve 34 located in an exhaust pipe 35 is open,
the opening and closing of the valve 34 being controlled by the
retraction or extension respectively of the piston of a cylinder
36, air from a vacuum pump (not shown in this Figure) is drawn
through a pipe 37 and through the exhaust pipe 35 and released to
atmosphere. When the valve is open, air is also drawn down through
a pipe 38 through the heater box 30. When the butterfly valve 34 is
closed, the exhaust pipe 35 is therefore obstructed, and the air
coming into pipe 37 passes upwardly through pipe 38 and upwardly
through the heater box. The valve is closed when a label held by
one of the holders 5 or 6 is lowered over the heater box so that
the label adhesive can be activated by hot air passing upwardly
through the heater box, this air having been heated twice since it
is first drawn down through the box when the valve is open and
thereafter, once the valve is closed, passes back up through the
heater box and past the heater elements a second time.
Referring to FIG. 4, in which the holder 5 is shown in section, it
can be seen that the holder 5 is an inverted shallow tray having a
grid 40 within it for holding a label by suction applied through
the shaft 2 and the arm 3. The holder 6 is similarly formed.
Cartridges entering the cartridge labelling station which is shown
in FIGS. 4 and 5, first pass down an inclined plane over a series
of freely rotatable rollers 41. The cartridges may be placed at the
top of the incline manually, or may be gravity fed by placing them
inside a hopper 41a (see FIG. 1). Once a cartridge reaches the
bottom of the incline, it takes up the position 42 (shown in FIG.
4) on top of the piston 43 of a pneumatic cylinder CD. Once there,
its presence is sensed by a sensor 44 which is arranged as a
central orifice, surrounded by a series of air jets (not shown); in
thise case three air jets are used, from three ports at angular
spacings of 120.degree.. The presence of the cartridge in the
position 42 produces a back pressure in the central orifice which
is sensed and initiates a labelling cycle as hereinafter described.
When the piston 43 of cylinder CD is retracted, the cartridge falls
down in front of the piston and, on subsequent extension of the
piston 43 which acts as a slider, is pushed to the right as seen in
FIG. 4, to take up the position 45 within a cartridge holder 46.
The holder 46 is pivotable between the horizontal position seen in
FIG. 4 and the vertical position seen in FIG. 5 by means of rods 47
about a horizontal pivot 48. Movement of the holder between the
horizontal and vertical positions is effected by means of a link 49
which is actuated by a piston 50 of a pneumatic cylinder CE, the
holder being raised to the vertical position as the piston 50 is
extended.
Once the holder is in the vertical position as seen in FIG. 5, the
cartridge takes up the position 51 in order that a label may be
deposited on its narrow end face which now is uppermost, by the
holder 5 for example. Once the label is attached to the narrow end
face of the cartridge, the piston 50 of cylinder CE is retracted so
that the cartridge passes through the position 52 bearing a label
53 and returns to the horizontal position 45.
Once the horizontal position 45 has been reached by the cartridge,
the extension of piston 43 of the cylinder CD to push another
cartridge 54 into the holder 46 causes the labelled cartridge to be
pushed out of the holder 46 and to pass through the position 55 as
it is passed between two horizontal rollers 56 and 57. The axles
about which the rollers can rotate are arranged to be movable
within a slot 58 in a plate 59, the axles being connected to two
pivotal arms 60 which are biased towards each other by a spring 61.
The passage of a cartridge between the rollers forces them apart,
the tension in the spring 61 producing a sufficient return force to
make the label stick on the two broad faces of the cartridge as it
passes between them. The cartridge then passes out of the machine
and is either collected manually or may be taken for packaging on a
conveyor.
The feed of the cartridges is continuous, as seen in FIG. 5, where
the cartridge in position 54 is ready to be pushed by the piston 43
into the holder 46, a following cartridge in a position 62 resting
on top of the cartridge in position 54 being ready to drop down on
to the upper side of the extended piston 43 in order that its
presence may be sensed by the sensor 44 as previously described.
Following cartridges such as that shown in the position 63, are
located on the rollers 41 and take up each position as it is
vacated.
The cartridge feed mechanism is arranged so that the arrival of the
holder 5 at 6 at the cartridge feed station coincides with the
arrival of the holder 46 in the vertical position shown in FIG. 5,
in order that when the holder 5 or 6 drops, an activated label may
be attached to the narrow end face of a cartridge held vertically
in the holder 46. As the rotor assembly is subsequently raised and
rotated towards the label feed station, the holder 46 is pivoted
towards its horizontal position shown in FIG. 4, arriving there at
the same time as the rotor assembly arrives at the label feed
station.
