U.S. patent number 3,902,622 [Application Number 05/483,097] was granted by the patent office on 1975-09-02 for packing tray.
Invention is credited to Roy W. Emery.
United States Patent |
3,902,622 |
Emery |
September 2, 1975 |
Packing tray
Abstract
A packing tray comprising a sheet formed with a plurality of
packing pockets arranged in parallel rows, each of said pockets
having a side wall that defines an inverted frustum and a bottom
configuration that is elongated in the direction of the axis of its
respective row, said side walls being dished in vertical
cross-section for flexibility by a rounded object deposited
therein, posts above said pockets and arranged in a plurality of
rows to flank said rows of said pockets, the upper end of said
posts being adapted to support the bottoms of a similar tray
stacked above said tray in use, each pocket having four of said
posts disposed outwardly of and above its side wall, the side wall
of each of said posts merging with the side wall of each of its
adjacent pockets, the side wall of each of said pockets merging
with the side wall of each of its four adjacent posts. This
invention relates to a packing tray for soft or frangible articles,
such as apples. It is customary to pack apples on trays which are
stacked one above the other in a box. A popular type of tray has
been a tray known as the deep pocket tray. It is usually made from
a sheet of pulp moulded to contain rows of deep spherical pockets
each designed to contain and support an apple. Posts of sufficient
height above the pockets are arranged in a suitable manner support
the weight of the apple tray next above so that the weight of the
apples in the pockets is borne by the structure of the trays. Trays
of this type have for many years been subject to the defect that
apples of lesser diameter than the pockets are supported at only
one or two contact points or on a contact ring of small diameter
near the bottom of the apple. Unless the apple is of sufficient
size to fill the pocket, it is free to roll about in the pocket and
become bruised in transport. This invention provides a tray design
that overcomes this advantage and that provides more adequate
support for articles such as apples which are off-round in
horizontal cross-section. It is, therefore, an object of the
present invention to provide a deep pocket tray for packing apples
and the like that will provide an improved manner of support. A
packing tray according to the invention comprises a sheet formed
with a plurality of rows of packing pockets, each of the pockets
has side walls that define an inverted frustum and a bottom
configuration that is elongated in the direction of its respective
row. The side walls are dished for flexibility by a rounded object
deposited therein. Posts are arranged above the pockets in a
plurality of rows to flank the rows of pockets, the upper ends of
the posts being adapted to support the bottoms of a similar tray
stacked above the tray. Each pocket has four posts disposed
outwardly of and above its side walls and one-quarter of the side
wall of each of the posts merges with the side wall of a different
adjacent pocket. The side walls of each of the pockets merge with
the side walls of four adjacent posts. The invention will be
clearly understood after reference to the following detailed
specification read in conjunction with the drawings.
Inventors: |
Emery; Roy W. (Toronto,
Ontario, CA) |
Family
ID: |
23918650 |
Appl.
No.: |
05/483,097 |
Filed: |
June 26, 1974 |
Current U.S.
Class: |
217/26.5;
206/521.1 |
Current CPC
Class: |
B65D
85/34 (20130101) |
Current International
Class: |
B65D
85/34 (20060101); B65D 085/34 (); B65D 071/00 ();
B65D 025/02 () |
Field of
Search: |
;217/26.5,27
;229/2.5,29M |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moorhead; Davis T.
Attorney, Agent or Firm: Fetherstonhaugh & Co.
Claims
What I claim as my invention is:
1. A packing tray comprising
a sheet formed with a plurality of packing pockets arranged in
parallel rows,
each of said pockets having a side wall that defines an inverted
frustum and a bottom surface having a configuration that is
elongated in the direction of the axis of its respective row,
said side walls being dished in vertical cross-section for
flexibility by a rounded object deposited therein,
posts above said pockets and arranged in a plurality of rows to
flank said rows of said pockets,
the top surfaces of said posts being adapted to support the bottom
surface of the pockets of a similar tray stacked above said tray in
use,
each pocket having four of said posts disposed outwardly of and
above its side wall,
the side wall of each of said posts merging with the side wall of
each of its adjacent pockets,
the side wall of each of said pockets merging with the side wall of
each of its four adjacent posts,
said top surface of said posts being similar in configuration to
the configuration of the bottom surface of said pockets,
said top surfaces of said posts being elongated in the direction of
their respective rows whereby top surfaces of said posts and bottom
surfaces of said pockets extend in parallel rows and are each
elongated in the direction of their respective row,
the bottom surface of each of said pockets having a portion of its
longitudinal axis that is parallel to a portion of the longitudinal
axis of the four posts disposed outwardly of its side walls.
2. A packing tray as claimed in claim 1 in which said bottom
configuration is rhomboidal.
3. A packing tray as claimed in claim 1 in which said side wall of
said pockets in vertical cross-section are dished as aforesaid on
an arc of at least twice the average diameter of articles to be
packed in said pockets.
Description
IN THE DRAWINGS
FIG. 1 is a plan view of a tray according to this invention
suitable for packing apples;
FIG. 2 is a perspective view of a portion of the tray of FIG.
1;
FIG. 3 is a sectional view along the line 3--3 of FIG. 2 and
illustrating the manner in which a similar tray is stacked on top
of the tray of FIGS. 1 and 2; and
FIG. 4 is a view along the line 4--4 of FIG. 1 and illustrating
stacked trays with articles packed in the pockets.
