U.S. patent number 3,903,891 [Application Number 05/079,840] was granted by the patent office on 1975-09-09 for method and apparatus for generating plasma.
This patent grant is currently assigned to Hogle-Kearns International. Invention is credited to Forrest G. Brayshaw.
United States Patent |
3,903,891 |
Brayshaw |
September 9, 1975 |
Method and apparatus for generating plasma
Abstract
Apparatus for producing an electric-field plasma is constructed
with a hollow, electrically-conductive conduit connected in series
with a radio frequency resonant circuit. The spatial relationship
of the hollow conduit and the inductance of the resonant circuit is
selected to avoid transformer action. The components of the
generator (including the plasma) interact to effect a high Q under
unloaded conditions and a low Q under loaded conditions. Flowable
material, usually including a carrier gas, is displaced through the
conduit while RF energy is applied to the resonant circuit. By
proper adjustment of the process parameters, the gas may be excited
to and maintained at preselected energization levels. Plasmas may
be initiated by the application of RF energy alone without
auxiliary initiation techniques. Plasmas generated at ambient
pressures may optionally be either at close to thermal equilibrium
or at substantial thermal nonequilibrium. Plasmas at thermal
nonequilibrium may comprise noble gases (or other substances
susceptible to excitation to a mestastable state) in a metastable
state.
Inventors: |
Brayshaw; Forrest G. (Salt Lake
City, UT) |
Assignee: |
Hogle-Kearns International
(Salt Lake City, UT)
|
Family
ID: |
26762484 |
Appl.
No.: |
05/079,840 |
Filed: |
October 12, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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704500 |
Jan 12, 1968 |
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651224 |
Jul 5, 1967 |
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Current U.S.
Class: |
606/27;
313/231.31 |
Current CPC
Class: |
A61B
18/042 (20130101); H05H 1/30 (20130101) |
Current International
Class: |
A61B
18/00 (20060101); H05H 1/30 (20060101); H05H
1/26 (20060101); A61B 017/32 (); A61N 003/00 () |
Field of
Search: |
;128/303.1,303.12-303.17,395,396,404,413,414,421,422,423 ;219/121P
;315/111.2 ;313/231.3,.6 ;230/43 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Kamm; William E.
Attorney, Agent or Firm: Trask; David V.
Parent Case Text
RELATED APPLICATIONS
This application is a continuation-in-part of commonly assigned,
copending application Ser. No. 704,500, filed Jan. 12, 1968, now
abandoned, which is a continuation-in-part of commonly assigned
application Ser. No. 651,224, filed July 5, 1967 (now abandoned).
Claims
I claim:
1. A method for performing surgery which comprises:
establishing and maintaining a cold plasma of a sufficiently small
cross section to permit a narrow region of contact between the
plasma and tissue; and
applying said plasma to tissue to produce an incision.
2. A method according to claim 1, wherein the plasma is produced by
applying RF energy to a noble gas.
3. A method according to claim 2, wherein the noble gas is Argon
and sufficient RF energy is applied to said gas to excite it to a
metastable state.
4. A method according to claim 2, wherein the noble gas is
displaced through a hollow electrode terminating in an effluent
nozzle and RF energy is applied conductively to said electrode
through a parallel-resonant circuit.
5. A method according to claim 4, wherein RF energy is applied to
said parallel-resonant circuit at a frequency close to, but
different from, the resonant frequency of said circuit.
6. A method according to claim 5, wherein RF energy is applied to
said parallel-resonant circuit at a frequency up to about 5 percent
higher than the resonant frequency of said circuit.
7. A method according to claim 6, wherein the noble gas is Argon,
the diameter of the plasma is between about 0.005 and about 0.015
inches, and the resonant frequency of the parallel-resonant circuit
is between about 30 and about 200 megahertz.
8. A method according to claim 7, wherein the resonant frequency of
the parallel-resonant circuit is between about 80 and about 100
megahertz, and the flow rate of the Argon gas is below about 5
cubic feet per hour.
9. A method according to claim 8, wherein the flow rate of the
Argon gas is between about 1/10 and about 2 cubic feet per hour,
the unloaded Q of the parallel-resonant circuit is above about 100,
and RF energy is applied to said circuit at between about 30 and
about 300 watts and between about 50 and about 300 volts.
10. A method according to claim 1, wherein the plasma is produced
by applying electrical energy to a noble gas.
11. A method according to claim 10, wherein the diameter of the
plasma is adjusted to between about 0.005 and about 0.015
inches.
12. A method according to claim 10, wherein the noble gas is Argon
and said gas is excited to a metastable state by the application of
electrical energy.
13. A method according to claim 12, wherein the diameter of the
plasma is adjusted to between about 0.005 and about 0.015
inches.
14. A method according to claim 13, wherein the Argon is displaced
through an effluent nozzle at a flow rate below about 5 cubic feet
per hour.
15. A method according to claim 14, wherein the flow rate of the
Argon is held between about 1/10 and about 2 cubic feet per hour.