Referring to FIGS. 6 and 7, which show the rotor assembly as seen
from the fourth "rest" station opposite the label feed station, the
shaft 2 is rotatable within bushes 70 and 71 carried by horizontal
plates 72 and 73 respectively. The shaft 2 is arranged to drop
under its own weight to lower the rotor assembly through a short
distance, preferably about 1 inch, when the assembly is correctly
positioned at each station. Thus the lower end of the shaft is
connected to the piston 74 of a pneumatic cylinder CB which is
operable to raise the shaft again as hereinafter described. The
position of the shaft, i.e. whether it is in the "up" position or
in a "down" position, is sensed by means of switches S2 and S3
respectively, these switches being arranged to be closed by means
of the upper and lower sides respectively of a flange 75 which is
mounted on the lower part of the shaft 2. The switches S2 and S3
are used to control parts of the pneumatic circuit for the machine,
as hereinafter described. Suction is applied to the holders 5 and 6
of the respective arms 3 and 4 of the rotor assembly by means of a
vacuum pump 76 via a line 77 connected to the bottom of the shaft
2. The exhaust of the vacuum pump is connected to line 36 (see FIG.
3) as hereinbefore described.
The shaft is intermittently rotated by means of a swinging lever 78
carrying at one end a roller 79 which is arranged to operate within
slots 80 of a modified Geneva star 81 which is mounted on the shaft
2. The lever 78 is pivoted at a point 82 to the plate 72. The
pistons 83 and 84 of two pneumatic cylinders CA and CS respectively
are pivoted to the lever 78 on opposite sides of the pivot point
82. These pneumatic cylinders CA and CS operate in opposition to
each other so that when piston 83 of cylinder CA is extended, thus
rotating the lever in a clockwise direction, away from the position
shown in FIG. 7 through an angle of less than 90.degree., the
piston 84 of cylinder CS is caused to retract so as to produce
rapid deceleration of piston 83 at the end of the stroke of piston
83, as hereinafter described. The roller 79 which bears on one side
of the slot 80 in which it rests causes the shaft 2 to rotate. The
roller 79 is able to execute an arcuate path about pivot point 82
since it is able to move radially with respect to the shaft 2
within the relevant slot 80. Once the shaft has been rotated
through 90.degree. and drops as previously described, the cylinders
CA and CS cause the lever 78 to be pivoted in an anticlockwise
direction so as to return to the position shown to engage the next
slot 80 when the shaft is raised once more.
The action of the two cylinders CA and CS is controlled in a manner
hereinafter described to ensure fast and smooth acceleration and
deceleration of the rotor assembly by means of a switch S1, which
is closed as the lever 78 is caused to rotate in an anti-clockwise
direction to the position shown in FIG. 7, and a second switch S10
which is closed when the anticlockwise rotation of the lever 78 is
complete. A second lever 85 also pivoted to the point 82 and
rotatable with the lever 78 is arranged to close the switch S1 as
the lever 78 rotates in anti-clockwise direction. A rod 86 attached
to the lever 85 at a point along its length is arranged to close
the switch S10 when the anti-clockwise rotation of the levers 78
and 85 is complete by means of pivoted arm 87. The rod 86 is
provided with a compression spring 88 and passes through a slot 89
within the arm 87 in such a way that, as the lever 85 rotates
anti-clockwise, the rod 86 moves to the right within slot 89, until
it encounters the right hand extremity of slot 89 as seen in FIG.
7. The pressure of the spring 88 causes the arm 87 to rotate in a
clockwise direction as seen in FIG. 7 thus closing switch S10.
As previously described, the shaft 2 drops under its own weight
after each 90.degree. movement once the lever 78 has completed its
anticlockwise swing and is about to fly back to rotate the shaft
again. As the shaft drops, and consequently the Geneva star 81
also, two rods 90 on the underside of the Geneva star engage in two
of four locating holes 91, each associated with one station, in the
plate 73. The diameter of the holes 91 is greater than that of the
rods 90 so that only a coarse alignment of the assembly is
achieved. The fine alignment is performed by one of the lugs 10 or
11 slidably engaging a respective one of the rods 12 or 13 (see
FIG. 1) as previously described. Therefore, if for example due to
wear of the moving parts, the shaft rotated through an angle of
only approximately 90.degree., the course alignment would ensure
that the lugs 10 and 11 were able to fit over the top of one of the
rods 12 and 13 which are rounded off so as to slide over the rod
and accurately align the rotor assembly.