In the drawings, the numeral 10 generally refers to a tray for
packing delicate articles such as apples which are off-round in at
least one cross-section. Apples are usually packed on their sides
with their stems in a horizontal direction. They tend to be round
in one vertical cross-section and elongated or off-round in a
vertical cross-section at right angles to the round cross-section.
The tray of this invention is adapted to support an apple or other
object of similar shape characteristic in a pocket which provides a
flexible four-point support for the apple. The tray additionally
has posts around each pocket which are adapted to form supports for
an overlying tray so that trays can be stacked one above the other.
The general constructions of deep pocket trays which comprise rows
of deep pockets designed to contain and support articles,
alternated with rows of posts of sufficient height and arranged to
support the weight of the tray next above, so that the weight of
the articles in the upper layers is borne by the structure of the
trays and not by the product contained in the trays is well known
and not described in detail in this application.
With tray of this general type, the pockets in horizontal
cross-section have been made symmetrical about the central vertical
axis of the pocket. The pockets are generally spherical with a
flat, round or square bottom. A difficulty with these deep pocket
trays has been that apples of lesser diameter than the pockets are
supported at only one or two contact points or on a contact ring of
small diameter near the bottom of the pocket. Unless the apple is
of sufficient size to fill the pocket, it is free to roll about and
become bruised in transport.
It has been found that if the pocket is formed with a bottom that
is elongated and side walls that flare upwardly from the four
quarters of the bottom towards the surrounding posts, a pocket that
is elongated in horizontal cross-section results which is capable
of providing a resilient four-point support for an off-round
article such as an apple.
The tray 10 is preferably moulded from wood pulp by the well known
wood pulp method for forming packing trays, but it need not
necessarily be formed of wood pulp or by this method. This
invention is concerned with the configuration of the tray.
Tray 10 is formed with a plurality of rows of packing pockets 12.
The axis of the rows of pockets 12 extend diagonally across the
surface of the tray as illustrated in FIG. 1.
The flat bottom of each of the pockets 12 is rhomboidal in form and
elongated in the direction of the axis of its respective row as is
apparent from FIG. 1. The side walls of each pocket flare upwardly
from its bottom and merge with the side walls of four surrounding
posts 14. The posts 14 are also arranged in rows which extend
diagonally across the tray and it will be noted that a row of posts
flanks each side of a row of pockets.
In the embodiment of the invention illustrated, the posts are
rhomboidal at their tops and of a corresponding shape and size to
the rhomboidal bottoms of the pockets 12. There are four posts
surrounding each pocket, two on each side and one-quarter of the
side wall of each of the posts merges with a different pocket. At
the same time, the side walls of each pocket merge with one-quarter
of the side wall of its respective four surrounding posts.
The general arrangement of pockets and posts in deep pocket trays
is well known in the art and not elaborated on in detail in this
specification. This specification is concerned with a configuration
for the pockets which is derived from the elongated nature of the
bottoms of the pockets.
As indicated, the bottoms of the pockets 12 are elongated with the
result that the upwardly extending dished walls of the pockets are
elongated in cross-section in the direction of the rows. This is
illustrated in FIG. 1 of the drawings wherein the dotted lines
indicate the disposition of an apple in the pockets.
Apples are usually packed with their stems in a horizontal
disposition and in this disposition, they are elongated in
horizontal cross-section. The elongated pocket of the tray of this
invention is adapted to support articles of this characteristic
without undue rolling around in the pockets. The dotted lines 18
illustrate the position of apples in the pockets.
FIG. 4 is an illustration showing the side walls of two stacked
trays with the position of an apple indicated by the numeral 18. It
will be noted that the side walls are dished in vertical
cross-section and that the bottom of a pocket 12 rests on the top
of a post 14. The side walls of the pocket 12 are dished so that
the apple in the upper tray engages the side wall of its respective
tray at a location that is displaced from the point that the apple
in the pocket below engages the opposite side of the same side
wall. Moreover, due to the elongated nature of the bottoms of the
pockets, each apple contacts the side walls of its respective
pockets at points that are displaced horizontally and vertically
from the points of contact of the apple in an adjacent pocket. The
side walls of the pockets can therefore flex without bruising of
apples due to the pressure of one towards the other.
It has been found that side walls of the pockets should be dished
or curved on an arc of at least twice the average diameter of the
apples or other articles to be packed in the pockets.
FIGS. 2 and 3 illustrate the manner in which the pockets in
adjacent rows merge with each other between the posts. This general
arrangement is well known.
As indicated, this invention is concerned with the elongated nature
of the pockets which has been achieved by means of a particular
arrangement of the bottom of the pocket. The pockets are elongated
and preferably rhomboidal. The posts are preferably identical in
shape to the pockets because as indicated in FIG. 4 and as is the
custom with trays of this type, the pockets of one tray rest on the
posts of an underlying tray in use.
While the rhomboidal shape is preferred, it will be apparent that
alternative shapes which are elongated in the direction of the
pocket rows could be used to achieve a similar result. For example,
an elliptical bottom might be devised. Moulding in wood fibre is
not a precise thing and it is quite feasible that a pocket having
the characteristics of this invention could be formed with a shape
for the bottom that is other than a precise rhomboid provided that
it is elongated to provide for the elongated nature of the pocket
wall in horizontal cross-section.
* * * * *