Description
BACKGROUND OF THE INVENTION
Field
This invention relates to electric-field plasmas and provides
methods and apparatus for producing such plasmas. It is
particularly directed to the production of "cold plasmas," (which
may include gases in the "metastable" state) without the necessity
for maintaining low pressure conditions, and to the self-initiation
of plasmas.
State of the Art
Various methods for plasma generation are known. Of most interest,
from the standpoint of this invention, are those which involve the
release of electrical energy into a carrier gas, notably argon,
helium, nitrogen (including air), and hydrogen. Such plasmas may be
termed "electric-field plasmas" and are commonly classified as
"arc," "glow discharge," or "corona discharge," depending upon the
physical condition of the plasma and its appearance. When the
electrical energy released into the carrier gas is alternating
current (ac), any of the aforementioned classes of electric-field
plasmas may exist with or without electrodes in contact with the
carrier gas.
Glow discharge phenomena are well known. The most familiar
applications of such phenomena are in lighting, e.g., in
fluorescent, neon, sodium, and mercury lamps. Glow discharge
plasmas are often described as cold plasmas because the energy
density and wall-heating effect of such plasmas are very low. Such
plasmas may also be regarded as being at thermal nonequilibrium
because their gas temperatures are characteristically much lower
than their "electron temperatures." The term electron temperature
denotes a temperature (usually several thousand degrees)
corresponding to the energy possessed by the electrons in a plasma.
It is commonly understood that the operating conditions productive
of cold plasmas are high voltage (1-100kV) and low pressure
(usually below 10 torr). The term cold plasma, as used in the
following specification and claims, is intended to include plasmas
at thermal nonequilibrium which evidence a low wall-heating effect,
whether or not such plasmas exhibit the appearance and other
physical characteristics normally associated with the specific cold
plasma and glow discharge phenomena heretofore recognized in the
art. According to this invention, cold plasmas may be produced
which possess a very high energy density, for example.
As used in this specification and in the appended claims, the term
plasma is used in its broadest context and refers to an at least
partially ionized gas, which may include molecules, atoms, ions,
electrons, and free radicals, each moving with a velocity dependent
upon its mass and its temperature. (A plasma is regarded as at
thermal equilibrium only when the distribution of its particle
velocities is such that the average energy of each species is
approximately the same.) The average energy of a particle (e.g., an
electron) can be expressed as a temperature (e.g., electron
temperature) according to the relationship 1/2mV.sup.2 =(3/2)kT,
where m is the mass of the particle, V is the root-mean-square
velocity of the particle, k is Boltzmann's constant, and T is the
absolute temperature of the particle. The term plasma includes
gases ionized to a very limited extent, e.g., 0.1 percent of its
molecules, although it is often preferred to refer to such gases as
being in an "energized" state. The term energized gas refers to any
gas, whether ionized or not, which is storing energy, as a result
of the application of electrical energy, in a form capable of
subsequent release as heat and/or light. This term thus includes a
gas which is ionized, disassociated, or in an "excited" state,
including the "metastable" state. A gas is considered to be in an
excited state when an electron of an inner orbital shell of a
species (molecules, atoms, and/or ions) has absorbed a quantum of
energy so that it is at a higher than its ground state energy level
with respect to the nucleus; it is considered to be in the
metastable state when an inner electron is excited to a level from
which the return to ground state via electromagnetic emission is of
extremely low probability. A species in the metastable state
generally loses its excess energy either by imparting kinetic
energy to its surroundings or by exciting other molecules, atoms or
ions.
U.S. Pat. No. 3,424,533 discloses and claims an apparatus for
spectrographic analysis which relies upon a radio frequency (RF)
"discharge" to vaporize the sample. The apparatus disclosed
includes an RF oscillator with a hollow induction coil of its
output resonant circuit surrounding and electrically connected to a
hollow conductor. The device is constructed such that there is
transformer action between the induction coil and the hollow
conductor. An atomized sample is introduced with a carrier gas
through the induction coil to the central conductor, and the
discharge originates at the opposite end of the conductor. The
sample is "vaporized" by the plasma so it is apparent that the
plasma produced is very hot.
A similar apparatus is disclosed in an article by Roddy, et al.,
"The Radio-Frequency Plasma Torch," Electronics World, February,
1961, Vol. 65, pp 29-31 and 117. The apparatus of this article also
includes a central conductor (which terminates as a torch tip)
within the inductor of the output resonant circuit of a
conventional tuned-plate, untuned-grid, RF oscillator. The plate
circuit tap point on the inductor and the degree of feedback of the
grid circuit are adjusted to obtain matched operation with an
ignited flame. According to the article, operation of the torch
takes place at relatively low pressures and low gas velocities, and
it is necessary to provide a source of free electrons to initiate
the plasma. An auxiliary electrode is used for this purpose. The
torch tip is constructed of molybdenum and both the induction coil
and the torch are of necessity water-cooled.