When the machine is in an inoperative condition, i.e. the air
supply to the pneumatic circuitry is disconnected, and the vacuum
pump is switched off, the rotor assembly is located above the label
feed and "rest" stations in its "down" position. Once the stack of
labels is loaded into the label feed mechanism and the air supply
connected, the rotor assembly rises to its "up" position but does
not rotate. At least two cartridges are fed into the cartridge feed
mechanism and as the first is sensed by the sensor 44 (FIG. 1) the
rotor assembly is rotated through 90.degree. and dropped to bring
the holder 5, for example, over the heater station.
Meanwhile, the piston 43 of cylinder CE retracts, allowing the
sensed first cartridge to fall into position 54, and the empty
cartridge holder is raised to the vertical position (FIG. 5). The
rotor assembly is then raised, rotated through 90.degree. and
dropped again to bring the holder 6 over the top label of the label
stack which by this time has risen under the influence of cylinder
16 (FIG. 2) to the corect horizontal plane so as to pick up the top
label, the vacuum pump having been switched on. The rotor assembly
is then raised. During this second rotation, the holder 46 is
lowered to its horizontal position and the sensed first cartridge
is pushed inside it into position 45 (FIG. 4).
The second cartridge which by now is in position 42, the piston 43
of cylinder CD having retracted, is sensed by the sensor, causing
further rotation of the rotor assembly to bring the holder 5 over
the cartridge feed mechanism as the holder 46 is pivoted to raise
the first cartridge to the vertical position 51 (FIG. 5). The rotor
assembly then drops to allow the adhesive of the label held by
holder 6 to be activated at the heater station. The rotor assembly
is then raised and rotated a fourth time in order to bring the
holder 5 into the label feed station, as the holder 46 lowers the
first cartridge which is unlabelled to the horizontal.
At the end of this second cycle of 180.degree. rotation, the holder
6 carrying an activated label is in the "rest" station. If a third
cartridge follows the second, a third cycle of 180.degree. movement
is commenced. After the first 90.degree. movement of the rotor, the
holder 6 carrying an activated label is brought into registration
with the second cartridge which has been pushed by the piston 43
into the holder 46 and raised by the holder 46 to the vertical
position 51 (FIG. 5). The label is thus attached to the second
cartridge which is ejected from the machine after the third cycle.
Each cartridge after the first is labelled as it passes the
machine, the first being required to start off a "run."
It will be apparent that the sensing of a cartridge in position 42
produces a total rotation of the rotor assembly of 180.degree.,
i.e. two cartridges must be sensed in turn at the input of the
cartridge feed station for the rotor assembly to complete one
revolution. The sensing of one cartridge results in the labelling
of the cartridge preceding it in the "run." It is to be noted that
since after the cartridge of a "run" has been labelled, one holder
5 or 6 of the rotor assembly still holds an activated label whilst
the last cartridge which is in position 45 (FIG. 4) is unlabelled,
so that if desired, the first cartridge, otherwise unlabelled,
could be fed into the machine at the end of a "run" and thus the
last cartridge labelled.
Referring to FIGS. 8 and 9, air enters the pneumatic circuit in
line 100 and passes through a filter 101 and a regulator 102 in
which it is regulated to 80 lbs. per sq. inch. A part of the
regulated air is then passed via line 103 to valve switches S1, S3,
S4, S5, S6, S8 and S9 and to a diagram amplifier 111. A second part
of the flow of regulated air is passed through a lubricator 104
since lubricated air is required for the working of control valves
in the pneumatic circuit and for the cylinders which they operate.
To reduce the demand on the lubricator, which includes a 9 inch
feed cylinder (not shown), the remainder of the regulated air flow
is taken round a bypass loop 105 which is connected across the
lubricator. Lubricated air is then fed to a control valve A via
line 106, to a control valve B via line 107 and to control valves
D, E and F via line 108.