General Description of the Invention
The apparatus of this invention may be embodied in various forms
and sizes, but in any event, comprises a radio frequency resonant
circuit (preferably of the parallel-resonant type) with capacitive
and inductive legs selected to effect a high Q at the resonant
frequency of the circuit. The inductive leg may include a coil
disposed about a gas inlet tube, but in such embodiments the tube
is ordinarily constructed of dielectric material to avoid inductive
coupling of RF energy to gas flowing through the tube. In any
event, transformer action between the inductance of the resonant
circuit and the gas inlet tube is avoided, either by proper
shielding or by the spatial relationship of these components. The
inductive leg is connected at one end to a source of high RF
voltage, and at the other end to a reference potential of much
lower magnitude, typically the chassis ground of the RF source.
The electrical parameters of the inductive and capacitive legs of
the resonant circuit are selected such that under "no load"
conditions (e.g., prior to the initiation of a plasma), its
effective Q is very high, but under load conditions (when current
is being drawn from the resonant circuit, e.g., when the plasma is
coupled to ground, a workpiece, or the atmosphere) its effective Q
drops very substantially. Accordingly, the inductance to
capacitance ratio should be high, usually at least above 10 in a
parallel-resonant circuit. In general, the effective Q of the
resonant circuit under no-load conditions should exceed about 20.
Usually, the no-load Q will exceed 50, the presently preferred
values being between about 100 and about 300. Under loaded
conditions the effective Q should drop sufficiently to broaden the
operational band width of the resonant circuit. Suitable loaded Q
values are below about 20, usually below about 15. When the plasma
is well grounded, the load effective Q value of the resonant
circuit is often reduced to substantially below 10, in some
instances, below 2.
The high potential end of the inductive leg of the
parallel-resonant circuit is directly connected to a hollow,
conductive conduit. The conduit is provided with an inlet for the
introduction of displaceable, usually pneumatically-flowable
(conveyable), materials and terminates in an outlet for the
discharge of the displaceable material. The outlet is generally
formed as a burner or torch tip designed and constructed for a
specific application, such as cutting, heating or spraying. The
term "pneumatically-flowable material" includes any carrier gas
(with or without additional particulate, atomized or gaseous
constituents) capable of being displaced through a hollow conduit.
Although virtually any gas as well as liquids and solids may
theoretically be energized by the methods and apparatus of this
invention, the gases found most useful in the prior art for
electric-field plasma applications are generally most useful in
connection with similar applications of this invention for the same
reasons. The conductive conduit is either shielded or isolated from
the inductive components of the resonant circuit to avoid
transformer interaction. Otherwise, it is not feasible to maintain
the high Q values required for the apparatus of this invention.
In operation, when RF energy is first applied to the resonant
circuit, the high effective Q of this circuit provides a
substantial voltage buildup so that a potential is applied to the
hollow conduit sufficiently above the reference potential to
initiate a plasma in a carrier gas flowing through the conduit.
Plasmas may readily be self-initiated in gases such as argon,
helium, hydrogen and nitrogen (even in impure form such as air), in
this fashion. By "self-initiated" is meant initiation solely by the
application of electrical energy to the hollow, gas-carrying
conduit; i.e., without the external aids conventionally employed to
initiate a plasma.
Upon initiation of a plasma, the effective Q of the resonant
circuit normally drops very substantially. An exception to this
effect is sometimes observed when a plasma is initiated in a noble
gas, such as argon. A metastable argon plasma, for example, can be
maintained while drawing such small amounts of current from the
resonant circuit that any decrease in potential at the conductive
conduit (compared to the no-load potential) is undetectable on a
conventional RF volt meter. The current flow from the resonant
circuit (resulting in a substantial drop in the Q of the circuit)
is increased by coupling such metastable plasmas to ground or a
conductor, or by tuning the RF energy source to match more closely
the resonant frequency of the resonant circuit.
The drop in effective Q which results from loading of the plasma
(any condition resulting in current flow from the resonant circuit)
is a very useful phenomenon from the standpoint of this invention.
The lower Q permits greater energy flow into a plasma at a given
power setting of the RF source, but even more important, the
operational band width of the plasma generator is increased as the
Q is decreased. Thus, the characteristics of the plasma may be
altered appreciably by tuning the input frequency to the resonant
circuit without extinguishing the plasma. In this fashion, the
characteristics of a plasma may be selected with a broad spectrum
of greater or lesser degrees of thermal nonequilibrium.
A notable characteristic of this invention is the capability of
producing a plasma possessing many of the desirable properties of
the art-recognized cold plasmas at ambient pressure conditions.
Although the precise physical mechanism of this invention is not
completely understood, and while applicant does not intend to be
bound hereby, it appears that the more useful plasmas produced in
accordance with this invention are at substantial thermal
nonequilibrium. Moreover, this invention energizes noble gases,
notably argon, to a metastable state at ambient pressures in a
useful plasma column. Other gases, such as helium or vaporizied
elements, such as mercury vapor may also be excited to a metastable
state, but with more difficulty.
Although the wall heating effect of plasmas produced in accordance
with this invention may be maintained at very low levels, their
energy densities appear to be substantially higher than has been
typical of cold plasmas. In any event, many plasmas of this
invention appear to be exceptionally efficient in transferring
energy (in the form of heat) to a workpiece. The plasmas produced
in accordance with this invention have ideal properties for many
applications, such as mineral processing, chemical production,
surfical cutting and metal spraying; they may be sustained under
widely varying degrees of attenuation, gas velocities, pressure
conditions, and power levels, and the apparatus may be scaled to
produce and sustain plasmas of widely varying volumes and energy
levels. It is possible to energize many gases, notably nitrogen, to
a highly ionized state with no substantial population of particles
in a metastable state using the apparatus and procedures of this
invention.
For surgical applications, plasma of metastable noble gas is
preferred. In general, the plasma should be attenuated to a cross
section which permits a narrow region of contact between the plasma
and the tissue to be cut. A metastable argon plasma with a diameter
between about 0.005 and about 0.015 inch is preferred. RF energy
applied at between about 30 and about 200 (ideally between about 80
and about 100) magahertz, between about 50 and about 300 volts, and
between about 30 and about 300 watts to a scalpel relying upon a
parallel-resonant circuit having a Q above about 20 (preferably
above about 100) produces a good metastable argon plasmas. RF
energy applied to the resonant circuit at frequencies up to about 5
percent above its resonant frequency produces metastable argon
plasmas ideal for surgical applications. In some instances, notably
the treatment of brain lesions, it is desirable to supply RF energy
to the resonant circuit of the scalpel at slightly (1 or 2 percent)
below its resonant frequency. Acceptable flow rates for the gas are
generally below about 5, preferably below about 2, but rarely below
about one-tenth cubic feet per hour
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings, which illustrate what are presently regarded as
the best modes for carrying out the invention:
FIG. 1 is a perspective view of a plasma torch constructed
according to this invention;
FIG. 2, an enlarged, exploded perspective view of the plasma torch
of FIG. 1;
FIG. 3, a cross sectional view taken along the longitudinal
center-line axis 3--3 of the plasma torch of FIG. 1;
FIG. 4, a longitudinal cross sectional view of an alternative
plasma torch embodiment of this invention; and
FIG. 5, a longitudinal cross sectional view of the apparatus of
this invention embodied as a surgical scalpel.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
The plasma torch 10 illustrated by FIGS. 1 through 3 comprises a
generally cylindrical conductive shield or casing, e.g., of
aluminum, including a rear cylinder sleeve 14, a tapered
transitional section 18 and a forward cylindrical sleeve of reduced
diameter. The shield 12 is provided with a rear opening 20, a front
opening 22 and a recess or groove 24 above the inside surface near
its leading end 23.
The shield 12 contains a radio frequency coil 30, of copper or
other conductive material, which surrounds a dielectric (plastic)
gas inlet tube 32. Gas may be displaced through the inlet tube 32
generally unidirectionally by pressure in the direction indicated
by arrow 34 (FIG. 3). The induction coil 30 has substantially no
ionization effect upon the gas flowing through the inlet tube 32
and there is no transformer action between the coil 30 and the tube
32. The gas inlet tube 32 could optionally be placed external the
coil 30, but it is located as shown as a matter of convenience. The
tube 32 is desirably constructed of thermally-resistant material,
such as teflon or nylon.
The gas inlet tube 32 enters the shield 12 through an aperture 38
centrally disposed in a dielectric plug 40. The peripheral edge of
the plug 40 contains a groove 42 adapted to receive a
high-temperature resistant O-ring 44 to seal the plug against the
shield so that the interior of the shield 12 is fluid-tight but
also so that a suitable manually exerted force will pull the shield
off from around the remainder of the torch 10, as shown in FIG.
2.
Radio frequency energy is directly conductively applied from an RF
generator through a coaxial cable 50 (FIGS. 1 and 2) to the torch
head assembly. The ground lead 52 of the coaxial cable 50 is
connected to the low potential or trailing end 56 of the coil 30
through a metal sleeve 58, which passes through aperture 59 in plug
40. The sleeve 58 also accommodates discharge of coolant from
within the shield into a coolant outlet tube 60, shown as being
fabricated plastic material. The coolant effluent flows generally
in the direction of arrow 62 to a suitable heat exchanger (not
shown). A short electrical lead 64 connects the metal sleeve 58 to
the low potential (as illustrated, the grounded) end 56 of the
coil.
A resilient wire or spring 66 electrically connects the ground end
56 of the coil 30, at the sleeve 58, to the shield 12 (68, FIG.
3).
The central coaxial cable lead 54 of the coaxial cable 50 is
connected directly to the coil 30 a few turns forward of its ground
end 56 at a tap 70 through a coolant influent metallic tube 72 and
a short lead 74. The coil 30 constitutes the inductive leg of a
parallel-resonant circuit, as explained more fully hereinafter.