FIG. 9 shows the pneumatic circuit required for operating the
cartridge feed mechanism at the cartridge labelling station. When
the machine is inoperative, the piston 43 of cylinder CD, which is
the cartridge feed cylinder, is extended, and the piston 50 of
cylinder CE, the cylinder which rotates the cartridge holder is
retracted i.e. the cartridge holder is in the horizontal position
(see FIG. 4). When an on/off switch 109 is operated to close the
valve switch S8, unlubricated an at a pressure of 80 pounds per
square inch is fed through a flow control valve FCV1 to a valve
switch S7 which has been closed by the extended piston 43 of
cylinder CD. The air is then passed by the closed switch S7 to the
sensor 44, and, when a cartridge is in position 42 (see FIG. 4) the
back pressure sensed by the sensor 44 is transmitted via line 110
to the diaphragm amplifier 111, is amplified and fed via lines 112
and 113 to port a of the control valve E. Port C of the control
valve E then opens, sending pressurized air along line 114 to the
cylinder CE causing the piston 50 to be extended, and raising the
cartridge holder to the vertical position as seen in FIG. 5.
When piston 50 is fully extended, a flange 115 (see FIGS. 4 and 5)
on the piston closes the valve switch S6. Air is then applied by
the switch S6 via lines 116 and 117 and via a flow control valve
FCV2 to the cylinder 36 which controls the butterfly valve 34 (see
FIG. 3) as previously described. When air is applied to the
cylinder 36 its piston extends causing the butterfly valve 34 to
close the exhaust pipe 35. At the same time air is fed through
lines 116 and 118 to pilot b of the control valve D, port d of
control valve D then opens to feed air via line 119 to the cylinder
CD, retracting the piston 43 whilst opening switch S7 and cutting
off the air supply to the sensor. The catridge waiting in position
42 (see FIG. 5) then falls into position 54 when the piston 43 is
fully retracted. The cartridge feed mechanism is now in a position
where a label can be applied to a cartridge in the vertically
located cartridge holder as hereinbefore described.
At the same time as the diaphragm amplifier feeds the amplified
back pressure via lines 112 and 113 to pilot a of control valve E,
it feeds air via lines 112 and 120 to pilot a of control valve F,
producing a "rotor start" signal to be transmitted to valve S2 from
port d of control F via line 121, thus initiating a 90.degree.
rotation of the rotor assembly as hereinafter described. Thus the
rotor assembly is rotated to position the holder 5 or 6 over the
cartridge feed station as the cartridge holder 46 is raised to the
vertical position.
Once a label has been applied to the cartridge within the holder,
and the rotor is again rotating towards the label feed station, the
valve switch S4 (see FIG. 1) is closed by the respective arm 3 and
4 of the rotor. The closing of the switch S4 causes air to be fed
via line 122 to pilot b of control valve E, opening port d of
control valve E to supply air via line 123 to the cylinder CE. This
retracts piston 50 allowing switch S6 to open, and lowering the
cartridge holder to the horizontal position. Once the holder is
horizontal and the retraction of piston 50 is complete, the flange
115 (see FIGS. 4 and 5) closes the switch S5 applying air pressure
via line 124 to pilot a of control valve D. Port c of control valve
D then opens applying air pressure via line 125 to cylinder CD
causing piston 43 to be extended whilst closing switch S7 again and
restarting the cycle. The extension of piston 43 pushes the
cartridge in position 54 (see FIG. 5) into the holder, which
results in the labelled cartridge within the holder being ejected
between the rollers 56 and 57 as previously described.
FIG. 8 shows the pneumatic circuit which controls the rotation of
the rotor assembly. In the inoperative condition, of the machine,
the rotor is orientated so that one of the holders 5 or 6 is
located above the label feed mechanism, the rotor being in the "up"
position. (see FIG. 4), so that the valve switch S2 is closed as
previously described. When the "rotor start" signal is received via
line 121 from port c of control valve F in the cartridge feed
circuit of FIG. 9, pressure is applied via line 130 to pilot a of
control valve A. Port c of control valve A then feeds a signal
through line 131, a flow control valve FCV5 and line 132 to
cylinder CA causing the piston 83 to be extended thus turning the
rotor through 90.degree. as hereinbefore described. At the same
time a signal is applied through line 134 and flow control valve
FCV6 to pilot b of control valve B to reset control valve B. This
causes the lift cylinder CB to be exhausted through line 135, flow
control valve FCV7 an port c of control valve B.
When the b 90.degree. rotation of the rotor is complete, the shaft
of the rotor drops through a short distance, preferably about 1
inch, to deposit a label held by one of the holders 5 or 6 on to
the cartridge held in the cartridge holder which at this point is
in the vertical position, and to activate the adhesive on the label
held by the other holder 5 or 6 which is at this point located
above the heater box. The dropping of the shaft 2 closes the switch
S3, which applies a signal via line 136 to pilot b of control valve
A which resets control valve A. The cylinder CA is exhausted to
atmosphere via lines 132 and 131, ports c and d of control valve A,
and thence via lines 139 and 140 to a "dwell time" control 138. The
time taken for the piston 83 of cylinder CA to retract is governed
by the "dwell time" control 138. When the retraction of piston 83
is completed, switch S1 is closed as hereinbefore described,
causing pressure to be applied via line 141 to pilot a of control
valve B, causing pressure to be applied via line 135 and flow
control valve FCV7 to lift cylinder CB thus extending piston 74,
and raising the rotor assembly. Once the shaft on the rotor
assembly is fully raised, switch S2 is again closed and the cycle
is repeated for the second 90.degree. swing, since the closure of
switch S2 sends a signal via line 130 to control valve A for the
second 90.degree. swing to commence. During the second 90.degree.
swing, S4 is closed by arm 3 or 4, sending a signal to port b of
valves E and F via line 122. Valve F then cuts off the air supply
to S2 and opens line 145 to atmosphere via ports e and c, thus by
passing the "dwell time" control 138, and reducing the time taken
for exhausting cylinder CA during the second 90.degree. swing.
In order that the acceleration and deceleration of the rotational
movement of the rotor caused by piston 83 of cylinder CA is fast
and smooth, the cylinders CA and CS are arranged so that they work
in opposition as previously described. Thus as the piston 83 of
cylinder CA is extended and approaches the end of its stroke, the
piston 84 of cylinder CS is forced to retract. This causes air to
be exhausted from cylinder CS via line 133, a part of this flow
passing into cylinder CA to smooth down the extension of piston 83.
The remainder of the flow from cylinder CS is passed through line
137 to port d of the control valve A, through the valve to port f
of control valve A, and via line 142, to the switch S10 which has a
muffler valve 143. In addition the switch S10 is provided with a
small orifice 144 at its input through which air can be exhausted.
During the initial accelerating period i.e. the initial extension
of piston 83, the switch S10 is closed allowing air to be exhausted
through the muffler valve 143. Thus the pressure in line 133 is
relatively low, allowing fast acceleration of piston 83. However as
the piston 83 reaches the end of its extension, and the rotor
approaches the end of its 90.degree. swing, the switch S10 is
opened, as previously described, cutting the muffler valve 143 out
of the circuit and leaving only the small orifice 144 as an exhaust
port for the air. This raises the pressure in line 133 and thus
slows down the rate at which the piston 83 may extend, decelerating
the rotation of the rotor by effectively cushioning the swing of
the lever 78 (see FIG. 7) and allowing the rotor to drop without
the lever 78 over-shooting. Adjustment of muffler valve 143 and
orifice 144 allows for variations in the rate of acceleration and
deceleration of the rotor assembly.
Exhaust air taken from ports e and f of both control valves D and E
(see FIG. 9) via lines 146, 147, 148 and 149 respectively is
coupled in a common line 150 and passed through a second filter 151
to remove any trace of lubricant. Air free from lubricant is taken
from the top of the filter 151 and fed via line 152 to the air jet
20 which separates the top label from the rest of the stack in the
label feed mechanism (see FIG. 2). A restricted parallel output is
allowed to pass to atmosphere through line 153 and a silencer 154.
The amount of air which is allowed to pass into the silencer is
controlled by a valve 155 which is located in line 153. Lubricated
exhaust air is taken from the bottom of the filter 151 and passed
via line 156 into an oil reservoir 157 so as to pump oil up pipe
158 (see also FIG. 6) in order to lubricate the rotor mechanism.
Oil is able to return to the oil reservoir via a return pipe 159.
The pressure of the air in line 156 is monitored by a safety valve
160 which is located at the entrance of line 156 into the
reservoir.
The operation of the machine may be varied in several aspects by
the adjustment of the flow control valves and muffler valves
provided. In particular, the provision of flow control valves FCV4
and FCV3 in exhaust lines 149 and 148 respectively of control valve
E enable the rate of raising and lowering of the cartridge holder
respectively, to be adjusted.
The point in the cycle at which the rotor assembly drops is
controlled by suitable adjustment of flow control valves FCV5 and
FCV6, the rate at which it drops being controlled by a muffler
valve 161 on the lift cylinder CB, and the rate at which it is
raised being controlled by the flow control valve FCV7 and a
muffler valve 162 on port e of control valve B.
* * * * *