The exact turn of the coil at which the tap 70 is located is
determined either experimentally or by mathematical calculations so
as to match as closely as possible the impedance of the coaxil
cable and to obtain a low standing wave ratio, preferably on the
order of 1 to 1.5, on the cable. The output impedance of the RF
generator should also be adjusted to approximately match the
impedance of the coaxial cable. When it is impractical to
approximately match the input impedance of the resonant circuit
with a coaxial cable, other expedients, such as conventional Pi
circuits between the cable and the resonant circuit, may be used to
improve the impedance match.
The hot end 80 of the coil 30 is directly connected, at 84, to a
hollow metal conduit 82. The conduit 82 is of suitable diameter to
accommodate easy coupling, as at 86, to the gas inlet tube 32 and
is provided with a hollow central bore 88 through which the gas to
be excited, or any other pneumatically flowable meterial, is
displaced.
The leading end 94 of the conduit 82 terminates at a tip or nozzle
90 of high temperature, ceramic material, such as boron nitride or
aluminum oxide, having good thermal conductivity and good
dielectric qualities. The gas-carrying conduit 82 should be made of
conductive material, such as copper, having both good heat
conducting and good electrical conducting characteristics.
The tip or nozzle 90, in the illustrated embodiment, is machined or
otherwise prepared to effect a fluid seal with a high-temperature
resistant O-ring 96 when the interior part of the plasma torch is
manually press-fit into assembled condition (FIG. 3). The inside
dimension and shape of the opening 92 of the tip 90 and the length
and shape of the tip 90 itself are determined by the application to
which the plasma discharge 108 is to be put and the desired power
of the plasma to be generated. The illustrated tip 90 may be
eliminated or replaced by other types of flow-restricting or
attenuating nozzles or tips. The tip can be press-fit over the
forward end 94 of the conduit 82 or otherwise suitably secured in
position, as by use of a suitable bonding agent.
A cooling fluid may be delivered from a heat exchanger (not shown)
in the direction indicated by arrow 71 through a coolant intake
tube 73 and the coolant influent conductive tube 72. Tube 72 passes
through an aperture 77 in plug 40. A coupling sleeve 100 and an
influent delivery tube 102 may be provided as shown for the
delivery of influent coolant at opening 104 to directly impinge on
the tip 90, as indicated by arrow 106. The sleeve 100 and tube 102
are dispensed with in other embodiments.
As shown, the influent coolant first contacts the nozzle or tip 90.
Thereafter, the coolant flows front to rear generally in contact
with the internal surface of the shield, the external surfaces of
the electrode 82, tubes 102 and 100, and the gas inlet tube 32,
totally immersing the unductance coil 30 in the coolant. Cooling
liquid then returns to the heat exchanger (not shown) through the
serially disposed sleeve 58 and outlet tube 60. Accordingly, the
electrode tube, the ceramic tip or nozzle, the radio frequency
coil, the gas inlet tube, the coolant influent and effluent tubes,
including the radio frequency power connectors, and the cylindrical
shield are all contacted by the coolant.
This shield 12, which is shown at ground potential due to lead 66,
acts as one condenser plate and the conduit 82 and coil 30 act as a
multiplicity of higher potential condenser plates. Capacitance is
developed between the shield 12 and the conduit 82 and the shield
12 and each region of the coil 30 across the dielectric contained
within the shield (in the illustrated instance, the coolant). The
physical dimensions of the shield, the coil, and the conduit, the
relative spacings thereof, and the properties of the dielectric
help determine the capacitance in parallel with the inductive coil
30.
Any coolant used must of course be selected on the basis of both
its cooling properties and its electrical properties. An important
aspect of this invention is that when cold plasmas are initiated
and maintained, no special cooling is required so that the
dielectric may be noncirculating air enclosed by the shield 12.
During operation, the cooling solution is first caused to flow
serially through the cooling inlet tubes 73, 72, 100 and 102, and
circulate across the ceramic tip 90, back along the metal electrode
82, around the immersed radio frequency coil 30 and out the outlet
tubes 58 and 60. Gas, under pressure, is caused to flow into the
gas inlet tube 32 as indicated by arrow 34, through the hollow
central bore 88 of the conduit 82 and out to the atmosphere through
the orifice opening 92 in the ceramic tip 90.
The plasma torch 120 illustrated by FIG. 4 comprises a generally
cylindrical conductive shield or casing 121 integrally consisting
of a rear cylindrical sleeve 122, a tapered transitional section
124 and a forward cylindrical sleeve 126 of reduced diameter. The
shield 121 is provided with a rear, internally threaded, opening
128 and a front opening 130 adjacent the leading end 132.
The shield 121 envelopes in spaced relation a radio frequency
hollow coil 134 terminating in a hollow conductor 154 and formed of
tubular metal, such as brass. The hollow interior passage of the
coil 134 and the conductor 154 are in fluid communication with the
interior of a gas inlet tube 138, comprising part of a coaxial
cable 140. Influent gas flowing in the direction of arrow 142
enters the coil 134 at the influent end 136 which is in fluid-tight
relation with the tube 138.
The coaxial cable 140 passes interior of the shield 121 through an
aperture 144 centrally disposed in a peripherally threaded plug
146, adapted to threadedly engage the rear opening of the shield
121 at 128. The inside or forward face 147 of the plug 146
compressively engages an annular washer 148 of elastomeric or other
suitable material.
The forward face 149 of the annular washer 148 compressively
contacts the trailing edge 152 of a body of ceramic material 150,
cast to closely fit within the shield 121 and held in stationary
position within the shield 121 by the force exerted by the
compressed washer 148. The coil 134 and the integral,
forwardly-projecting electrode 154 are permanently embedded in the
ceramic body 150. When desired, the coil 134, the electrode 154 and
the ceramic body 150 can be removed from the shield 121 through the
rear opening at 128. One preferable dielectric ceramic material is
boron nitride, although equivalent ceramic with a good high
frequency electrical strength could be used.
Ceramic dielectrics are not always suitable, and in some cases
elimination thereof results in improved operation. Ceramic
materials tend to absorb power at high frequencies and are not,
therefore, suitable dielectrics at such operating frequencies.
Utilization of a dead air space in place of ceramic between the
interior surface of the shield 121 and the spaced electrode 154 and
the spaced coil 134 is effective, particularly when the operating
frequency of the generator is on the order of 30 megacycles or
more. The use of cooling fluids is generally required for
applications in which the plasma exhibits a high wall-heating
effect. In those instances, the plasma behaves more nearly as
though it were in thermal equilibrium. Such plasmas are usually,
but not necessarily, produced by the application of high power;
e.g., on the order of 200 watts or more.
Radio frequency energy is coupled from an RF generator through the
coaxial cable ground lead 158 and the "hot" cable lead 160. The
ground lead 158 is in turn conductively joined at 159 to the shield
121 and at 162 to the ground end of the coil 134. The hot coaxial
cable lead 160 is satisfactorily coupled at 163 to an intermediate
turn 164, illustrated as approximately one turn from ground
potential. The exact placement of the connection of the lead 160 to
the coil 134 is determined by the impedance of the coaxial cable.
Of course, the coaxial cable may be replaced by any other suitable
bundle of conductors, e.g. an open line cable.
The leading end 157 of the electrode 154 is in communication with a
narrow passage 170 of the nozzle 156, which is manually pressfit
into the front opening 130 of the shield 121. In this way, the tip
156 can be manually removed and replaced with a differently
configurated nozzle for producing plasma of varying types and
characteristics. The forward end portion of the electrode 154 fits
within a close tolerance bore 172 opening toward the rear of the
nozzle 156. A high temperature-resistant O-ring 174, situated in an
annular groove 176 in the nozzle 156, holds the nozzle tightly in
place during use but permits the mentioned manual removal.
During operation, gas is caused to flow through inlet 136 into the
hollow of the coil 134 and electrode 154, as indicated by arrow
142. The flow is preferably substantially laminar. The plasma gas
at introduction into the coil is at ground potential, and with
proper control, is excited to plasma only at the high voltage
leading end 157 of the conduit 154.
The plasma generator 200 illustrated by FIG. 5 is of presently
preferred construction for use as a surgical scalpel. It is
generally similar to the embodiment of FIG. 4 but is of more
convenient shape for a surgical handpiece. Thus, the outer casing
202, which may be of aluminum, among other conductive materials, is
of generally tapered shape and is sealed at its opposite open ends
by a press-fit tip 204 and a press-fit plug 206, respectively. The
tip 204 is of ceramic material and is configurated at its forward
end as a nozzle 208. The plug 206 has a central bore for
accommodating a flexible supply cord 210.
As in the case of the previously described embodiment (FIG. 4), a
continuous hollow metal conduit 212 is formed as an RF inductor
coil 214, terminating at its low potential end 215 as gas feed
conduit 216 and at its high potential end 217 as a hollow conductor
218. The conduit 218 functions as an electrode for the initiation
of a plasma, as a supply passage for an excitable gas, and a high
potential capacitor plate. The coil 214 is tapered to conform
generally with the internal configuration of the outer casing or
housing 202, and it is supported as shown by its feed end 216 and
by the leading end 219 of the electrode 218. The leading end 219 of
the electrode is inserted in a central bore 222 of the tip 204 in a
press-fit relationship, and the low potential end 215 of the coil
214 is soldered 224 to a metal connector 225 mounted in the plug
206 to effect a fluid-tight seal.
The supply cord 210 comprises a coaxial cable with a grounded metal
shield 226, internal conductor 228, and a bundle 230 of flexible
gas supply tubes. The metal shield 226 is soldered 232 to a metal
connector 234 so that the entire plug 206, housing 202 and low
potential end 215 of the coil 214 are at ground potential (or other
convenient reference potential of the shield). O-rings 236, 238 may
be used as previously described to effect fluid-tight seals within
the plug 206 so that gas introduced through the supply tubes 230
can only enter the feed end 216 of the coil 214. The central
conductor 228 is connected at the appropriate tap point 240 on the
coil, being brought through an insulated spacer 242 as shown. The
spacer 242 is sealed, e.g., by a solder plug 244 to prevent gas
leakage. Thus, according to this embodiment, the dielectric between
the coil 214 and electrode 218, respectively, and the housing 202
is either air or some other entrapped gas.
The tip 204 is machined with bores 246 and 248 of decreasing
diameter following the terminus 219 of the electrode 218 to
attenuate the gas stream before it exits the nozzle 208. Of course,
nozzles of varying shapes and sizes may be substituted, depending
upon the characteristics desired for the plasma.
The invention will be better understood by reference to the
drawings in connection with the following specific examples:
EXAMPLE I
A plasma generator was constructed as illustrated by FIG. 5. When
assembled, the resonant frequency of the parallel-resonant circuit
comprised of the inductance coil and the capacitive elements in
circuit therewith was 90 megahertz. The inductance of the circuit
was determined by a Marconi, Model TF1313A, bridge to be about 0.6
microhenries, and the capacitance of the circuit was thus
determined to be about 5 picofarads. Under loaded conditions, the Q
of the plasma generator was determined to be above 140. The hollow
electrode was fitted with a nozzle having an orifice diameter of
about 0.007 inches. One hundred ten watts of RF power was delivered
to the tap of the coil at approximately 100 volts. The RF source
was capable of being tuned to output frequencies ranging from about
80 to about 100 megahertz. Argon gas was displaced through the coil
to exit the nozzle at a rate of about 1 cubic foot per hour.
a. With the RF source tuned to 90 megahertz, a plasma was initiated
spontaneously within a fraction of a second after the power was
turned on. The plasma was visible for about 1 inch beyond the
terminus of the nozzle and had the blue-white color and general
appearance typical of an argon plasma. The Q of the plasma
generator under these conditions was determined to be below about
15. Paper was readily ignited by the plasma, and copper wire about
0.030 in diameter was quickly melted upon contact by the plasma. An
ozone odor was detectable in the vicinity of the plasma.
b. After the plasma was initiated, the RF source was tuned to 92
magahertz. The length of the plasma descreased by about half, and
the plasma remained blue-white in color but emitted much less
light. Pater could not be ignited by the plasma. Dielectric
materials, such as plasitcs, rubber, cloth and paper, were
apparently unaffected by being contacted with the plasma.
Electrically conductive materials, such as metals and electrolytic
solutions (e.g., isotonic solutions), were contacted by the plasma
and received energy therefrom, as evidenced by heating or
destruction of the contacted regions of the material.
The plasma was brought into contact with animal (both mouse and
human) tissues by sweeping the plasma across an incision path. The
tissue vaporized in a thin line to produce a substantially
hemorrhage-free incision characterized by a complete absence of
charred tissue. For surgical applications, nozzle orifices between
0.0050 and 0.0130 inches in diameter have been successfully used
with this plasma generator.
c. Attempts were made to initiate a plasma with the RF source tuned
at frequencies ranging from several megahertz above to several
megahertz below resonant frequency (90 Mhz). Spontaneous initiation
of a plasma occurred at frequencies as high as 94 megahertz but
would not occur at frequencies significantly below 88
megahertz.
d. After a plasma was initiated, the RF source was tuned from 90
megahertz to progressively higher frequencies and the nature of the
plasma was observed. A cold plasma of the type described in (b)
above was established at a frequency of about 92 Mh and was
maintained up to a frequency of about 95 Mh, at which time the
plasma extinguished. At all times until the plasma extinguised, it
could be coupled to conductive material, such as tissue or metal;
i.e., energy would be transferred into such material when it was
contacted by the plasma.
e. After a plasma was initiated, the RF source was tuned from 90
megahertz to progressively lower frequencies, and the nature of the
plasma was observed. A cold plasma capable of coupling to
conductive materials was produced at frequencies only slightly
below 90 megahertz, but at frequencies below about 88 Mh, the
plasma lost its ability to couple to even good conductors, such as
copper. The plasma grew progressively weaker in appearance as the
source frequency was decreased until it extinguished at about 86
Mh.
EXAMPLE II
The plasma generator of Example II was operated in the same fashion
as described in Example I except that the RF source was tuned to
provide power at the resonant frequency of the generator (90 Mhg).
The power supplied to the generator was varied and the nature of
the plasma was observed.
a. At a power setting of 500 watts, the plasma was visible to about
4 inches beyond the terminus of the nozzle. The plasma was
blue-white for about 1 inch beyond the nozzle but the remainder of
the plasma was dull orange. The Q of the plasma generator under
these conditions was determined to be about 6. The orange portion
of the plasma was very hot (above 4500.degree.K) but could not be
made to arc to ground. The diameter of the plasma flared out from
the nozzle to more than 10 times the diameter of the orifice. When
the plasma was applied to tissue, the tissue was charred and burned
without producing a useful incision. The plasma behaved generally
as a blowtorch.
b. The power setting was increased to 1500 watts. The plasma was
visible for a length of about 6 inches and was entirely dull
orange. Within 5 seconds, the hollow electrode melted in the
vicinity of the nozzle.
c. At a power setting of 50 watts, the plasma was blue-white and
was visible for approximately one-fourth inch beyond the nozzle.
Paper could not be ignited by this plasma. When applied to tissue,
the plasma produced an unacceptably wide, U-shaped incision at a
rate too slow for practical surgery.
EXAMPLE III
The plasma generator of Example I was used successfully for
microwelding and microcutting by tuning the RF source to about 94
Mh at about 500 watts, and by increasing the rate of argon gas flow
to between about 5 and about 15 cfh. The plasma diameter tended to
be smaller than the orifice of the nozzle and was blue-white in
color. The plasma was visible for about 1/2 to about 1 inch in
length. When the plasma was substained in air, the Q of the
generator was about 12. When the plasma was brought into contact
with a workpiece, the Q dropped to about 6. When helium was
substituted for argon, an orange plasma of much higher temperature
was produced. The helium plasma, being hotter, is faster and even
more effective for many cutting and heating applications.
EXAMPLE IV
A plasma generator (torch) was constructed generally as illustrated
by FIGS. 1 through 3. As assembled, the resonant frequency of the
torch was about 74 Mh. The inductance of the parallel-resonant
circuit of the torch was determined to be about 0.8 microhenries
and the capacitance of this circuit was determined to be about 6
picofarads. A nozzle was selected with an orifice diameter of 0.030
inches. Argon was displaced through the generator at a rate of
about 6 cubic feet per hour. Fifteen hundred watts of RF power was
applied to the tap of the coil at approximately 500 volts. The
unloaded Q of the apparatus was about 200, but the Q dropped to
about 13 upon initiation of a plasma.
a. With power supplied at resonant frequency, the visible length of
the plasma was about 4 inches. The plasma was blue-white in
appearance for about one-half inch beyond the tip of the nozzle,
changing to orange-white in the core of the plasma beyond that
point. The plasma color became a duller orange away from the core
and toward the plasma boundary. The blue-white portion of the
plasma could be made to arc to ground (evidencing the presence of
RF energy) but the orange portion of the plasma could not be made
to arc to ground and was apparently electrically neutral but at
very high temperature.
b. With power supplied at about 75 MH, the visible plasma was
entirely blue-white and was reduced to about 1 inch in length
beyond the tip of the nozzle. As the frequency of the RF power was
increased further, the length of the visible plasma was
correspondingly reduced until the plasma ultimately extinguished at
about 78 Mh. When the plasma was coupled into either conducting or
semi-conducting material, the temperature of the plasma carrier gas
was observed to increase appreciably.
c. With power supplied at about 73 Mh, the visible plasma decreased
to about 1 inch and could not be made to couple into
semi-conducting material. The plasma extinguished when the
frequency of the power source was reduced further.
EXAMPLE V
The plasma generator of Example IV was operated at various
frequencies of applied power, using a nozzle with a tip diameter of
0.020 inches and substituting first nitrogen and then helium for
argon as the displaced gas. In each instance, the gas was displaced
at a rate of 15 cfh (cubic feet per hour).
When nitrogen was used, the plasma was blue-white in color and
appeared to contain some RF energy (evidenced by a propensity to
arc to ground). At resonance (power supplied at about 74 Mh), the
plasma was visible for about 2 inches beyond the tip of the nozzle.
The visible length decreased to about one-half inch when power was
supplied at 78 Mh and to about one-tenth inch when power was
suppled at 70 Mh.
When helium was used, the plasma was orange in color and evidenced
little or no RF energy. The visible plasma length at resonance was
about 12 inches, decreasing to about 2 inches at 78 Mh and about
one-half inch at 70 Mh supplied power, respectively.
Plasmas can also be sustained in other gases, such as ammonia,
methane and propane, with the generator of this example by proper
adjustment of flow rates and power levels.
EXAMPLE VI
A plasma generator similar to that of Examples IV and V was
constructed, using circuit parameters which resulted in a resonant
frequency of 100 Mh. The parallel-resonant circuit had an
inductance of about 0.5 microhenries and capacitance of about 5
picofarads. Argon was displaced through the generator at about 15
cfh through a nozzle with a tip diameter of about 0.020 inches.
Power was supplied at 1500 watts and 500 volts. A blue-white plasma
was produced with a visible length of about 8 inches when power was
supplied at 100 Mh. The visible length of the plasma decreased to
about 2 inches when the frequency of the power was increased to 105
Mh and to one-half inch when power was supplied at 95 Mh.
* * * * *